An integrated device for automatic film wrapping and bottom care of glass fiber yarn rolls
By designing an integrated device for automatic film wrapping and bottom care of glass fiber yarn rolls, automatic film wrapping and bottom care are achieved, solving the problems of low production efficiency and high labor intensity caused by process separation in the existing technology, improving production efficiency and reducing labor intensity.
Patent Information
- Application Number
- CN202310518342.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-10
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2043-05-10
AI Technical Summary
The existing glass fiber yarn wrapping and bottoming processes are separated, resulting in production rhythm that does not meet requirements and requires manual participation, which is labor-intensive.
An integrated device for automatic film wrapping and bottom care of glass fiber yarn rolls is designed, which includes a horizontal conveyor line, a grabbing mechanism, a film wrapping mechanism, a turning mechanism, a bottom care mechanism and a vertical conveyor line. Automatic film wrapping and bottom care are achieved through mechanized means, reducing labor intensity.
It achieves a high degree of automation, improves production efficiency, reduces labor intensity, and has a film wrapping cycle of ≤15 seconds per roll. The surface of the packaging film is flat and wrinkle-free. It is suitable for packaging films of various widths and meets the needs of automatic film wrapping of 15-20kg yarn rolls.
Smart Images

Figure CN116280392B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of yarn roll film wrapping, and in particular to an integrated device for automatic film wrapping and bottom care of a glass fiber yarn roll. Background Art
[0002] The current glass fiber yarn roll wrapping stations mainly adopt the horizontal wrapping method, which is either a single station or a double station, and the work efficiency is not high. After the automatic wrapping is completed, the horizontal yarn roll needs to be manually turned over to the upright state, and the bottoming is also done manually. This wrapping method separates the wrapping and bottoming stations. The separation of the two processes not only leads to failure to meet the production rhythm, but also requires manual participation in the handling, which increases the labor intensity of the workers. Summary of the Invention
[0003] In view of the above-mentioned deficiencies in the existing technology, the technical problem to be solved by this patent application is how to provide an integrated device for automatic film wrapping and bottom care of glass fiber yarn rolls with a high degree of automation, which can realize automatic film wrapping and bottom care, improve efficiency and reduce labor intensity.
[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0005] An integrated device for automatic film wrapping and bottom care of a glass fiber yarn roll, comprising a horizontal conveyor line, a grabbing mechanism, a film wrapping mechanism, a turning mechanism, a bottom care mechanism, a frame, and a vertical conveyor line; the horizontal conveyor line and the vertical conveyor line are arranged on both sides of the frame;
[0006] The grabbing mechanism is connected to the frame through a first movable structure, and the grabbing mechanism is used to drive two claws to grab the glass fiber yarn roll; the film wrapping mechanism is installed on the frame, and the frame is also equipped with a film placing mechanism opposite the film wrapping mechanism. The flipping mechanism is connected to the frame through a second movable structure, and the bottom stroking mechanism is fixedly installed on the frame.
[0007] Among them, the gripping mechanism includes a first movable plate, on which an electric cylinder is fixedly installed, the telescopic rod of the electric cylinder passes through the first movable plate and is downwardly arranged and fixedly installed with a mounting seat, and a wide air gripper is fixedly installed at the lower end of the mounting seat, and the wide air gripper contains two air gripper fingers, and the air gripper fingers are fixedly connected to the gripper.
[0008] Among them, a plurality of linear bearings are fixedly installed on the first movable plate, a guide shaft is slidably fitted in the linear bearing, and the lower end of the guide shaft is fixedly connected to the mounting seat.
[0009] Among them, at least two pairs of guide sleeves are fixed opposite the two claws, and guide rods are slidably fitted in the guide sleeves, and the outer ends of the guide rods are fixed with limit blocks.
[0010] Among them, the first moving structure includes a first servo motor, the output shaft of the first servo motor is connected to the first reducer, the first reducer is fixedly mounted on the first moving plate, the output shaft of the first reducer passes through the first moving plate and is fixedly mounted with a first gear, the upper end of the frame is fixedly mounted opposite a linear guide rail, the linear guide rail is slidably fitted with a first slider, the first slider is fixedly connected to the first moving plate, the frame is fixedly mounted with a rack, and the first gear is meshed with the rack for transmission.
