A pull tab device for manufacturing a double-head zipper

By designing a pull tab device made of double-head zippers, the combination of clamping claws, push plates, pneumatic push rods and electromagnets, the problem of inability to link the clamping and moving process in existing equipment is solved, and the stable clamping and accurate cutoff of the pull tab process is achieved, and the accuracy of automation and length adjustment is improved.

CN116509111BActive Publication Date: 2025-08-29HETAI ELECTRONICS (JIANGXI) CO LTD
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Patent Information

Application Number
CN202310529688.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-11
Publication Date
2025-08-29
Estimated Expiration
2043-05-11

AI Technical Summary

Technical Problem

The existing pulling device cannot achieve mechanical linkage during clamping and moving, resulting in length adjustment errors easily occur during long-term use, which makes it difficult to meet the needs of different pulling lengths.

Method used

A double-head zipper-made pull-out device is designed to achieve the linkage of clamping, pushing plate, pneumatic push rod and electromagnet through the combination of clamping, moving and cutting processes. The combination of return spring, pneumatic system and electromagnet is used to ensure stable clamping and cut the zipper at a specified length.

Benefits of technology

The stable clamping and accurate cut-off of the tab pulling process are achieved, which improves the degree of automation of the tab pulling device and the accuracy of length adjustment, and reduces errors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of zipper production, and in particular to a pull-tab device for manufacturing a double-head zipper. In order to solve the problem that the clamping process and the moving process of the existing pull-tab device cannot be mechanically linked, the following solution is proposed, including a fixing mechanism at the top position, the fixing mechanism including two horizontally arranged limit rods, one end position of the two limit rods is fixed with a first fixed end plate by bolts, the other end position of the two limit rods is fixed with a second fixed end plate, and the circumferential outer wall of the two limit rods is slidably engaged with a moving block. During the pulling process of the present invention, due to the squeezing of the reset spring, the two clamping claws are in a separated state. When the clip machine box moves, when the push connecting rod contacts the front stop block, the internal push plate is driven to move backward, and the two clamping claws are pulled close by the pull rope to clamp the zipper. The contact of the push plate causes the contact switch to be turned on, and the electromagnet is energized, so that the two clamping claws clamp stably.
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Description

Technical Field

[0001] The present invention relates to the technical field of zipper production, in particular to a pull-tab device for manufacturing a double-head zipper. Background Art

[0002] The use of zippers is indispensable in our daily life, especially in clothing design. Zippers can provide convenient ways to wear clothes. The use of double-head zippers can make the use of zippers more diversified. In the process of zipper manufacturing, the pull tab is the last step. After the rolled raw material is put on the zipper head, the pull tab is removed and cut to obtain the finished zipper.

[0003] The existing pull-tab equipment has the following problems: the pull-tab equipment in current zipper production uses a cylinder to achieve clamping during operation, and the clamping and lowering processes are achieved through program control, which cannot be linked to the movement process of the entire pull-tab. When used for a long time, errors are prone to occur due to the adjustment of different pull-tab lengths, and the existing technology is not easy to solve such problems. Therefore, there is an urgent need for a pull-tab device for double-head zipper manufacturing to solve the above problems. Summary of the Invention

[0004] Based on the technical problem that the clamping process and the moving process of the existing pull-tab device cannot be mechanically linked, the present invention proposes a pull-tab device for manufacturing a double-ended zipper.

[0005] The two cams are connected by a plurality of bolts, each of which is connected to a pair of fixed nodes, and the two cams are connected by a plurality of bolts, and the two cams are connected by a plurality of bolts.

[0006] Preferably, a horizontally arranged moving screw is connected between the first fixed end plate and the second fixed end plate through a bearing sleeve, a first slot is provided in the middle position of the moving block, and a screw slider is fixed to the first slot through a bolt, and the screw slider is threadedly sleeved with the outer wall of the moving screw, a driving motor is fixed to one end of the second fixed end plate, and the output shaft of the driving motor is fixed to one end of the moving screw.

