Modular wall and method of assembly
By using modular wall design and I-beams and connecting components, the problems of wall fixing difficulties and cracking in steel structure buildings are solved, achieving firm connection and efficient construction, and supporting the industrialized production of prefabricated buildings.
Patent Information
- Application Number
- CN202310369959.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-07
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2043-04-07
Smart Images

Figure CN116480045B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of fabricated wall, more particularly, to a modular wall and a method of assembly. BACKGROUND
[0002] The existing gypsum board, rock wool and keel built partition wall has the characteristics of rapid construction, light wall and good comprehensive performance, obvious energy saving and environmental protection advantages, but it needs surface leveling, painting and other decoration, which will inevitably cause site pollution and affect the construction period. With the emphasis on prefabricated buildings and the further improvement of the green and environmental protection requirements of the construction site, the integrated decoration wall prefabricated construction technology has become the need of modern engineering. At the same time, as an important way of building structure assembly, steel structure has the characteristics of high assembly rate and fast construction speed, especially the steel structure steel beam is not allowed to be punched and rooted to affect the strength, especially the steel structure wind load transverse displacement often leads to wall cracking. SUMMARY
[0003] The embodiment of the present application provides a kind of modular wall, including I-beam along first direction, and corresponding wall module arranged in the lower side of the I-beam, the top of the wall module is spaced apart from the I-beam and is connected by connecting component I-beam;
[0004] The wall module includes at least two spaced apart plug-in keel components, the plug-in keel component is vertically arranged and perpendicular to the I-beam, any plug-in keel component is provided with two plug-in slots, and two plug-in slots are arranged at the two ends of the plug-in keel component in the first direction;The I-beam includes horizontal flange plate, and the flange plate is arranged close to the top of the plug-in keel component;
[0005] The connecting component includes groove type clamp, T-shaped open keel and double clamp, the T-shaped open keel extends along the first direction, the T-shaped open keel includes clamping portion and extension portion arranged above and below, the top of the clamping portion is attached to the flange plate, the clamping portion and the extension portion form an installation cavity, and the bottom of the extension portion is provided with an opening;
[0006] The groove type clamp is provided with a plurality of groove type clamps, and the groove type clamps are arranged at the two ends of the clamping portion in the second direction, respectively, the groove type clamps are arranged to hang the clamping portion on the flange plate and limit the T-shaped open keel in the second direction, and the second direction is perpendicular to the first direction and the vertical direction, respectively;
[0007] The double clamping pieces are provided with at least two and are arranged one by one with the inserting and mounting keel assemblies, one end of any double clamping piece is arranged in the mounting cavity, the other end is provided with two inserting parts, the two inserting parts are arranged in the first direction and are respectively inserted into the two inserting grooves of the inserting and mounting keel assemblies to limit the wall body module in the second direction.
[0008] One possible design, any inserting and mounting keel assembly includes two first keels, both of the two first keels are arranged vertically and are provided with open mouths, the inserting grooves are arranged on the side away from the open mouths, the open mouths of the two first keels are arranged oppositely;
[0009] The first keel includes a first side edge, a second side edge and a web, the first side edge and the second side edge are respectively arranged at both ends of the web and surround the mounting groove with the web, the mounting groove is provided with thermal insulation materials;
[0010] The first side edge of any first keel is arranged correspondingly and at least partially overlaps with the second side edge of another first keel.
[0011] One possible design, the web includes a middle plate and a folded plate arranged at both ends of the middle plate, one end of each folded plate is connected with the middle plate and the two folded plates extend to the same side of the middle plate to form the inserting groove;
[0012] One of the folded plates is connected with one end of the first side edge away from the middle plate, the first side edge extends to the side of the middle plate away from the folded plate;
[0013] The other folded plate is connected with one end of the second side edge away from the middle plate, the second side edge extends to the side of the middle plate away from the folded plate.
[0014] One possible design, the second side edge is provided with a first folded edge at the end away from the middle plate, the first folded edge protrudes to the inside of the mounting groove, so that the second side edge forms a matching groove at the end away from the middle plate;
[0015] The first side edge on one of the two first keels is inserted into the matching groove on the other first keel and is connected with the first folded edge through a screw.
[0016] One possible design, the double clamping piece includes a top plate and two side plates, the two side plates are respectively arranged at both ends of the top plate and surround the top plate to form a U shape, the two side plates are arranged in the first direction, one end of the side plate is connected with the top plate and the other end extends downward, the end of the side plate away from the top plate constitutes the inserting part;
[0017] The distance between two of the side plates is equal to the distance between two of the insertion slots, and the side plates are attached to the intermediate plate;
[0018] The top plate is spaced apart from the top of the mounting cavity.
