A continuous manufacturing mold for an air conditioner terminal cover part

Abstract

The present application relates to a kind of continuous manufacturing mould of air conditioner terminal cover parts, for manufacturing integrally formed terminal cover parts, comprising sequentially connected first edge trimming punching mechanism, second edge trimming punching mechanism, edge trimming mechanism, first bending mechanism, second bending mechanism, cutting waste mechanism, third bending mechanism and push-out mechanism, raw material is input into first edge trimming punching mechanism, respectively by first edge trimming punching mechanism, second edge trimming punching mechanism, edge trimming mechanism, first bending mechanism, second bending mechanism, cutting waste mechanism, third bending mechanism is handled, by push-out mechanism, push out, complete the manufacture of terminal cover parts.Compared with prior art, the present application has equal advantages.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of air conditioner manufacturing, in particular to a continuous manufacturing die for air conditioner terminal cover parts. BACKGROUND

[0002] With the large-scale application of air conditioners, air conditioner manufacturers have begun large-scale automated assembly line manufacturing, but the traditional terminal cover parts are still punched, bent and operated by multiple processing procedures, the production rhythm is slow, and the production of air conditioner electronic cover parts has become increasingly unable to meet the requirements of fast production rhythm. Therefore, a continuous manufacturing die capable of accelerating the production rhythm of air conditioner terminal cover parts is urgently needed to integrally form and manufacture the terminal cover parts. SUMMARY

[0003] The purpose of the present application is to overcome the defects of the prior art and provide a continuous manufacturing die for air conditioner terminal cover parts with high work efficiency and low manufacturing cost.

[0004] The purpose of the present application can be achieved by the following technical solutions:

[0005] A continuous manufacturing die for air conditioner terminal cover parts is used to manufacture integrally formed terminal cover parts. The continuous manufacturing die comprises a first trimming and punching mechanism, a second trimming and punching mechanism, a trimming mechanism, a first bending mechanism, a second bending mechanism, a waste cutting mechanism, a third bending mechanism and a pushing-out mechanism connected in sequence. The raw material is input into the first trimming and punching mechanism, and is processed by the first trimming and punching mechanism, the second trimming and punching mechanism, the trimming mechanism, the first bending mechanism, the second bending mechanism, the waste cutting mechanism and the third bending mechanism, and is then pushed out by the pushing-out mechanism to complete the manufacturing of the terminal cover parts.

[0006] Preferably, the terminal cover part comprises a terminal cover body, a buckle, a buckle fixing member and a louver. The buckle is arranged on the buckle fixing member. The buckle fixing member is connected to the terminal cover body through a first bending part. The louver is arranged on the terminal cover body. The bottom of the terminal cover body is provided with a second bending part and a third bending part.

[0007] More preferably, the first trimming punch mechanism comprises a first trimming punch and a second trimming punch for trimming the terminal cover body; the first trimming punch and the second trimming punch are arranged at the joint of the first trimming punch mechanism and the second trimming punch mechanism; the left outer edges of the first trimming punch and the second trimming punch match the right outer edges of the terminal cover body; the right outer edges of the first trimming punch and the second trimming punch match the left outer edges of the terminal cover body; the second trimming punch mechanism is provided with a third trimming punch for trimming the buckle.

[0008] More preferably, the first trimming punch mechanism is provided with a pilot hole punch.

[0009] More preferably, the first trimming punch mechanism is provided with a lettering machine for lettering on the terminal cover body.

[0010] More preferably, the trimming mechanism comprises a fourth trimming punch and a fifth trimming punch for trimming the terminal cover body; the outer edges of the fourth trimming punch and the fifth trimming punch match the top and bottom outer edges of the terminal cover body.

[0011] More preferably, the first bending mechanism comprises a first bending punch for bending the buckle; the position of the first bending punch corresponds to the position of the buckle.

[0012] More preferably, the second bending mechanism is provided with a second bending punch for bending the buckle fixing part; the position of the second bending punch corresponds to the position of the buckle fixing part.

[0013] More preferably, the second bending mechanism is provided with a louver punch; the position of the louver punch corresponds to the position of the louver.

[0014] More preferably, the third bending mechanism comprises a third bending punch for bending the first bending part and a fourth bending punch for bending the second bending part; the position of the third bending punch corresponds to the position of the first bending part; the position of the fourth bending punch corresponds to the position of the second bending part.

[0015] Compared with the prior art, the present application has the following beneficial effects:

[0016] I. High work efficiency: the continuous manufacturing mold in the present application can integrally form the terminal cover of the air conditioner, greatly improving the production rhythm and production efficiency.

