Test device
By designing an automated heating device and testing bracket, combined with an automatic alignment camera and clamping components, the problem of insufficient testing quality and efficiency of display devices in the terminal R&D stage was solved, and efficient automated testing was achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- HUBEI XINGJI MEIZU TECH CO LTD
- Filing Date
- 2023-01-05
- Publication Date
- 2026-04-10
AI Technical Summary
In existing technologies, display device testing during the terminal R&D stage relies on manual methods, resulting in insufficient testing quality and efficiency, and failing to accurately expose potential problems.
A testing device was designed, including a heating device, a support platform, and a testing bracket. Through an automated heating and testing process, combined with an automatic alignment camera and clamping components, automated testing of display devices is achieved, ensuring test quality and efficiency.
It enables automated testing of display devices in high-temperature environments, improving testing quality and efficiency, ensuring accurate exposure of potential problems, and reducing human intervention.
Smart Images

Figure CN116298597B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of testing, in particular to a testing device. BACKGROUND
[0002] In the terminal research and development design stage, in order to ensure that the product design is reasonable and potential problems of product parts in the market, the aging excitation method is usually used in the research and development stage. Under the power-on operation condition of the single body to be tested, the screen module is quickly excited by using high temperature and high humidity, low temperature, high temperature, extrusion, salt spray, falling ball and other environments, so that the potential process or design defects of the single body in the aging environment can be quickly exposed.
[0003] The screen single body test is usually carried out in the research and development laboratory environment. At present, the subjective test is carried out by using the artificial method in the industry. There are certain risks in the test quality, test efficiency and subsequent quality guarantee, which may lead to the failure to accurately expose the potential problems of the screen. SUMMARY
[0004] In a first aspect, an embodiment of the present application provides a testing device, comprising:
[0005] A heating device is formed with a heating area in the heating device, and one side of the heating device has a first opening;
[0006] A bearing platform is movably installed in the heating area, and at least part of the bearing platform can be moved out of the heating area through the first opening. The bearing platform is used for bearing at least one display device to be tested; and
[0007] A detection support is located on one side of the first opening, and the detection support comprises a detection structure. The detection structure is arranged higher than the bearing platform, and the detection structure is used for detecting at least one display device to be tested on at least part of the bearing platform which can be moved out of the heating area.
[0008] In one possible example, the at least one display device to be tested is connected with a connector;
[0009] The bearing platform is formed with a crimping structure, and the crimping structure is connected with the connector in a position.
[0010] In one possible example, the crimping structure comprises:
[0011] A first mounting block is movably installed on the bearing platform in a first horizontal direction;
[0012] A second mounting block is movably installed on the first mounting block in a second horizontal direction;
[0013] A crimping joint is installed on the second mounting block, and the crimping joint is connected with the connector in a position; and
[0014] The first driving structure drives the first mounting block and the second mounting block to move;
[0015] The first horizontal direction is perpendicular to the second horizontal direction.
[0016] In one possible example, the crimping structure further comprises a positioning camera electrically connected to the first driving structure. The positioning camera is configured to capture position information of at least one Mark point of the display device to be tested, so that the first driving structure drives the first mounting block and the second mounting block to move based on the position information of the Mark point.
[0017] In one possible example, the bearing platform is recessed with at least one detection groove. The detection groove is movably mounted with a clamping member on each of the two adjacent inner side walls. The clamping member is configured to clamp the display device to be tested.
[0018] In one possible example, the detection support further comprises:
[0019] The support body is configured to support the detection structure. The support body comprises a plurality of support columns and a plurality of horizontal connecting rods connecting the plurality of support columns.
[0020] The second driving structure comprises a first driving lead screw and a first displacement structure. The first driving lead screw is rotatably mounted at both ends to the horizontal connecting rods. The first displacement structure is formed with a first threaded hole. The first displacement structure is threadedly arranged on the first driving lead screw and moves along the extension direction of the first lead screw.
[0021] In one possible example, the first displacement structure comprises:
[0022] The displacement seat is formed with a first threaded hole and is configured to mount a detection device; and
[0023] The second driving lead screw is rotatably mounted to the displacement seat. Both ends of the second driving lead screw are slidably mounted to the horizontal connecting rods.
[0024] In one possible example, the heating device further comprises a first side plate configured to close the first opening.
