Highway maintenance device and method of use thereof
By designing a highway maintenance device, using a lift and a coating mechanism in conjunction with a shielding mechanism, efficient mobile coating of highway guardrails is achieved, solving the problem of low efficiency of manual coating, adapting to coating on curved road sections, avoiding paint splashing, and improving maintenance efficiency and effectiveness.
Patent Information
- Application Number
- CN202310428373.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-20
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2043-04-20
AI Technical Summary
In the existing technology, manual application of paint on highway guardrails is inefficient and difficult to meet the needs of efficient maintenance.
A highway maintenance device is designed, including a carrier, an elevator, an adjustment mechanism, a shielding mechanism, a coating mechanism and a dripping mechanism. The elevator is lifted and lowered back and forth in coordination with the coating mechanism and the dripping mechanism to achieve mobile coating of highway guardrails, adapt to synchronous coating operations on curved road sections, and prevent paint splashing through the shielding mechanism.
It improves the efficiency of highway guardrail painting, adapts to the painting needs of curved road sections, avoids paint splashing, reduces pollution from oncoming vehicles, and achieves efficient and comprehensive maintenance effects.
Smart Images

Figure CN116475001B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of highway maintenance, and in particular to a highway maintenance device and a use method thereof. Background Art
[0002] The literal meaning of highway is a public road, a public transportation road, which can be used by many vehicles such as cars, bicycles, rickshaws, horse-drawn carriages, and pedestrians. Of course, different highways have different restrictions. It is also called a road in the folk. Existing two-way urban highways mostly use guardrails to separate the direction of highway traffic, thereby effectively preventing pedestrians from crossing the road and vehicles from driving in the opposite direction. Among them, the guardrails installed on the highway are prone to paint peeling and peeling after long-term use, making the guardrails easy to rust and unsightly, so it is necessary to maintain the highway guardrails by painting. Existing guardrails installed on highways are mostly painted manually, and the maintenance efficiency is low. Therefore, how to propose a maintenance method for efficiently and quickly painting highway guardrails is particularly important. In view of this, we propose a highway maintenance device and its use method. Summary of the Invention
[0003] The purpose of the present invention is to overcome the shortcomings of the existing technology, meet the actual needs, and provide a highway maintenance device and a method of use thereof to solve the current technical problem of low efficiency in manually painting highway guardrails.
[0004] In order to achieve the purpose of the present invention, the technical solution adopted by the present invention is as follows: a highway maintenance device is designed, including a carrier, a lift, and also including: an adjustment mechanism, a shielding mechanism, a smearing mechanism and a dripping mechanism; a carrier, wherein a support frame is provided at the movable end of the carrier; at least two adjustment mechanisms are arranged on the support frame in a horizontal structure; a shielding mechanism is arranged at the end of the adjustment mechanism; wherein the internal gap of the shielding mechanism constitutes a maintenance spraying chamber; two lifts are arranged on both sides of the shielding mechanism through a mounting frame; a smearing mechanism is passed through the maintenance spraying chamber and connected to the lift, and a dripping mechanism is arranged linearly and evenly at intervals on the top of the shielding mechanism, wherein the carrier and the adjustment mechanism, the shielding mechanism lift, the smearing mechanism and the dripping mechanism constitute a mobile highway guardrail smearing structure. The present invention uses the reciprocating lifting measures of the lift to cooperate with the smearing mechanism, the dripping mechanism, and the vehicle, the adjustment mechanism and the shielding mechanism to move and move the highway guardrail to perform mobile smearing work, thereby effectively improving the maintenance efficiency.
[0005] Preferably, the adjustment mechanism includes: a sleeve rod, an extension rod, and a push rod; at least two sleeve rods are arranged transversely on the support frame through a hinge seat A; the extension rod is inserted into the sleeve rod and extends to the outside of the sleeve rod; wherein a hinge seat B is arranged at the end of the extension rod; the push rod is arranged on the outer wall of the sleeve rod through a hinge seat C; wherein the movable end of the push rod is arranged on the outer wall of the extension rod through a hinge seat D, wherein the sleeve rod and the extension rod form a telescopic structure. The present invention, through the arrangement of the hinge seats A and B, uses the push rod to cause the sleeve rod and the extension rod to extend and retract, thereby controlling the bending deformation function of the shielding mechanism and the painting mechanism, and is used to adapt to the synchronous painting operation of the curved section of the highway guardrail, thereby meeting the actual working requirements of the highway guardrail.
