A material shaping machine and an intelligent stereoscopic warehouse

By using support frames, scissors and fork mechanisms and synchronous swing arm extrusion mechanisms in intelligent three-dimensional warehouses, the problem of material stacking is solved, the material storage efficiency is improved and the labor intensity is reduced.

CN116177088BActive Publication Date: 2025-08-01HUBEI DMW INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202310334816.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-27
Publication Date
2025-08-01
Estimated Expiration
2043-03-27

AI Technical Summary

Technical Problem

The problem of material stacking in the prior art leads to low material storage efficiency in intelligent three-dimensional warehouses, high labor intensity for manual sorting, and difficult to improve the efficiency of material stacking neatly.

Method used

The supporting frame, scissors and fork mechanism and synchronous swing arm extrusion mechanism are adopted. The scissors and fork mechanism performs plane extrusion and shaping of the material in the first direction, and the synchronous swing arm extrusion mechanism performs plane extrusion and shaping of the material in the second direction, achieving all-round material end surface shaping.

Benefits of technology

It improves the efficiency of neatly stacking materials, reduces the intensity of manual labor, and improves the material storage efficiency of intelligent three-dimensional warehouses.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present application discloses a material shaping machine, comprising: a support frame, a scissor mechanism and a synchronous swing arm extrusion mechanism; the supports of the support frame in the first direction are oppositely arranged on both sides of the material conveying roller path in the intelligent stereoscopic warehouse; the first direction is perpendicular to the conveying direction of the material conveying roller path; the scissor mechanisms are respectively arranged on the supports on both sides, and when the material is transported into the internal space of the support frame, the oppositely arranged scissor mechanisms move relatively in the first direction to perform planar extrusion shaping on the material in the first direction; the synchronous swing arm extrusion mechanisms are respectively arranged on the supports on both sides and are located on the side of the scissor mechanism; the shaping components of the synchronous swing arm extrusion mechanism can swing relatively in the second direction; the second direction is the same as the conveying direction of the material conveying roller path; when the material is transported into the internal space of the support frame, the oppositely arranged shaping components swing relatively in the second direction to perform planar extrusion shaping on the material in the second direction.
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Description

Technical Field

[0001] The present application relates to the technical field of intelligent stereoscopic warehouses, and specifically relates to a material shaping machine and an intelligent stereoscopic warehouse. Background Art

[0002] With the development trend of manufacturing enterprises transforming from automation to intelligence, more and more enterprises have built intelligent stereoscopic warehouses at the material distribution end or the storage and distribution end of (semi)-finished products, so as to further realize the unmanned operation of the entire product chain.

[0003] Among them, when carrying out material distribution in an intelligent stereoscopic warehouse, pallets (including materials) are widely used as a relatively common storage unit in an automated stereoscopic warehouse. Before entering the unmanned intelligent stereoscopic warehouse for storage, the outer dimensions of the pallets must be detected, and only the pallets with neatly stacked materials can be stored in the warehouse. Otherwise, the skewed materials are likely to interfere with other equipment during the access process. Generally, there are two reasons for the skewed stacking of materials: one is the skewed manual stacking; the other is that the materials are neatly stacked manually, but they become skewed due to jolting or vibration during the transportation process. Regardless of the reason, the pallets with skewed material stacking must be reshaped before they can be normally stored in the warehouse. In the prior art, the treatment of skewed material stacking is generally completed by manual sorting, and the materials sorted manually are generally relatively light. However, in the case of stacking multiple materials and each material being relatively heavy, it is inconvenient for manual sorting.

[0004] Therefore, how to improve the efficiency of neatly stacking materials, reduce the labor intensity of workers, and thus improve the material storage efficiency of intelligent stereoscopic warehouses has become an urgent problem to be solved by those skilled in the art. Summary of the Invention

[0005] The embodiments of the present application provide a material shaping machine to solve the problem in the prior art of how to improve the efficiency of neatly stacking materials, reduce the labor intensity of workers, and thus improve the material storage efficiency of intelligent stereoscopic warehouses. The embodiments of the present application also provide an intelligent stereoscopic warehouse.

[0006] The embodiments of the present application provide a material shaping machine, which is installed in an intelligent stereoscopic warehouse and includes: a support frame, a scissor mechanism, and a synchronous swing arm extrusion mechanism;

[0007] The supports of the support frame in the first direction are oppositely arranged on both sides of the material conveying roller path in the intelligent stereoscopic warehouse; the first direction is perpendicular to the conveying direction of the material conveying roller path;

[0008] The scissor mechanisms are respectively arranged on the supports on both sides. When the materials are transported into the internal space of the support frame, the oppositely arranged scissor mechanisms move relative to each other in the first direction to perform planar extrusion shaping on the materials in the first direction;

[0009] The synchronous swing arm extrusion mechanism is respectively arranged on the brackets on both sides and is located on the side of the scissor mechanism; the shaping component of the synchronous swing arm extrusion mechanism can swing relatively in the second direction; the second direction is the same as the conveying direction of the material conveying roller path; when the material is transported into the internal space of the support frame, the relatively arranged shaping components swing relatively in the second direction to perform planar extrusion shaping on the material in the second direction.

[0010] Optionally, the scissor mechanism includes a first driving cylinder, a scissor component and a first shaping table;

[0011] The fixed end of the first driving cylinder is arranged outside the bracket, the output end of the first driving cylinder is arranged along the first direction and is connected with the scissor component;

[0012] The fixed end of the scissor component is connected to the inner side of the bracket, the first shaping table is arranged on the moving end of the scissor component, and the first driving cylinder drives the scissor component so that the moving end drives the first shaping table to move relatively in the first direction to perform planar extrusion shaping on the material in the first direction.