[0019] In one possible design, the side plates are arranged along the second direction, and the side plates include upper side plates and lower side plates arranged along the vertical direction, and the upper ends of the upper side plates are connected to the top plate;
[0020] The upper side plates are at least partially arranged in the mounting cavity, the lower side plates are inserted into the insertion slots, the width of the upper side plates in the second direction is greater than the slot width of the insertion slots, and the bottoms of the upper side plates abut against the insertion keel assembly;
[0021] The lower side plates are provided with inclined guide plates at the ends away from the upper side plates to guide the insertion of the lower side plates into the insertion slots.
[0022] In one possible design, the clamping part is arranged as a C-shaped keel along the first direction, and the C-shaped keel is provided with an opening facing the lower side, and the opening has two first edges spaced apart along the second direction;
[0023] The extension part includes two extension plates, and the two extension plates are arranged one-to-one corresponding to the two first edges, and the bottom space between the two extension plates constitutes the opening;
[0024] The extension plates extend downward, and the distance between the two extension plates is equal to the size of the double clamping piece in the second direction;
[0025] The extension plates are provided with vertical holes corresponding to the double clamping piece, and the vertical holes are arranged vertically to adjust the position of the double clamping piece in the vertical direction.
[0026] In one possible design, the slot-shaped clamping piece includes a bottom plate and two clamping plates, and the two clamping plates are arranged at the two ends of the bottom plate and surround the bottom plate to form a groove shape;
[0027] The flange plate and the clamping part are clamped between the two clamping plates, and the end of the flange plate in the second direction abuts against the bottom plate;
[0028] The clamping plates are provided with fixing holes, one of the two clamping plates is arranged at the bottom of the clamping part, and is connected to the clamping part through a screw penetrating the fixing hole.
[0029] In one possible design, one end of the wall module is arranged to abut against an existing wall, and the wall module is provided with the insertion keel assembly at the end connected to the existing wall;
[0030] The wall module further comprises a plurality of unit modules, the plurality of unit modules are arranged in sequence along the first direction, one of the plug-in keel assemblies is arranged between two adjacent unit modules, and each unit module is provided with an embedded groove at both ends in the first direction, and one first keel is embedded in each embedded groove.
[0031] The embodiment of the present application provides an assembling method applied to the modular wall body, and the method comprises the following steps:
[0032] After the T-shaped open keel is positioned at the bottom of the I-shaped beam, the T-shaped open keel and the I-shaped beam are connected through the groove-shaped clamping piece.
[0033] The double clamping pieces are arranged, and the plurality of double clamping pieces are arranged from one end of the first direction, and meanwhile, the double clamping pieces are abutted against the top of the mounting cavity.
[0034] End head mounting, one unit module and three first keels are taken, two first keels are arranged at both ends of the unit module respectively to form a mounting assembly, the remaining first keel and the first keel at one end of the mounting assembly form the plug-in keel assembly, then the mounting assembly is moved and the plug-in keel assembly is abutted against the built wall body, and the double clamping pieces on the upper side of the plug-in keel assembly are moved downward to form the plug-in part and the plug-in groove.
[0035] The remaining unit modules are mounted, the remaining first keels and the unit modules are correspondingly combined to form mounting assemblies, and then the displacement operation and the limiting operation of each mounting assembly are sequentially completed until the other end of the wall module; the displacement operation comprises that the mounting assembly just assembled is placed in a preset position close to the mounted mounting assembly; and the limiting operation comprises that the double clamping pieces corresponding to the plug-in keel assembly are moved downward to realize the plug-in of the plug-in part and the mounting groove.
[0036] The modular wall body of the embodiment of the present application connects the I-shaped beam and the wall module through the connecting assembly, so that the overall structure is firm, the installation process is relatively convenient, and the industrialized production of the wall module of the prefabricated building wall body is facilitated.
[0037] Other features and advantages of the present application will be set forth in the following description, and in part will become apparent to those skilled in the art from the following or can be learned by practice of the present application. The objects and other advantages of the present application can be achieved and obtained by the structure particularly pointed out in the specification and the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0038] The accompanying drawings are included to provide a further understanding of the technical solutions of the present application, constitute a part of the specification and are used to explain the technical solutions of the present application together with the embodiments of the present application, and do not constitute a limitation on the technical solutions of the present application.