[0011] The film wrapping mechanism includes a film wrapping mounting platform fixedly mounted on a frame, a film passing hole is provided on the film wrapping mounting platform, a cutting platform is fixedly mounted on the film wrapping mounting platform, and two yarn roll drive assemblies are mounted on the film wrapping mounting platform, and the yarn roll drive assemblies are located on both sides of the cutting platform;
[0012] The yarn roll drive assembly includes two film wrapping brackets fixedly mounted on a film wrapping mounting platform, two film wrapping rollers are mounted on the film wrapping brackets via bearings, a drive motor is fixedly mounted on the film wrapping brackets, an output shaft of the drive motor passes through the film wrapping brackets and is fixed with a film wrapping active wheel, one end of one of the film wrapping rollers passes through the film wrapping brackets and is fixed with a film wrapping driven wheel, and the film wrapping active wheel and the film wrapping driven wheel are connected by a film wrapping belt;
[0013] Two film roll brackets are fixedly installed on the film wrapping mounting platform, and the film roll brackets are located on the outside of the film wrapping bracket. A rotating shaft is installed on the film roll bracket through a bearing, and the rotating shaft is fixedly connected to a rotating arm. The rotating arm is U-shaped and a film roll plate is fixed on the rotating arm. A film roll motor is fixed on the film roll bracket, and the output shaft of the film roll motor is fixedly connected to the rotating shaft;
[0014] The film wrapping mounting platform is also equipped with a tensioning bracket, on which two tensioning rollers are rotatably mounted, and the tensioning rollers are arranged facing the film holes;
[0015] Two cutting brackets are fixed on the cutting table, and a transverse film pressing cylinder is fixed on the cutting bracket. The telescopic rod of the transverse film pressing cylinder is fixed with a mounting bracket, and the mounting bracket is fixed with a longitudinal film pressing cylinder. The piston rod of the longitudinal film pressing cylinder is set downward and fixed with a pressure plate; a rodless cylinder is fixed on one side of the cutting bracket, and a film cutting blade is fixed on the movable body of the rodless cylinder;
[0016] The film unwinding mechanism includes a film unwinding mounting platform fixedly mounted on a frame, the film unwinding mounting platform is located below the film wrapping mounting platform, two film unwinding brackets are fixed on the film unwinding mounting platform, a film unwinding roller is mounted on the film unwinding bracket, a film roll is sleeved on the outer side of the film unwinding roller, a motor seat is fixedly mounted on the film unwinding mounting platform, a film unwinding motor is fixedly mounted on the motor seat, a film unwinding driving wheel is fixed on the output shaft of the film unwinding motor, a film unwinding driven wheel is fixed on the outer side of the film unwinding roller, and the film unwinding driving wheel and the film unwinding driven wheel are connected by a film unwinding belt.
[0017] The turning mechanism includes a second movable plate, a longitudinal movable assembly is installed on the second movable plate, the longitudinal movable assembly is used to drive the vertical movable assembly to move, the second movable plate is provided with a clearance hole opposite to the vertical movable assembly, the vertical movable assembly is used to drive the mounting frame to move, a rotating seat is rotatably installed on the lower end of the mounting frame, the mounting frame is hinged with a stretching cylinder through a support, the piston rod of the stretching cylinder is rotatably connected to the rotating seat, the rotating seat is fixed with a mounting seat, and a tensioning gas is fixed on the mounting seat Cylinder, the protruding end of the tightening cylinder is fixed with a connecting plate, the mounting seat is provided with a through hole opposite to the connecting plate, the connecting plate is fixed with a tightening seat through the through hole, the tightening seat is fixed with a tightening slider, the mounting seat is fixed with a tightening slide rail that can slide with the tightening slider opposite to the tightening slider, the tightening seat is fixed with a movable tightening shoe, the mounting seat is fixed with a fixed tightening shoe opposite to the movable tightening shoe, the fixed tightening shoe is fixed with a bottom film pressing cylinder on one side of the fixed tightening shoe opposite to the movable tightening shoe, and the protruding end of the bottom film pressing cylinder is fixed with a film pressing plate.
[0018] Among them, the second moving structure includes a second servo motor, the output shaft of the second servo motor is connected to the second reducer, the second reducer is fixedly mounted on the second moving plate, the output shaft of the second reducer passes through the second moving plate and is fixedly mounted with a second gear, a second slider is slidably fitted on the linear guide rail, the second slider is fixedly connected to the second moving plate, and the second gear is engaged with the rack for transmission.