[0013] Optionally, the scissor component includes a first connecting plate, a second connecting plate, a scissor group and a push rod;

[0014] The first connecting plate is fixedly connected to the inner side of the bracket, and the first connecting plate is the fixed end of the scissor component; the second connecting plate is arranged opposite to the first connecting plate, the first shaping table is arranged on the second connecting plate and is located on the side of the second connecting plate away from the first connecting plate, and the second connecting plate is the moving end of the scissor component;

[0015] The scissor group is connected between the first connecting plate and the second connecting plate, the push rod is arranged on the scissor group and is connected with the output end of the first driving cylinder, and the first driving cylinder drives the push rod and drives the scissor group so that the second connecting plate drives the first shaping table to move relatively in the first direction.

[0016] Optionally, the scissor group includes a first connecting rod, a second connecting rod, a connecting rotating shaft, a first connecting shaft, a second connecting shaft, a first bearing and a second bearing;

[0017] The first connecting rod and the second connecting rod are connected by the connecting rotating shaft to form a connecting rod group, and the connecting rod group is arranged opposite to each other in the second direction;

[0018] The first end of the first connecting rod is connected to the first connecting plate by a hinge; the first connecting shaft is connected to the second ends of the relatively arranged first connecting rods, the first bearings are arranged at both ends of the first connecting shaft, and the circumferential end faces of the first bearings are in contact with the second limiting plate of the second connecting plate;

[0019] The first end of the second connecting rod is connected to the second connecting plate by a hinge; the second connecting shaft is connected to the second ends of the relatively arranged second connecting rods, the second bearings are arranged at both ends of the second connecting shaft, and the circumferential end faces of the second bearings are in contact with the first limiting plate of the first connecting plate;

[0020] The push rod is arranged between the relatively arranged first connecting rods, and the push rod drives the first connecting rods to change the crossing state of the first connecting rods and the second connecting rods, so that the second connecting plate drives the first shaping table to move relatively in the first direction.

[0021] Optionally, the synchronous swing arm extrusion mechanism further includes a driving assembly, the driving assemblies are respectively arranged at the top positions of the brackets on both sides, the shaping assemblies are respectively arranged at the side positions of the brackets on both sides, and each driving assembly is connected to the corresponding shaping assembly on the same side one by one. The driving assembly drives the shaping assembly to swing relatively in the second direction to perform planar extrusion shaping on the material in the second direction.

[0022] Optionally, the driving assembly includes a support seat, a second driving cylinder, a first connecting rod, a second connecting rod, a first gear, a second gear, a first driving swing arm and a second driving swing arm;

[0023] The support seat is arranged at the top position of the bracket, the first gear and the second gear are arranged on the support seat, and the first gear and the second gear are meshed with each other;

[0024] One end of the first connecting rod is connected to the first gear, and the other end of the first connecting rod is connected to the output end of the second driving cylinder through the first driving swing arm; one end of the second connecting rod is connected to the second gear, and the other end of the second connecting rod is connected to the end of the second driving cylinder through the second driving swing arm.

[0025] Optionally, the shaping assembly includes a first shaping assembly and a second shaping assembly. The first shaping assembly is connected to the first driving swing arm, and the second shaping assembly is connected to the second driving swing arm; driven by the first driving swing arm and the second driving swing arm, the first shaping assembly and the second shaping assembly swing relatively in the second direction.

[0026] Optionally, the first shaping component includes a first thrust bearing, a first drive shaft, a first driven swing arm, a third connecting plate, and a second shaping tabletop;

[0027] The first thrust bearing is arranged on the first longitudinal arm of the bracket, the first drive shaft penetrates through the first thrust bearing in the vertical direction, and the first drive shaft is connected to the first drive swing arm;

[0028] One end of the first driven swing arm is fixedly connected to the first drive shaft, the other end of the first driven swing arm is connected to the third connecting plate in the horizontal direction, and the second shaping tabletop is connected to the third connecting plate.

[0029] Optionally, the second shaping component includes a second thrust bearing, a second drive shaft, a second driven swing arm, a fourth connecting plate, and a third shaping tabletop;

[0030] The second thrust bearing is arranged on the second longitudinal arm of the bracket, the second drive shaft penetrates through the second thrust bearing in the vertical direction, and the second drive shaft is connected to the second drive swing arm; One end of the second driven swing arm is fixedly connected to the second drive shaft, the other end of the second driven swing arm is connected to the fourth connecting plate in the horizontal direction, and the third shaping tabletop is connected to the fourth connecting plate.

[0031] Optionally, it further includes a first self-adjusting component and a second self-adjusting component;

[0032] The first self-adjusting component is arranged between the first driven swing arm and the third connecting plate and is used for adjusting the relative position between the third connecting plate and the first driven swing arm;

[0033] The second self-adjusting component is arranged between the second driven swing arm and the fourth connecting plate and is used for adjusting the relative position between the fourth connecting plate and the second driven swing arm.

[0034] Optionally, the first self-adjusting component includes a first support shaft, a first receiving plate, a first self-adjusting screw, and a first spring;

[0035] The first receiving plate is connected to the third connecting plate, the first support shaft penetrates through the end of the first driven swing arm in the vertical direction and is movably arranged on the first receiving plate, so that the third connecting plate rotates around the first support shaft;

[0036] The first self-adjusting screw is arranged on the first driven swing arm in the horizontal direction, the head end of the first self-adjusting screw protrudes from the first driven swing arm and faces the third connecting plate; The first spring is sleeved on the first self-adjusting screw and abuts against the third connecting plate.