[0039] Figure 1 Schematic diagram of a modular wall according to an embodiment of the present application;
[0040] Figure 2 Schematic diagram of a modular wall according to an embodiment of the present application; Figure 1
[0041] Figure 3 Schematic diagram of a mounting assembly according to an embodiment of the present application; Figure 1
[0042] Figure 4 Schematic diagram of a mounting assembly according to an embodiment of the present application; Figure 1
[0043] Figure 5 Schematic diagram of a first runner according to an embodiment of the present application; Figure 4
[0044] Figure 6 Schematic diagram of a plug-in runner assembly according to an embodiment of the present application;
[0045] Figure 7 Schematic diagram of a plug-in runner assembly according to an embodiment of the present application; Figure 4
[0046] Figure 8 Schematic diagram of a mounting assembly according to an embodiment of the present application; Figure 3
[0047] Figure 9 Schematic diagram of a connection assembly according to an embodiment of the present application; Figure 1
[0048] Figure 10 Schematic diagram of a connection assembly according to an embodiment of the present application; Figure 9
[0049] Figure 11 Schematic diagram of a T-shaped opening runner according to an embodiment of the present application; Figure 9
[0050] Figure 12 Schematic diagram of a slot-shaped clamping piece according to an embodiment of the present application; Figure 9
[0051] Figure 13 Schematic diagram of a double clamping piece according to an embodiment of the present application; Figure 9
[0052] Figure 14 Schematic diagram of a double clamping piece according to an embodiment of the present application; Figure 9
[0053] Figure 15 Schematic diagram of a double clamping piece according to an embodiment of the present application;Figure 9 Second assembly view of double card in the middle of the figure and plug-in keel assembly;
[0054] Figure 16 For Figure 1 Modular wall section schematic diagram in the middle of the figure;
[0055] Figure 17 For Figure 9 First assembly schematic diagram of double card in the middle of the figure;
[0056] Figure 18 For Figure 1 Modular wall installation schematic diagram in the middle of the figure;
[0057] Figure 19 For Figure 9 Second assembly schematic diagram of double card in the middle of the figure;
[0058] Figure 20 For Figure 1 Local enlarged schematic diagram in the middle of the figure A.
[0059] Figures: 100-I beam, 101-flange plate, 200-slotted card, 201-bottom plate, 202-clamping plate, 203-fixing hole, 204-screw, 205-fastening bolt, 300-T-shaped open keel, 301-mounting cavity, 302-opening, 303-clamping part, 304-extension, 305-first flat plate, 306-extension plate, 307-open, 308-first edge, 309-vertical hole, 3011-first vertical plate, 3012-second flat plate, 400-double card, 401-top plate, 402-side plate, 403-upper side plate, 404-lower side plate, 405-guide plate, 406-toothed part, 407-spacing groove, 408-plug-in part, 409-operation hole, 500-plug-in keel assembly, 501-first keel, 502-web, 503-first side plate, 504-second side plate, 505-intermediate plate, 506-first hem, 507-hem plate, 508-inclined plate, 509-mounting groove, 5011-plug-in groove, 5012-first gap, 5013-matching groove, 600-unit module, 601-wall panel, 602-thermal insulation material, 603-fixing screw, 604-wall panel strip, 605-sound insulation material, 606-embedded groove, 700-built wall, 701-built wall surface, 800-mounting assembly, 900-connection assembly. DETAILED DESCRIPTION
[0060] In order to make the purpose, technical scheme and advantages of the present application more clear, the embodiments of the present application will be described in detail below with reference to the drawings. It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other arbitrarily without conflict.
[0061] In the related wall structure, the steel structure steel beam is not allowed to be punched and rooted to affect the strength, especially the steel structure wind load transverse displacement is obvious, which makes it difficult to firmly fix the modular wall under the steel structure, and the wall body cracking problem often occurs.
[0062] Please refer to Figures 1 to 20 The modular wall of the embodiment of the application is applied in a steel structure house, which comprises an I-beam 100 arranged along a first direction, and a wall module arranged correspondingly under the I-beam, the top of the wall module being spaced apart from the I-beam 100 and connected to the I-beam 100 through a connecting assembly. The wall module comprises at least two spaced apart plug-in batten assemblies 500, the plug-in batten assemblies 500 being vertically arranged and perpendicular to the I-beam 100, and any plug-in batten assembly 500 being provided with two plug-in slots 5011, the two plug-in slots 5011 being arranged respectively at both ends of the plug-in batten assembly 500 in the first direction. The I-beam 100 comprises a horizontal flange plate 101, the flange plate 101 being arranged close to the top of the plug-in batten assembly 500. The connecting assembly comprises a slot type clamp 200, a T-shaped open batten 300 and a double clamp 400, the T-shaped open batten 300 extending along the first direction, the T-shaped open batten 300 comprising an upper and lower clamping portion 303 and an extension portion 304, the clamping portion 303 being attached to the top of the flange plate 101, the clamping portion 303 and the extension portion 304 surrounding an installation cavity 301, and the bottom of the extension portion 304 being provided with an opening 302. The slot type clamp 200 is provided with a plurality of slot type clamps 200, the plurality of slot type clamps 200 being arranged respectively at both ends of the clamping portion 303 in a second direction, the slot type clamp 200 being arranged to hang the clamping portion 303 on the flange plate 101 and limit the T-shaped open batten 300 in the second direction, the second direction being perpendicular to the first direction and the vertical direction respectively. The double clamp 400 is provided with at least two double clamps 400 and is arranged one-to-one with the plug-in batten assembly 500, any double clamp 400 being arranged at one end in the installation cavity 301, and the other end being provided with two plug-in portions 408, the two plug-in portions 408 being spaced apart along the first direction and being inserted into the two plug-in slots 5011 of the plug-in batten assembly 500 respectively, so as to limit the wall module in the second direction. Thus, the modular wall uses the connecting assembly to connect the I-beam and the wall module, so that the overall structure is firm, and the installation process is also relatively convenient, and it is also convenient to solve the industrialized production of the wall module of the prefabricated building wall.