[0006] Preferably, the shielding mechanism includes: a shielding unit A, a shielding side, a shielding unit B, a shielding frame, and a flap; two shielding units A are symmetrically arranged on the two hinge blocks B; and a plurality of shielding units B are sequentially arranged between the two shielding units A, wherein the shielding units A and B, as well as the adjacent shielding units B, are connected by flaps. The present invention utilizes the shielding units A, B, and flaps to shield both sides of the coating mechanism, thereby preventing paint from splashing onto the road and contaminating oncoming vehicles due to the centrifugal force of the coating mechanism during operation.
[0007] Preferably, the flap is in a "J" shape when viewed from the side, wherein the flap is in a trapezoidal shape when viewed from above, and the large end of the flap is close to the smearing mechanism, wherein the shielding unit A, the shielding unit B, and the flap are half-wrapped in the smearing mechanism. The present invention arranges the flap in a trapezoidal shape when viewed from above to match the shielding unit A and the shielding unit B with the shape of the flap, so that the shielding unit A and the shielding unit B can be adaptively deformed synchronously when the bending guardrail is being applied, and utilizes the shape of the flap that is adapted to the shielding unit A and the shielding unit B, so that the shielding unit A and the shielding unit B further improve the deformation and bending path of the shielding unit A and the shielding unit B, as well as the shielding unit B and the shielding unit B, during the rotation adjustment process.
[0008] Preferably, the shielding unit A is composed of two symmetrically hinged shielding side frames; the shielding unit B is composed of two symmetrically hinged shielding frames, wherein a group of the shielding side frames and shielding frames are hingedly connected in sequence. The present invention is arranged through a flap and a group of the shielding side frames and shielding frames are hingedly connected in sequence, and another group of the shielding side frames and shielding frames are connected only by a flap, so that the shielding unit A is composed of two symmetrically hinged shielding side frames; the shielding unit B is composed of two symmetrically hinged shielding frames, so that the shielding mechanism can be bent in two ways: positive angle bend and negative angle bend, meeting the actual needs of painting the curved guardrails on highways.
[0009] Preferably, the paint application mechanism includes: a shaft, a universal joint, a connecting shaft, a brush, and a motor; several shafts are arranged within the shielding mechanism; the brush is sleeved on the outer wall of the shaft; the motor is arranged at the end of one of the shafts and connected to one of the elevators; wherein the brush, together with the shaft and motor, forms a paint application structure. The present invention uses the motor to drive the shaft and brush to achieve the basic work of efficiently painting highway guardrails.
[0010] Preferably, the shaft is composed of two universal joints and a connecting shaft, and the outer walls of the two universal joints are covered with protective rubber sleeves, wherein the universal joints form a universal transmission structure through the connecting shaft. The present invention, by rotatably arranging the two universal joints and the connecting shaft, enables the universal joints to perform multi-angle transmission operations, allowing the coating mechanism to bend, thereby adapting to coating operations on curved highway guardrail ends. The protective rubber sleeves are used to wrap the universal joints to prevent paint from seeping in, which would hinder the filling of the shaft after drying and affect the multi-angle universal transmission operation of the universal joints.
[0011] Preferably, the drip mechanism comprises a plurality of storage bins and spray heads, with the storage bins being linearly and evenly spaced apart on top of the shielding unit A and shielding unit B, respectively. The spray heads are connected to the carrier pump via the storage bins and a hose. The present invention pumps paint from the storage bins via the carrier pump and hose, and the paint drips onto the brush surface via the spray heads.
