A drainage device for casting production

By designing an automated drainage device for casting production, the problem of residual iron filings after anti-rust treatment of the outer ring castings of bearings is solved, and efficient cleaning and processing of the outer ring of bearings is achieved, the process is simplified and production efficiency is improved.

CN116274063BActive Publication Date: 2025-03-28QINGDAO JINGDIAN MASCH MFG CO LTD
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Patent Information

Application Number
CN202310331832.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-31
Publication Date
2025-03-28
Estimated Expiration
2043-03-31

AI Technical Summary

Technical Problem

In the prior art, the residual iron chips after the anti-rust treatment of the bearing outer ring casting affect the subsequent processing, and the processing process is cumbersome and requires manual operation.

Method used

Design a drain device including a chassis, water storage ring, mesh plate, outlet pipe and water inlet pipe. Combined with the drive assembly and the cleaning drain assembly, the efficient treatment of the bearing outer ring is achieved through an automated wetting, cleaning and draining process.

Benefits of technology

Effectively clean the iron filings and rust-proof water on the outer ring of the bearing, simplifying the processing process, reducing manual operation, improving production efficiency, and maintaining the rust-proof water clean through the circulation filtering equipment, avoiding the accumulation of iron filings and waste of rust-proof water.

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Abstract

The embodiment of the present invention discloses a drainage device for casting production, including a base frame, a water storage ring and a mesh plate, etc.; the water storage ring is fixedly connected to the upper side of the base frame; four mesh plates are fixedly connected to the inner ring of the water storage ring in an equidistant direction. The clean drainage component drives the outer ring of the bearing to immerse in the anti-rust water in the water storage ring, and at the same time, the iron filings remaining on the outer ring of the bearing are cleaned by the clean drainage component, and finally the anti-rust water remaining on the outer ring of the bearing is drained by the clean drainage component, so as to avoid the iron filings remaining on the outer ring of the bearing affecting the subsequent processing, and no manual processing is required, and the advantages of cumbersome processing steps are avoided, and the problem that the iron filings are not cleaned when the anti-rust water is applied manually, and the residual iron filings affect the subsequent processing, and the castings need to be collected and transferred to the drainage equipment after the anti-rust water is applied, and the bearing outer ring castings after drainage are messy and need to be manually coded for subsequent automated processing, and the whole process is cumbersome, time-consuming and labor-intensive.
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Description

Technical Field

[0001] The invention belongs to the field of casting production, and in particular relates to a drainage device used for casting production. Background Art

[0002] In the prior art, the outer ring castings of the bearings need to be rust-proofed after being machine-processed and polished. Currently, the method is mainly to manually dip the outer ring castings in anti-rust water, and then put the outer ring castings of the bearings into a collection frame for unified collection. Then, the collection frame is tilted and rotated by a drainage device, so that the outer ring castings of the bearings in the collection frame are constantly turned over to drain out the anti-rust water remaining on the outer ring castings of the bearings. Since a large amount of iron filings remain on the outer ring castings of the bearings after being machine-processed and polished, the iron filings are not cleaned when the anti-rust water is manually applied, and the residual iron filings affect the subsequent processing. After being dipped in the anti-rust water, the castings need to be collected and transferred to the drainage device, and the outer ring castings of the bearings after drainage are in a disorderly manner, and need to be manually coded for subsequent automated processing. The whole process is cumbersome, time-consuming and labor-intensive.

[0003] The above information disclosed in this Background section is only for understanding the background of the present inventive concept and therefore it may contain information that does not constitute the prior art. Summary of the invention

[0004] The present invention aims to solve at least one of the technical problems existing in the prior art. The present invention provides a drainage device for casting production.

[0005] The technical solution is: a drainage device for casting production, including a base frame, a water storage ring, a mesh plate, a water outlet pipe and a water inlet pipe; a water storage ring is fixedly connected to the upper side of the base frame; four mesh plates are fixedly connected to the inner ring of the water storage ring at equal intervals; four water outlet pipes are connected to the lower side of the water storage ring at equal intervals; four water inlet pipes are connected to the upper side of the water storage ring at equal intervals; a circular ring, a limiting component, a cover removal component, a driving component and a cleaning drainage component are also included; a limiting component for limiting is installed on the upper side of the water storage ring; a cover removal component for removing the upper cover is installed on the limiting component; a driving component for driving is installed in the middle of the base frame; a plurality of cleaning drainage components for clean drainage are installed at equal intervals on the driving component in a circular shape; a circular ring is fixedly connected to the inner bottom surface of the water storage ring.