[0019] Among them, the bottom smoothing mechanism includes a bottom smoothing plate fixedly installed on the frame, and the bottom smoothing plate is fixedly installed with two vertical smoothing cylinders in the vertical direction, and the bottom smoothing plate is fixedly installed with two horizontal smoothing cylinders in the horizontal direction. The protruding ends of the vertical smoothing cylinders and the horizontal smoothing cylinders are both fixed with smoothing plates.
[0020] Wherein, both the vertical smoothing cylinder and the horizontal smoothing cylinder are provided with an extension stroke adjusting rod.
[0021] In summary, the present invention has the advantages of a high degree of automation, being able to realize automatic film wrapping and bottom care, improving efficiency and reducing labor intensity. This device can realize automatic film wrapping of yarn rolls of 7 to 23 kg, and the length of the upper end surface of the packaging film beyond the yarn roll after bottom care is controlled to be 1.5±0.5 cm, there are no obvious wrinkles on the surface of the film, the bottom is folded flat, and the film wrapping beat is ≤15 seconds / roll. The film wrapping width of this device can adapt to three different widths of packaging films, and the film release mechanism can automatically roll packaging films with a length of 400 to 450 mm and a full roll weight of 15 to 20 kg. The packaging film is replaced or replenished manually, and the number of film wrapping turns or time is manually set in advance in the control system. Then the worker selects the packaging film of the corresponding width according to the yarn roll specifications. The system starts and completes the automatic film wrapping of the yarn roll with the specified number of wrapping layers or the specified wrapping time according to the set program. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic structural diagram of an integrated device for automatic film wrapping and bottom care of a glass fiber yarn roll according to the present invention.
[0023] Figure 2 for Figure 1 Structural diagram without the horizontal conveyor line and the vertical conveyor line.
[0024] Figure 3 for Figure 2 Top view of .
[0025] Figure 4 Schematic diagram of the grasping mechanism.
[0026] Figure 5 for Figure 4 Schematic diagram of another orientation.
[0027] Figure 6 for Figure 5 A magnified schematic diagram of .
[0028] Figure 7 Schematic diagram of the flip mechanism.
[0029] Figure 8 for Figure 7 Enlarged schematic diagram of point B.
[0030] Figure 9 for Figure 7 A schematic diagram of another orientation of the partial structure.
[0031] Figure 10 for Figure 9 An enlarged schematic diagram of part of the structure.
[0032] Figure 11 It is a schematic diagram of the film wrapping mechanism and the film unwrapping mechanism.
[0033] Figure 12 for Figure 11 side view.
[0034] Figure 13 Schematic diagram of the film release mechanism.
[0035] Figure 14 Schematic diagram of the wrapping mechanism.
[0036] Figure 15 for Figure 14 Schematic diagram of another orientation after removing the yarn roll.
[0037] Figure 16 This is a schematic diagram of the bottom-feeding mechanism.
[0038] Figure 17 for Figure 16 main view. DETAILED DESCRIPTION
[0039] The present invention will be described in further detail below with reference to the accompanying drawings. It should be understood that in the description of the present invention, the directions or positional relationships indicated by directional terms such as "upper" and "lower" and "top" and "bottom" are generally based on the directions or positional relationships shown in the accompanying drawings and are intended only to facilitate the description of the present invention and simplify the description. Unless otherwise indicated, these directional terms do not indicate or imply that the devices or components referred to must have a specific direction or be constructed and operated in a specific direction, and therefore should not be construed as limiting the scope of protection of the present invention. The directional terms "inside" and "outside" refer to the inside and outside relative to the outline of each component itself.
[0040] like Figure 1-17 As shown, an integrated device for automatic film wrapping and bottom care of glass fiber yarn rolls includes a horizontal conveyor line 1, a grabbing mechanism, a film wrapping mechanism, a turning mechanism, a bottom care mechanism, a frame 2, and a vertical conveyor line 3; the horizontal conveyor line and the vertical conveyor line are arranged on both sides of the frame;
[0041] The grabbing mechanism is connected to the frame through a first movable structure, and the grabbing mechanism is used to drive two claws 4 to grab the glass fiber yarn roll 5; the film wrapping mechanism is installed on the frame, and the frame is also equipped with a film placing mechanism opposite the film wrapping mechanism. The flipping mechanism is connected to the frame through a second movable structure, and the bottom stroking mechanism is fixedly installed on the frame.
