A flexible tooling with automatic switching for bumper assembly

By designing a flexible tool that can be switched automatically, the power rod and connecting rod drive the support shaft to rotate, and the assembly of multiple bumpers is achieved, solving the problem of strong specialization of existing tooling, saving land and cost, and extending service life.

CN116460567BActive Publication Date: 2025-08-08YANFENG PLASTIC OMNIUM AUTOMOTIVE EXTERIOR SYST CO LTD
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Patent Information

Application Number
CN202210034022.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-01-12
Publication Date
2025-08-08
Estimated Expiration
2042-01-12

AI Technical Summary

Technical Problem

The existing automobile bumper assembly tooling is highly specialized and cannot be applied to multiple products at the same time, resulting in large area, high tooling development costs and low resource utilization.

Method used

A flexible tool that can be switched automatically is designed. Through the combination of power rods, connecting rods, support shafts, fixed blocks and support blocks, the rotation of the support block is achieved by using linear motor drive to adapt to the assembly needs of bumpers of different shapes.

Benefits of technology

A tooling is realized to adapt to the assembly of multiple products, saves land area, extends the life cycle of the tooling, and reduces development costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a flexible tooling for bumper assembly that can be automatically switched, comprising: a frame extending on a horizontal plane; a plurality of support shafts horizontally fixed to the frame via bearing seats, the plurality of support shafts being arranged parallel to each other and spaced apart, with a plurality of fixing blocks installed through each of the support shafts; a support block fixed to the fixing block via bolts; wherein the ends of the plurality of support shafts on the same side are simultaneously connected to a power rod via a connecting rod, the power rod extending vertically relative to the support shaft, and the power rod, under the action of a linear motor, drives the support shaft to rotate via the connecting rod, thereby realizing the rotation of the support block and realizing the automatic switching of the flexible tooling. Such a flexible tooling provided by the present invention can effectively realize flexible support for the assembly process of automobile bumpers of different shapes, realize the function of assembling multiple products with one tooling, save floor space, and extend the life cycle of the tooling.
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Description

Technical Field

[0001] The present invention relates to the field of tooling, and more particularly to an automatically switchable flexible tooling for bumper assembly. Background Art

[0002] At present, most of the assembly tools for automobile bumpers are special tools, that is, one tool can only complete the assembly work of a specific product and cannot be used for the assembly of multiple products at the same time. When multiple products are produced at the same time, multiple special tools corresponding to each product need to be manufactured, and the special tools will be scrapped after the life cycle of this specific product ends.

[0003] The above situation has resulted in problems such as large area occupied by special tooling, high tooling development costs, and low resource utilization. Summary of the Invention

[0004] The purpose of the present invention is to provide an automatically switchable flexible tooling for bumper assembly, thereby solving the problems in the prior art of large occupied area of special tooling, high tooling development cost and low resource utilization.

[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0006] Provided is a flexible tooling for bumper assembly that can be switched automatically, comprising: a horizontally arranged frame; a plurality of support shafts horizontally fixed to the frame via bearing seats, the plurality of support shafts being arranged parallel to each other and spaced apart, a plurality of fixing blocks being installed through each of the support shafts; a support block fixed to the fixing block by bolts, for bumper installation; wherein the ends on the same side of the plurality of support shafts are simultaneously connected to a power rod via a connecting rod, the power rod extending perpendicularly to the support shaft, and under the action of a linear motor, the power rod drives the support shaft to rotate via the connecting rod, thereby realizing the rotation of the support block, thereby realizing automatic switching of the flexible tooling.

[0007] The fixing block is capable of translating on the supporting shaft.

[0008] At least one side surface of the fixing block is provided with a mounting hole to facilitate the installation of the supporting block.

[0009] The supporting shaft is connected to the connecting rod through a shaft hole.

[0010] The mounting surface of the power rod is provided with a plurality of bosses arranged at intervals, and the power rod is connected with the connecting rod shaft hole through the bosses.

[0011] Each supporting shaft is fixed by at least two bearing seats.

[0012] Preferably, the frame has a plurality of openings to avoid the fixing block and the supporting block.

[0013] According to the present invention, an automatically switchable flexible tooling for bumper assembly can effectively realize flexible support during the assembly process of automobile bumpers of different shapes through the ingenious design of components such as power rods, connecting rods, support shafts, fixed blocks, and support blocks, thereby realizing the function of assembling multiple products with one tooling, saving floor space, and extending the life cycle of the tooling. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a perspective view of a flexible tooling for bumper assembly provided according to a preferred embodiment of the present invention;

[0015] Figure 2 Yes Figure 1 A bottom view of the remaining structure of the flexible tooling after the frame is removed;

[0016] Figure 3 It is a separate structural diagram of the power rod. DETAILED DESCRIPTION

[0017] The present invention will be further described below with reference to specific examples. It should be understood that the following examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention.