[0037] Optionally, the second self-adjusting component includes a second support shaft, a second receiving plate, a second self-adjusting screw, and a second spring;

[0038] The second receiving plate is connected to the fourth connecting plate. The second support shaft penetrates through the end of the second driven swing arm in the vertical direction and is movably arranged on the second receiving plate, so that the fourth connecting plate rotates around the second support shaft;

[0039] The second self-adjusting screw is arranged on the second driven swing arm in the horizontal direction. The head end of the second self-adjusting screw protrudes from the second driven swing arm and faces the fourth connecting plate; the second spring is sleeved on the second self-adjusting screw and abuts against the fourth connecting plate.

[0040] An embodiment of the present application also provides an intelligent stereoscopic warehouse, including the material shaping machine described above.

[0041] Compared with the prior art, the present application has the following advantages:

[0042] An embodiment of the present application provides a material shaping machine, which is installed in an intelligent stereoscopic warehouse and includes: a support frame, a scissor mechanism, and a synchronous swing arm extrusion mechanism; the supports of the support frame in the first direction are relatively arranged on both sides of the material conveying roller path in the intelligent stereoscopic warehouse; the first direction is perpendicular to the conveying direction of the material conveying roller path; the scissor mechanisms are respectively arranged on the supports on both sides. When the material is transported into the internal space of the support frame, the relatively arranged scissor mechanisms move relatively in the first direction to perform planar extrusion shaping on the material in the first direction; the synchronous swing arm extrusion mechanisms are respectively arranged on the supports on both sides and are located on the side of the scissor mechanism; the shaping components of the synchronous swing arm extrusion mechanism can swing relatively in the second direction; the second direction is the same as the conveying direction of the material conveying roller path; when the material is transported into the internal space of the support frame, the relatively arranged shaping components swing relatively in the second direction to perform planar extrusion shaping on the material in the second direction.

[0043] In the embodiment of the present application, by arranging a scissor mechanism and a synchronous swing arm extrusion mechanism on the support frame, the scissor mechanism can perform planar extrusion shaping on the material in the first direction, and at the same time, the synchronous swing arm extrusion mechanism can perform planar extrusion shaping on the material in the second direction, so as to realize synchronous shaping of the end faces of all sides (four side faces) of the material. In addition, planar pushing is adopted in each direction to avoid damage to the material packaging caused by local extrusion. The material shaping machine in the embodiment of the present application can improve the efficiency of stacking materials neatly, reduce the labor intensity of workers, and thus improve the material storage efficiency of the intelligent stereoscopic warehouse. Description of the Drawings

[0044] Figure 1 It is a schematic structural diagram of the material shaping machine provided by the embodiment of the present application in an open state.

[0045] Figure 2 It is a schematic structural diagram of the material shaping machine provided by the embodiment of the present application in a closed state.

[0046] Figure 3 It is a schematic structural diagram of the material shaping machine provided by the embodiment of the present application for shaping the material on the material conveying roller path.

[0047] Figure 4 It is a schematic structural diagram of the support frame provided by the embodiment of the present application.

[0048] Figure 5 It is a schematic structural diagram of the scissors mechanism at one angle provided by the embodiment of the present application.

[0049] Figure 6 It is a schematic structural diagram of the scissors mechanism at another angle provided by the embodiment of the present application.

[0050] Figure 7 It is a schematic structural diagram of the synchronous swing arm extrusion mechanism at one angle provided by the embodiment of the present application.

[0051] Figure 8 It is Figure 7 an enlarged view of part A in

[0052] Figure 9 It is a schematic structural diagram of the synchronous swing arm extrusion mechanism at another angle provided by the embodiment of the present application.

[0053] Figure 10 It is Figure 9 an enlarged view of part B in

[0054] Reference numerals: Material shaping machine 100, material conveying roller path 10, tray 20, material 30, support frame 1, bracket 11, first longitudinal arm 111, second longitudinal arm 112, scissor mechanism 2, first driving cylinder 3, scissor assembly 4, first connecting plate 41, first limiting plate 411, second connecting plate 42, second limiting plate 421, scissor group 43, first connecting rod 431, second connecting rod 432, connecting rotating shaft 433, first connecting shaft 434, second connecting shaft 435, first bearing 436, second bearing 437, push rod 44, first shaping table 5, synchronous swing arm extrusion mechanism 6, driving assembly 7, support seat 71, second driving cylinder 72, first connecting rod 73, first swing rod 731, second swing rod 732, second connecting rod 74, third swing rod 741, fourth swing rod 742, first gear 75, second gear 76, first driving swing arm 77, second driving swing arm 78, shaping assembly 8, first shaping assembly 81, first thrust bearing 811, first driving shaft 812, first driven swing arm 813, third connecting plate 814, second shaping table 815, second shaping assembly 82, second thrust bearing 821, second driving shaft 822, second driven swing arm 823, fourth connecting plate 824, third shaping table 825, first self-adjusting assembly 83, first support shaft 831, first receiving plate 832, first self-adjusting screw 833, first spring 834, second self-adjusting assembly 84, second support shaft 841, second receiving plate 842, second self-adjusting screw 843, second spring 844. Detailed implementation manners

[0055] To enable those skilled in the relevant art to better understand the purpose, technical solutions and advantages of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are some, but not all, of the embodiments of the present application.

[0056] It should be further noted that the terms in the specification, claims and the above-mentioned drawings of the present application, for example, when it is said that an element is "on" another element or "connected" to another element, this element can be directly on another element, connected to another element or there may be an intermediate element. In contrast, when it is said that an element is "directly" on another element or "directly connected" to another element, there will be no intermediate element.