[0042] Both the horizontal conveyor line and the vertical conveyor line include a belt conveying mechanism, which is an existing mechanism. A stopper is fixed on the belt of the horizontal conveyor line to limit the glass fiber yarn roll.
[0043] In this embodiment, the gripping mechanism includes a first movable plate 11, to which an electric cylinder 12 is fixedly mounted. The electric cylinder's telescopic rod extends downward through the first movable plate and is fixedly mounted on a mounting base 13. A wide air gripper 14 is fixedly mounted at the lower end of the mounting base. The wide air gripper comprises two air gripper fingers, which are fixedly connected to the gripper 4. The electric cylinder drives the mounting base to move vertically, which in turn moves the electric gripper. The wide air gripper drives the two air gripper fingers toward or away from each other, thereby moving the two grippers toward or away from each other, thereby clamping or releasing the fiberglass yarn roll.
[0044] In this embodiment, a plurality of linear bearings are fixedly mounted on the first movable plate, wherein a guide shaft 15 is slidably fitted in the linear bearings, and the lower end of the guide shaft is fixedly connected to the mounting seat. The arrangement of the guide shaft and the linear bearings facilitates guiding the movement of the mounting seat.
[0045] In this embodiment, at least two pairs of guide sleeves are fixed opposite the two claws, and guide rods 16 are slidably fitted in the guide sleeves. The outer ends of the guide rods are fixed with limit blocks. The arrangement of the guide rods and guide sleeves facilitates the guidance of the movement of the two claws.
[0046] In this embodiment, the first moving structure includes a first servo motor 17, the output shaft of which is connected to a first reducer 18, which is fixedly mounted on a first moving plate. The output shaft of the first reducer passes through the first moving plate and is fixedly mounted with a first gear 19. The upper end of the frame is fixedly mounted opposite a linear guide 20, on which a first slider 21 is slidably engaged. The first slider is fixedly connected to the first moving plate, and a rack 22 is fixedly mounted on the frame, with the first gear meshing with the rack for transmission. The first servo motor drives the first gear to rotate via the first reducer, and the first gear meshes with the rack, driving the first slider to slide along the linear guide, thereby driving the first moving plate to move horizontally.
[0047] In this embodiment, the film wrapping mechanism includes a film wrapping mounting platform 23 fixedly mounted on the frame, the film wrapping mounting platform is provided with a film passing hole to facilitate the passage of the packaging film, and a cutting platform 24 is fixedly mounted on the film wrapping mounting platform. Two yarn roll drive assemblies are installed on the film wrapping mounting platform, and the yarn roll drive assemblies are located on both sides of the cutting platform;
[0048] The yarn roll drive assembly includes two film wrapping brackets 25 fixedly mounted on the film wrapping mounting platform, two film wrapping rollers 26 are mounted on the film wrapping brackets via bearings, a drive motor 27 is fixedly mounted on the film wrapping brackets, the output shaft of the drive motor passes through the film wrapping brackets and is fixed with a film wrapping driving wheel, one end of one of the film wrapping rollers passes through the film wrapping brackets and is fixed with a film wrapping driven wheel, and the film wrapping driving wheel and the film wrapping driven wheel are connected by a film wrapping belt;
[0049] Two film roll brackets 28 are fixedly installed on the film wrapping mounting platform. The film roll brackets are located on the outside of the film wrapping brackets. A rotating shaft is installed on the film roll brackets through bearings. The rotating shaft is fixedly connected to a rotating arm 29. The rotating arm is U-shaped and a film roll plate 30 is fixed on the rotating arm. A film roll motor 31 is fixed on the film roll bracket, and the output shaft of the film roll motor is fixedly connected to the rotating shaft.