[0012] A method for using a highway maintenance device comprises the following steps: manually driving the highway guardrail maintenance device to move to a gap in the highway guardrail, causing the guardrail to be located between two brushes; pumping paint in a storage bin through a carrier pump and a hose; and performing linear movement and painting on the highway guardrail by means of a reciprocating lifting and lowering mechanism of an elevator in coordination with a coating mechanism, a dripping mechanism, and driving and moving the carrier, an adjustment mechanism, and a shielding mechanism. When the highway guardrail maintenance device moves to a curved section of the guardrail, the carrier synchronously turns and moves, causing the shielding unit A in the front section to remain parallel to the guardrail, and then synchronously operating a push rod to cause the sleeve rod and the extension rod to extend and retract, thereby controlling the shielding mechanism and The smearing mechanism bends and deforms, and at this time, two universal joints are used to rotate with the connecting shaft, so that the universal joints can perform multi-angle transmission work, so that the smearing mechanism can cooperate with the bending work, and through the flaps and a group of arranged shielding side frames and shielding frames are hinged and connected in sequence, and another group of arranged shielding side frames and shielding frames are only connected through the flaps, and the shielding unit A is composed of two symmetrically hinged shielding side frames; the shielding unit B is composed of two symmetrically hinged shielding frames, so that the shielding mechanism can perform two processing methods of positive angle bending and negative angle bending, and simultaneously use the reciprocating lifting measures of the elevator to cooperate with the smearing mechanism and the dripping mechanism to perform the smearing work.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. The present invention uses the reciprocating lifting measures of the elevator to cooperate with the coating mechanism, the dripping mechanism, and the vehicle, the adjustment mechanism, and the shielding mechanism to drive the highway guardrail to move and coat it, thereby effectively improving the maintenance efficiency.
[0015] 2. The present invention controls the bending and deformation functions of the shielding mechanism and the coating mechanism by setting the capstan A and capstan B and using the push rod to cause the sleeve rod and the extension rod to extend and retract, so as to adapt to the synchronous coating operation of the curved sections of the highway guardrail, thereby meeting the actual working requirements of the highway guardrail.
[0016] 3. The present invention shields both sides of the coating mechanism through shielding unit A, shielding unit B, and flap settings, thereby preventing the paint from splashing onto the road and causing pollution to oncoming vehicles due to the centrifugal force of the coating mechanism during operation.
[0017] 4. The present invention sets a trapezoidal flap in a top view and matches the shape of the flap to make the shielding unit A and the shielding unit B, so that the shielding unit A and the shielding unit B can be adaptively deformed synchronously when the bending guardrail is being painted, and the shape of the flap is adapted to the shielding unit A and the shielding unit B, so that the shielding unit A and the shielding unit B further improve the deformation and bending path of the shielding unit A and the shielding unit B and the shielding unit B in contact with each other during the rotation adjustment process.
[0018] 5. The present invention is provided with flaps and a group of said shielding side frames and shielding frames that are arranged and hingedly connected in sequence, and another group of said shielding side frames and shielding frames that are arranged are only connected by flaps, and the shielding unit A is composed of two symmetrically hinged shielding side frames; the shielding unit B is composed of two symmetrically hinged shielding frames, so that the shielding mechanism can perform two processing methods of positive angle bending and negative angle bending, meeting the actual needs of painting the curved guardrails on highways.
[0019] 6. The present invention rotates two universal joints and the connecting shaft so that the universal joints can perform multi-angle transmission work, so that the coating mechanism can bend, which is suitable for coating work on the curved guardrail ends of highways, and is wrapped with a protective rubber sleeve to prevent paint from penetrating, causing filling obstruction to the inside of the shaft after drying, and affecting the multi-angle universal transmission work of the universal joint. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall installation structure of the present invention;
[0021] Figure 2 This is a schematic diagram of the installation of the elevator of the present invention;
[0022] Figure 3 For the present invention Figure 2 A partial enlarged schematic diagram in the middle;
[0023] Figure 4 It is a schematic diagram of the three-dimensional structure of the dripping mechanism of the present invention;
[0024] Figure 5 This is a schematic diagram of the shielding mechanism of the present invention from a top view;
[0025] Figure 6 It is a schematic diagram of the cross-sectional structure of the protective rubber sleeve of the present invention.