[0057] In the embodiments of the present application, the terms "first", "second", "third", etc. are used to distinguish similar objects and are not used to describe a specific order or sequence. Data used in this way can be interchanged under appropriate circumstances so that the embodiments of the present application described herein can be implemented in an order other than that shown or described herein. In addition, terms such as "comprising", "including", "containing", etc. indicate the presence of the claimed features, but do not exclude one or more other features. Spatial relationship terms such as "upper", "lower", "left", "right", "front", "rear", etc. represent the spatial position relationship of one feature with another feature in the drawings. It should be understood that the spatial relationship terms include different orientations of the device during use or operation in addition to the orientations shown in the drawings. For example, when the device in the drawing is inverted, the feature originally described as "below" its feature can then be described as "above" its feature.

[0058] Embodiments of the present application provide a material shaping machine to solve the problem of how to improve the efficiency of stacking materials neatly in the prior art, reduce the labor intensity of workers, and thus improve the material storage efficiency of an intelligent stereoscopic warehouse. Embodiments of the present application also provide an intelligent stereoscopic warehouse.

[0059] Figure 1 It is a schematic structural diagram of the material shaping machine provided by the embodiments of the present application in an open state. Figure 2 It is a schematic structural diagram of the material shaping machine provided by the embodiments of the present application in a closed state. Figure 3 It is a schematic structural diagram of the material shaping machine provided by the embodiments of the present application for shaping the materials on the material conveying roller path. Figure 4 It is a schematic structural diagram of the support frame provided by the embodiments of the present application. Figure 5 It is a schematic structural diagram of the scissor mechanism at one angle provided by the embodiments of the present application. Figure 6 It is a schematic structural diagram of the scissor mechanism at another angle provided by the embodiments of the present application. Figure 7 It is a schematic structural diagram of the synchronous swing arm extrusion mechanism at one angle provided by the embodiments of the present application. Figure 8 is Figure 7 the enlarged view of A in Figure 9 It is a schematic structural diagram of the synchronous swing arm extrusion mechanism at another angle provided by the embodiments of the present application. Figure 10 is Figure 9 the enlarged view of B in

[0060] As Figures 1 to 10As shown in the figure, an embodiment of the present application provides a material shaping machine 100, which is installed in an intelligent stereoscopic warehouse and includes: a support frame 1, a scissor mechanism 2, and a synchronous swing arm extrusion mechanism 6. Among them, the overall shape of the support frame 1 is a cubic frame structure, and there are support brackets 11 oppositely arranged in the first direction, which can be called longitudinal support brackets 11. Each support bracket 11 is provided with multiple longitudinal arms. For example, the support bracket 11 includes a first longitudinal arm 111 and a second longitudinal arm 112. The oppositely arranged support brackets 11 are connected by a transverse support bracket 11. That is, the oppositely arranged support brackets 11 and the transverse support bracket 11 together form the support frame 1, and the interior of the support frame 1 is the internal space. Considering that the material shaping machine 100 in this embodiment shapes the material 30 on the shaping transportation path (mainly in the warehousing stage), for the convenience of operation, the support brackets 11 of the support frame 1 in the first direction are oppositely arranged on both sides of the material conveying roller path 10 in the intelligent stereoscopic warehouse. The first direction is perpendicular to the conveying direction of the material conveying roller path 10, so that it will not affect the material conveying roller path 10 to continue conveying the material 30. The scissor mechanisms 2 are respectively arranged on the support brackets 11 on both sides. When the material 30 is transported to the internal space of the support frame 1 through the material conveying roller path 10, the oppositely arranged scissor mechanisms 2 move relatively in the first direction to perform planar extrusion shaping on the material 30 in the first direction. The synchronous swing arm extrusion mechanisms 6 are respectively arranged on the support brackets 11 on both sides and are located on the side of the scissor mechanism 2. The shaping components 8 of the synchronous swing arm extrusion mechanism 6 can swing relatively in the second direction, and the second direction is the same as the conveying direction of the material conveying roller path 10. When the material 30 is transported to the internal space of the support frame 1 through the material conveying roller path 10, the oppositely arranged shaping components 8 swing relatively in the second direction to perform planar extrusion shaping on the material 30 in the second direction. Based on the fact that the material 30 on the material conveying roller path 10 is placed in the tray 20, when the material 30 is transported to the internal space of the support frame 1, it is only necessary to shape the front, rear, left, and right end faces of the material 30. The scissor mechanism 2 of the embodiment of the present application can perform planar (i.e., relative to the left and right end faces of the material 30) extrusion shaping on the material 30 in the first direction (i.e., the left and right directions of the material 30). The synchronous swing arm extrusion mechanism 6 can perform planar (i.e., Figure 3 in the left and right directions relative to the material 30) extrusion shaping on the material 30 in the second direction (i.e., the front and rear directions relative to the material 30), so as to realize the all-round end face shaping of the material 30. The specific structures of the scissor mechanism 2 and the synchronous swing arm extrusion mechanism 6 will be specifically described separately as follows. Figure 3 in the front and rear directions relative to the material 30) extrusion shaping on the material 30, so as to realize the all-round end face shaping of the material 30. The specific structures of the scissor mechanism 2 and the synchronous swing arm extrusion mechanism 6 will be specifically described separately as follows.

[0061] In the embodiment of the present application, the scissor mechanism 2 is respectively arranged on the brackets 11 on both sides, that is, the scissor mechanisms 2 on the brackets 11 on both sides are symmetrically arranged. In this embodiment, the scissor mechanism 2 on one side bracket 11 will be explained, and the scissor mechanism 2 on the other side bracket 11 can be understood by referring to the scissor mechanism 2 on this side bracket 11. Specifically, the scissor mechanism 2 includes a first driving cylinder 3, a scissor assembly 4, and a first shaping table 5. Among them, the fixed end of the first driving cylinder 3 is arranged outside the bracket 11, the output end of the first driving cylinder 3 is arranged along the first direction and is connected to the scissor assembly 4. The fixed end of the scissor assembly 4 is connected to the inner side of the bracket 11, the first shaping table 5 is arranged on the movable end of the scissor assembly 4, and the first driving cylinder 3 drives the scissor assembly 4 so that the movable end of the scissor assembly 4 drives the first shaping table 5 to move relatively in the first direction to perform planar extrusion shaping on the material 30 in the first direction.