[0050] The film wrapping mounting platform is also equipped with a tensioning bracket 32, on which two tensioning rollers 33 are rotatably mounted, and the tensioning rollers are arranged opposite to the film holes;
[0051] Two cutting brackets are fixed on the cutting table, and a transverse film pressing cylinder 34 is fixed on the cutting bracket. The telescopic rod of the transverse film pressing cylinder is fixed to a mounting bracket, and the mounting bracket is fixed to a longitudinal film pressing cylinder 35. The piston rod of the longitudinal film pressing cylinder is set downward and fixed to a pressure plate 38; a rodless cylinder 36 is fixed on one side of the cutting bracket, and a film cutting blade 37 is fixed to the movable body of the rodless cylinder;
[0052] The film unwinding mechanism includes a film unwinding mounting platform 39 fixedly mounted on the frame, the film unwinding mounting platform is located below the film wrapping mounting platform, two film unwinding brackets are fixed on the film unwinding mounting platform, a film unwinding roller is mounted on the film unwinding bracket, a film roll 40 is sleeved on the outer side of the film unwinding roller, a motor seat is fixedly mounted on the film unwinding mounting platform, a film unwinding motor 41 is fixedly mounted on the motor seat, a film unwinding active wheel 42 is fixed to the output shaft of the film unwinding motor, a film unwinding driven wheel 43 is fixed to the outer side of the film unwinding roller, and the film unwinding active wheel and the film unwinding driven wheel are connected by a film unwinding belt 44.
[0053] The yarn roll is placed on the yarn roll drive assembly on the side of the cutting table near the horizontal conveyor line. That is, the yarn roll is placed on two film wrapping rollers. The film roll motor drives the rotating arm to rotate, and then drives the film roll plate to rotate, wrapping one end of the packaging film onto the yarn roll. The drive motor drives the film roll through the film wrapping active pulley, film wrapping belt, and film wrapping driven pulley to rotate, thereby driving the yarn roll to rotate, so that the packaging film is wrapped around the yarn roll. The yarn roll is then grabbed by the grabbing mechanism and driven to the yarn roll drive assembly on the side near the vertical conveyor line. The transverse film pressing cylinder drives the longitudinal film pressing cylinder toward each other. The longitudinal film pressing cylinder drives the pressure plate downward to press the packaging film. The rodless cylinder then drives the film cutting blade to move and cut the packaging film. The yarn roll drive assembly on the side near the vertical conveyor line then drives the yarn roll to rotate, so that the packaging film is wrapped around the outside of the yarn roll, completing the film wrapping. The packaging film is tensioned by the setting of the tensioning roller, so that it is better wrapped on the yarn roll.
[0054] When unwinding the film, the unwinding motor drives the unwinding roller to rotate through the unwinding active wheel, the unwinding belt and the unwinding driven wheel, so that the film roll rotates and the packaging film is unwound. The packaging film passes through the film hole upward and is tensioned by the tensioning roller, and then reaches the film wrapping station.
[0055] In this embodiment, the flip mechanism includes a second movable plate 45, on which a longitudinal movable assembly 46 is installed. The longitudinal movable assembly is used to drive the vertical movable assembly 47 to move. The second movable plate is provided with a clearance hole opposite to the vertical movable assembly. The vertical movable assembly is used to drive the mounting frame 48 to move. A rotating seat 49 is rotatably installed at the lower end of the mounting frame. The mounting frame is hinged with a stretching cylinder 50 through a support. The piston rod of the stretching cylinder is rotatably connected to the rotating seat. The rotating seat is fixed with a mounting seat 51, and a tightening support is fixed on the mounting seat. Cylinder 52, a connecting plate is fixed to the protruding end of the tightening cylinder, the mounting seat is provided with a through hole opposite to the connecting plate, a tightening seat 53 is fixed to the connecting plate through the through hole, a tightening slider 54 is fixed to the tightening seat, a tightening slide rail 55 that can slide with the tightening slider is fixed to the mounting seat opposite to the tightening slider, a movable tightening shoe 56 is fixed to the tightening seat, a fixed tightening shoe 57 is fixed to the mounting seat opposite to the movable tightening shoe, a bottom film pressing cylinder 58 is fixed to the side of the fixed tightening shoe opposite to the movable tightening shoe, and a film pressing plate 59 is fixed to the protruding end of the bottom film pressing cylinder.