[0025] In one possible example, the first side plate is provided with a transparent glass region.
[0026] In one possible example, the bearing platform and the two adjacent side walls of the first opening are formed with a sliding structure. The sliding structure comprises a sliding groove and a second sliding rail. The second sliding rail is slidably mounted in the sliding groove. One of the second sliding rail and the sliding groove is arranged on the bearing platform, and the other is arranged on the inner side wall of the heating device. BRIEF DESCRIPTION OF DRAWINGS
[0027] To more clearly illustrate the technical solutions in this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0028] Figure 1 This is a schematic diagram of the structure of the testing device provided in one embodiment of this application;
[0029] Figure 2 This is a schematic diagram of the structure of the display device under test in one embodiment of this application;
[0030] Figure 3 This is a schematic diagram of the crimping structure provided in one embodiment of this application;
[0031] Figure 4 for Figure 1 Schematic diagram of the structure of the medium-load-bearing platform;
[0032] Figure 5 for Figure 1 Schematic diagram of the structure of the detection stent;
[0033] Figure 6 This is a schematic diagram of the test apparatus provided in another embodiment of this application. Detailed Implementation
[0034] To make the technical solutions and advantages of this application clearer, the technical solutions of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0035] In the embodiments of this application, the directional terms such as up, down, left, right, front, back, front, back, top, and bottom, mentioned or possibly used, are defined relative to the structures shown in the accompanying drawings. These are relative concepts and may therefore vary depending on their location and usage. Therefore, these or other directional terms should not be interpreted as restrictive. Furthermore, the terms "first," "second," "third," and similar expressions are used only for descriptive and distinguishing purposes and should not be construed as indicating or implying the relative importance of the corresponding components.
[0036] Please see Figure 1In an embodiment of the present application, a testing device 100 is provided, which comprises a heating device 1, a bearing platform 2 and a detection support 3. The heating device 1 has a heating area formed therein, and one side of the heating device 1 has a first opening 10. The bearing platform 2 is movably installed in the heating area, and at least a part of the bearing platform 2 can be moved out of the heating area through the first opening 10, and the bearing platform 2 is used for bearing at least one display device A to be tested. The detection support 3 is located at one side of the first opening 10, and the detection support 3 comprises a detection structure 33, which is arranged higher than the bearing platform 2, and the detection structure 33 is used for detecting the at least one display device A to be tested on the at least a part of the bearing platform 2 which can be moved out of the heating area.
[0037] In the testing device 100 provided in the embodiment of the present application, since the detection structure 33 is arranged higher than the bearing platform 2, when the at least a part of the bearing platform 2 is moved from the first opening 10 of the heating device 1 towards the detection structure 33, the bearing platform 2 is located below the detection structure 33, and when the at least a part of the bearing platform 2 is moved from the first opening 10 of the heating device 1 towards the heating area, the bearing platform 2 enters the inside of the heating area from below the detection structure 33.
[0038] For example, after the display device A to be tested is installed on the bearing platform 2, the bearing platform 2 is moved to make the detection structure 33 on the detection support 3 align with the display device A to be tested, for example, the bearing platform 2 is partially or entirely moved out of the heating device 1 through the first opening 10, and then the display device A to be tested is lighted for testing. After the initial testing is completed, the bearing platform 2 which is partially or entirely moved out of the heating device 1 is moved again, so that the bearing platform 2 completely enters the heating area of the heating device 1, thereby driving the display device A to be tested on the bearing platform 2 to enter the heating area. After the display device A to be tested enters the heating area, the heating device 1 heats the heating area to a testing temperature, so that the display device A to be tested is exposed to the testing temperature for a certain time. Then, the bearing platform 2 is moved again from the first opening 10 of the heating device 1 to partially or entirely move the bearing platform 2 out of the heating device 1, and the display device A to be tested continues to be exposed below the detection structure 33 of the detection support 3, so that the detection structure 33 re-inspects the display device A to be tested after being heated, thereby realizing secondary testing of the display device A to be tested after being exposed to the heating environment, ensuring the testing quality and testing standard specification of the testing process, and improving the testing efficiency through the integration of the testing device.