[0062] Further, in the embodiment of the present application, the scissor assembly 4 includes a first connecting plate 41, a second connecting plate 42, a scissor group 43, and a push rod 44. Among them, the first connecting plate 41 is fixedly connected to the inner side of the bracket 11, and the first connecting plate 41 is the fixed end of the scissor assembly 4. The second connecting plate 42 is arranged opposite to the first connecting plate 41, the first shaping table 5 is arranged on the second connecting plate 42 and is located on the side of the second connecting plate 42 away from the first connecting plate 41, and the second connecting plate 42 is the movable end of the scissor assembly 4. The scissor group 43 is connected between the first connecting plate 41 and the second connecting plate 42, and the movement of the second connecting plate 42 relative to the first connecting plate 41 can be realized through the scissor group 43. The push rod 44 is arranged on the scissor group 43 and is connected to the output end of the first driving cylinder 3. The first driving cylinder 3 drives the push rod 44 and drives the scissor group 43 so that the second connecting plate 42 drives the first shaping table 5 to move relatively in the first direction.

[0063] In the embodiment of the present application, the scissor fork group 43 includes a first connecting rod 431, a second connecting rod 432, a connecting rotating shaft 433, a first connecting shaft 434, a second connecting shaft 435, a first bearing 436 and a second bearing 437. Among them, the first connecting rod 431 and the second connecting rod 432 are connected by the connecting rotating shaft 433 to form a connecting rod group, and the connecting rod groups are arranged oppositely in the second direction. In this embodiment, there are two connecting rod groups, which are respectively arranged between the first connecting plate 41 and the second connecting plate 42. Specifically, taking a group of connecting rod groups as an example, the first end of the first connecting rod 431 in the connecting rod group is connected to the first connecting plate 41 in an articulated manner, the first connecting shaft 434 is connected to the second end of the relatively arranged first connecting rod 431, the first bearings 436 are arranged at both ends of the first connecting shaft 434, and the circumferential end faces of the first bearings 436 are in contact with the second limiting plate 421 of the second connecting plate 42. The first end of the second connecting rod 432 is connected to the second connecting plate 42 in an articulated manner, the second connecting shaft 435 is connected to the second end of the relatively arranged second connecting rod 432, the second bearings 437 are arranged at both ends of the second connecting shaft 435, and the circumferential end faces of the second bearings 437 are in contact with the first limiting plate 411 of the first connecting plate 41. The push rod 44 is arranged between the relatively arranged first connecting rods 431, the output end of the first driving cylinder 3 drives the push rod 44, and the push rod 44 drives the first connecting rod 431 to change the crossing state of the first connecting rod 431 and the second connecting rod 432. At the same time, the first connecting shaft 434 drives the first bearing 436 to slide on the second limiting plate 421 of the second connecting plate 42, so that the second connecting plate 42 drives the first shaping table surface 5 to move relatively in the first direction, thereby realizing the extrusion and shaping of the material 30 in the first direction.

[0064] While the scissor fork mechanism 2 performs planar extrusion and shaping on the material 30 in the first direction, the synchronous swing arm extrusion mechanism 6 performs planar extrusion and shaping on the material 30 in the second direction. In the embodiment of the present application, the synchronous swing arm extrusion mechanisms 6 are respectively arranged on the brackets 11 on both sides, that is, the synchronous swing arm extrusion mechanisms 6 are symmetrically arranged on the brackets 11 on both sides. The synchronous swing arm extrusion mechanism 6 includes a driving component 7 and a shaping component 8. The driving components 7 are respectively arranged at the top positions of the brackets 11 on both sides, and the shaping components 8 are respectively arranged at the side positions of the brackets 11 on both sides. The driving component 7 on each side is connected to the shaping component 8 on the same side in a one-to-one correspondence. The driving component 7 drives the shaping component 8 to swing relatively in the second direction to perform planar extrusion and shaping on the material 30 in the second direction.

[0065] In the embodiment of the present application, the driving component 7 on one of the brackets 11 is used for explanation. The driving component 7 includes a support base 71, a second driving cylinder 72, a first connecting rod 73, a second connecting rod 74, a first gear 75, a second gear 76, a first driving swing arm 77, and a second driving swing arm 78. Among them, the support base 71 is arranged at the top position of the bracket 11, the first gear 75 and the second gear 76 are arranged on the support base 71, and the first gear 75 and the second gear 76 are meshed with each other. One end of the first connecting rod 73 is connected to the first gear 75, and the other end of the first connecting rod 73 is connected to the output end of the second driving cylinder 72 through the first driving swing arm 77. One end of the second connecting rod 74 is connected to the second gear 76, and the other end of the second connecting rod 74 is connected to the end of the second driving cylinder 72 through the second driving swing arm 78. The output end of the second driving cylinder 72 drives the first driving swing arm 77 to drive the first connecting rod 73 to swing. The first connecting rod 73 drives the first gear 75 to rotate. The first gear 75 and the second gear 76 are meshed with each other, and the second gear 76 rotates in the opposite direction relative to the first gear 75. The second gear 76 drives the second connecting rod 74 to drive the second driving swing arm 78 to swing.