[0026] In the figure: 1. Carrier; 2. Adjustment mechanism; 3. Blocking mechanism; 4. Elevator; 5. Coating mechanism; 6. Drip mechanism;
[0027] 201, sleeve rod; 202, extension rod; 203, push rod;
[0028] 301, shielding unit A; 3011, shielding side; 302, shielding unit B; 3021, shielding frame; 303, flap;
[0029] 501, shaft; 5011, universal joint; 5012, connecting shaft; 5013, protective rubber sleeve; 502, brush; 503, motor;
[0030] 601. Storage silo; 602. Sprinkler head. Implementation Method
[0031] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0032] Example 1: A road maintenance device, see Figures 1 to 6 , including a carrier 1, a lift 4, and also including: an adjustment mechanism 2, a shielding mechanism 3, a coating mechanism 5 and a dripping mechanism 6; the carrier 1, wherein a support frame is provided at the movable end of the carrier 1; at least two adjustment mechanisms 2 are arranged on the support frame in a horizontal structure; the shielding mechanism 3 is arranged at the end of the adjustment mechanism 2; wherein the internal gap of the shielding mechanism 3 constitutes a maintenance spraying chamber; two lifts 4 are arranged on both sides of the shielding mechanism 3 through a mounting frame; the coating mechanism 5 is passed through the maintenance spraying chamber and connected to the lift 4, and the dripping mechanism 6 is arranged linearly and evenly at intervals on the top of the shielding mechanism 3, wherein the carrier 1 and the adjustment mechanism 2, the shielding mechanism 3 lift 4, the coating mechanism 5, and the dripping mechanism 6 constitute a mobile highway guardrail coating structure. The present invention uses the reciprocating lifting measures of the lift 4 to cooperate with the coating mechanism 5, the dripping mechanism 6, and the vehicle 1, the adjustment mechanism 2, and the shielding mechanism 3 to move and move to perform mobile coating work on the highway guardrail, thereby effectively improving the maintenance efficiency.
[0033] Specifically, the adjustment mechanism 2 includes: a sleeve rod 201, an extension rod 202, and a push rod 203; at least two sleeve rods 201 are arranged horizontally on the support frame through a hinge seat A; the extension rod 202 is inserted into the sleeve rod 201 and extends to the outside of the sleeve rod 201; wherein, a hinge seat B is arranged at the end of the extension rod 202; the push rod 203 is arranged on the outer wall of the sleeve rod 201 through a hinge seat C; wherein, the movable end of the push rod 203 is arranged on the outer wall of the extension rod 202 through a hinge seat D, wherein the sleeve rod 201 and the extension rod 202 form a telescopic structure. The present invention, through the arrangement of the hinge seats A and B, uses the push rod 203 to cause the sleeve rod 201 and the extension rod 202 to be extended and retracted, thereby controlling the bending deformation function of the shielding mechanism 3 and the coating mechanism 5, so as to adapt to the synchronous coating operation of the curved road section of the highway guardrail, thereby meeting the actual working requirements of the highway guardrail coating.
[0034] Furthermore, the shielding mechanism 3 includes a shielding unit A301, a shielding side 3011, a shielding unit B302, a shielding frame 3021, and a flap 303. Two shielding units A301 are symmetrically arranged on two hinge blocks B. A plurality of shielding units B302 are sequentially arranged between the two shielding units A301, wherein shielding units A301, shielding units B302, and adjacent shielding units B302 are connected by flaps 303. The present invention utilizes the shielding units A301, shielding units B302, and flaps 303 to shield both sides of the coating mechanism 5, thereby preventing paint from splashing onto the road and contaminating oncoming vehicles due to the centrifugal force of the coating mechanism 5 during operation.
[0035] Furthermore, the flap 303 is in a "J" shape when viewed from the side, wherein the flap 303 is in a trapezoidal shape when viewed from above, and the large end of the flap 303 is close to the smearing mechanism 5, wherein the shielding unit A301, the shielding unit B302, and the flap 303 are half-wrapped in the smearing mechanism 5. The present invention sets a trapezoidal flap 303 in a top view, which is matched with the shape of the flap 303, so that the shielding unit A301 and the shielding unit B302 can be adaptively deformed synchronously when the bending guardrail is being painted. The shape of the flap 303 is matched with the shielding unit A301 and the shielding unit B302, so that the shielding unit A301 and the shielding unit B302 can further improve the deformation and bending path of the shielding unit A301 and the shielding unit B302 and the shielding unit B302 in contact with each other during the rotation adjustment process.