[0017] II. Low manufacturing cost: the continuous manufacturing mold in the application does not need large production line equipment, and only one mold can complete the one-piece forming of the air conditioner terminal cover, effectively reducing the manufacturing cost. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 Fig. 1 is a structural schematic diagram of the continuous manufacturing mold in the application;

[0019] Figure 2 Fig. 2 is a main body structural schematic diagram of the continuous manufacturing mold in the application;

[0020] Figure 3 Fig. 3 is a structural schematic diagram of the terminal cover part in the embodiment of the application;

[0021] Figure 4 Fig. 4 is a whole structural schematic diagram of the upper die punch in the embodiment of the application;

[0022] Figure 5 Fig. 5 is a structural schematic diagram of the first bending punch in the embodiment of the application;

[0023] Figure 6 Fig. 6 is a structural schematic diagram of the second bending punch in the embodiment of the application;

[0024] Figure 7 Fig. 7 is a structural schematic diagram of the third bending punch in the embodiment of the application;

[0025] Figure 8 Fig. 8 is a structural schematic diagram of the fourth bending punch in the embodiment of the application.

[0026] Signified by the figure mark:

[0027] 1, first edge cutting and punching mechanism, 101, first edge cutting punch, 102, second edge cutting punch, 103, guide hole punch;

[0028] 2, second edge cutting and punching mechanism, 201, third edge cutting punch;

[0029] 3, edge cutting mechanism, 301, fourth edge cutting punch; 302, fifth edge cutting punch;

[0030] 4, first bending mechanism, 401, first bending punch;

[0031] 5, second bending mechanism, 501, second bending punch;

[0032] 6, waste cutting mechanism;

[0033] 7, third bending mechanism, 701, third bending punch, 702, fourth bending punch;

[0034] 8, pushing-out mechanism;

[0035] 9. Terminal cover parts; 901. Buckle; 902. Buckle fastener; 903. Louver; 904. First bend; 905. Second bend; 906. Third bend. Detailed Implementation

[0036] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of the present invention.

[0037] A continuous manufacturing mold for an air conditioner terminal cover part, used to manufacture an integrally molded terminal cover part 9, the structure of which is as follows: Figure 1 and Figure 2 As shown, in this embodiment, the terminal cover part to be manufactured by the continuous manufacturing mold is as follows: Figure 3 As shown, the terminal cover component 9 includes a terminal cover body, a snap fastener 901, a snap fastener fixing member 902, and a louvered fan 903. The snap fastener 901 is disposed on the snap fastener fixing member 902. The snap fastener fixing member 902 is connected to the terminal cover body via a first bend 904. The louvered fan 903 is disposed on the terminal cover body. The bottom of the terminal cover body is provided with a second bend 905 and a third bend 906.

[0038] The continuous manufacturing mold includes a first trimming and punching mechanism 1, a second trimming and punching mechanism 2, a trimming mechanism 3, a first bending mechanism 4, a second bending mechanism 5, a waste removal mechanism 6, a third bending mechanism 7, and an ejection mechanism 8 connected in sequence. Raw materials are input into the first trimming and punching mechanism 1, processed by the first trimming and punching mechanism 1, the second trimming and punching mechanism 2, the trimming mechanism 3, the first bending mechanism 4, the second bending mechanism 5, the waste removal mechanism 6, and the third bending mechanism 7, and then ejected by the ejection mechanism 8, completing the manufacturing of the terminal cover part 9.

[0039] In this embodiment, the mold is provided with an upper die punch plate, on which multiple punches are provided, such as... Figure 4As shown, the first edge-cutting and punching mechanism 1 includes a first edge-cutting punch 101 and a second edge-cutting punch 102 for edge-cutting the terminal cover body. The first edge-cutting punch 101 and the second edge-cutting punch 102 are located at the junction of the first edge-cutting and punching mechanism 1 and the second edge-cutting and punching mechanism 2. The left outer edge of the first edge-cutting punch 101 and the second edge-cutting punch 102 matches the right outer edge of the terminal cover body. The right outer edge of the first edge-cutting punch 101 and the second edge-cutting punch 102 matches the left outer edge of the terminal cover body. The second edge-cutting and punching mechanism 2 is provided with a third edge-cutting punch 201 for edge-cutting the snap fastener 901. The third edge-cutting punch 201 matches the outer edge of the snap fastener 901. The first edge-cutting and punching mechanism 1 is provided with a guide hole punch 103. After the raw material board is fed, two guide holes need to be punched out, and the two guide hole punches 103 are used to punch holes at corresponding positions.

[0040] The first cutting and punching mechanism 1 is also equipped with a lettering machine for engraving on the terminal cover body.

[0041] The trimming mechanism 3 includes a fourth trimming punch 301 and a fifth trimming punch 302 for trimming the terminal cover body. The outer edges of the fourth trimming punch 301 and the fifth trimming punch 302 match the top and bottom outer edges of the terminal cover body.

[0042] The first bending mechanism 4 uses a first bending punch 401 to bend the buckle 901, and its structure is as follows: Figure 5 As shown, the position of the first bending punch 401 corresponds to the position of the buckle 901.

[0043] The second bending mechanism 5 is provided with a second bending punch 501 for bending the buckle fastener 902, the structure of which is as follows: Figure 6 As shown, it is used to bend the snap fastener 902 upwards by 80°. The position of the second bending punch 501 corresponds to the position of the snap fastener 902.