[0006] Furthermore, four groups of gear teeth for driving the cleaning and draining components are equidistantly arranged in an annular circumferential direction on the circular ring.

[0007] Furthermore, the limiting assembly includes a fixing frame, a first fixing rod and a limiting ring; two fixing frames are fixedly connected to the upper side of the water storage ring and are centrally symmetrical with the center of the water storage ring as the center of symmetry; two first fixing rods are fixedly connected to the two fixing frames; the lower sides of the four first fixing rods are commonly fixedly connected to the limiting ring, and the limiting ring has four groups of inverted V-shaped bending portions equidistantly arranged in the circumferential direction of the ring; the front fixing frame is connected to the cover removal assembly.

[0008] Furthermore, the cover removal assembly includes a cylinder and an electric clamp; two cylinders are fixedly connected to the front fixing frame; and an electric clamp is installed at each telescopic end of the two cylinders.

[0009] Furthermore, the driving assembly includes a driving motor, a fixed disk, a second fixed rod, a torsion spring shaft and a third fixed rod; the driving motor is fixedly connected to the middle of the base frame; the fixed disk is fixedly connected to the output shaft of the driving motor; a plurality of second fixed rods are fixedly connected to the fixed disk in an annular circumferential direction at equal intervals; each second fixed rod is connected to a torsion spring shaft on the side away from the fixed disk; each torsion spring shaft is fixedly connected to a third fixed rod in the middle; each third fixed rod is connected to a cleaning and draining assembly on the side away from the fixed disk.

[0010] Furthermore, the cleaning and draining assembly includes a limit frame, an anti-slip ring, a limit block, an annular cover, a cross, a cylinder, a first fixed ring, a drainage unit, a rotating unit, a limit unit and a guide unit; a limit frame is fixedly connected to the side of the third fixed rod away from the torsion spring shaft; a first fixed ring is fixedly connected to the side of the limit frame away from the third fixed rod; another two limit frames are fixedly connected to the first fixed ring; the drainage unit is commonly connected between the three limit frames; a limit block is inserted in each of the three limit frames; an annular cover is commonly fixed between the three limit blocks; another limit frame is fixedly connected to the drainage unit annular cover; a cross is fixedly connected in each of the two annular covers; the lower cross is connected to the drainage unit; a cylinder is fixedly connected to the upper side of the upper cross; a plurality of equidistant anti-slip rings are fixedly connected to the cylinder; a rotating unit is connected to the opposite sides of the two annular covers; the lower rotating unit is connected to the first fixed ring; a plurality of equidistant limiting units are connected in each of the two annular covers; a plurality of equidistant guide units are connected in each of the two annular covers; second cleaning bristles distributed in an annular manner are arranged in each of the two annular covers; third cleaning bristles distributed in an annular manner are arranged on the inner bottom surfaces of the two annular covers.

[0011] Furthermore, the drainage unit includes a support frame, a fourth fixed rod, a rotating sleeve, a connecting frame and fan blades; the lower sides of the three limit frames are commonly fixed with the support frame; the fourth fixed rod is fixed inside the support frame; the lower part of the fourth fixed rod is rotatably connected to the rotating sleeve; the fan blades are fixed to the lower part of the rotating sleeve; the upper part of the rotating sleeve is fixed with the connecting frame; the connecting frame is connected to the rotating unit below; the fourth fixed rod is fixed to the cross below.

[0012] Furthermore, the rotating unit below includes a rotating ring, a gear ring, an elastic telescopic plate, an arc block, a round rod, a second fixed ring and a protruding piece; the rotating ring is slidably connected between the first fixed ring and the annular cover below; the outer ring surface of the rotating ring is fixedly connected with a gear ring; the rotating ring is fixedly connected to the connecting frame; four elastic telescopic plates are equidistantly fixedly connected to the inner ring of the rotating ring; each of the four elastic telescopic plates is fixedly connected to an arc block on the side away from the gear ring; each of the lower sides of the telescopic parts of the four elastic telescopic plates is fixedly connected to a round rod; the second fixed ring is fixedly connected to the inner ring surface of the second fixed ring; a plurality of equidistant protruding pieces are fixedly connected to the inner ring surface of the rotating ring; and the first cleaning bristles are arranged on the inner ring surface of the rotating ring.