[0063] As Figures 3 to 8 indicated, in addition to the plug-in batten assembly 500, the wall module also comprises a plurality of unit modules 600, the plurality of unit modules 600 being arranged in sequence along the first direction, and one plug-in batten assembly 100 being arranged between two adjacent unit modules 600, and each unit module 600 being provided with an embedded slot 606 at both ends in the first direction. Specifically, as Figure 4 and Figure 8As shown, the unit module 600 includes two wall panels 601 and insulation material 602 sandwiched between the two wall panels 601, wherein both ends of the two wall panels 601 protrude from the insulation material 602, thereby forming the embedded slots 606 at both ends of the unit module 600, and the two wall panels 601 are not flush at the two end positions, forming a staggered position. The insulation material 602 has sound insulation and fire resistance, which can be mineral wool, glass fiber cotton, rock wool, expanded perlite board, flame-retardant grade foaming resin, foaming polyester, damping sound insulation material, etc. The wall panel 601 can be a building board, such as bamboo-wood fiber board, gypsum board, cement board, calcium silicate board, etc.
[0064] The materials of the above-mentioned plug-in cornice assembly 500, the slot-type clamping piece 200, the T-shaped open cornice 300, and the double clamping piece 400 are the same, which are metal material, wood-plastic material, or plastic material. In this example, metal material is adopted. Figure 5 and Figure 6 As shown, any plug-in cornice assembly 500 includes two first cornices 501, both of which are vertically arranged and provided with open mouths, forming a half-enclosed structure, and a plug-in slot 5011 is arranged on the side away from the open mouth. The open mouths of the two first cornices 501 are oppositely arranged. For each first cornice 501, the first cornice 501 includes a first side edge 503, a second side edge 504, and a web 502, the first side edge 503 and the second side edge 503 are respectively arranged at both ends of the web 502 and enclose a mounting slot 509 with the web 502, and the mounting slot 509 is filled with sound insulation material 605, which is consistent with the material of the insulation material 602. The web 502 includes a middle plate 505 and a folded plate 507 arranged at both ends of the middle plate 505, one end of each folded plate 507 is connected to the middle plate 505, and the two folded plates 507 extend to the same side of the middle plate 505, forming a plug-in slot 5011. One folded plate 507 is connected to one end of the first side edge 503 away from the middle plate 505, and the first side edge 503 extends to the side of the middle plate 505 away from the folded plate 507. The other folded plate 507 is connected to one end of the second side edge 503 away from the middle plate 505, and the second side edge 503 extends to the side of the middle plate 505 away from the folded plate 507. The first side edge 503 is parallel to the second side edge 503, and the second side edge 503 is provided with a first folded edge 506 at the end away from the middle plate 505, which protrudes into the mounting slot 509, so that the second side edge 503 forms a matching slot 5013 at the end away from the middle plate 505. The slot depth of the matching slot 5013 is consistent with the thickness of the first side edge 503, so that the first side edge 503 on one of the two first cornices 501 is inserted into the matching slot on the other first cornice 501, and matched.
[0065] Thus, when the above-mentioned plug-in keel assembly 500 is combined, two first keels 501 are oppositely arranged, that is, the first side edge 503 of one first keel 501 is arranged in correspondence with the second side edge 503 of another first keel 501, which is equivalent to that one of the two first keels 501 is flipped by 180° compared with the other. At the same time, the first side edge 503 on one first keel 501 is fitted into the fitting groove 5013 on another first keel 501 and is attached to the first folded edge 506, and is connected to the first folded edge 506 through the fixing screw 603, so as to realize the partial overlap of the first side edge 503 on one first keel 501 and the second side edge 503 on another first keel 501. The two first keels 501 are respectively embedded into the embedding grooves 606 at both ends of the unit module 600, and the sound insulation material 605 is filled in the first keel 501, forming the mounting assembly 800. Notably, a first gap 5012 is reserved between the sound insulation material 605 and the first side edge 503, facilitating the insertion of the first folded edge 504; at the same time, the plug-in groove 5011 of the first keel 501 faces the thermal insulation material 602, but the thermal insulation material 602 does not fill the plug-in groove 5011, providing space for the plug-in of the double clamping piece 400. In addition, the first side edge 503 is attached to the corresponding wall panel 601 and the end portion is flush, while the second side edge 504 is attached to the corresponding wall panel 601, but the first folded edge on the second side edge 504 protrudes from the wall panel 601, and the fixing screw 605 is screwed from the outside of the wall panel 601 and penetrates through the first side edge 503 and the second side edge 504, forming a connection. In addition, one first keel 501 is embedded into the embedding groove of the unit module 600, and another first keel 501 is embedded into the embedding groove of another unit module 600, and the connection between the two mounting assemblies 800 is realized through the cooperation of the two first keels 501 and the corresponding abutting of the wall panels of the unit modules 600, which can also be understood as that one plug-in keel assembly 500 is hidden between two unit modules 600. Notably, one plug-in keel assembly 500 is also arranged between the unit module 600 at the end of the wall module and the built wall.