[0066] It should be noted that in this embodiment, the first connecting rod 73 includes a first swing rod 731 and a second swing rod 732, and the second connecting rod 74 includes a third swing rod 741 and a fourth swing rod 742. The further connection manners of the above components are as follows: One end of the first swing rod 731 is connected to the first gear 75, the other end of the first swing rod 731 is connected to one end of the second swing rod 732, and the other end of the second swing rod 732 is connected to the output end of the second driving cylinder 72 through the first driving swing arm 77. One end of the third swing rod 741 is connected to the second gear 76, the other end of the third swing rod 741 is connected to one end of the fourth swing rod 742, and the other end of the fourth swing rod 742 is connected to the end of the second driving cylinder 72 through the second driving swing arm 78.

[0067] In the embodiment of the present application, the driving component 7 is connected to the shaping component 8. The driving component 7 drives the shaping component 8 to rotate. The shaping component 8 includes a first shaping component 81 and a second shaping component 82. The first shaping component 81 is connected to the first driving swing arm 77, and the second shaping component 82 is connected to the second driving swing arm 78. Driven by the first driving swing arm 77 and the second driving swing arm 78, the first shaping component 81 and the second shaping component 82 swing relatively in the second direction.

[0068] In the embodiment of the present application, the first shaping assembly 81 includes a first thrust bearing 811, a first drive shaft 812, a first driven swing arm 813, a third connecting plate 814, and a second shaping table 815. Among them, the first thrust bearing 811 is arranged on the first longitudinal arm 111 of the bracket 11, the first drive shaft 812 penetrates through the first thrust bearing 811 in the vertical direction, and the first drive shaft 812 is connected to the first drive swing arm 77. One end of the first driven swing arm 813 is fixedly connected to the first drive shaft 812, the other end of the first driven swing arm 813 is connected to the third connecting plate 814 in the horizontal direction, and the second shaping table 815 is connected to the third connecting plate 814. The first drive swing arm 77 drives the first driven swing arm 813 so that the third connecting plate 814 drives the second shaping table 815 to swing synchronously. In this embodiment, to improve the connection stability between the first driven swing arm 813 and the third connecting plate 814, the first driven swing arm 813 is provided with two pieces, and the two first driven swing arms 813 are parallel to each other.

[0069] The second shaping assembly 82 includes a second thrust bearing 821, a second drive shaft 822, a second driven swing arm 823, a fourth connecting plate 824, and a third shaping table 825. Among them, the second thrust bearing 821 is arranged on the second longitudinal arm 112 of the bracket 11, the second drive shaft 822 penetrates through the second thrust bearing 821 in the vertical direction, and the second drive shaft 822 is connected to the second drive swing arm 78. One end of the second driven swing arm 823 is fixedly connected to the second drive shaft 822, the other end of the second driven swing arm 823 is connected to the fourth connecting plate 824 in the horizontal direction, and the third shaping table 825 is connected to the fourth connecting plate 824. The second drive swing arm 78 drives the second driven swing arm 823 so that the fourth connecting plate 824 drives the third shaping table 825 to swing synchronously. In this embodiment, to improve the connection stability between the second driven swing arm 823 and the fourth connecting plate 824, the second driven swing arm 823 is provided with two pieces, and the two second driven swing arms 823 are parallel to each other.

[0070] In the embodiment of the present application, in order to prevent the corners of the material 30 from being damaged due to rigid extrusion caused by point-surface contact or line-surface contact with the extrusion panel, a first self-adjusting component 83 and a second self-adjusting component 84 are further included. Among them, the first self-adjusting component 83 is arranged between the first driven swing arm 813 and the third connecting plate 814 and is used to adjust the relative position between the third connecting plate 814 and the first driven swing arm 813. Specifically, the first self-adjusting component 83 includes a first support shaft 831, a first receiving plate 832, a first self-adjusting screw 833 and a first spring 834. Among them, the first receiving plate 832 is connected to the third connecting plate 814, and the first support shaft 831 penetrates through the end of the first driven swing arm 813 in the vertical direction and is movably arranged on the first receiving plate 832, so that the third connecting plate 814 rotates around the first support shaft 831. The first self-adjusting screw 833 is arranged on the first driven swing arm 813 in the horizontal direction. The head end of the first self-adjusting screw 833 protrudes from the first driven swing arm 813 and faces the third connecting plate 814. The first spring 834 is sleeved on the first self-adjusting screw 833 and abuts against the third connecting plate 814. Corresponding to the above, two first driven swing arms 813 are provided, then two sets of first self-adjusting components 83 are correspondingly provided, and each set of first self-adjusting components 83 is correspondingly arranged between a first driven swing arm 813 and the third connecting plate 814. When the second shaping table 815 contacts the corner of the material 30, under the action of the eccentric load, the second shaping table 815 and the third connecting plate 814 rotate around the first support shaft 831 on the first driven swing arm 813, so that a support surface can be found to realize surface-to-surface extrusion and prevent the corners of the material 30 from being damaged. At the same time, based on the rotation of the third connecting plate 814, the third connecting plate 814 contacts the first spring 834, so that the first spring 834 deforms to have a first elastic force. After the extrusion force disappears, under the action of the first spring 834 on the first self-adjusting screw 833, the second shaping table 815 restores its relative position with the first driven swing arm 813.