[0013] Furthermore, the lower limiting unit includes a first limiting rod, a second limiting rod, a brush rod, a first spur gear and a second spur gear; the inner bottom surface of the lower annular cover is rotatably connected to the first limiting rod; the inner bottom surface of the lower annular cover is rotatably connected to the second limiting rod, and the second limiting rod is located outside the first limiting rod; the inner bottom surface of the lower annular cover is rotatably connected to two mutually symmetrical brush rods, and the second limiting rod is located between the two brush rods; the middle part of the second limiting rod is fixedly connected to a first spur gear; the lower part of the two brush rods is each fixedly connected to a second spur gear; the two second spur gears are both meshed with the first spur gear.

[0014] Furthermore, the lower guide unit includes a support roller and a fixed block; the inner bottom surface of the lower annular cover is fixedly connected to two mutually symmetrical fixed blocks; the support roller is connected to the two fixed blocks for common rotation.

[0015] According to one or more embodiments of the present invention, the outer ring of the bearing is limited by two first limiting rods, and the third fixing rod drives the cleaning and draining assembly to move, so that the cleaning and draining assembly and the outer ring of the bearing therein are immersed in the anti-rust water in the water storage ring, and at the same time, the iron filings remaining on the outer ring of the bearing are cleaned by the cleaning and draining assembly, and finally, the anti-rust water remaining on the outer ring of the bearing is drained by the cleaning and draining assembly, so as to avoid the iron filings remaining on the outer ring of the bearing affecting subsequent processing, without manual processing, and avoiding cumbersome processing steps, and the entire processing process is completed by one device;

[0016] By processing the single bearing outer ring in a continuous cycle, it is convenient to stack the materials between the existing stacking equipment after taking them out, avoiding the situation where a large number of bearing outer rings are disorderly and need to be stacked manually;

[0017] The suction force generated by the rotation of the fan blades in the anti-rust water in the water storage ring causes the anti-rust water in the water storage ring to be continuously sucked into the annular cover, so that the iron filings cleaned off the outer ring of the bearing are discharged out of the annular cover in time;

[0018] An anti-rust water circulation filtering device is connected externally through the outlet pipe and the inlet pipe, the anti-rust water with iron filings is pumped out through the outlet pipe, and the filtered anti-rust water is introduced into the water storage ring through the inlet pipe, so that the anti-rust water in the water storage ring is always kept in a certain clean state to avoid excessive accumulation of iron filings in the anti-rust water. At the same time, the anti-rust water leaked from the outer ring of the bearing is collected and reused to avoid waste of anti-rust water. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of a first stereoscopic structure of the drainage device for casting production of the present invention;

[0020] Figure 2 A schematic diagram of a second stereoscopic structure of the drainage device for casting production of the present invention;

[0021] Figure 3 It is a schematic diagram of the three-dimensional structure of the cover assembly of the draining device for casting production of the present invention;

[0022] Figure 4 It is a schematic diagram of a first partial three-dimensional structure of the drainage device for casting production of the present invention;

[0023] Figure 5 It is a schematic diagram of a second partial three-dimensional structure of the drainage device for casting production of the present invention;

[0024] Figure 6 It is a schematic diagram of a first partial three-dimensional structure of a cleaning and draining assembly of a draining device for casting production according to the present invention;

[0025] Figure 7 It is a schematic diagram of a third partial three-dimensional structure of the drainage device for casting production of the present invention;

[0026] Figure 8 It is a schematic diagram of a second partial three-dimensional structure of the cleaning and draining assembly of the draining device for casting production of the present invention;

[0027] Fig. 9 It is an enlarged view of the A area of ​​the drainage device for casting production of the present invention;

[0028] Fig.10 It is a schematic diagram of a third partial three-dimensional structure of the cleaning and draining assembly of the draining device for casting production of the present invention;

[0029] Fig.11 It is a schematic diagram of a fourth partial three-dimensional structure of the cleaning and draining assembly of the draining device for casting production of the present invention;

[0030] Fig.12 It is an enlarged view of the B area of ​​the drainage device for casting production of the present invention;

[0031] Fig.13 It is a schematic diagram of the fifth partial three-dimensional structure of the cleaning drain component of the drain device for casting production of the present invention.

[0032] Figure numbers: 1-base frame, 2-water storage ring, 3-mesh plate, 4-water outlet pipe, 5-water inlet pipe, 6-ring, 001-bearing outer ring, 002-first cleaning bristles, 003-second cleaning bristles, 004-third cleaning bristles, 101-fixed frame, 102-first fixed rod, 103-limiting ring, 201-cylinder, 202-electric clamp, 301-drive motor, 302-fixed plate, 303-second fixed rod, 304-torsion spring shaft, 305-third fixed rod, 401-limiting frame, 402-anti-slip ring, 403-limiting block, 4 04-annular cover, 405-cross, 406-cylinder, 407-support frame, 408-fourth fixed rod, 409-rotating sleeve, 410-connecting frame, 411-fan blades, 412-first fixed ring, 413-rotating ring, 414-toothed ring, 415-elastic telescopic plate, 416-arc block, 417-round rod, 418-second fixed ring, 419-convex piece, 420-first limiting rod, 421-second limiting rod, 422-brush rod, 423-first flat gear, 424-second flat gear, 425-support roller, 426-fixed block. DETAILED DESCRIPTION

[0033] Hereinafter, embodiments of the present disclosure will be described in more detail with reference to the accompanying drawings.