[0066] The double card 400 comprises a top plate 401 and two side plates 402, the two side plates 402 are respectively arranged at two ends of the top plate 401 and form a U shape with the top plate 401, the two side plates 402 are arranged in a first direction, one end of the side plate 402 is connected with the top plate 401, and the other end extends downward, and the end of the side plate 402 away from the top plate 401 forms a plug-in part 408. The distance between the two side plates 402 is equal to the distance between the two plug-in grooves 900, so that when the double card 400 cooperates with the plug-in keel assembly 500, the side plate 402 is attached to the middle plate 505. The side plate 402 is arranged in a second direction, and the side plate 402 comprises an upper side plate 403 and a lower side plate 404 arranged in a vertical direction, the upper end of the upper side plate 403 is connected with the top plate 401, and the width of the upper side plate 403 is greater than the width of the lower side plate 404, the edges of the upper side plate 403 and the lower side plate 404 are processed with interval grooves 407 to form interval tooth-shaped parts 408, and the lower side plate 404 is further provided with an operation hole 409, and the operation hole 409 is a long hole. After the double card 400 is installed, the upper side plate 403 is at least partially arranged in the installation cavity 301, the lower side plate 404 is inserted into the plug-in groove 5011, and the width of the upper side plate 403 in the second direction is greater than the groove width of the plug-in groove 5011, so that the bottom of the upper side plate 403 is abutted on the plug-in keel assembly 500 and cannot continue to move downward, and is limited downward. In addition, the lower side plate 404 is provided with an inclined guide plate 405 at the end away from the upper side plate 403 to guide the lower side plate 404 to be inserted into the plug-in groove 5011.
[0067] For the T-shaped opening keel 300, the clamping part 303 is arranged as a C-shaped keel along the first direction, and the C-shaped keel is provided with an opening 307 facing the lower side, and the opening 307 has two first edges 308 arranged along the second direction. The C-shaped keel includes a first flat plate 305, a first vertical plate 3011, and a second flat plate 3012, and the two ends of the first flat plate 305 are respectively connected to one end of the two first vertical plates 3011 and are perpendicular to the first vertical plates 3011, and the other end of the first vertical plates 3011 is connected to the second flat plate 3012, and the second flat plate 3012 is parallel to the first flat plate 305. The first flat plate 305, the two first vertical plates 3011 and the two second flat plates 3012 form a C-shaped structure, wherein the edge of the second flat plate 3012 away from the first vertical plate 3011 constitutes the first edge 308, and the opening 307 is formed between the two second flat plates 3012. The extension part 304 includes two extension plates 306, which are arranged one by one corresponding to the two first edges 308, and the extension plate 306 is perpendicular to the second flat plate 3012, and the bottom space between the two extension plates 306 constitutes the opening 302. Thus, the T-shaped opening keel 300 forms a T-shaped mounting cavity 301, and the lower side of the mounting cavity 301 is open, and in addition, the extension plate 306 extends downward, and the distance between the two extension plates 306 is equal to the size of the double clamping piece 400 in the second direction. At the same time, the extension plate 306 is provided with a vertical hole 309 corresponding to the double clamping piece 400, so as to adjust the position of the double clamping piece 400 in the vertical direction, and the vertical hole 309 is provided with a plurality of vertical holes 309 arranged along the length direction of the T-shaped opening keel 300. In addition, the mounting cavity 301 of the T-shaped opening keel 300 can be filled with sound insulation material 605 to improve the sound insulation and heat preservation performance, but the sound insulation material 605 avoids the installation position of the double clamping piece 400 to avoid interfering with the position adjustment of the double clamping piece 400.