[0039] It should be noted that the detection structure 33 comprises an industrial camera. In the embodiment, after the display device A to be tested is lighted, the industrial camera is used for taking a picture, and then through graphic binarization processing, the defective feature parameter values at various positions, such as the brightness, diameter and shape of the points, are calculated, and each defect is classified into a defect list and displayed and archived.
[0040] For example, the display device A to be tested described above can be a mobile phone, a tablet computer, a wearable device, a vehicle-mounted device, an augmented reality (AR) / virtual reality (VR) device, a notebook computer, an ultra-mobile personal computer (UMPC), a netbook, a personal digital assistant (PDA), or the like, which is provided with a display screen. The embodiments of the present application do not limit the specific type of the display device A to be tested, and the following exemplary description is made with the display device A to be tested being a mobile phone.
[0041] Referring to Figure 2 The display device A to be tested includes a mobile phone body a1 and a flexible circuit board a2 connected to the mobile phone body a1. The front surface of the mobile phone body a1 includes a display screen for displaying a boot animation, human-computer interaction content, and the like. The display screen can be a straight screen, a curved screen, or a folding screen. The display screen can be a TFT (Thin Film Transistor), an OLED (Organic Light Emitting Display), or an AMOLED (Active Matrix / Organic Light Emitting Diode), or the like. Generally, the display screen of the mobile phone body a1 is further covered with a cover plate made of glass material for protecting the display screen and internal devices of the mobile phone body a1. The display screen and the cover plate can be integrally formed or separately manufactured. One end of the flexible circuit board a2 is connected to the mobile phone body a1, and the other end is connected to the bearing platform 2. The flexible circuit board a2 is formed with a BTB female connector and a docking Mark mark. When the flexible circuit board a2 is docked with the bearing platform 2, the docking Mark mark can be used to identify the connector and determine the connection direction position, and then the BTB male connector of the crimping structure is docked based on the BTB female connector.
[0042] Further, the crimping structure is formed on the bearing platform 2, and the BTB male connector of the crimping structure is used to be connected with the BTB female connector on the flexible circuit board a2 of the display device A to be tested. In order to electrically connect and control the display device A to be tested, for example, in an embodiment provided by the present application, the crimping structure is provided with a connecting wire. When the crimping structure is connected with the mobile phone body a1 through the flexible circuit board a2, the crimping structure can supply power to the display screen of the mobile phone body a1 through the connecting wire inside the crimping structure, so that the display screen of the mobile phone body a1 can be powered on and lighted up.
[0043] Specifically, referring toFigure 3 The crimping structure comprises a first mounting block 41, a second mounting block 42, a crimping connector 43, and a first driving structure; the first mounting block 41 is movably mounted on the bearing platform 2 along a first horizontal direction; the second mounting block 42 is movably mounted on the first mounting block 41 along a second horizontal direction; the crimping connector 43 is mounted on the second mounting block 42, and is used to be connected with the connector a2 of the display device A to be tested; the first driving structure drives the first mounting block 41 and the second mounting block 42 to move; and the first horizontal direction and the second horizontal direction are perpendicular to each other. In this embodiment, the first mounting block 41 and the second mounting block 42 are driven, so that the crimping connector 43 can be adjusted in position to be connected with the connector of the display device A to be tested, i.e., the flexible circuit board a2.
[0044] It should be noted that the first driving structure can have various embodiments, such as being directly driven by a cylinder, a motor, etc. In this embodiment, the first mounting block 41 is slidably mounted on the bearing platform 2, wherein a first threaded hole is arranged through the first mounting block 41, and a first lead screw is arranged on the bearing platform and passes through the first threaded hole to drive the first mounting block 41 to move along the first direction. The first threaded hole and the first lead screw form a lead screw driving device to adjust and fix the position of the first mounting block 41.
[0045] Similarly, a lead screw driving device is arranged between the second mounting block 42 and the first mounting block 41 to adjust and fix the position of the second mounting block 42.
[0046] The two lead screw driving devices together form the first driving structure to drive the first mounting block 41 and the second mounting block 42.