[0034] This embodiment provides a drainage device for casting production, such as Figure 1-13 As shown, it includes a base frame 1, a water storage ring 2, a mesh plate 3, a water outlet pipe 4 and a water inlet pipe 5; the water storage ring 2 is fixedly connected to the upper side of the base frame 1; four mesh plates 3 are fixedly connected to the inner ring of the water storage ring 2 in an equidistant manner; four water outlet pipes 4 are connected to the lower side of the water storage ring 2 in an equidistant manner; four water inlet pipes 5 are connected to the upper ring of the water storage ring 2 in an equidistant manner;

[0035] It also includes a circular ring 6, a limiting component, a cover removal component, a driving component and a cleaning and draining component; the limiting component is installed on the upper side of the water storage ring 2; the cover removal component is installed on the limiting component; the driving component is installed in the middle of the base frame 1; a plurality of cleaning and draining components are equidistantly installed in a circular circumferential direction on the driving component; the circular ring 6 is fixedly connected to the inner bottom surface of the water storage ring 2.

[0036] In this embodiment, four groups of gear teeth for driving the cleaning and draining components are equidistantly arranged in an annular circumferential direction on the ring 6.

[0037] The limiting assembly includes a fixing frame 101, a first fixing rod 102 and a limiting ring 103; two fixing frames 101 are fixedly connected to the upper side of the water storage ring 2, which are centrally symmetrical with the center of the water storage ring 2 as the center of symmetry; two first fixing rods 102 are fixedly connected to the two fixing frames 101; the lower sides of the four first fixing rods 102 are commonly fixedly connected to the limiting ring 103, and the limiting ring 103 has four groups of inverted V-shaped bending parts equidistantly arranged in a circular circumferential direction; the front fixing frame 101 is connected to the cover removal assembly.

[0038] The cover removal assembly includes a cylinder 201 and an electric clamp 202; two cylinders 201 are fixedly connected to the front fixing frame 101; and an electric clamp 202 is installed at each telescopic end of the two cylinders 201.

[0039] The driving assembly includes a driving motor 301, a fixed disk 302, a second fixed rod 303, a torsion spring shaft 304 and a third fixed rod 305; the driving motor 301 is bolted to the middle of the base frame 1; the output shaft of the driving motor 301 is fixedly connected to the fixed disk 302; a plurality of second fixed rods 303 are fixedly connected to the fixed disk 302 in an annular circumferential direction at equal intervals; each second fixed rod 303 is connected to a torsion spring shaft 304 on the side away from the fixed disk 302; a third fixed rod 305 is fixedly connected to the middle of each torsion spring shaft 304; and each third fixed rod 305 is connected to a cleaning and draining assembly on the side away from the fixed disk 302.

[0040] The cleaning and draining assembly includes a limiting frame 401, an anti-slip ring 402, a limiting block 403, an annular cover 404, a cross 405, a cylinder 406, a first fixed ring 412, a drainage unit, a rotating unit, a limiting unit and a guiding unit; a limiting frame 401 is fixedly connected to the side of the third fixed rod 305 away from the torsion spring shaft 304; a first fixed ring 412 is fixedly connected to the side of the limiting frame 401 away from the third fixed rod 305; another two limiting frames 401 are fixedly connected to the first fixed ring 412; a drainage unit is commonly connected between the three limiting frames 401; a limiting block 403 is inserted in each of the three limiting frames 401; an annular cover 404 is commonly fixedly connected between the three limiting blocks 403; a drainage unit is fixed It is connected to another annular cover 404; a cross 405 is fixedly connected in each of the two annular covers 404; the lower cross 405 is connected to the drainage unit; a cylinder 406 is fixedly connected to the upper side of the upper cross 405; a plurality of equidistant anti-slip rings 402 are fixedly connected to the cylinder 406; a rotating unit is connected to the opposite sides of the two annular covers 404; the lower rotating unit is connected to the first fixed ring 412; a plurality of equidistant limiting units are connected in each of the two annular covers 404; a plurality of equidistant guide units are connected in each of the two annular covers 404; a second cleaning bristle 003 distributed in an annular manner is provided in each of the two annular covers 404; a third cleaning bristle 004 distributed in an annular manner is provided on the inner bottom surfaces of the two annular covers 404.