[0068] For the groove-shaped clamping piece 200, the groove-shaped clamping piece 200 comprises a bottom plate 201 and two clamping plates 202, the two clamping plates 202 are respectively arranged at both ends of the bottom plate 201 and surround the bottom plate 201 to form a groove shape, and the clamping plate 202 and the bottom plate 201 are both provided with fixing holes 203. When the groove-shaped clamping piece 200 is installed, the open side of the groove-shaped clamping piece 200 faces the flange plate 101, the two groove-shaped clamping pieces 200 are located on both sides of the clamping part 303, one clamping plate 202 in any groove-shaped clamping piece 200 is located on the upper side of the flange plate 101, the other clamping plate 202 is located on the lower side of the clamping part 303, and the clamping plate 202 is connected with the second plate of the clamping part 303 through the screw 204 penetrating the fixing hole 203. However, it is not limited to this, for example, the clamping plate 202 and the second plate are connected through a nut and a fastening bolt 205, the nut is located in the installation cavity 301, the fastening bolt 205 penetrates the clamping plate 202 and the second plate, and is connected with the nut; for another example, the bottom plate 201 and the first vertical plate of the clamping part 303 are connected through the screw 204. In this way, the flange plate 101 and the clamping part 303 are clamped between the two clamping plates 202, avoiding the downward movement of the T-shaped open batten 300, and at the same time, the clamping part 303 is clamped between the bottom plates 201 of the two groove-shaped clamping pieces 200, and the end of the flange plate 101 in the second direction abuts against the two bottom plates 201, so that the second direction is limited. In addition, a plurality of groove-shaped clamping pieces 200 are arranged on each side of the T-shaped open batten 300, and the plurality of groove-shaped clamping pieces 200 are arranged at equal intervals along the length direction of the T-shaped open batten 300.
[0069] In this way, as shown in Figure 9 and Figure 17 When the double clamping piece 400 is not combined with the plug-in batten assembly 500, the double clamping piece 400 can slide in the first direction along the T-shaped open batten 300, and there is space between the double clamping piece 400 and the top of the installation cavity, so the double clamping piece 400 can move up and down to adjust the position, realizing flexible assembly. The relative sliding of the entire wall and the steel structure beam effectively avoids the cracking of the wall surface, and can solve the problem of wall cracking caused by the lateral interlayer displacement of the steel structure main body under the action of lateral wind load.
[0070] In some example embodiments, an assembly method applied to the modular wall body comprises: fixing the groove-shaped clamping piece 200 and the T-shaped open batten 300, arranging the double clamping piece 400, installing the end and installing the remaining unit modules. First, the surface of the first plate 305 of the T-shaped open batten 300 is attached to the bottom surface of the flange plate 101 of the top beam 100, the clamping plate 202 of the groove-shaped clamping piece 200 is arranged on the upper surface of the flange plate 101 of the I-beam 100, and the other clamping plate 202 is clamped on the bottom (second plate) of the clamping part 303 of the T-shaped open batten 300 and is fixed by using screws and nuts. A plurality of groove-shaped clamping pieces 200 are fixed at intervals in the first direction to fix the T-shaped open batten 300 at the bottom of the I-beam in the length direction of the I-beam.
[0071] Subsequently, the double clamping piece 400 is fixed from one end close to the wall surface of the built wall, and the double clamping piece 400 is slid into the installation cavity 301 from the opening of the T-shaped opening keel 300, while the side plate 402 of the double clamping piece 400 is perpendicular to the length direction of the T-shaped opening keel 300, the side edges of the side plates of the double clamping piece 400 are respectively attached to the inner surfaces of the two extension plates of the T-shaped opening keel 300 and are slid upward, until the top plate 401 of the double clamping piece 400 is close to the first flat plate of the T-shaped opening keel 300.
[0072] Then, the flexible sound insulation material is installed between the two extension plates of the T-shaped opening keel, and the sound insulation material is located between the two adjacent double clamping pieces 400.
[0073] For the installation of the unit module at the end, three first keels 501 and the unit module 600 to be installed at the end are taken, and two first keels 501 and the unit module 600 are combined to form an installation assembly 800, the installation assembly 800 is erected, and a first keel 501 is combined on the first keel 501 at one end to form a plug-in keel assembly 500, one side of the plug-in keel assembly 500 is close to the built wall surface 701 and is moved to the I-beam 100 below, so that the plug-in keel assembly 500 is abutted on the built wall surface 701. The position of the double clamping piece 400 thereon is adjusted by a tool, the tool acts on the double clamping piece 400 through the vertical hole 309, especially acts on the concave structure on the lower side plate, that is, the spacing groove 407 and the operation hole 409, the tool is clamped therein, so that the double clamping piece 400 is vertically moved downward until the inner surface of the lower side plate 404 is clamped in the plug-in slot 5011, and the bottom of the upper side plate 403 abuts against the position of the folded plate 507 of the first keel 501, the installation assembly 800 is limited in the second direction, and the installation is in place. In addition, the gap between the wall plate surface 601 of the unit module 600 and the built wall surface 701 is fixed by the fixed screw 603 and the wall panel 604, so as to avoid the first keel 501 close to the built wall surface 701 exposed to the outside.
