Anti-mite and antibacterial knitted fabric and its production process

By using natural pure cotton combed Silo spinning and double-sided jacquard structure in textiles, combined with specific process treatment, anti-mites and antibacterial knitted fabrics were developed, which solved the problems of single performance of existing textiles and unenvironmental production processes, and achieved versatile and environmentally friendly production.

CN116219618BActive Publication Date: 2025-04-08FUJIAN FYNEX TEXTILE SCI & TECH

Patent Information

Application Number
CN202310047632.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-01-31
Publication Date
2025-04-08
Estimated Expiration
2043-01-31

AI Technical Summary

Technical Problem

Existing textiles lack versatility, especially in terms of antibacterial, mite and mosquito-repellent performance, and the production process is not environmentally friendly, resulting in unsatisfactory product quality.

Method used

The natural pure cotton combed Silo spinning is woven in combination with double-sided jacquard structures, and anti-mites and anti-mites knitted fabrics are developed through specific wool burning, pretreatment, polishing/dying and post-treatment processes, combined with anti-mites and anti-mites finishing agents and softeners.

Benefits of technology

It realizes the smooth, smooth, soft and comfortable fabric, has long-lasting antibacterial properties, anti-mites, mosquitoes, health care and other properties, and the production process is environmentally friendly and safe.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to an anti-mite and antibacterial knitted fabric and a production process thereof, including weaving, cloth sorting, singeing, pre-treatment, polishing / dyeing one bath, post-treatment, wet slitting, drying and opening and finishing. Wherein: the singeing firepower is 21±0.5mbar, and the machine speed is 70±2m / min; the pre-treatment liquid contains 2g / L-3g / L Yajierui SCT-B, 6g / L-7g / L hydrogen peroxide, and the treatment temperature is 98±1℃; soaping is performed at a temperature of 95±1℃ for 15min-20min. The fabric of the present invention adopts natural pure cotton combed siro spinning as raw material, combined with double-sided jacquard structure weaving with specific needle length and line length, through specific singeing process and clean production short process and dyeing and finishing process technology, comprehensive post-finishing specific antibacterial and anti-mite finishing and softness and other process technology development, so that the designed fabric has a smooth and smooth appearance, is soft and comfortable, and has long-lasting antibacterial, anti-mite, anti-mosquito, health care and other properties.
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Description

Technical Field

[0001] The invention relates to the technical field of textiles, and in particular to an anti-mite and anti-bacterial knitted fabric and a production process thereof. Background Art

[0002] With the improvement of living standards and the enhancement of health and environmental awareness, people's requirements for the functions of daily textiles, clothing and home textiles are also constantly increasing. In people's daily living environment, there are many organisms and microorganisms that endanger human health, such as mosquitoes, bed bugs, bed bugs and mites. Mites are micro-pests that are not easy to see with the naked eye. The bodies, secretions and excrement of mites are allergens, which can cause allergic dermatitis, allergic rhinitis and other diseases; mosquito-borne diseases in my country include malaria, dengue fever, filariasis and other highly harmful infectious diseases; on the other hand, a variety of harmful bacteria, viruses, etc. are everywhere, attacking people and endangering human health all the time. In addition to medical prevention and treatment, textile companies and research institutions around the world are seeking to develop corresponding textiles and functional products through isolation, protection and protection of textiles and clothing.

[0003] At present, the main performances of pure cotton, polyester-cotton varieties and antibacterial and anti-mite products in the market are as follows: First, common pure cotton or polyester-cotton fabrics and ordinary textile fabrics only have the conventional characteristics of moisture absorption, warmth retention or wear resistance, and crispness, and have no other special functions; second, the existing domestic antibacterial, anti-mite and other protective textile products have relatively simple performance and basically do not have multiple functions; third, the processing technology and process of similar fabrics developed at home and abroad are immature, the production process technology of products is not environmentally friendly, and the fabric surface has quality problems such as pilling, poor elasticity, and poor gloss. The comprehensive effect is not ideal, and the functional characteristics given to the product are also limited. Therefore, there is a lot of room for research and consumer market for the development of such textiles and their production process technology and health care functional performance. Summary of the invention

[0004] The invention aims to provide an anti-mite and anti-bacterial knitted fabric and its production process, which has good softness, comfortable hand feel, environmentally friendly, safe and hygienic fabric and comprehensive anti-bacterial, anti-mite, anti-mosquito and other properties.