[0036] It is worth noting that the shielding unit A301 is composed of two symmetrically hinged shielding side frames 3011; the shielding unit B302 is composed of two symmetrically hinged shielding frames 3021, wherein a group of arranged shielding side frames 3011 and shielding frames 3021 are hingedly connected in sequence. The present invention is configured by hingedly connecting a group of arranged shielding side frames 3011 and shielding frames 3021 through a flap 303, and another group of arranged shielding side frames 3011 and shielding frames 3021 are connected only through the flap 303. In conjunction with the shielding unit A301 being composed of two symmetrically hinged shielding side frames 3011; and the shielding unit B302 being composed of two symmetrically hinged shielding frames 3021, the shielding mechanism 3 can be bent in two ways: a positive angle bend and a negative angle bend, thereby meeting the actual requirements for painting curved highway guardrails.
[0037] It is worth noting that the paint application mechanism 5 includes: a shaft 501, a universal joint 5011, a connecting shaft 5012, a brush 502, and a motor 503. Several shafts 501 are arranged within the shielding mechanism 3; the brush 502 is sleeved on the outer wall of the shaft 501; and the motor 503 is arranged at the end of one of the shafts 501 and connected to one of the lifters 4. The brush 502, together with the shaft 501 and the motor 503, forms a paint application structure. The present invention uses the motor 503 to drive the shaft 501 and the brush 502 to achieve the basic work of efficiently painting highway guardrails.
[0038] It is worth emphasizing that the shaft 501 is composed of two universal joints 5011 and a connecting shaft 5012. The outer walls of the two universal joints 5011 are covered with protective rubber sleeves 5013. The universal joints 5011 form a universal transmission structure through the connecting shaft 5012. The present invention, by rotatably disposing the two universal joints 5011 and the connecting shaft 5012, enables the universal joints 5011 to perform multi-angle transmission operations, allowing the coating mechanism 5 to bend and adapt to coating operations on curved highway guardrail ends. The protective rubber sleeves 5013 are used to wrap the universal joints 5011 to prevent paint from seeping into the shaft 501 after drying, thereby hindering the filling of the shaft 501 and affecting the multi-angle universal transmission operation of the universal joints 5011.
[0039] In addition, the drip mechanism 6 includes a reservoir 601 and a spray head 602. Several reservoirs 601 are linearly and evenly spaced atop shielding unit A301 and shielding unit B302, respectively. The spray head 602 is connected to the pump of carrier 1 through the reservoir 601 and a hose. The present invention uses the carrier 1 pump and hose to pump paint from the reservoir 601, which then drips onto the brush 502 through the spray head 602.
[0040] A method for using a highway maintenance device, which manually drives the highway guardrail maintenance device to move to the gap of the highway guardrail, so that the guardrail is located between two brushes 502, and pumps paint in the storage bin 601 through the pump machine and hose of the carrier 1. The highway guardrail is moved linearly and painted by the reciprocating lifting measures of the elevator 4 in coordination with the coating mechanism 5, the dripping mechanism 6, and the vehicle 1, the adjustment mechanism 2, and the shielding mechanism 3. When the highway guardrail maintenance device moves to the curved section of the guardrail, the vehicle 1 is synchronously turned to move, so that the shielding unit A301 in the front section remains parallel to the guardrail, and then the push rod 203 is synchronously operated to cause the sleeve rod 201 and the extension rod 202 to extend and retract, so as to control the bending deformation of the shielding mechanism 3 and the coating mechanism 5. At this time, the vehicle 1 is used to The two universal joints 5011 and the connecting shaft 5012 are rotatably arranged so that the universal joints 5011 can perform multi-angle transmission work, so that the smearing mechanism 5 can cooperate with the bending work, and is hingedly connected in sequence through the flap 303 and a group of arranged shielding side frames 3011 and shielding frames 3021, and another group of arranged shielding side frames 3011 and shielding frames 3021 are only connected through the flap 303, and the shielding unit A301 is composed of two symmetrically hinged shielding side frames 3011; the shielding unit B302 is composed of two symmetrically hinged shielding frames 3021, so that the shielding mechanism 3 can perform two processing methods of positive angle bending and negative angle bending, and simultaneously use the reciprocating lifting measures of the elevator 4 to cooperate with the smearing mechanism 5 and the dripping mechanism 6 to perform the smearing work.