[0018] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0019] Combine Figure 1 、 Figure 2 As shown, a flexible tooling for automatically switching bumper assembly is provided according to a preferred embodiment of the present invention, comprising: a rectangular frame 1 extending on a horizontal plane; a plurality of support shafts 3 horizontally fixed to the frame 1 by a bearing seat 2, the support shafts 3 and the support shafts 3 being arranged parallel to each other and spaced apart, a plurality of fixing blocks 4 being installed through each support shaft 3, and the fixing blocks can be moved back and forth on the support shaft 3 as needed; a support block 5 fixed to the fixing block 4 by bolts, and the same side of the support shaft 3 (such as Figure 1The end portion (on the right side) is connected to a power rod 7 through multiple connecting rods 6. The power rod 7 extends vertically relative to the support shaft 3, and the other end of the power rod 7 is connected to a linear motor (not shown).

[0020] According to this preferred embodiment, there are three support shafts 3, and each support shaft 3 is fixed by three bearing blocks 2. However, it should be understood that the number of support shafts and the number of bearing blocks 2 are not limited thereto and can be adjusted according to actual conditions.

[0021] At least one side surface of the fixing block 4 is provided with a mounting hole 41 to facilitate the installation of the supporting block 5 . The mounting holes 41 may be provided on one side surface, two side surfaces, three side surfaces, or all four side surfaces.

[0022] like Figure 2 As shown, the support shaft 3 is connected to the connecting rod 6 through a shaft hole. The connecting rod 6 is a roughly rectangular block structure with a circular hole at each end, one of which is connected to the support shaft 3 and the other is connected to the power rod 7.

[0023] like Figure 3 As shown, the mounting surface of the power rod 7 has three bosses 71 arranged at intervals, and the power rod 7 is connected to the shaft hole of the connecting rod 6 through these bosses 71.

[0024] According to the preferred embodiment, Figure 1 As shown, the frame 1 is further provided with a plurality of rectangular openings 11 to avoid the fixing blocks 4 and the supporting blocks 5 .

[0025] According to a flexible tooling provided by the above preferred embodiment, the power rod 7 drives the support shaft 3 to rotate through the connecting rod 6 under the action of the linear motor, thereby realizing the rotation of the fixed block 4 and the support block 5, thereby matching bumpers of different shapes and structures and realizing automatic switching of the flexible tooling.

[0026] The above description is merely a preferred embodiment of the present invention and is not intended to limit the scope of the present invention. Various modifications are possible. Any simple, equivalent changes and modifications made in accordance with the claims and description of the present invention are within the scope of protection of the patent claims. Anything not fully described in this invention is conventional technology.

Claims

1. A flexible tooling for bumper assembly that can be automatically switched, characterized in that: include: A rack extending in a horizontal plane; A plurality of support shafts are horizontally fixed to the frame through bearing seats, the plurality of support shafts are arranged parallel to each other and spaced apart, and a plurality of fixing blocks are installed through each of the support shafts; and A support block fixed to the fixing block by bolts, used for mounting the bumper; Among them, the ends of the multiple support shafts on the same side are simultaneously connected to a power rod through a connecting rod. The power rod extends vertically relative to the support shaft. Under the action of the linear motor, the power rod drives the support shaft to rotate through the connecting rod, thereby realizing the rotation of the support block and realizing the automatic switching of the flexible tooling.

2. The flexible tooling according to claim 1, characterized in that: The fixing block is capable of translating on the supporting shaft.

3. The flexible tooling according to claim 1, characterized in that: At least one side surface of the fixing block is provided with a mounting hole to facilitate the installation of the supporting block.

4. The flexible tooling according to claim 1, characterized in that: The supporting shaft is connected to the connecting rod through a shaft hole.

5. The flexible tooling according to claim 1, characterized in that: The mounting surface of the power rod is provided with a plurality of bosses arranged at intervals, and the power rod is connected with the connecting rod shaft hole through the bosses.

6. The flexible tooling according to claim 1, characterized in that: Each of the support shafts is fixed by at least two bearing seats.

7. The flexible tooling according to claim 1, characterized in that: The frame is provided with a plurality of openings to avoid interference with the fixing block and the supporting block.

Citation Information

Patent Citations

  • Flexible tool capable of being automatically switched and used for assembling bumper

    CN217167368U