[0044] The second bending mechanism 5 is equipped with a louvered punch. The position of the louvered punch corresponds to the position of the louvered fan 903.

[0045] The third bending mechanism 7 includes a third bending punch 701 for bending the first bending portion 904 and a fourth bending punch 702 for bending the second bending portion 905. The structure of the third bending punch 701 and the fourth bending punch 702 is as follows: Figure 7 and Figure 8As shown, the third bending punch 701 is used to perform a tearing and bending operation on the first bending portion 904 by 80°, and the fourth bending punch 702 bends the second bending portion 905 downwards by 55°. The position of the third bending punch 701 corresponds to the position of the first bending portion 904. The position of the fourth bending punch 702 corresponds to the position of the second bending portion 905.

[0046] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art can easily conceive of various equivalent modifications or substitutions within the technical scope disclosed in the present invention, and these modifications or substitutions should all be covered within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.

Claims

1. A continuous manufacturing mold for an air conditioner terminal cover part, used to manufacture an integrally molded terminal cover part (9), characterized in that, The continuous manufacturing mold includes a first edge-cutting and punching mechanism (1), a second edge-cutting and punching mechanism (2), an edge-cutting mechanism (3), a first bending mechanism (4), a second bending mechanism (5), a waste-cutting mechanism (6), a third bending mechanism (7), and an ejection mechanism (8) connected in sequence. The raw material is input into the first edge-cutting and punching mechanism (1), and after being processed by the first edge-cutting and punching mechanism (1), the second edge-cutting and punching mechanism (2), the edge-cutting mechanism (3), the first bending mechanism (4), the second bending mechanism (5), the waste-cutting mechanism (6), and the third bending mechanism (7), it is ejected by the ejection mechanism (8) to complete the manufacturing of the terminal cover part (9). The terminal cover component (9) includes a terminal cover body, a buckle (901), a buckle fixing member (902), and a louver (903); the buckle (901) is disposed on the buckle fixing member (902); the buckle fixing member (902) is connected to the terminal cover body through a first bend (904); the louver (903) is disposed on the terminal cover body; the bottom of the terminal cover body is provided with a second bend (905) and a third bend (906); The first edge-cutting and punching mechanism (1) includes a first edge-cutting punch (101) and a second edge-cutting punch (102) for cutting the edge of the terminal cover body; the first edge-cutting punch (101) and the second edge-cutting punch (102) are disposed at the junction of the first edge-cutting and punching mechanism (1) and the second edge-cutting and punching mechanism (2); the left outer edge of the first edge-cutting punch (101) and the second edge-cutting punch (102) matches the right outer edge of the terminal cover body; the right outer edge of the first edge-cutting punch (101) and the second edge-cutting punch (102) matches the left outer edge of the terminal cover body; the second edge-cutting and punching mechanism (2) is provided with a third edge-cutting punch (201) for cutting the edge of the buckle (901); the third edge-cutting punch (201) matches the outer edge of the buckle (901); The cutting mechanism (3) includes a fourth cutting punch (301) and a fifth cutting punch (302) for cutting the terminal cover body; the outer edges of the fourth cutting punch (301) and the fifth cutting punch (302) match the top and bottom outer edges of the terminal cover body; The first bending mechanism (4) is used to bend the buckle (901), the second bending mechanism (5) is used to bend the buckle fastener (902), and the third bending mechanism (7) is used to bend the first bending part (904) and the second bending part (905).

2. The continuous manufacturing mold for an air conditioner terminal cover part according to claim 1, characterized in that, The first cutting and punching mechanism (1) is provided with a guide hole punch (103).

3. The continuous manufacturing mold for an air conditioner terminal cover part according to claim 1, characterized in that, The first cutting and punching mechanism (1) is equipped with a lettering machine for engraving on the terminal cover body.

4. The continuous manufacturing mold for an air conditioner terminal cover part according to claim 1, characterized in that, The first bending mechanism (4) is provided with a first bending punch (401) for bending the buckle (901); the position of the first bending punch (401) corresponds to the position of the buckle (901).

5. A continuous manufacturing mold for an air conditioner terminal cover part according to claim 1, characterized in that, The second bending mechanism (5) is provided with a second bending punch (501) for bending the buckle fastener (902); the position of the second bending punch (501) corresponds to the position of the buckle fastener (902).

6. The continuous manufacturing mold for an air conditioner terminal cover part according to claim 1, characterized in that, The second bending mechanism (5) is equipped with a louver punch; the position of the louver punch corresponds to the position of the louver (903).

7. A continuous manufacturing mold for an air conditioner terminal cover part according to claim 1, characterized in that, The third bending mechanism (7) includes a third bending punch (701) for bending the first bending portion (904) and a fourth bending punch (702) for bending the second bending portion (905); the position of the third bending punch (701) corresponds to the position of the first bending portion (904); the position of the fourth bending punch (702) corresponds to the position of the second bending portion (905).

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