[0074] Another unit module 600 and two first keels 501 are taken to form another installation assembly 800, the installation assembly 800 is assembled with the installed installation assembly 800, and the first keel 501 at one end of the installation assembly 800 is combined with the first keel 501 at the end away from the built wall surface 701 of the installed installation assembly 800. Subsequently, the upper double clamping piece 400 at the connection is moved downward to complete the top assembly of the adjacent installation assembly 800. Then, the fixed screw 603 is used to pass through the wall surface panels on both sides of the wall and the first keels, so that they are fixed as one. According to this step, other installation assemblies 800 are installed in turn, and each installation assembly 800 is installed in place along the first direction.
[0075] For the end unit module assembly encountered with another end, the end wall body width gap is slightly larger than the width of the unit module side and the inserted keel assembly after the assembly, and the exposed part near the end wall surface is filled by fixing the appropriate size wall panel strip.
[0076] The modular wall body of the embodiment of the application has high on-site construction efficiency, greatly reduces on-site waste and dust pollution, has far-reaching significance in energy saving and environmental protection, is firm in structure, low in cost, and convenient for solving the industrialized production of wall body modules of the wall body part of the assembled building, and solves the difficulty in fixing the steel structure I-beam and the wall body module. The double clamping pieces can slide horizontally along the T-shaped open keel, solving the problem of wall body cracking caused by the horizontal interlayer displacement of the steel structure main body under the action of horizontal wind load. The double clamping pieces and the top T-shaped open keel of the wall body module are not fixed and can slide horizontally relative to each other, and the top plate of the double clamping piece and the top of the T-shaped open keel leave a certain space, realizing the relative sliding of the entire wall body and the steel structure horizontal beam to effectively avoid wall surface cracking and realizing flexible assembly.
[0077] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0078] In addition, the terms "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first" and "second" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically limited.
[0079] In the present application, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integrated; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise specifically limited. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0080] In the present application, unless otherwise explicitly specified and limited, a first feature is "on" or "under" a second feature can mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature is "over", "above" and "on top of" the second feature can mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. The first feature is "under", "below" and "underneath" the second feature can mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is horizontally lower than the second feature.
[0081] In the description of the present application, the description of the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. The illustrative description of the above terms in the present specification does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in one or more embodiments or examples. In addition, the person skilled in the art can combine and combine the different embodiments or examples described in the present specification and the features of the different embodiments or examples without contradiction.
[0082] Although the embodiments of the present application have been shown and described above, it is understood that the above-described embodiments are exemplary and are not to be construed as limiting the present application, and the person skilled in the art can make changes, modifications, replacements and variations to the above-described embodiments within the scope of the present application.
Claims
1. A modular wall, characterized in that, The wall module comprises at least two spaced-apart plug-in batten assemblies, which are vertically arranged and perpendicular to the I-beam, and any of the plug-in batten assemblies is provided with two plug-in slots, which are arranged at the two ends of the plug-in batten assembly in the first direction; the I-beam comprises a horizontal flange plate arranged close to the top of the plug-in batten assembly; The connecting assembly comprises a groove-shaped clamping piece, a T-shaped open batten and a double clamping piece, the T-shaped open batten extends in the first direction, the T-shaped open batten comprises a clamping portion and an extension portion arranged in a top-bottom manner, the top of the clamping portion is attached to the flange plate, and the clamping portion and the extension portion form a mounting cavity, and the bottom of the extension portion is provided with an opening; The groove-shaped clamping piece is provided with a plurality of groove-shaped clamping pieces, which are arranged at the two ends of the clamping portion in the second direction, and the groove-shaped clamping piece is arranged to hang the clamping portion on the flange plate and limit the T-shaped open batten in the second direction, and the second direction is perpendicular to the first direction and the vertical direction; The double clamping piece is provided with at least two double clamping pieces corresponding to the plug-in batten assembly, one end of any of the double clamping pieces is arranged in the mounting cavity, the other end is provided with two plug-in portions, the two plug-in portions are arranged in the first direction and are inserted into the two plug-in slots of the plug-in batten assembly, so as to limit the wall module in the second direction; When the double clamping piece is not combined with the plug-in batten assembly, it can slide in the first direction along the T-shaped open batten; The double clamping piece has a space with the top of the mounting cavity. Any of the plug-in batten assemblies comprises two first battens, both of which are vertically arranged and provided with an open port, the plug-in slot is arranged on the side away from the open port, and the open ports of the two first battens are arranged opposite to each other; 2. The modular wall of claim 1, wherein, The first batten comprises a first side edge, a second side edge and a web, the first side edge and the second side edge are arranged at the two ends of the web and form a mounting slot with the web, and the mounting slot is provided with thermal insulation material; The first side edge of any of the first battens is arranged corresponding to and at least partially overlaps with the second side edge of another first batten. The web comprises a middle plate and a folded plate arranged at the two ends of the middle plate, one end of each of the folded plates is connected to the middle plate, and the two folded plates extend to the same side of the middle plate, forming the plug-in slot; 3. The modular wall of claim 2, wherein, One end of the first side edge is connected to one end of the folded plate away from the middle plate, and the first side edge extends to the side of the middle plate away from the folded plate; The other end of the second side edge is connected to the other end of the folded plate away from the middle plate, and the second side edge extends to the side of the middle plate away from the folded plate. 4. The modular wall of claim 3, wherein, The second side edge is provided with a first folded edge at an end away from the middle plate, the first folded edge protrudes inward of the mounting groove to form a matching groove at the end of the second side edge away from the middle plate; The first side edge on one of the two first keels is inserted into the matching groove on the other first keel and connected with the first folded edge by a screw.