[0056] In this way, the longitudinal moving assembly drives the mounting frame to move longitudinally, the second moving structure drives the frame to move laterally, and the vertical moving assembly drives the frame to move vertically, thus achieving three-axis movement of the frame. The piston rod of the stretching cylinder extends, driving the rotating seat to rotate, which can transform the yarn roll from a vertical state to a horizontal state. During the connection process with the yarn roll, the tightening cylinder contracts, and the tightening slider moves along the tightening slide rail, driving the tightening seat to move, so that the movable tightening tile approaches the fixed tightening tile, facilitating the insertion of the movable tightening tile and the fixed tightening tile into the yarn roll. After insertion, the tightening cylinder extends, and the movable tightening tile moves away from the fixed tightening tile. The yarn roll is tightened by using the movable tightening tile and the fixed tightening tile, and then the yarn roll can be driven to move and rotate. After the bottom smoothing mechanism smoothes one side of the yarn roll, the yarn roll is placed on the vertical conveyor line, and the piston rod of the bottom film pressing cylinder extends, driving the film pressing plate to move, and the film pressing plate flattens the packaging film facing the center of the yarn roll, completing automatic film pressing. When wrapping the yarn roll, the film on one side is aligned with the roll, while the film on the other side extends beyond the roll. Therefore, the bottom needs to be smoothed to flatten the excess film. The film pressing plate is then driven by the film pressing cylinder at the bottom to flatten the excess film. The movable and fixed support pads constitute the support assembly. The longitudinal movement assembly can utilize an electric cylinder and a lead screw-nut structure, while the vertical movement assembly can utilize a lead screw-nut structure, with guide rails and sliders for guidance. Both the longitudinal and vertical movement assemblies are common existing mechanical structures and will not be described in detail.
[0057] In this embodiment, the second movable structure includes a second servo motor 60, the output shaft of which is connected to a second reducer, which is fixedly mounted on a second movable plate. The output shaft of the second reducer passes through the second movable plate and is fixedly mounted with a second gear 61. A second slider 62 is slidably engaged with the linear guide, which is fixedly connected to the second movable plate. The second gear meshes with the rack for transmission. The second servo motor drives the second gear to rotate via the second reducer. The second gear meshes with the rack, driving the second slider to slide along the linear guide, thereby driving the second movable plate to move horizontally.
[0058] In this embodiment, the bottom-smoothing mechanism includes a bottom-smoothing plate 63 fixedly mounted on a frame. Two vertical smoothing cylinders 64 are fixedly mounted on the bottom-smoothing plate vertically, and two horizontal smoothing cylinders 65 are fixedly mounted on the bottom-smoothing plate horizontally. Smoothing plates 66 are fixed to the protruding ends of each of the vertical and horizontal smoothing cylinders. The vertical smoothing cylinders drive the smoothing plate to smooth two sides of the packaging film, while the horizontal smoothing cylinders drive the smoothing plate to smooth the other two sides of the packaging film.
[0059] In this embodiment, the vertical smoothing cylinder and the horizontal smoothing cylinder are both provided with an extension stroke adjusting rod 67. By setting the extension stroke adjusting rod, the extension amount of the cylinder can be adjusted according to the diameter of the yarn roll.
[0060] The entire device is connected to the PLC control system.
[0061] principle:
[0062] The horizontal conveyor line transports horizontally placed yarn rolls. The grabbing mechanism moves down and grabs the yarn roll with its claws. The yarn roll is then driven by the first moving mechanism to move above the yarn roll drive assembly and placed on the yarn roll drive assembly. The film rolling plate flips to a certain angle, wrapping the packaging film that was cut last time onto the yarn roll. The yarn roll drive assembly starts, rotates for a specified time, and then stops. The set number of layers of packaging film is then wrapped onto the outer surface of the yarn roll. The grabbing mechanism then moves the yarn roll to the yarn roll drive assembly on the other side of the cutting table. The horizontal film pressing cylinder extends, and the longitudinal film pressing cylinder moves down to press the packaging film. The rodless cylinder starts, and the film cutting blade installed on it cuts the packaging film. The yarn roll rolling assembly starts, wrapping the excess packaging film after cutting onto the yarn roll again. At this time, the flipping mechanism moves to the specified position so that the center of the tightening assembly is opposite to the center of the horizontal yarn roll. Then the longitudinal moving assembly is started to send the tightening assembly into the yarn roll paper tube to a specified depth. The tightening cylinder is extended to lift the movable tightening tile, thereby lifting the yarn roll and leaving the yarn roll rolling assembly. Then the vertical moving assembly moves upward to align the center of the yarn roll with the center hole of the bottom smoothing plate. After that, the longitudinal moving assembly is started again to drive the yarn roll to move. First, the vertical smoothing cylinder in the vertical direction is extended, and then the horizontal smoothing cylinder in the horizontal direction is extended to smooth the packaging film exposed at the bottom of the yarn roll (both the vertical smoothing cylinder and the horizontal smoothing cylinder are provided with an extension stroke adjustment rod, and the cylinder extension amount can be adjusted according to the diameter of the yarn roll). After the yarn roll is smoothed, the second moving structure drives the yarn roll to move, the stretching cylinder retracts, and the yarn roll is flipped from a horizontal state to a vertical state. The longitudinal moving component is started, and the upright yarn roll is aligned with the middle of the vertical conveyor line. Then the vertical moving component is started, the tightening cylinder retracts, and the yarn roll is placed on the vertical conveyor line. Finally, the bottom film pressing cylinder extends to completely flatten the wrinkled packaging film near the bottom center of the yarn roll, the vertical moving component moves up, and the flipping mechanism returns to the initial position to wait for the next work.
