Electronic component molding apparatus

Abstract

The present application relates to the non-standard automation technical field, specifically to a kind of electronic component forming device, including forming support frame, lifting assembly, fixed component, clamping positioning assembly, first roll forming assembly and second roll forming assembly, lifting assembly includes lifting drive module installed in forming support frame and lifting bracket installed in the drive end of lifting drive module;Clamping positioning assembly includes clamping module installed on lifting bracket and towards fixed component, positioning module located in the both sides of clamping module and used for the pin positioning of electronic component, and clamping claw connected to clamping module and used for the both ends clamping fixation of electronic component;First roll forming assembly is provided with first pressure roller;Second roll forming assembly is provided with second pressure roller.The present application solves the difficulty of existing electronic component pin forming, especially the forming of special-shaped pin, realizes automatic pin forming, and has good forming effect and high structural precision.

Description

TECHNICAL FIELD

[0001] The present application relates to the non-standard automation field, in particular to an electronic component forming device. BACKGROUND

[0002] Automation technology is widely used in industry, agriculture, military, scientific research, transportation, commerce, medical treatment, service and family, etc. Using automation technology can not only liberate people from heavy physical labor, part of mental labor and bad, dangerous working environment, but also expand human organ function, greatly improve labor productivity and enhance human ability to recognize and transform the world. Large-scale complete equipment in automation system, also known as automation device, refers to the process that machine or device operates or controls automatically according to specified program or instruction without human intervention.

[0003] In the production process of electronic component diode, it is needed to be sleeved with sleeve outside and to be bent and formed into specified shape. The existing process is mostly completed by manual operation. The pin bending is completed by jig. In the bending process, the efficiency is low, the manual operation cost is high, and the forming precision is also difficult to grasp. SUMMARY

[0004] To solve the above problems, the present application provides an electronic component forming device which solves the high difficulty of existing electronic component pin forming, especially the forming of special-shaped pins, realizes automatic pin forming, has good forming effect and high structural precision.

[0005] The technical scheme adopted by the present application is: an electronic component forming device, comprising a forming support frame, a lifting assembly, a fixing assembly, a clamping and positioning assembly, a first roller forming assembly and a second roller forming assembly. The lifting assembly comprises a lifting drive module installed on the forming support frame and a lifting bracket installed on the driving end of the lifting drive module. The fixing assembly is used for fixing the electronic component. The clamping and positioning assembly comprises a clamping module installed on the lifting bracket and facing the fixing assembly, a positioning module located on both sides of the clamping module and used for positioning the pins of the electronic component, and a clamping jaw connected to the clamping module and used for clamping and fixing the two ends of the electronic component. The positioning module is used for positioning one side of the pins of the electronic component. The first roller forming assembly is installed on the lifting bracket and located on one side of the clamping module. The first roller forming assembly is provided with a first pressure roller which is used for roller forming one pin positioned by the clamping jaw and the positioning module. The second roller forming assembly is installed on the lifting bracket and located away from the side of the first roller forming assembly. The second roller forming assembly is provided with a second pressure roller which is used for roller forming the other pin positioned by the clamping jaw and the positioning module.

[0006] Further, the forming support frame is an L-shaped support frame, one side of the forming support frame is provided with a mounting panel, the mounting panel is provided with a fixed pull groove, and the lifting driving module is mounted at the top end of the forming support frame.

[0007] Further, the lifting driving module is a sliding table air cylinder, the lifting support frame comprises a base plate connected to the lifting driving module and a T-shaped plate adjustably mounted on the base plate, the clamping positioning assembly and the first roller forming assembly are both mounted on the base plate, and the second roller forming assembly is mounted on one side of the T-shaped plate.

[0008] Further, the T-shaped plate is provided with a main shaft hole for connecting the base plate and an adjusting pull groove, the adjusting pull groove is arc-shaped, and the T-shaped plate is adjustably mounted on the base plate through the adjusting pull groove with the main shaft hole as the center.

[0009] Further, the fixing assembly comprises a base and a fixing clamp mounted on the base, the fixing clamp is used for clamping and fixing the electronic component, and the base is connected with a rotating disc used for rotating and conveying the fixing assembly.

[0010] Further, the clamping module is a gas claw, the positioning module is a positioning plate mounted on both sides of the clamping module, the positioning plate extends towards the fixing assembly and is provided with a positioning block, the positioning block is mounted with a positioning shaft pin, the positioning shaft pin is provided with a positioning needle, and the positioning needle is used for positioning one side of the pin.