[0005] In order to achieve the above-mentioned invention object, the technical solution adopted by the present invention is:

[0006] The production process of anti-mite and antibacterial knitted fabrics specifically includes the following steps:

[0007] S1. Weaving: Take JC40S combed cotton siro-spun yarn, with a line length of 30.5CM / 96G / 8R, and weft weave to form a double-sided jacquard structure;

[0008] S2, cloth arrangement and singeing: after cloth arrangement, the cloth is singeed by gas singeing machine, the singeing firepower is 21±0.5mbar, and the machine speed is 70±2m / min;

[0009] S3, pre-treatment: put the singed grey cloth into the cylinder for pre-treatment and then drain the liquid to remove the colloid, impurities, pigments, ash, cottonseed shells and other substances on the pure cotton fabric grey cloth. The pre-treatment liquid contains 2g / L-3g / L Yajierui SCT-B, 6g / L-7g / L hydrogen peroxide, the treatment temperature is 98±1℃, and the bath ratio is 1:5;

[0010] S4, polishing / dyeing bath: add water and heat to 55±2℃, add neutralizing acid, adjust pH to 5.5-6, run for 5min-8min, add neutral polishing enzyme and run for 15min-20min; then add sodium sulfate and run for 20min-25min; then add active dye and run for 15min-20min; finally, add soda ash, 1 / 3 color fixing base and 2 / 3 color fixing base in sequence at certain time intervals, run for 5min-8min, then heat to 60±2℃, keep warm and run for 60min-70min, and drain;

[0011] S5, post-treatment: first wash with warm water once, then soap wash at 95±1℃ for 15min-20min, then hot wash once, fix color at 50±2℃ for 20min-25min and wash with warm water once;

[0012] S6, wet cutting and drying;

[0013] S7, opening and finishing: send it to the setting machine for setting treatment, the setting liquid contains 8g / L-10g / L antibacterial and anti-mite finishing agent Sanitized PM, 28g / L-32g / L cross-linking agent N92111, and 20g / L-22g / L softener NMW.

[0014] Preferably, the specific process of the pre-treatment in step S3 is: adding 50±2°C warm water with a bath ratio of 1:5, putting the grey cloth into the cylinder, adding 2g / L-3g / L Yajierui SCT-B, running for 10min-20min, and then heating to 98±1°C, adding 6g / L-7g / L hydrogen peroxide during the heating process, and keeping warm for 30min-40min; then cooling to 78±1°C and draining at a flow rate of 5 liters per kilogram of cloth; then adding 50±2°C warm water with a bath ratio of 1:5, running for 6min-8min, and draining; then adding 50±2°C warm water with a bath ratio of 1:5, adding 0.15%-0.2% deoxygenase based on the weight of the grey cloth, running for 12min-15min, and then draining.

[0015] Preferably, the heating rate is 3±0.2°C / min, and the cooling rate is 2±0.2°C / min.

[0016] Preferably, the amount of neutral polishing enzyme in step S4 is 0.2%-0.3% of the weight of the grey cloth; the amount of neutralizing acid is 0.2g / L-0.4g / L; the amount of sodium sulfate is 80g / L-90g / L; the amount of soda ash is 2g / L-3g / L; and the amount of fixing base is 3.5g / L-6.5g / L.

[0017] Preferably, the neutral polishing enzyme is neutral cellulase 59000.

[0018] Preferably, the post-treatment process of step S5 is specifically as follows: introduce 60±2°C warm water, run for 6min-8min, and overflow and drain; introduce 50±2°C warm water, add neutralizing acid, heat to 95±1°C, add soaping agent DKSP during the heating process, keep warm and run for 15min-20min, then cool to 78±1°C and drain; then introduce 50±2°C warm water, heat to 70±2°C and run for 10min-15min, and drain; then introduce 50±2°C warm water, add color fixing agent and run for 20min-25min, and then overflow and drain at a flow rate of 6 liters per kilogram of cloth; finally introduce 50±2°C warm water and run for 10min-15min, and drain.

[0019] Preferably, the amount of neutralizing acid in step S5 is 0.8 g / L-1.0 g / L; the amount of soaping agent DKSP is 0.8 g / L-1.0 g / L; and the amount of fixing agent is 0.6%-0.8% of the weight of the grey cloth.