[0063] Finally, it should be noted that various modifications and variations of the present invention may be made by those skilled in the art without departing from the spirit and scope of the present invention. Thus, the present invention is intended to include such modifications and variations as fall within the scope of the claims and their equivalents.
Claims
1. An integrated device for automatic film wrapping and bottom care of glass fiber yarn rolls, characterized in that: It includes a horizontal conveyor line, a grabbing mechanism, a film wrapping mechanism, a turning mechanism, a bottom caressing mechanism, a frame and a vertical conveyor line; the horizontal conveyor line and the vertical conveyor line are arranged on both sides of the frame; The grabbing mechanism is connected to the frame via a first movable structure, and the grabbing mechanism is used to drive two claws to grab the glass fiber yarn roll; the film wrapping mechanism is installed on the frame, and the frame is further equipped with a film unwinding mechanism opposite the film wrapping mechanism; the flipping mechanism is connected to the frame via a second movable structure, and the bottom-stroking mechanism is fixedly installed on the frame; The flip mechanism includes a second movable plate, a longitudinal movable assembly is installed on the second movable plate, the longitudinal movable assembly is used to drive the vertical movable assembly to move, the second movable plate is provided with a clearance hole opposite to the vertical movable assembly, the vertical movable assembly is used to drive the mounting frame to move, the lower end of the mounting frame is rotatably mounted with a rotating seat, the mounting frame is hinged with a stretching cylinder through a support, the piston rod of the stretching cylinder is rotatably connected to the rotating seat, the rotating seat is fixed with a mounting seat, and a tightening cylinder is fixed on the mounting seat The protruding end of the tightening cylinder is fixed with a connecting plate, the mounting seat is provided with a through hole opposite to the connecting plate, the connecting plate is fixed with a tightening seat through the through hole, the tightening seat is fixed with a tightening slider, the mounting seat is fixed with a tightening slide rail that can slide with the tightening slider opposite to the tightening slider, the tightening seat is fixed with a movable tightening shoe, the mounting seat is fixed with a fixed tightening shoe opposite to the movable tightening shoe, the fixed tightening shoe is fixed with a bottom film pressing cylinder on one side facing the movable tightening shoe, and the protruding end of the bottom film pressing cylinder is fixed with a film pressing plate.
2. The integrated device for automatic film wrapping and bottom care of glass fiber yarn rolls according to claim 1, characterized in that: The gripping mechanism includes a first movable plate, on which an electric cylinder is fixedly installed. The telescopic rod of the electric cylinder passes through the first movable plate and is downwardly arranged and fixedly installed with a mounting seat. A wide air gripper is fixedly installed at the lower end of the mounting seat. The wide air gripper contains two air gripper fingers, and the air gripper fingers are fixedly connected to the gripper.
3. The integrated device for automatic film wrapping and bottom care of glass fiber yarn rolls according to claim 2, characterized in that: A plurality of linear bearings are fixedly mounted on the first movable plate, a guide shaft is slidably fitted in the linear bearing, and the lower end of the guide shaft is fixedly connected to the mounting seat.
4. The integrated device for automatic film wrapping and bottom care of glass fiber yarn rolls according to claim 2, characterized in that: At least two pairs of guide sleeves are fixed opposite the two gripping claws, guide rods are slidably fitted in the guide sleeves, and the outer ends of the guide rods are fixed with limit blocks.
5. The integrated device for automatic film wrapping and bottom care of glass fiber yarn rolls according to claim 2, characterized in that: The first moving structure includes a first servo motor, the output shaft of the first servo motor is connected to the first reducer, the first reducer is fixedly mounted on the first moving plate, the output shaft of the first reducer passes through the first moving plate and is fixedly mounted with a first gear, the upper end of the frame is fixedly mounted opposite a linear guide rail, the linear guide rail is slidably fitted with a first slider, the first slider is fixedly connected to the first moving plate, a rack is fixedly mounted on the frame, and the first gear is meshed with the rack for transmission.