[0041] The drainage unit includes a support frame 407, a fourth fixed rod 408, a rotating sleeve 409, a connecting frame 410 and a fan blade 411; the three limit frames 401 are commonly fixed to the support frame 407 on the lower side; the fourth fixed rod 408 is fixed inside the support frame 407; the lower part of the fourth fixed rod 408 is rotatably connected to the rotating sleeve 409; the fan blade 411 is fixed to the lower part of the rotating sleeve 409; the upper part of the rotating sleeve 409 is fixed to the connecting frame 410; the connecting frame 410 is connected to the rotating unit below; the fourth fixed rod 408 is fixed to the cross 405 below.

[0042] The rotating unit below includes a rotating ring 413, a gear ring 414, an elastic telescopic plate 415, an arc block 416, a round rod 417, a second fixed ring 418 and a protruding piece 419; the rotating ring 413 is slidably connected between the first fixed ring 412 and the annular cover 404 below; the outer ring surface of the rotating ring 413 is fixedly connected to the gear ring 414; the rotating ring 413 is fixedly connected to the connecting frame 410; four elastic telescopic plates 415 are equidistantly fixedly connected to the inner ring of the rotating ring 413; the four elastic telescopic plates 415 are each fixedly connected to an arc block 416 on the side away from the gear ring 414; the lower side of the telescopic part of the four elastic telescopic plates 415 is each fixedly connected to a round rod 417; the second fixed ring 418 is fixedly connected to the inner ring surface of the annular cover 404 below; a plurality of equidistant protruding pieces 419 are fixedly connected to the inner ring surface of the second fixed ring 418; the inner ring surface of the rotating ring 413 is provided with first cleaning bristles 002.

[0043] In this embodiment, a non-slip rubber strip is provided on one side of the arc block 416 facing the center of the rotating ring 413 .

[0044] The limiting unit at the bottom includes a first limiting rod 420, a second limiting rod 421, a brush rod 422, a first flat gear 423 and a second flat gear 424; the inner bottom surface of the lower annular cover 404 is rotatably connected to the first limiting rod 420; the inner bottom surface of the lower annular cover 404 is rotatably connected to the second limiting rod 421, and the second limiting rod 421 is located on the outside of the first limiting rod 420; the inner bottom surface of the lower annular cover 404 is rotatably connected to two mutually symmetrical brush rods 422, and the second limiting rod 421 is located between the two brush rods 422; the middle part of the second limiting rod 421 is fixedly connected to the first flat gear 423; the lower part of the two brush rods 422 is each fixedly connected to a second flat gear 424; the two second flat gears 424 are both meshed with the first flat gear 423.

[0045] The lower guide unit includes a support roller 425 and a fixed block 426; two mutually symmetrical fixed blocks 426 are fixedly connected to the inner bottom surface of the lower annular cover 404; the support roller 425 is rotatably connected in the two fixed blocks 426.

[0046] During operation, firstly, the air cylinder 201 on the left is controlled to extend to push the electric clamp 202 to move downward, so that the electric clamp 202 clamps the cylinder 406, and then the electric clamp 202 contracts and resets, so that the upper annular cover 404 is separated from the lower annular cover 404, and the limit block 403 is pulled out from the limit frame 401, and then the bearing outer ring 001 processed by the machine tool is placed into the lower annular cover 404 through the existing loading equipment. At this time, the bottom surface of the bearing outer ring 001 contacts with the support roller 425, the inner ring surface of the bearing outer ring 001 contacts with the first limit rod 420 close to the inner ring surface of the annular cover 404, and the outer ring surface of the bearing outer ring 001 contacts with the first limit rod 420 close to the outer ring surface of the annular cover 404, and then the bearing outer ring 001 is limited by the two first limit rods 420;