[0020] Preferably, the color fixing agent is AT-2559C, and the soaping agent is DKSP.

[0021] Preferably, the addition time of soda ash in step S4 is 18 min-22 min, the addition time of 1 / 3 of the color-fixing alkali is 18 min-22 min, and the addition time of 2 / 3 of the color-fixing alkali is 18 min-22 min.

[0022] The present invention also provides an anti-mite and anti-bacterial knitted fabric produced by the above production process.

[0023] Beneficial effects:

[0024] The fabric of the present invention adopts natural pure cotton combed siro-spun yarn as raw material, combined with double-sided jacquard structure weaving with specific needle size and line length, and is developed through specific singeing process and clean production short process and dyeing and finishing process technology, comprehensive post-finishing specific antibacterial and anti-mite finishing and softening process technology, so that the designed fabric has a smooth and bright appearance, is soft and comfortable, and has long-lasting antibacterial, anti-mite, anti-mosquito, health care and other properties.

[0025] Selected natural pure cotton combed siro-spun yarn ensures that the yarn is even, smooth, less hairy and high-strength worsted cotton yarn. Cooperating with the specific singeing process and the specific pre-treatment low-temperature and low-alkali treatment, it can be processed into unique fabric styles such as smoothness, mercerization, clear pattern, etc., and is resistant to pilling. At the same time, it promotes energy conservation and emission reduction, clean production, eliminates the traditional high-temperature and high-alkali 110℃ pre-treatment process and multi-step process, and cancels the acid neutralization process. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is the pre-treatment process curve diagram of the present invention.

[0027] Figure 2 This is a one-bath process curve diagram of the polishing / dyeing method of the present invention.

[0028] Figure 3 It is the post-processing process curve diagram of the present invention.

[0029] Figure 4 This is the post-processing process curve diagram of Comparative Example 3.

[0030] Figure 5 This is the post-processing process curve diagram of Comparative Example 4. DETAILED DESCRIPTION Example 1

[0031] This embodiment provides a production process for anti-mite and antibacterial knitted fabrics, which specifically includes the following steps:

[0032] S1. Weaving: Take JC40S combed cotton siro-spun yarn from Shandong Yutai Fengzhu Textile Co., Ltd., with a line length of 30.5CM / 96G / 8R, and use German Delo double-sided knitting circular machine to weft weave to form a double-sided jacquard structure, needle number / inch: 34″ / 24G, number of passes: 80F, total number of needles: 2568N. The intrinsic quality test of the JC40S combed cotton siro-spun yarn is shown in Table 1.

[0033] S2. Fabric arrangement and singeing: After fabric arrangement, the fabric is singed by a gas singeing machine with a singeing fire of 21mbar and a machine speed of 70m / min.

[0034] S3, pre-treatment: put the singed grey cloth into the cylinder for pre-treatment and then drain the liquid to remove the colloid, impurities, pigments, ash, cottonseed hulls and other substances on the pure cotton fabric grey cloth.

[0035] The specific process is as follows: add 50℃ warm water with a bath ratio of 1:5, put the grey cloth into the cylinder, add 2g / L Yajierui SCT-B, run for 20min, and then heat up to 98℃ at 3℃ / min. During the heating process, add 6g / L hydrogen peroxide and keep warm for 30min; then cool down to 78℃ at 2℃ / min and drain the water at an overflow rate of 5L per kg of cloth; then add 50℃ warm water with a bath ratio of 1:5, run for 7min, and drain; then add 50℃ warm water with a bath ratio of 1:5, add 7L of 0.15% deoxygenase based on the weight of the grey cloth, run for 12min, and then drain.

[0036] S4, polishing / dyeing one bath: add water and heat to 55°C, add 0.3g / L neutralizing acid, adjust pH to 5.5, add 0.2% neutral cellulase 59000 by weight of the grey cloth after running for 6min, and run for another 15min; then add 90g / L sodium sulfate and run for 20min; then add reactive dyes and run for 15min, the reactive dyes are reactive red C-2B 0.7%, reactive yellow S-3R 0.55%, and reactive black CG 2.6%, dyed black; finally, add soda ash, 1 / 3 color fixing base XH-01 and 2 / 3 color fixing base XH-01 in turn at 5min intervals, the amount of soda ash is 2g / L, the amount of color fixing base is 6.5g / L, the addition time of soda ash, 1 / 3 color fixing base and 2 / 3 color fixing base is 20min, run for another 5min, heat to 60°C, keep warm and run for 60min, and drain.