[0047] Further, the crimping structure further comprises an alignment camera 44 electrically connected with the first driving structure, which is used to capture the position information of at least one Mark point of the display device to be tested, so that the first driving structure drives the first mounting block 41 and the second mounting block 42 to move based on the position information of the Mark point. In this embodiment, the alignment camera 44 identifies the alignment Mark mark on the connector of the display device A to be tested, i.e., the flexible circuit board a2, captures the position information of the Mark point, and controls the first mounting block 41 and the second mounting block 42 to move by capturing the position information of the Mark point on the flexible circuit board through the alignment camera 44, so as to ensure the crimping deviation of the crimping connector 43 and the flexible circuit board, form an automatic alignment test, and improve the test efficiency and accuracy without manual intervention.
[0048] In one embodiment, please refer toFigure 4 The bearing platform 2 is concave and has at least one detection groove 21. The at least one detection groove 21 can be arranged on the bearing platform 2 at a fixed distance or randomly. The at least one detection groove 21 is movably provided with a clamping piece on each of the two adjacent inner side walls, and the clamping piece is used to clamp the display device A to be tested. During testing, the display device A to be tested can be ensured to be in the same position each time through the detection groove 21, and the stability of the display device A to be tested can be ensured, so as to avoid position deviation.
[0049] It should be noted that the clamping piece has various movable modes. In the embodiment, the clamping piece is driven to move by a cylinder.
[0050] Further, in order to avoid damage to the display device A to be tested caused by the cylinder driving the clamping piece, an elastic piece is arranged between the driving rod of the cylinder and the clamping piece, so as to form elastic clamping.
[0051] In the embodiment, the elastic piece includes a spring.
[0052] In one embodiment, referring to Figure 5 The detection support 3 further includes a support body 31 and a second driving structure. The support body 31 includes a plurality of support columns 311 and a plurality of horizontal connecting rods 312 connected with the plurality of support columns 311. The second driving structure includes a first driving lead screw 321 and a first displacement structure 322. The first driving lead screw 321 is rotatably installed at both ends thereof on the horizontal connecting rod 312. The first displacement structure 322 is formed with a first threaded hole, and the first threaded hole is threadedly arranged on the first driving lead screw 321 and moves along the extension direction of the first driving lead screw 321. In the embodiments provided in the application, the first displacement structure 322 is driven to move along the extension direction of the first driving lead screw 321 by forming a lead screw structure, and linear movement can be more accurately controlled by the lead screw movement. In the embodiment, the first driving lead screw 321 is rotated, and the first displacement structure 322 moves linearly along the first driving lead screw 321 due to the threaded hole formed on the first displacement structure 322.
[0053] Further, the first displacement structure 322 comprises a displacement seat 3221, a second driving screw rod 3222 and a fixing structure 3223; the displacement seat 3221 is formed with a first threaded hole, and both ends of the displacement seat 3221 are slidingly installed on the horizontal connecting rod 312; the second driving screw rod 3222 is rotationally installed on the displacement seat 3221, and both ends of the second driving screw rod 3222 are slidingly installed on the horizontal connecting rod 312; the fixing structure 3223 is formed with a second threaded hole, the second threaded hole is threadedly installed on the second driving screw rod 3222, and the fixing structure 3223 is used to install the detection structure 33; wherein the extension directions of the first driving screw rod 321 and the second driving screw rod 3222 are perpendicular to each other. In the embodiment, the detection structure 33 is adjusted in position in one direction through the first driving screw rod 321, further, the detection structure 33 is installed on the fixing structure 3223, the fixing structure 3223 can be adjusted in position in a second direction through the second driving screw rod 3222, so as to realize two-dimensional movement of the detection structure 33, which is convenient for adjusting the position of the detection structure 33, and makes the detection structure 33 accurately align with the display device to be detected.
[0054] It should be noted that, in order to facilitate the sliding of the displacement seat 3221, a sliding rail and a sliding groove are arranged between the displacement seat 3221 and the horizontal connecting rod.
[0055] In an embodiment, the heating device 1 has multiple arrangement modes, for example, directly irradiating or directing a high-temperature airflow to the bearing platform 2, so as to heat the display device A to be detected, so as to heat the whole display device A to be detected on the bearing platform, and simulate a high-temperature operating environment.
[0056] Further, the bearing platform 2 and the adjacent two side walls of the first opening 10 are formed with a sliding structure, the sliding structure comprises a sliding groove and a second sliding rail arranged in cooperation, the second sliding rail is slidingly installed in the sliding groove, and one of the second sliding rail and the sliding groove is arranged on the bearing platform 2, and the other is arranged on the inner side wall of the heating device 1. In the embodiment, the bearing plate 21 is slid into the heating box through the sliding rail and the sliding groove, which is simple to operate and can be directly slid into the heating device 1 after initial detection is completed.