[0011] Further, the clamping claw is an L-shaped clamping claw, the L-shaped clamping claw comprises a clamping surface and a positioning surface, the clamping surface is used for clamping and fixing the end surface of the electronic component, and the positioning surface is used for positioning one side of the pin of the electronic component.

[0012] Further, the first roller forming assembly is provided with a first roller pressing driving air cylinder and a first roller pressing block connected to the first roller pressing driving air cylinder, the first pressing roller is mounted on the first roller pressing block, the outer diameter of the first pressing roller is provided with a first roller pressing groove, the first pressing roller is provided with a first adjusting shaft, and the first pressing roller is adjustably mounted on the first roller pressing block through the first adjusting shaft.

[0013] Further, the second roller forming assembly is provided with a second roller pressing driving air cylinder and a second roller pressing block connected to the second roller pressing driving air cylinder, the second pressing roller is mounted on the second roller pressing block, and the second roller pressing driving air cylinder is obliquely mounted on the lifting support frame.

[0014] Further improvement of the above scheme is that the outer diameter of the second compression roller is provided with a second roller compression groove, and the second compression roller is provided with a second adjusting shaft, and the second compression roller is adjustably installed on the second roller compression block through the second adjusting shaft.

[0015] The beneficial effects of the present application are:

[0016] Compared with the existing electronic component pin forming, the pin forming for the electronic component diode of the present application fixes and positions the two ends and the pins of the diode through the clamping and positioning assembly during the forming process, and then the pins at the two ends of the diode are formed by roller pressing through the two groups of roller forming assemblies. In this process, the fixing assembly clamps and fixes the electronic component, ensuring the stability of the structure forming, solving the high difficulty of the existing electronic component pin forming, especially the special-shaped pin forming, realizing automatic pin forming, good forming effect and high structure precision. Specifically, a forming support frame, a lifting assembly, a fixing assembly, a clamping and positioning assembly, a first roller forming assembly, and a second roller forming assembly are provided. The lifting assembly includes a lifting drive module installed on the forming support frame and a lifting bracket installed on the driving end of the lifting drive module. The fixing assembly is used to fix the electronic component. The clamping and positioning assembly includes a clamping module installed on the lifting bracket and facing the fixing assembly, a positioning module located on both sides of the clamping module and used for positioning the pins of the electronic component, and a clamping jaw connected to the clamping module and used for clamping and fixing the two ends of the electronic component. The positioning module is used for positioning one side of the electronic component pin. The first roller forming assembly is installed on the lifting bracket and located on one side of the clamping module. The first roller forming assembly is provided with a first compression roller, which is used for roller forming one pin positioned by the clamping jaw and the positioning module. The second roller forming assembly is installed on the lifting bracket and located away from the side of the first roller forming assembly. The second roller forming assembly is provided with a second compression roller, which is used for roller forming the other pin positioned by the clamping jaw and the positioning module. The whole forming process is that the fixing assembly rotates to the lower side of the clamping module under the action of the turntable, and the lifting bracket is lowered under the action of the lifting drive module. When it is lowered to the specified position, the positioning module positions the pins at the two ends of the electronic component. The clamping jaw is driven by the clamping module to position the two ends and the pins of the electronic component at the same time. Then the positioning module and the clamping jaw cooperate to position the two sides of the pin. After positioning, the two ends of the pin are roller formed under the action of the two groups of roller forming assemblies, realizing full-automatic pin forming. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a perspective view of the electronic component forming device of the present application;

[0018] Figure 2 It is Figure 1 It is another perspective view of the electronic component forming device.

[0019] Figure 3 For Figure 1 schematic diagram of the front view of the electronic component forming device;

[0020] Figure 4 For Figure 1 schematic diagram of the front view of the electronic component forming device;

[0021] Figure 5 For Figure 1 schematic diagram of the front view of the electronic component forming device;

[0022] Figure 6 For Figure 1 schematic diagram of the front view of the electronic component forming device;

[0023] Figure 7 For Figure 1 schematic diagram of the front view of the electronic component forming device;

[0024] Explanation of reference signs: forming support frame 1, mounting panel 11, fixed pull groove 12;

[0025] Lifting assembly 2, lifting drive module 21, lifting support 22, base plate 221, T-shaped plate 222, main shaft hole 222a, adjustment pull groove 222b;