5. The modular wall of claim 3, wherein, The double clamping piece comprises a top plate and two side plates, the two side plates are respectively arranged at two ends of the top plate and form a U shape with the top plate, the two side plates are arranged at intervals along the first direction, one end of the side plate is connected with the top plate, and the other end extends downward, and the end of the side plate away from the top plate constitutes the insertion part; The distance between the two side plates is equal to the distance between the two insertion grooves, and the side plate is attached to the middle plate; The top plate is arranged at intervals with the top of the mounting cavity.
6. The modular wall of claim 5, wherein, The side plate is arranged along the second direction, and the side plate comprises an upper side plate and a lower side plate arranged along the vertical direction, and the upper end of the upper side plate is connected with the top plate; The upper side plate is at least partially arranged in the mounting cavity, the lower side plate is inserted into the insertion groove, the width of the upper side plate in the second direction is greater than the groove width of the insertion groove, and the bottom of the upper side plate abuts against the insertion keel assembly; The lower side plate is provided with an inclined guide plate at an end away from the upper side plate to guide the insertion of the lower side plate into the insertion groove.
7. The modular wall of any of claims 1 to 6, wherein, The clamping part is arranged as a C-shaped keel along the first direction, the C-shaped keel is provided with an opening facing the lower side, and the opening has two first edges arranged at intervals along the second direction; The extension part comprises two extension plates, the two extension plates are arranged one by one corresponding to the two first edges, and the bottom space between the two extension plates constitutes the opening; The extension plate extends downward, and the distance between the two extension plates is equal to the size of the double clamping piece in the second direction; The extension plate is provided with a vertical hole corresponding to the double clamping piece, and the vertical hole is vertically arranged to adjust the position of the double clamping piece in the vertical direction.
8. The modular wall of any of claims 1 to 6, wherein, The groove type clamping piece comprises a bottom plate and two clamping plates, the two clamping plates are respectively arranged at two ends of the bottom plate and form a groove shape with the bottom plate; The flange plate and the clamping part are clamped between the two clamping plates, and the end of the flange plate in the second direction abuts against the bottom plate; The clamping plate is provided with a fixing hole, one of the two clamping plates is arranged at the bottom of the clamping part, and the clamping part is connected by a screw penetrating through the fixing hole.
9. The modular wall of any of claims 2 to 6, wherein, One end of the wall module is arranged to abut against the built wall, and the wall module is provided with one insertion keel assembly at the end connected with the built wall; The wall module further comprises a plurality of unit modules, the plurality of unit modules are arranged in sequence along the first direction, one insertion keel assembly is arranged between two adjacent unit modules, each unit module is provided with an embedded groove at two ends in the first direction, and one first keel is embedded in each embedded groove.
10. An assembly method for use in a modular wall according to claim 9, c h a r a c t e r i s e d i n that Comprise: Fixing the groove-shaped clamps and the T-shaped open keel, after positioning the T-shaped open keel at the bottom of the I-beam, connecting the T-shaped open keel and the I-beam by using the groove-shaped clamps; Arranging the double clamps, starting from one end of the first direction, arranging multiple double clamps, and at the same time, making the double clamps abut against the top of the installation cavity; Head installation, taking one unit module and three first keels, placing two first keels at both ends of the unit module respectively to form an installation assembly, and the remaining one first keel and the first keel at one end of the installation assembly form the plug-in keel assembly, then moving the installation assembly and making the plug-in keel assembly abut against the built wall, moving down the double clamps on the upper side of the plug-in keel assembly to form the plug-in part and the plug-in slot; Installing the remaining unit modules, corresponding combination of the remaining first keels and the unit modules to form an installation assembly, and then sequentially completing the shifting operation and the limiting operation of each installation assembly until the other end of the wall module; the shifting operation includes placing the just assembled installation assembly in the preset position close to the installed installation assembly; the limiting operation includes moving down the double clamps corresponding to the plug-in keel assembly to realize the plug-in of the plug-in part and the plug-in slot.
Citation Information
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