[0071] In the embodiment of the present application, the second self-adjusting component 84 is arranged between the second driven swing arm 823 and the fourth connecting plate 824, and is used to adjust the relative position between the fourth connecting plate 824 and the second driven swing arm 823. Specifically, the second self-adjusting component 84 includes a second support shaft 841, a second receiving plate 842, a second self-adjusting screw 843 and a second spring 844. Among them, the second receiving plate 842 is connected to the fourth connecting plate 824, and the second support shaft 841 penetrates through the end of the second driven swing arm 823 in the vertical direction and is movably arranged on the second receiving plate 842, so that the fourth connecting plate 824 rotates around the second support shaft 841. The second self-adjusting screw 843 is arranged on the second driven swing arm 823 in the horizontal direction. The head end of the second self-adjusting screw 843 protrudes from the second driven swing arm 823 and faces the fourth connecting plate 824. The second spring 844 is sleeved on the second self-adjusting screw 843 and abuts against the fourth connecting plate 824. Corresponding to the above, two second driven swing arms 823 are provided, and the second self-adjusting components 84 are correspondingly provided in two groups, and each group of second self-adjusting components 84 is correspondingly arranged between one second driven swing arm 823 and the fourth connecting plate 824. When the third shaping table 825 contacts the corner of the material 30, under the action of the eccentric load, the third shaping table 825 and the fourth connecting plate 824 rotate around the second support shaft 841 on the second driven swing arm 823, so as to find a support surface to realize the extrusion between surfaces and prevent damage to the corners of the material 30. At the same time, based on the rotation of the fourth connecting plate 824, the fourth connecting plate 824 contacts the second spring 844, so that the second spring 844 deforms to have a second elastic force. After the extrusion force disappears, under the action of the second spring 844 on the second self-adjusting screw 843, the third shaping table 825 restores its relative position with the second driven swing arm 823.

[0072] An embodiment of the present application provides a material shaping machine 100, which is installed in an intelligent stereoscopic warehouse and includes: a support frame 1, a scissor mechanism 2, and a synchronous swing arm extrusion mechanism 6; the brackets 11 of the support frame 1 in the first direction are oppositely arranged on both sides of the material conveying roller path 10 in the intelligent stereoscopic warehouse; the first direction is perpendicular to the conveying direction of the material conveying roller path 10; the scissor mechanisms 2 are respectively arranged on the brackets 11 on both sides, and when the material 30 is transported into the internal space of the support frame 1, the oppositely arranged scissor mechanisms 2 move relatively in the first direction to perform planar extrusion shaping on the material 30 in the first direction; the synchronous swing arm extrusion mechanisms 6 are respectively arranged on the brackets 11 on both sides and are located on the side of the scissor mechanism 2; the shaping components 8 of the synchronous swing arm extrusion mechanism 6 can swing relatively in the second direction; the second direction is the same as the conveying direction of the material conveying roller path 10; when the material 30 is transported into the internal space of the support frame 1, the oppositely arranged shaping components 8 swing relatively in the second direction to perform planar extrusion shaping on the material 30 in the second direction.

[0073] In the embodiment of the present application, by arranging the scissor mechanism 2 and the synchronous swing arm extrusion mechanism 6 on the support frame 1, the scissor mechanism 2 can perform planar extrusion shaping on the material 30 in the first direction. At the same time, the synchronous swing arm extrusion mechanism 6 can perform planar extrusion shaping on the material 30 in the second direction, so as to realize synchronous shaping of the end faces of all sides (four side faces) of the material 30. In addition, planar pushing is adopted in each direction to avoid damage to the packaging of the material 30 caused by local extrusion. The material shaping machine 100 in the embodiment of the present application can improve the efficiency of stacking the material 30 neatly, reduce the labor intensity of workers, and thus improve the storage efficiency of the material 30 in the intelligent stereoscopic warehouse.

[0074] An embodiment of the present application also provides an intelligent stereoscopic warehouse, including the above-mentioned material shaping machine 100. The content will not be repeated here.

[0075] As mentioned above, only the preferred embodiments of the present application are disclosed, but the scope protected by the present application is not limited thereto. Any person skilled in the art can make possible changes and modifications without departing from the spirit and scope of the present application, and all are within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope defined by the claims of the present application.

Claims

1. A material shaping machine, installed in an intelligent three-dimensional warehouse, is characterized in that Comprising: A support frame, a scissor mechanism and a synchronous swing arm extrusion mechanism; The supports of the support frame in the first direction are relatively arranged on both sides of the material conveying roller path in the intelligent stereoscopic warehouse; the first direction is perpendicular to the conveying direction of the material conveying roller path; The scissor mechanisms are respectively arranged on the supports on both sides. When the material is transported into the inner space of the support frame, the relatively arranged scissor mechanisms move relatively in the first direction to perform planar extrusion shaping on the material in the first direction; The synchronous swing arm extrusion mechanisms are respectively arranged on the supports on both sides and are located on the side of the scissor mechanism; the shaping components of the synchronous swing arm extrusion mechanism can swing relatively in the second direction; the second direction is the same as the conveying direction of the material conveying roller path; when the material is transported into the inner space of the support frame, the relatively arranged shaping components swing relatively in the second direction to perform planar extrusion shaping on the material in the second direction; The synchronous swing arm extrusion mechanism further includes a driving component, and the driving component includes a support seat, a second driving cylinder, a first connecting rod, a second connecting rod, a first gear, a second gear, a first driving swing arm and a second driving swing arm; the shaping component includes a first shaping component and a second shaping component, the first shaping component includes a first thrust bearing, a first driving shaft, a first driven swing arm, a third connecting plate and a second shaping table surface; the second shaping component includes a second thrust bearing, a second driving shaft, a second driven swing arm, a fourth connecting plate and a third shaping table surface; It further includes a first self-adjusting component and a second self-adjusting component; the first self-adjusting component is arranged between the first driven swing arm and the third connecting plate for adjusting the relative position between the third connecting plate and the first driven swing arm; the second self-adjusting component is arranged between the second driven swing arm and the fourth connecting plate for adjusting the relative position between the fourth connecting plate and the second driven swing arm; The first self-adjusting component includes a first support shaft, a first receiving plate, a first self-adjusting screw and a first spring; the first receiving plate is connected to the third connecting plate, the first support shaft penetrates through the end of the first driven swing arm in the vertical direction and is movably arranged on the first receiving plate so that the third connecting plate rotates around the first support shaft; the first self-adjusting screw is arranged on the first driven swing arm in the horizontal direction, and the head end of the first self-adjusting screw protrudes from the first driven swing arm and faces the third connecting plate; the first spring is sleeved on the first self-adjusting screw and abuts against the third connecting plate; The second self-adjusting component includes a second support shaft, a second bearing plate, a second self-adjusting screw, and a second spring; the second bearing plate is connected to the fourth connecting plate, the second support shaft penetrates through the end of the second driven swing arm in the vertical direction and is movably arranged on the second bearing plate, so that the fourth connecting plate rotates around the second support shaft; the second self-adjusting screw is arranged on the second driven swing arm in the horizontal direction, and the first end of the second self-adjusting screw protrudes from the second driven swing arm and faces the fourth connecting plate; the second spring is sleeved on the second self-adjusting screw and abuts against the fourth connecting plate.