6. The integrated device for automatic film wrapping and bottom care of glass fiber yarn rolls according to claim 1, characterized in that: The film wrapping mechanism includes a film wrapping mounting platform fixedly mounted on a frame, a film passing hole being provided on the film wrapping mounting platform, a cutting platform being fixedly mounted on the film wrapping mounting platform, and two yarn roll drive assemblies being mounted on the film wrapping mounting platform, the yarn roll drive assemblies being located on both sides of the cutting platform; The yarn roll drive assembly includes two film wrapping brackets fixedly mounted on a film wrapping mounting platform, two film wrapping rollers are mounted on the film wrapping brackets via bearings, a drive motor is fixedly mounted on the film wrapping brackets, an output shaft of the drive motor passes through the film wrapping brackets and is fixed with a film wrapping active wheel, one end of one of the film wrapping rollers passes through the film wrapping brackets and is fixed with a film wrapping driven wheel, and the film wrapping active wheel and the film wrapping driven wheel are connected by a film wrapping belt; Two film roll brackets are fixedly installed on the film wrapping mounting platform, and the film roll brackets are located on the outside of the film wrapping bracket. A rotating shaft is installed on the film roll bracket through a bearing, and the rotating shaft is fixedly connected to a rotating arm. The rotating arm is U-shaped and a film roll plate is fixed on the rotating arm. A film roll motor is fixed on the film roll bracket, and the output shaft of the film roll motor is fixedly connected to the rotating shaft; The film wrapping mounting platform is also equipped with a tensioning bracket, on which two tensioning rollers are rotatably mounted, and the tensioning rollers are arranged facing the film holes; Two cutting brackets are fixed on the cutting table, and a transverse film pressing cylinder is fixed on the cutting bracket. The telescopic rod of the transverse film pressing cylinder is fixed with a mounting bracket, and the mounting bracket is fixed with a longitudinal film pressing cylinder. The piston rod of the longitudinal film pressing cylinder is set downward and fixed with a pressure plate; a rodless cylinder is fixed on one side of the cutting bracket, and a film cutting blade is fixed on the movable body of the rodless cylinder; The film unwinding mechanism includes a film unwinding mounting platform fixedly mounted on a frame, the film unwinding mounting platform is located below the film wrapping mounting platform, two film unwinding brackets are fixed on the film unwinding mounting platform, a film unwinding roller is mounted on the film unwinding bracket, a film roll is sleeved on the outer side of the film unwinding roller, a motor seat is fixedly mounted on the film unwinding mounting platform, a film unwinding motor is fixedly mounted on the motor seat, a film unwinding driving wheel is fixed on the output shaft of the film unwinding motor, a film unwinding driven wheel is fixed on the outer side of the film unwinding roller, and the film unwinding driving wheel and the film unwinding driven wheel are connected by a film unwinding belt.
7. The integrated device for automatic film wrapping and bottom care of glass fiber yarn rolls according to claim 5, characterized in that: The second moving structure includes a second servo motor, the output shaft of the second servo motor is connected to the second reducer, the second reducer is fixedly mounted on the second moving plate, the output shaft of the second reducer passes through the second moving plate and is fixedly mounted with a second gear, a second slider is slidably fitted on the linear guide rail, the second slider is fixedly connected to the second moving plate, and the second gear is engaged with the rack for transmission.
8. The integrated device for automatic film wrapping and bottom care of glass fiber yarn rolls according to claim 1, characterized in that: The bottom smoothing mechanism includes a bottom smoothing plate fixedly mounted on a frame, two vertical smoothing cylinders fixedly mounted on the bottom smoothing plate in the vertical direction, and two horizontal smoothing cylinders fixedly mounted on the bottom smoothing plate in the horizontal direction, and smoothing plates are fixed on the protruding ends of the vertical smoothing cylinders and the horizontal smoothing cylinders.
9. The integrated device for automatic film wrapping and bottom care of glass fiber yarn rolls according to claim 8, characterized in that: The vertical smoothing cylinder and the horizontal smoothing cylinder are both provided with an extension stroke adjusting rod.
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