[0047] Then the cylinder 201 extends to push the electric clamp 202 downward, so that the limit block 403 is inserted into the limit frame 401, so that the two annular covers 404 contact each other, the two gear rings 414 merge, and the electric clamp 202 releases the cylinder 406. Then the drive motor 301 is controlled to start. Based on the view from top to bottom, the output shaft of the drive motor 301 rotates clockwise, thereby causing the fixed plate 302 to drive the second fixed rod 303, the torsion spring shaft 304, the third fixed rod 305 and the cleaning rod 306. The clean drain assembly makes a circular motion. When the third fixing rod 305 rotates and passes through the inverted V-shaped bending portion of the limiting ring 103, the third fixing rod 305 is squeezed by the limiting ring 103 with increasing force, so that the third fixing rod 305 rotates with the torsion spring shaft 304 as the axis, causing the torsion spring shaft 304 to twist. At the same time, the third fixing rod 305 drives the clean drain assembly to move, so that the clean drain assembly and the bearing outer ring 001 therein are immersed in the rust-proof water in the water storage ring 2;

[0048] Then, the anti-rust water contacts the outer ring 001 of the bearing in the annular cover 404, and infiltrates the outer ring 001 of the bearing. As the fixed plate 302 continues to rotate, the cleaning and draining assembly moves in a circular motion along with the second fixed rod 303, so that the two gear rings 414 are meshed with the gear teeth on the ring 6, and then the gear ring 414 drives the rotating ring 413 to rotate, and the rotating ring 413 drives the elastic expansion plate 415, the arc block 416 and the round rod 417 to make a circular motion. When the round rod 417 When the round rod 417 moves past the convex piece 419 on the second fixed ring 418, the round rod 417 is squeezed, so that the elastic expansion plate 415 is stretched, so that the arc block 416 and the bearing outer ring 001 contact each other and squeeze the bearing outer ring 001, thereby driving the bearing outer ring 001 to slide circumferentially in the annular cover 404 through the arc block 416. When the bearing outer ring 001 slides circumferentially in the annular cover 404, it drives the support roller 425 to rotate in the fixed block 426, and at the same time drives the second The limiting rod 421 rotates in the annular cover 404, and the rotation of the second limiting rod 421 drives the first flat gear 423 to drive the second flat gear 424 to rotate, and the second flat gear 424 drives the brush rod 422 to rotate, and the bristles on the brush rod 422 clean the outer ring surface of the bearing outer ring 001, and at the same time, the second cleaning bristles 003 on the annular cover 404 clean the inner ring surface of the bearing outer ring 001, and the third cleaning bristles 004 on the annular cover 404 clean the upper and lower sides of the bearing outer ring 001, so as to clean up the iron filings adhering to the bearing outer ring 001. When the round rod 417 passes through the convex piece 419, the arc block 416 no longer squeezes the bearing outer ring 001, so as to no longer drive the bearing outer ring 001 to slide circumferentially, and then when the rotating ring 413 rotates, the outer ring surface of the bearing outer ring 001 is cleaned by the first cleaning bristles 002, and at the same time, it is ensured that all positions of the bearing outer ring 001 are fully in contact with the anti-rust water in the water storage ring 2;

[0049] The rotating ring 413 rotates and drives the connecting frame 410 to drive the rotating sleeve 409 to rotate. The rotating sleeve 409 drives the fan blades 411 to rotate. The suction force generated by the rotation of the fan blades 411 in the rust-proof water in the water storage ring 2 causes the rust-proof water in the water storage ring 2 to be continuously sucked into the annular cover 404, so that the iron filings cleaned off the bearing outer ring 001 are discharged to the outside of the annular cover 404 in time.

[0050] When the cleaning and draining assembly moves with the second fixing rod 303 to an inverted V-shaped bending portion above or below the limiting ring 103, the torsion spring shaft 304 releases the elastic force to cause the second fixing rod 303 to rotate in the opposite direction and reset, thereby causing the second fixing rod 303 to drive the cleaning and draining assembly to reset, so that the cleaning and draining assembly and the bearing outer ring 001 therein are separated from the rust-proof water in the water storage ring 2. Since the water storage ring 2 is divided into four areas by four mesh plates 3, the iron filings in the rust-proof water are isolated by the mesh plates 3, so that the bearing outer ring 001 passes through the subsequent two When the area is infiltrated, the anti-rust water remains clean and the cleaning effect during infiltration is improved to prevent the iron filings that have been cleaned from adhering to the bearing outer ring 001 again. As the fixed disk 302 continues to rotate, the bearing outer ring 001 in the cleaning and draining assembly will be infiltrated and cleaned for the second time to ensure that the bearing outer ring 001 is fully infiltrated with the anti-rust water and the bearing outer ring 001 is fully cleaned. When the bearing outer ring 001 moves to the bottom of the electric clamp 202 in front with the cleaning and draining assembly, the immersion The bearing outer ring 001 that has been wetted and cleaned is kept separated from the anti-rust water in the annular cover 404, and the anti-rust water remaining on the bearing outer ring 001 is drained. At the same time, the cylinder 201 on the left is extended. The working principle is the same as when it starts working. Another bearing outer ring 001 is placed in another cleaning and draining component through the existing feeding equipment, and is ready for wetting and cleaning. During this process, the cleaning and draining component and the bearing outer ring 001 that has been wetted and cleaned are in a paused state to continue draining. The bearing outer ring 001 After the residual anti-rust water is drained, the front cylinder 201 extends to push the electric clamp 202 downward, and the electric clamp 202 clamps the cylinder 406, and the cylinder 201 shrinks and resets to separate the upper annular cover 404 from the lower annular cover 404, and then the bearing outer ring 001 that has been soaked and cleaned is taken out and collected uniformly through the existing material taking equipment, and then the cylinder 201 extends again to merge the two annular covers 404 again, and this cycle is repeated to realize automatic and uninterrupted soaking and cleaning of the bearing outer ring 001 without manual operation;