2. The material shaping machine according to claim 1, wherein The scissor mechanism includes a first driving cylinder, a scissor component, and a first shaping table; The fixed end of the first driving cylinder is arranged outside the bracket, the output end of the first driving cylinder is arranged along the first direction and is connected to the scissor component; The fixed end of the scissor component is connected to the inner side of the bracket, the first shaping table is arranged on the movable end of the scissor component, and the first driving cylinder drives the scissor component so that the movable end drives the first shaping table to move relatively in the first direction to perform planar extrusion shaping on the material in the first direction.

3. The material shaping machine according to claim 2, characterized in that, The scissor component includes a first connecting plate, a second connecting plate, a scissor group, and a push rod; The first connecting plate is fixedly connected to the inner side of the bracket, and the first connecting plate is the fixed end of the scissor component; the second connecting plate is arranged opposite to the first connecting plate, the first shaping table is arranged on the second connecting plate and is located on the side of the second connecting plate away from the first connecting plate, and the second connecting plate is the movable end of the scissor component; The scissor group is connected between the first connecting plate and the second connecting plate, the push rod is arranged on the scissor group and is connected to the output end of the first driving cylinder, and the first driving cylinder drives the push rod and drives the scissor group so that the second connecting plate drives the first shaping table to move relatively in the first direction.

4. The material shaping machine according to claim 3, characterized in that, The scissor group includes a first connecting rod, a second connecting rod, a connecting rotating shaft, a first connecting shaft, a second connecting shaft, a first bearing, and a second bearing; The first connecting rod and the second connecting rod are connected by the connecting rotating shaft to form a connecting rod group, and the connecting rod group is arranged opposite to each other in the second direction; The first end of the first connecting rod is connected to the first connecting plate in a hinged manner; the first connecting shaft is connected to the second ends of the relatively arranged first connecting rods, the first bearings are arranged at both ends of the first connecting shaft, and the circumferential end faces of the first bearings contact the second limiting plate of the second connecting plate; The first end of the second connecting rod is connected to the second connecting plate in a hinged manner; the second connecting shaft is connected to the second ends of the relatively arranged second connecting rods, the second bearings are arranged at both ends of the second connecting shaft, and the circumferential end faces of the second bearings contact the first limiting plate of the first connecting plate; The push rod is arranged between the relatively arranged first connecting rods, and the push rod drives the first connecting rods to change the crossing state of the first connecting rods and the second connecting rods, so that the second connecting plate drives the first shaping table to move relatively in the first direction.

5. The material shaping machine according to claim 1, characterized in that, The driving components are respectively arranged at the top positions of the brackets on both sides, and the shaping components are respectively arranged at the side positions of the brackets on both sides. The driving component on each side is connected to the shaping component on that side in a one-to-one correspondence. The driving component drives the shaping component to swing relatively in the second direction to perform planar extrusion shaping on the material in the second direction.

6. The material shaping machine according to claim 5, wherein The support seat is arranged at the top position of the bracket, and the first gear and the second gear are arranged on the support seat, and the first gear and the second gear mesh with each other; One end of the first connecting rod is connected to the first gear, and the other end of the first connecting rod is connected to the output end of the second driving cylinder through the first driving swing arm; one end of the second connecting rod is connected to the second gear, and the other end of the second connecting rod is connected to the end of the second driving cylinder through the second driving swing arm.

7. The material shaping machine according to claim 6, characterized in that, The first shaping component is connected to the first driving swing arm, and the second shaping component is connected to the second driving swing arm; Driven by the first driving swing arm and the second driving swing arm, the first shaping component and the second shaping component swing relatively in the second direction.

8. The material shaping machine according to claim 7, wherein The first thrust bearing is arranged on the first longitudinal arm of the bracket, the first driving shaft penetrates through the first thrust bearing in the vertical direction, and the first driving shaft is connected to the first driving swing arm; One end of the first driven swing arm is fixedly connected to the first driving shaft, the other end of the first driven swing arm is connected to the third connecting plate in the horizontal direction, and the second shaping table is connected to the third connecting plate.

9. The material shaping machine according to claim 8, characterized in that, The second thrust bearing is arranged on the second longitudinal arm of the bracket, the second driving shaft penetrates through the second thrust bearing in the vertical direction, and the second driving shaft is connected to the second driving swing arm; one end of the second driven swing arm is fixedly connected to the second driving shaft, the other end of the second driven swing arm is connected to the fourth connecting plate in the horizontal direction, and the third shaping table is connected to the fourth connecting plate.

10. An intelligent stereoscopic warehouse, characterized in that, It includes the material shaping machine according to any one of the above claims 1-9.

Citation Information

Patent Citations

  • Material shaping machine and intelligent stereoscopic warehouse

    CN219858833U