[0026] Fixed assembly 3, base 31, fixed clamping jaw 32;

[0027] Clamping and positioning assembly 4, clamping module 41, positioning module 42, positioning plate 421, positioning block 422, positioning shaft pin 423, positioning needle head 424, clamping jaw 43, L-shaped clamping jaw 431, clamping surface 432, positioning surface 433;

[0028] First roller forming assembly 5, first pressure roller 51, first roller groove 511, first adjustment shaft 512, first roller drive cylinder 52, first roller block 53;

[0029] Second roller forming assembly 6, second pressure roller 61, second roller groove 611, second adjustment shaft 612, second roller drive cylinder 62, second roller block 63. DETAILED DESCRIPTION

[0030] In order to facilitate the understanding of the present application, the present application will be described more fully below with reference to the accompanying drawings. The preferred embodiments of the present application are shown in the drawings. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.

[0031] It should be noted that when a component is said to be "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component.

[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

[0033] like Figures 1 to 7 As shown, in one embodiment of the present invention, an electronic component molding apparatus includes a molding support frame 1, a lifting assembly 2, a fixing assembly 3, a clamping and positioning assembly 4, a first roll forming assembly 5, and a second roll forming assembly 6. The lifting assembly 2 includes a lifting drive module 21 mounted on the molding support frame 1 and a lifting bracket 22 mounted on the drive end of the lifting drive module 21. The fixing assembly 3 is used to fix the electronic component. The clamping and positioning assembly 4 includes a clamping module 41 mounted on the lifting bracket 22 and facing the fixing assembly 3, a positioning module 42 located on both sides of the clamping module 41 for positioning the pins of the electronic component, and a positioning module 42 connected to the clamping module 41. 1. A clamping claw 43 is used to clamp and fix the two ends of an electronic component. The positioning module 42 is used to position one side of the pin of the electronic component. The first roll forming assembly 5 is installed on the lifting bracket 22 and located on one side of the clamping module 41. The first roll forming assembly 5 is provided with a first pressure roller 51. The first pressure roller 51 is used to roll form one pin positioned by the clamping claw 43 and the positioning module 42. The second roll forming assembly 6 is installed on the lifting bracket 22 and located away from the first roll forming assembly 5. The second roll forming assembly 6 is provided with a second pressure roller 61. The second pressure roller 61 is used to roll form another pin positioned by the clamping claw 43 and the positioning module 42.

[0034] In a further preferred embodiment, the forming support frame 1 is an L-shaped support frame, and a mounting panel 11 is provided on one side of the forming support frame 1. The mounting panel 11 has a fixing groove 12. The lifting drive module 21 is installed on the top of the forming support frame 1. In this embodiment, the L-shaped support frame is used as the structural support, and the fixing groove 12 is provided for installation. The structure is easy to install and the support is stable.

[0035] See Figures 2 to 3Further preferably, the lifting driving module 21 is a sliding table cylinder, the lifting support 22 comprises a base plate 221 connected to the lifting driving module 21 and a T-shaped plate 222 adjustably mounted on the base plate 221, the clamping and positioning assembly 4 and the first roll forming assembly 5 are both mounted on the base plate 221, and the second roll forming assembly 6 is mounted on one side of the T-shaped plate 222. The lifting driving module 21 designed as a sliding table cylinder can drive the lifting support 22 to ascend and descend. In addition, the base plate 221 is used for structural mounting, and the T-shaped plate 222 is used for mounting the second roll forming assembly 6.

[0036] Further preferably, the T-shaped plate 222 is provided with a main shaft hole 222a for connecting the base plate 221 and an adjusting slot 222b, the adjusting slot 222b is arc-shaped, and the T-shaped plate 222 is adjustably mounted on the base plate 221 through the adjusting slot 222b with the main shaft hole 222a as the center. The main shaft hole 222a allows the T-shaped plate 222 to rotate and adjust, thereby adjusting the angle of the to-be-formed pin.

[0037] Further preferably, the fixing assembly 3 comprises a base 31 and a fixing jaw 32 mounted on the base 31, the fixing jaw 32 is used for clamping and fixing the electronic component, and the base 31 is connected with a rotating disc used for rotating and conveying the fixing assembly 3. The electronic component is fixed by the fixing jaw 32, and the rotating disc is used for rotating and conveying the material for forming.