[0037] S5. Post-treatment: first wash with warm water, then soap wash at 95℃ for 15min, then hot wash, fix color at 50℃ for 20min and wash with warm water.

[0038] The specific process is: feed 60℃ warm water, run for 6 minutes and drain the overflow; feed 50℃ warm water, add 0.8g / L neutralizing acid, heat to 95℃, add 0.8g / L soaping agent DKSP during the heating process, keep warm and run for 15 minutes, then cool to 78℃ and drain; then feed 50℃ warm water, heat to 70℃ and run for 10 minutes, drain; feed 50℃ warm water again, add 0.7% of the weight of the grey cloth fixing agent AT-2559C and run for 20 minutes, then drain the overflow at a flow rate of 6 liters per kilogram of cloth; finally feed 50℃ warm water and run for 10 minutes, drain.

[0039] S6, wet cutting and drying.

[0040] S7, opening and finishing: send it to the setting machine for setting treatment, the setting liquid contains 8g / L antibacterial and anti-mite finishing agent Sanitized PM, 30g / L cross-linking agent N92111, and 20g / L softener NMW. Example 2

[0041] This embodiment provides a production process for anti-mite and antibacterial knitted fabrics, which specifically includes the following steps:

[0042] S1. Weaving: Take JC40S combed cotton siro-spun yarn from Shandong Yutai Fengzhu Textile Co., Ltd., with a line length of 30.5CM / 96G / 8R, and use German Delo double-sided knitting circular machine to weft weave to form a double-sided jacquard structure, needle number / inch: 34″ / 24G, number of passes: 80F, total number of needles: 2568N. The intrinsic quality test of the JC40S combed cotton siro-spun yarn is shown in Table 1.

[0043] S2. Fabric arrangement and singeing: After fabric arrangement, the fabric is singed by a gas singeing machine with a singeing fire of 21mbar and a machine speed of 70m / min.

[0044] S3, pre-treatment: put the singed grey cloth into the cylinder for pre-treatment and then drain the liquid to remove the colloid, impurities, pigments, ash, cottonseed hulls and other substances on the pure cotton fabric grey cloth.

[0045] The specific process is as follows: add 50℃ warm water with a bath ratio of 1:5, put the grey cloth into the cylinder, add 2.5g / L Yajierui SCT-B, run for 15min, and then heat up to 98℃ at 3℃ / min. During the heating process, add 7g / L hydrogen peroxide and keep warm for 30min; then cool down to 78℃ at 2℃ / min and drain the water at a flow rate of 5L per kg of cloth; then add 50℃ warm water with a bath ratio of 1:5, run for 7min, and drain; then add 50℃ warm water with a bath ratio of 1:5, add 7L of 0.2% deoxygenase based on the weight of the grey cloth, run for 15min, and then drain.

[0046] S4, polishing / dyeing one bath: add water and heat to 55°C, add 0.4g / L neutralizing acid, adjust pH to 5.5, add 0.3% neutral cellulase 59000 based on the weight of the grey cloth after running for 6 minutes, and run for another 15 minutes; then add 90g / L sodium sulfate and run for 20 minutes; then add reactive dyes and run for 15 minutes, the reactive dyes are reactive red CB 2.0%, reactive orange C-3R0.52%, reactive blue EC-R 0.232%, dyed into wine red; finally, add soda ash, 1 / 3 color fixing base XH-01 and 2 / 3 color fixing base XH-01 in turn at 5-minute intervals, the amount of soda ash is 2g / L, the amount of color fixing base is 4.3g / L, the addition time of soda ash, 1 / 3 color fixing base and 2 / 3 color fixing base is 20 minutes, run for another 5 minutes, heat to 60°C, keep warm and run for 60 minutes, and drain.

[0047] S5. Post-treatment: first wash with warm water, then soap wash at 95℃ for 20min, then hot wash, fix color at 50℃ for 20min and wash with warm water.

[0048] The specific process is: feed 60℃ warm water, run for 6 minutes and drain the overflow; feed 50℃ warm water, add 1.0g / L neutralizing acid, heat to 95℃, add 1.0g / L soaping agent DKSP during the heating process, keep warm and run for 20 minutes, then cool to 78℃ and drain; then feed 50℃ warm water, heat to 70℃ and run for 10 minutes, drain; feed 50℃ warm water again, add 0.8% of the weight of the grey cloth fixing agent AT-2559C and run for 20 minutes, then drain the overflow at a flow rate of 6 liters per kilogram of cloth; finally feed 50℃ warm water and run for 10 minutes, drain.