[0041] The embodiments disclosed in the present invention are preferred embodiments, but are not limited to them. Ordinary technicians in this field can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. As long as they do not deviate from the spirit of the present invention, they are all within the scope of protection of the present invention.
Claims
1. A road maintenance device, characterized in that: include: The carrier and the lift also include: an adjustment mechanism, a shielding mechanism, a smearing mechanism and a dripping mechanism; the carrier, wherein a support frame is provided at the movable end of the carrier; at least two adjustment mechanisms are arranged on the support frame in a horizontal structure; the shielding mechanism is arranged at the end of the adjustment mechanism; wherein the internal gap of the shielding mechanism constitutes a maintenance spraying chamber; two lifts are arranged on both sides of the shielding mechanism through a mounting frame; the smearing mechanism is arranged in the maintenance spraying chamber and connected to the lift, and the dripping mechanism is arranged linearly and evenly spaced on the top of the shielding mechanism, wherein the carrier and the adjustment mechanism, the shielding mechanism lift, the smearing mechanism, and the dripping mechanism constitute a mobile highway guardrail smearing structure; The adjustment mechanism includes: a sleeve rod, an extension rod, and a push rod; at least two sleeve rods are arranged transversely on the support frame through a capstan seat A; the extension rod is inserted into the sleeve rod and extends to the outside of the sleeve rod; wherein the end of the extension rod is provided with a capstan seat B; the push rod is arranged on the outer wall of the sleeve rod through a capstan seat C; wherein the movable end of the push rod is arranged on the outer wall of the extension rod through a capstan seat D, wherein the sleeve rod and the extension rod form a telescopic structure; The shielding mechanism includes: a shielding unit A, a shielding side, a shielding unit B, a shielding frame, and a flap; two shielding units A are symmetrically arranged on two hinge seats B; a plurality of shielding units B are sequentially arranged between two shielding units A, wherein the shielding units A and B and the adjacent shielding units B are connected by flaps; The skin flap is J-shaped when viewed from the side, wherein the skin flap is trapezoidal when viewed from above, and the large end of the skin flap is close to the application mechanism, wherein the shielding unit A, the shielding unit B, and the skin flap are half-wrapped in the application mechanism; The shielding unit A is composed of two symmetrically hinged shielding side frames; the shielding unit B is composed of two symmetrically hinged shielding frames, wherein a group of the shielding side frames and the shielding frames are hingedly connected in sequence.
2. A road maintenance device according to claim 1, characterized in that: The coating mechanism includes: a shaft, a universal joint sleeve, a connecting shaft, a brush and a motor; a plurality of shafts are arranged in the shielding mechanism; the brush sleeve is arranged on the outer wall of the shaft; the motor is arranged at one of the ends of the shaft and connected to one of the elevators; wherein, the brush forms a paint coating structure through the shaft and the motor.
3. A road maintenance device according to claim 2, characterized in that: The shaft rod is composed of two universal shaft sleeves and a connecting shaft, and the outer walls of the two universal shaft sleeves are covered with protective rubber sleeves, wherein the universal shaft sleeves form a universal transmission structure through the connecting shaft.
4. A road maintenance device according to claim 3, characterized in that: The dripping mechanism includes: a storage bin and a spray head. Several storage bins are linearly and evenly spaced on the top of the shielding unit A and the shielding unit B respectively. The spray head is connected to the carrier pump through the storage bin and a hose.
Citation Information
Patent Citations
Metal guardrail machining device
CN112718347A
Handrail maintenance painting device
CN114192339A
Novel brush
CN209915849U