[0057] Please refer to FIG. 1 to FIG. 4 Figure 6 As shown in FIG. 1 to FIG. 4, which show the structural schematic diagram of a test device provided by another embodiment of the present application, in the embodiment, the heating device 1 further comprises a first side plate 11 used to close the first opening 10. Obviously, after the display device A to be detected enters the heating device 1 through the bearing platform 2, the first opening 10 of the heating device 1 can be closed through the first side plate 11, so that the temperature in the heating device 1 can quickly rise and has good heat preservation capacity.
[0058] Please continue to refer to FIG. 1 to FIG. 4 Figure 6In one embodiment, the first side plate 11 is further provided with a transparent glass observation area 111, so as to facilitate observation of the state of the internal bearing platform 2 and the display device A to be tested located on the bearing platform 2.
[0059] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A testing device, characterized in that, include: A heating device, wherein a heating zone is formed within the heating device, and one side of the heating device has a first opening; A support platform is movably installed within the heating area, and at least a portion of the support platform can be moved out of the heating area through the first opening. The support platform is used to support at least one display device under test. as well as, A testing bracket is located on one side of the first opening. The testing bracket includes a testing structure that is positioned above the support platform. The testing structure is used to detect at least one of the display devices under test on at least a portion of the support platform that can be removed from the heating area. At least one of the display devices under test is connected to a connector; A crimping structure is formed on the support platform, and the crimping structure is aligned and connected with the connector. The aforementioned crimping structure includes: The first mounting block is movably mounted onto the bearing platform along the first horizontal direction; The second mounting block is movably mounted onto the first mounting block along the second horizontal direction; A crimp connector is installed onto the second mounting block, and the crimp connector is aligned and connected with the connector; and... A first driving structure drives the first mounting block and the second mounting block to move. Wherein, the first horizontal direction is perpendicular to the second horizontal direction; The pressing structure also includes a positioning camera electrically connected to the first driving structure. The positioning camera is used to capture the position information of at least one Mark point of the display device under test, so that the first driving structure drives the first mounting block and the second mounting block to move based on the position information of the Mark point.
2. The testing apparatus according to claim 1, characterized in that, The bearing platform is recessed and has at least one detection groove. Clamping members are movably installed on the two inner sidewalls of the at least one detection groove, which are arranged adjacent to each other. The clamping members are used to clamp at least one of the display devices under test.
3. The testing apparatus according to claim 1, characterized in that, The detection bracket also includes: The support body includes a plurality of support columns and a plurality of horizontal connecting rods connecting the plurality of support columns; and, The second driving structure includes a first driving screw and a first displacement structure. The two ends of the first driving screw are rotatably mounted on the horizontal connecting rod. The first displacement structure has a first threaded hole, which is threaded through the first driving screw and moves along the extension direction of the first driving screw. The detection structure is mounted on the first displacement structure.
4. The testing apparatus according to claim 3, characterized in that, The first displacement structure includes: The displacement seat has the first threaded hole, and both ends of the displacement seat are slidably mounted on the horizontal connecting rod. The second drive screw is rotatably mounted on the displacement seat; and... A fixed structure is formed with a second threaded hole, which is threaded onto the second drive screw. The fixed structure is used to install the detection structure. The first drive screw and the second drive screw extend in perpendicular directions to each other.
5. The testing apparatus according to claim 1, characterized in that, The heating device also includes a first side plate for closing the first opening.
6. The testing apparatus according to claim 5, characterized in that, A transparent glass area is provided on the first side panel.
7. The testing apparatus according to claim 1, characterized in that, The supporting platform and the adjacent two side walls of the first opening form a sliding structure. The sliding structure includes a sliding groove and a second sliding rail that are configured to cooperate with each other. The second sliding rail is slidably installed in the sliding groove. One of the second sliding rails and the sliding groove is located on the supporting platform, and the other is located on the inner side wall of the heating device.
Citation Information
Patent Citations
High and low temperature intelligent testing device and testing method thereof
CN115213120A
Liquid crystal display detection device
CN208752334U