[0051] While the bearing outer ring 001 is being soaked, an external anti-rust water circulation filtering device is connected through the outlet pipe 4 and the inlet pipe 5, the anti-rust water with iron filings is pumped out through the outlet pipe 4, and the filtered anti-rust water is introduced into the water storage ring 2 through the inlet pipe 5, so that the anti-rust water in the water storage ring 2 always maintains a certain clean state to avoid excessive accumulation of iron filings in the rust-proof water. At the same time, the anti-rust water leaked from the bearing outer ring 001 is collected and reused to avoid waste of anti-rust water.

[0052] Those skilled in the art should understand that the above embodiments do not limit the present invention in any form, and any technical solutions obtained by equivalent replacement or equivalent transformation shall fall within the protection scope of the present invention.

Claims

1. A drainage device for casting production, comprising a base frame (1), a water storage ring (2), a mesh plate (3), a water outlet pipe (4) and a water inlet pipe (5); the base frame (1) is fixedly connected to the upper side of the water storage ring (2); four mesh plates (3) are fixedly connected to the inner annular part of the water storage ring (2) at equal intervals; the lower side of the water storage ring (2) is connected to four water outlet pipes (4) at equal intervals; the upper annular part of the water storage ring (2) is connected to four water inlet pipes (5) at equal intervals; the characteristic is that: It also includes a circular ring (6), a limit assembly, a cover removal assembly, a driving assembly and a cleaning and draining assembly; a limit assembly for limiting is installed on the upper side of the water storage ring (2); a cover removal assembly for removing the upper cover is installed on the limit assembly; a driving assembly for driving is installed in the middle of the base frame (1); a plurality of cleaning and draining assemblies for cleaning are equidistantly installed in an annular direction on the driving assembly; a circular ring (6) is fixedly connected to the inner bottom surface of the water storage ring (2); Four groups of gear teeth for driving the cleaning and draining components are arranged equidistantly in the circumferential direction of the ring (6); The driving assembly comprises a driving motor (301), a fixing plate (302), a second fixing rod (303), a torsion spring shaft (304) and a third fixing rod (305); the driving motor (301) is fixedly connected to the middle of the base frame (1); the output shaft of the driving motor (301) is fixedly connected to the fixing plate (302); a plurality of second fixing rods (303) are fixedly connected to the fixing plate (302) at equal intervals in an annular direction; a torsion spring shaft (304) is connected to each second fixing rod (303) at a side away from the fixing plate (302); a third fixing rod (305) is fixedly connected to the middle of each torsion spring shaft (304); and a cleaning and draining assembly is connected to each third fixing rod (305) at a side away from the fixing plate (302); The cleaning and draining assembly comprises a limiting frame (401), an anti-slip ring (402), a limiting block (403), an annular cover (404), a cross (405), a cylinder (406), a first fixed ring (412), a drainage unit, a rotating unit, a limiting unit and a guiding unit; a limiting frame (401) is fixedly connected to the side of the third fixed rod (305) away from the torsion spring shaft (304); a first fixed ring (412) is fixedly connected to the side of the limiting frame (401) away from the third fixed rod (305); another two limiting frames (401) are fixedly connected to the first fixed ring (412); a drainage unit is commonly connected between the three limiting frames (401); a limiting block (403) is inserted into each of the three limiting frames (401); an annular cover (404) is commonly fixedly connected between the three limiting blocks (403); Another annular cover (404) is fixedly connected to the unit; a cross (405) is fixedly connected inside each of the two annular covers (404); the lower cross (405) is connected to the drainage unit; a cylinder (406) is fixedly connected to the upper side of the upper cross (405); a plurality of equidistant anti-slip rings (402) are fixedly connected to the cylinder (406); a rotating unit is connected to the opposite sides of the two annular covers (404); the lower rotating unit is connected to the first fixed ring (412); a plurality of equidistant limiting units are connected inside each of the two annular covers (404); a plurality of equidistant guiding units are connected inside each of the two annular covers (404); a second cleaning bristle (003) distributed in an annular manner is provided inside each of the two annular covers (404); and a third cleaning bristle (004) distributed in an annular manner is provided on the inner bottom surfaces of the two annular covers (404).