[0038] Referring to Figures 4 to 5 Further preferably, the clamping module 41 is a pneumatic jaw, the positioning module 42 is a positioning plate 421 mounted on both sides of the clamping module 41, the positioning plate 421 extends towards the fixing assembly 3 and is provided with a positioning block 422, the positioning block 422 is mounted with a positioning shaft pin 423, the positioning shaft pin 423 is provided with a positioning needle 424 used for positioning one side of the pin, and the clamping jaw 43 is an L-shaped clamping jaw 431 comprising a clamping surface 432 and a positioning surface 433, the clamping surface 432 is used for clamping and fixing the end surface of the electronic component, and the positioning surface 433 is used for positioning one side of the pin of the electronic component. In this embodiment, the clamping surface 432 and the positioning surface 433 of the L-shaped clamping jaw 431 are used for positioning the pin, and the other side of the pin is positioned under the action of the positioning needle 424, thereby forming two-sided positioning, which is more stable and has higher precision during roll bending forming.

[0039] Referring to Figure 6Further preferably, the first roller forming assembly 5 is provided with a first roller driving cylinder 52 and a first roller block 53 connected to the first roller driving cylinder 52, the first roller 51 is installed on the first roller block 53, the outer diameter of the first roller 51 is provided with a first roller groove 511, the first roller 51 is provided with a first adjusting shaft 512, and the first roller 51 is adjustably installed on the first roller block 53 through the first adjusting shaft 512. In this embodiment, the first roller block 53 is driven by the first roller driving cylinder 52 to drive the first roller 51 to form the pin by rolling, and the first roller groove 511 is used for cooperating rolling, the rolling is stable, and the first adjusting shaft 512 can be adjusted to have better universality.

[0040] Referring to Figure 7 Further preferably, the second roller forming assembly 6 is provided with a second roller driving cylinder 62 and a second roller block 63 connected to the second roller driving cylinder 62, the second roller 61 is installed on the second roller block 63, the second roller driving cylinder 62 is installed obliquely on the lifting support 22, and further improved, the outer diameter of the second roller 61 is provided with a second roller groove 611, the second roller 61 is provided with a second adjusting shaft 612, and the second roller 61 is adjustably installed on the second roller block 63 through the second adjusting shaft 612. In this embodiment, the driving structure is obliquely installed, which can be adjusted according to different forming directions, and the second roller 61 is driven by the second roller block 63 driven by the second roller driving cylinder 62 to form the pin by rolling.

[0041] The application is used for pin forming of electronic component diode, and the diode two ends and pins are fixed and positioned by clamping positioning assembly 4 in the forming process, the pins of the diode two ends are roll-formed by two groups of roll forming assembly after positioning, the electronic component is clamped and fixed by fixed assembly 3 in the process, the stability of structure forming is ensured, the difficulty of pin forming of the existing electronic component is solved, especially the special-shaped pin forming, automatic pin forming is realized, the forming effect is good, and the structure precision is high. Specifically, a forming support frame 1, a lifting assembly 2, a fixed assembly 3, a clamping positioning assembly 4, a first roll forming assembly 5 and a second roll forming assembly 6 are arranged, the lifting assembly 2 comprises a lifting drive module 21 mounted on the forming support frame 1 and a lifting support 22 mounted on the driving end of the lifting drive module 21, the fixed assembly 3 is used for fixing the electronic component, the clamping positioning assembly 4 comprises a clamping module 41 mounted on the lifting support 22 and facing the fixed assembly 3, positioning modules 42 located on both sides of the clamping module 41 and used for positioning the pins of the electronic component, and clamping claws 43 connected to the clamping module 41 and used for clamping and fixing the two ends of the electronic component, the positioning modules 42 are used for positioning one side of the pins of the electronic component, the first roll forming assembly 5 is installed on the lifting support 22 and located on one side of the clamping module 41, the first roll forming assembly 5 is provided with a first pressure roller 51, the first pressure roller 51 is used for roll forming one pin positioned by the clamping claw 43 and the positioning module 42, the second roll forming assembly 6 is installed on the lifting support 22 and located away from one side of the first roll forming assembly 5, the second roll forming assembly 6 is provided with a second pressure roller 61, and the second pressure roller 61 is used for roll forming the other pin positioned by the clamping claw 43 and the positioning module 42. The whole forming process is that the fixed assembly 3 is rotated to below the clamping module 41 under the action of the rotating disc, the lifting support 22 is lowered under the action of the lifting drive module 21, the pins of the two ends of the electronic component are positioned by the positioning modules 42 when the lifting support 22 is lowered to the specified position, the two ends and the pins of the electronic component are positioned by the clamping claw 43 driven by the clamping module 41, then the two sides of the pins are positioned by the positioning modules 42 and the clamping claw 43, and the pins of the two ends are roll-formed under the action of the two groups of roll forming assemblies after positioning, so that the automatic pin forming is realized.