[0049] S6, wet cutting and drying.

[0050] S7, opening and finishing: send it to the setting machine for setting treatment, the setting liquid contains 10g / L antibacterial and anti-mite finishing agent Sanitized PM, 30g / L cross-linking agent N92111, and 20g / L softener NMW. Example 3

[0051] This embodiment provides a production process for anti-mite and antibacterial knitted fabrics, which specifically includes the following steps:

[0052] S1. Weaving: Take JC40S combed cotton siro-spun yarn from Shandong Yutai Fengzhu Textile Co., Ltd., with a line length of 30.5CM / 96G / 8R, and use German Delo double-sided knitting circular machine to weft weave to form a double-sided jacquard structure, needle number / inch: 34″ / 24G, number of passes: 80F, total number of needles: 2568N. The intrinsic quality test of the JC40S combed cotton siro-spun yarn is shown in Table 1.

[0053] S2. Fabric arrangement and singeing: After fabric arrangement, the fabric is singed by a gas singeing machine with a singeing fire of 21mbar and a machine speed of 70m / min.

[0054] S3, pre-treatment: put the singed grey cloth into the cylinder for pre-treatment and then drain the liquid to remove the colloid, impurities, pigments, ash, cottonseed hulls and other substances on the pure cotton fabric grey cloth.

[0055] The specific process is as follows: add 50℃ warm water with a bath ratio of 1:5, put the grey cloth into the cylinder, add 3g / L Yajierui SCT-B, run for 10min, and then heat up to 98℃ at 3℃ / min. During the heating process, add 6g / L hydrogen peroxide and keep warm for 40min; then cool down to 78℃ at 2℃ / min and drain the water at a flow rate of 5L per kg of cloth; then add 50℃ warm water with a bath ratio of 1:5, run for 7min, and drain; then add 50℃ warm water with a bath ratio of 1:5, add 7L of 0.15% deoxygenase based on the weight of the grey cloth, run for 15min, and then drain.

[0056] S4, polishing / dyeing one bath: add water and heat to 55°C, add 0.2g / L neutralizing acid, adjust pH to 6, run for 6 minutes, add 0.2% of the weight of the grey cloth neutral cellulase 59000 and run for another 15 minutes; then add 80g / L sodium sulfate and run for 20 minutes; then add reactive dyes and run for 15 minutes, the reactive dyes are reactive red C-2B 0.83%, reactive yellow S-3R 0.083%, reactive dark blue S-GL 2.3%, reactive blue EC-R 0.7%, dyed royal blue; finally, soda ash, 1 / 3 color fixing base XH-01 and 2 / 3 color fixing base XH-01 were added in sequence at time intervals of 5 minutes. The dosage of soda ash was 2g / L, and the dosage of color fixing base was 3.5g / L. The addition time of soda ash, 1 / 3 color fixing base and 2 / 3 color fixing base was 20 minutes. After running for 5 minutes, the temperature was raised to 60℃, kept warm for 70 minutes, and the liquid was discharged.

[0057] S5. Post-treatment: first wash with warm water, then soap wash at 95℃ for 15min, then hot wash, fix color at 50℃ for 25min and wash with warm water.

[0058] The specific process is: feed 60℃ warm water, run for 6 minutes and drain the overflow; feed 50℃ warm water, add 0.8g / L neutralizing acid, heat to 95℃, add 1.0g / L soaping agent DKSP during the heating process, keep warm and run for 15 minutes, then cool to 78℃ and drain; then feed 50℃ warm water, heat to 70℃ and run for 15 minutes, drain; feed 50℃ warm water again, add 0.6% of the weight of the grey cloth fixing agent AT-2559C and run for 25 minutes, then drain the overflow at a flow rate of 6 liters per kilogram of cloth; finally feed 50℃ warm water and run for 15 minutes, drain.

[0059] S6, wet cutting and drying.

[0060] S7, opening and finishing: send it to the setting machine for setting treatment, the setting liquid contains 10g / L antibacterial and anti-mite finishing agent Sanitized PM, 30g / L cross-linking agent N92111, and 22g / L softener NMW.