2. A drainage device for casting production according to claim 1, characterized in that: The limiting assembly comprises a fixing frame (101), a first fixing rod (102) and a limiting ring (103); two fixing frames (101) are fixedly connected to the upper side of the water storage ring (2) and are symmetrical with the center of the water storage ring (2) as the symmetry center; two first fixing rods (102) are fixedly connected to the two fixing frames (101); the lower sides of the four first fixing rods (102) are commonly fixedly connected to the limiting ring (103), and the limiting ring (103) is provided with four groups of inverted V-shaped bending portions equidistantly arranged in the circumferential direction of the ring; the front fixing frame (101) is connected to the cover removal assembly.

3. A drainage device for casting production according to claim 2, characterized in that: The cover removal assembly comprises a cylinder (201) and an electric clamp (202); the two cylinders (201) are fixedly connected to the front fixing frame (101); and an electric clamp (202) is respectively installed at the telescopic end of the two cylinders (201).

4. A drainage device for casting production according to claim 1, characterized in that: The drainage unit comprises a support frame (407), a fourth fixed rod (408), a rotating sleeve (409), a connecting frame (410) and a fan blade (411); the lower sides of the three limit frames (401) are fixedly connected to the support frame (407); the fourth fixed rod (408) is fixedly connected inside the support frame (407); the lower part of the fourth fixed rod (408) is rotatably connected to the rotating sleeve (409); the fan blade (411) is fixedly connected to the lower part of the rotating sleeve (409); the upper part of the rotating sleeve (409) is fixedly connected to the connecting frame (410); the connecting frame (410) is connected to the rotating unit below; the fourth fixed rod (408) is fixedly connected to the cross (405) below.

5. A drainage device for casting production according to claim 4, characterized in that: The rotating unit below comprises a rotating ring (413), a gear ring (414), an elastic telescopic plate (415), an arc block (416), a round rod (417), a second fixed ring (418) and a protruding piece (419); the rotating ring (413) is slidably connected between the first fixed ring (412) and the annular cover (404) below; the outer ring surface of the rotating ring (413) is fixedly connected to the gear ring (414); the rotating ring (413) is fixedly connected to the connecting frame (410); the inner ring surface of the rotating ring (413) is Four elastic telescopic plates (415) are fixedly connected at equal intervals; each of the four elastic telescopic plates (415) is fixedly connected to an arc block (416) on one side away from the gear ring (414); each of the four elastic telescopic plates (415) is fixedly connected to a round rod (417) on the lower side of the telescopic portion; a second fixed ring (418) is fixedly connected inside the annular cover (404) below; a plurality of equidistant protrusions (419) are fixedly connected to the inner annular surface of the second fixed ring (418); and first cleaning bristles (002) are arranged on the inner annular surface of the rotating ring (413).

6. A drainage device for casting production according to claim 5, characterized in that: The lower limiting unit comprises a first limiting rod (420), a second limiting rod (421), a brush rod (422), a first flat gear (423) and a second flat gear (424); the inner bottom surface of the lower annular cover (404) is rotatably connected to the first limiting rod (420); the inner bottom surface of the lower annular cover (404) is rotatably connected to the second limiting rod (421), and the second limiting rod (421) is located outside the first limiting rod (420); the inner bottom surface of the lower annular cover (404) is rotatably connected to two mutually symmetrical brush rods (422), and the second limiting rod (421) is located between the two brush rods (422); the middle part of the second limiting rod (421) is fixedly connected to the first flat gear (423); the lower parts of the two brush rods (422) are each fixedly connected to a second flat gear (424); and the two second flat gears (424) are both meshed with the first flat gear (423).

7. A drainage device for casting production according to claim 6, characterized in that: The lower guide unit comprises a support roller (425) and a fixed block (426); the inner bottom surface of the lower annular cover (404) is fixedly connected to two mutually symmetrical fixed blocks (426); the support roller (425) is rotatably connected inside the two fixed blocks (426).

Citation Information

Patent Citations

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