[0042] The above embodiments only express several embodiments of the application, and the description is more specific and detailed, but it cannot be understood as the limitation of the patent scope of the application. It should be pointed out that for ordinary skilled in the art, without departing from the concept of the application, several modifications and improvements can be made, which belong to the protection scope of the application. Therefore, the protection scope of the patent of the application should be subject to the appended claims.

Claims

1. An electronic component forming apparatus characterized by comprising: The utility model relates to a kind of electronic component forming device, including Molding support frame, Lifting assembly, the lifting assembly includes lifting drive module mounted in molding support frame, and lifting support installed in the drive end of lifting drive module; Fixed assembly, the fixed assembly is used to fix electronic component; Clamping positioning assembly, the clamping positioning assembly includes clamping module installed in lifting support and towards fixed assembly, positioning module located in the both sides of clamping module and used for the pin positioning of electronic component, and clamping claw connected to clamping module and used for the both ends clamping fixation of electronic component, the positioning module is used for the one side positioning of electronic component pin; First roll forming assembly, the first roll forming assembly is installed in lifting support and located in the side of clamping module, and the first roll forming assembly is equipped with first pressure roller, and the first pressure roller is used to be rolled into shape with the pin of clamping claw and positioning module positioning one side; Second roll forming assembly, the second roll forming assembly is installed in lifting support and away from the side of first roll forming assembly, and the second roll forming assembly is equipped with second pressure roller, and the second pressure roller is used to be rolled into shape with the pin of clamping claw and positioning module positioning other side; The lifting drive module is slide table air cylinder, and the lifting support includes base plate connected to lifting drive module and T-shaped plate adjustably installed in base plate, and the clamping positioning assembly and first roll forming assembly are all installed in base plate, and the second roll forming assembly is installed in the side of T-shaped plate; The T-shaped plate is equipped with main shaft hole for connecting base plate and adjusting pull groove, and the adjusting pull groove is arc-shaped, and the T-shaped plate is adjustably installed on base plate with main shaft hole as center through adjusting pull groove; The clamping module is gas claw, the positioning module is positioning plate installed in the both sides of clamping module, the positioning plate extends positioning block towards fixed assembly, the positioning block is installed with positioning shaft pin, the positioning shaft pin is equipped with positioning needle, and the positioning needle is used for the one side positioning of pin; The clamping claw is L-shaped clamping claw, and the L-shaped clamping claw includes clamping surface and positioning surface, and the clamping surface is used for the end surface clamping fixation of electronic component, and the positioning surface is used for the one side positioning of electronic component pin.

2. The electronic component forming apparatus according to claim 1, characterized by: The molding support frame is L-shaped support frame, and one side of the molding support frame is equipped with mounting panel, and the mounting panel is equipped with fixed pull groove, and the lifting drive module is installed in the top end of molding support frame.

3. The electronic component forming apparatus according to claim 1, characterized by: The fixed assembly includes base and fixed clamping claw installed on base, and the fixed clamping claw is used for clamping fixation of electronic component, and the base is connected with turntable, and the turntable is used to drive fixed assembly to rotate and convey.

4. The electronic component forming apparatus according to claim 1, wherein: The first roll forming assembly is equipped with first roll pressing drive cylinder and first roll pressing block connected to first roll pressing drive cylinder, and the first pressure roller is installed in first roll pressing block, and the outer diameter of first pressure roller is equipped with first roll pressing groove, and the first pressure roller is equipped with first adjusting shaft, and the first pressure roller is adjustably installed in first roll pressing block through first adjusting shaft.

5. The electronic component forming apparatus according to claim 1, wherein: The second roller forming assembly is provided with a second roller driving cylinder and a second roller block connected to the second roller driving cylinder, the second roller is mounted on the second roller block, and the second roller driving cylinder is obliquely mounted on the lifting support.

6. The electronic component forming apparatus according to claim 5, wherein: An outer diameter of the second roller is provided with a second roller groove, the second roller is provided with a second adjusting shaft, and the second roller is adjustably mounted on the second roller block through the second adjusting shaft.

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