[0061] Table 1: Intrinsic quality test results of JC40S combed cotton siro-spun yarn of the present invention:

[0062]

[0063] The needle arrangement table and the triangle arrangement table in the weaving step S1 of the above embodiments 1-3 are respectively shown in Table 2 and Table 3.

[0064] Table 2: Weaving needle arrangement table of the present invention:

[0065]

[0066] Table 3: Weaving triangle arrangement table of the present invention:

[0067]

[0068] Comparative Example 1

[0069] The difference between the comparative example 1 and the above-mentioned embodiment 1 lies in step S1. The length of the JC40S combed cotton siro-spun yarn used in the comparative example 1 is 31.5CM / 96G / 8R. The fabrics prepared in the comparative example 1 and the embodiment 1 are obviously different in the fabric surface structure and hand feel. Specifically, the fabric surface of the embodiment 1 is flat, with a strong sense of hierarchy and clear and moderate jacquard patterns, while the fabric surface flatness of the comparative example 1 is poor, and the jacquard patterns are loose and not dense; the feel of the embodiment 1 is soft and thick, while the feel of the comparative example 1 is fluffy but not strong enough, and the bursting strength of the grey fabric is slightly lower than that of the embodiment 1. Comparative Example 2

[0070] The difference between the comparative example 2 and the above-mentioned embodiment 1 is that in step S5, 0.8 g / L soaping agent AT-1508 is used in the comparative example 2, and the other process curves are the same. The results of comparing the cloth surface after the post-treatment in step S5 are shown in Table 4. Comparative Example 3

[0071] The difference between the comparative example 3 and the above-mentioned embodiment 1 is that in step S5, the comparative example 3 uses 3g / L soaping agent SC-SA and soaping twice. The process curve is shown in FIG. Figure 4 See Table 4 for the results of comparing the fabric surfaces after post-processing in step S5.

[0072] Compared with comparative example 3, embodiment 1 of the present invention saves a lot of process time and reduces the amount of water used in two cylinders.

[0073] Table 4: Comparison of fabric surface results after post-treatment of Example 1 of the present invention and Comparative Examples 2 and 3:

[0074] Comparative Example 4

[0075] The difference between this comparative example 4 and the above-mentioned embodiment 1 is that in step S4, the dosage of each auxiliary agent is SF-2 1g / L, TF-129K 1g / L, H2O2 6g / L, flake caustic soda 3g / L, neutralizing acid 1g / L, deoxygenase 0.15%, and the process curve is shown in Figure 5 .

[0076] The fabrics prepared in comparative example 4 and examples 1-3 performed similarly in terms of various color fastnesses, all reaching level 4 or above, but the surface effects were significantly different, specifically: the surface of the fabric in example 1 was smooth and free of impurities, had good elasticity, and was soft to the touch; while the surface of the fabric in comparative example 4 was pilling, slightly stiff, had slightly poor elasticity, and had a hard and astringent feel.

[0077] In summary, the yarn selection, singeing process, and specific pre-treatment and polishing / dyeing process control of the present invention have a synergistic relationship for the smoothness and feel of the fabric. In addition, the antibacterial rate of the fabrics prepared in Examples 1-3 of the present invention against Staphylococcus aureus according to FZ / T 73023-2006 is more than 98%, the antibacterial rate of Escherichia coli is more than 98%, and the antibacterial rate of Candida albicans is more than 99%. According to the repellency method test of GB / T 24253-2009, 9.1, the anti-mite repellency rate is more than 90%; according to the repellency method test of GB / T 30126-2013, the anti-mosquito rating is A grade.

[0078] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for illustrating the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which shall fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A production process for anti-mite and antibacterial knitted fabrics, characterized in that: The specific steps include: S1. Weaving: Take JC40S combed cotton siro-spun yarn, with a line length of 30.5CM / 96G / 8R, and weft weave to form a double-sided jacquard structure; S2, cloth arrangement and singeing: after cloth arrangement, the cloth is singeed by gas singeing machine, the singeing firepower is 21±0.5mbar, and the machine speed is 70±2m / min; S3, pre-treatment: put the singed grey cloth into the cylinder for pre-treatment and then drain the liquid to remove the colloid, impurities, pigments, ash and cottonseed shells on the pure cotton fabric. The pre-treatment liquid contains 2g / L-3g / L Yajierui SCT-B and 6g / L-7g / L hydrogen peroxide. The treatment temperature is 98±1℃ and the bath ratio is 1:

5. S4, polishing / dyeing bath: add water and heat to 55±2℃, add neutralizing acid, adjust pH to 5.5-6, run for 5min-8min, add neutral polishing enzyme and run for 15min-20min; then add sodium sulfate and run for 20min-25min; then add active dye and run for 15min-20min; finally, add soda ash, 1 / 3 color fixing base and 2 / 3 color fixing base in sequence at certain time intervals, run for 5min-8min, then heat to 60±2℃, keep warm and run for 60min-70min, and drain; S5, post-treatment: first wash with warm water once, then soap wash at 95±1℃ for 15min-20min, then hot wash once, fix color at 50±2℃ for 20min-25min and wash with warm water once; S6, wet cutting and drying; S7, opening and finishing: send it to the setting machine for setting treatment, the setting liquid contains 8g / L-10g / L antibacterial and anti-mite finishing agent Sanitized PM, 28g / L-32g / L cross-linking agent N92111, and 20g / L-22g / L softener NMW.

2. The production process of anti-mite and antibacterial knitted fabric according to claim 1, characterized in that: The specific process of the pre-treatment in step S3 is as follows: add 50±2℃ warm water with a bath ratio of 1:5, put the grey cloth into the cylinder, add 2g / L-3g / L Yajierui SCT-B, run for 10min-20min, then heat to 98±1℃, add 6g / L-7g / L hydrogen peroxide during the heating process, and keep warm for 30min-40min; then cool to 78±1℃ and drain at a flow rate of 5 liters per kilogram of cloth; then add 50±2℃ warm water with a bath ratio of 1:5, run for 6min-8min, and drain; then add 50±2℃ warm water with a bath ratio of 1:5, add 0.15%-0.2% deoxygenase based on the weight of the grey cloth, run for 12min-15min, and then drain.

3. The production process of anti-mite and antibacterial knitted fabric according to claim 2, characterized in that: The heating rate is 3±0.2°C / min, and the cooling rate is 2±0.2°C / min.

4. The production process of anti-mite and antibacterial knitted fabric according to claim 1, characterized in that: The amount of neutral polishing enzyme in step S4 is 0.2%-0.3% of the weight of the grey cloth; the amount of neutralizing acid is 0.2g / L-0.4g / L; the amount of sodium sulfate is 80g / L-90g / L; the amount of soda ash is 2g / L-3g / L; and the amount of fixing base is 3.5g / L-6.5g / L.

5. The production process of anti-mite and antibacterial knitted fabric according to claim 4, characterized in that: The neutral polishing enzyme is neutral cellulase 59000.

6. The production process of anti-mite and antibacterial knitted fabric according to claim 1, characterized in that: The post-treatment process of step S5 is specifically as follows: introduce 60±2°C warm water, run for 6min-8min, and overflow and drain; introduce 50±2°C warm water, add neutralizing acid, heat to 95±1°C, add soaping agent DKSP during the heating process, keep warm and run for 15min-20min, then cool to 78±1°C and drain; then introduce 50±2°C warm water, heat to 70±2°C and run for 10min-15min, and drain; then introduce 50±2°C warm water, add color fixing agent and run for 20min-25min, and drain at a flow rate of 6 liters per kilogram of cloth; finally introduce 50±2°C warm water and run for 10min-15min, and drain.

7. The production process of anti-mite and antibacterial knitted fabric according to claim 6, characterized in that: The amount of neutralizing acid used in step S5 is 0.8 g / L-1.0 g / L; the amount of soaping agent used is 0.8 g / L-1.0 g / L; and the amount of fixing agent used is 0.6%-0.8% of the weight of the grey cloth.

8. The production process of anti-mite and antibacterial knitted fabric according to claim 7, characterized in that: The fixing agent is AT-2559C, and the soaping agent is DKSP.

9. The production process of anti-mite and antibacterial knitted fabric according to claim 1, characterized in that: The addition time of soda ash in step S4 is 18 min-22 min, the addition time of 1 / 3 color-fixing alkali is 18 min-22 min, and the addition time of 2 / 3 color-fixing alkali is 18 min-22 min.

10. An anti-mite and antibacterial knitted fabric produced by the production process according to any one of claims 1 to 9.

Citation Information

Patent Citations

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