[0007] Preferably, one end position of the circumferential outer wall of the two limit rods is slidably connected with a slicing block fixed with bolts, and blade side slider grooves are opened on both sides of the bottom inner wall of the slicing block, and a slicing blade is slidably arranged between the two blade side slider grooves, and blade side sliders are fixed to the top of the two sides of the slicing blade by bolts, and the two blade side sliders are respectively slidably connected with the two blade side slider grooves, and a vertically arranged pneumatic push rod is fixed to the top inner wall of the slicing block by bolts, and the bottom output shaft of the pneumatic push rod is fixedly connected to the top middle position of the slicing blade by bolts.

[0008] Preferably, one end of the circumferential outer wall of the two limit rods is slidably clamped with a front stop block fixed with bolts, one side of the front stop block protrudes to the bottom, and the side of the front stop block protruding to the bottom is aligned with one side of the clip box.

[0009] Preferably, a horizontally arranged push plate slot is opened in the middle position of one end of the inner wall of one side of the clip machine box, a vertically arranged push plate is clamped between the top inner wall and the bottom inner wall of the push plate slot, a horizontally arranged push connecting rod is fixed to the top position of the push plate by bolts, one end of the push connecting rod protrudes from one side of the clip machine box and extends to the outside, and a contact switch is fixed to the inner wall of the other end of the clip machine box by bolts.

[0010] Preferably, one end of the two clamping claws located inside the clip machine box is fixed with a clamping claw end block by bolts, and a pull rope is fixed between the two clamping claw end blocks by bolts. The other end of the pull rope is fixed to one end of the push plate, and two pull rope guide wheels are fixed to the inner wall of one side of the clip machine box through bearings, and the two push plates are respectively mounted on the circumferential outer walls of the two pull rope guide wheels.

[0011] Preferably, an electromagnet is fixed to the middle position of the two clamping claws by bolts, a clamping claw slider is fixed to one side of the clamping claw by bolts, and the clamping claw slider is slidingly connected to the clamping claw lifting groove, and a reset spring is fixed between the two clamping claws by bolts.

[0012] Preferably, the other ends of the circumferential outer walls of the two limit rods are slidably connected with a rear stop block fixed with bolts, one end of the rear stop block is slidably connected with a rear contact plate, and the inner wall of the other end of the rear stop block is fixed with a first air cushion groove by a bolt, and a first air cushion is fixed to the inner wall of one end of the first air cushion groove, one end of the first air cushion is fixed to the rear contact plate, the top of the first air cushion groove is provided with an air outlet pipe, and the bottom of the air outlet pipe is communicated with the air outlet end of the first air cushion, an air guide pipe is provided between the top of the rear stop block and the slicing block, and one end of the air guide pipe is communicated with the air inlet end of the pneumatic push rod, and the other end of the air guide pipe is communicated with the air outlet pipe.

[0013] Preferably, a protruding top block is fixed to the top of one end of the push plate by bolts, and a top block slot is opened at the top of one end of the clip box, and the opening size of the top block slot matches the size of the protruding top block.

[0014] Preferably, a clamping claw air box is fixed to the inner wall of one end of the clamping claw by bolts, and a rubber pad protruding from the bottom of the clamping claw is provided at the bottom of the clamping claw air box, and a second air cushion groove is fixed to the top inner wall of the clamping claw at the top position of the electromagnet by bolts, a horizontal metal slide is slidably clamped between the inner walls at both ends of the second air cushion groove, and a second air cushion is fixed to the bottom of the second air cushion groove.

[0015] The beneficial effects of the present invention are:

[0016] 1. The pull-tab device of the double-head zipper is designed to separate the two clamping claws due to the compression of the return spring during the pulling process. When the clamping box moves, when the push-link contacts the front stop block, the internal push plate moves backward, and the two clamping claws are pulled together by the pull rope to clamp the zipper. The contact of the push plate turns on the contact switch, energizing the electromagnet, so that the two clamping claws can clamp stably.

[0017] 2. The pull-tab device of the double-head zipper is configured to move the push plate so that the protruding top block protrudes from the clip box. When the zipper is pulled out to a specified length, the tail section of the clip box contacts the rear stop block, resetting the protruding top block, de-energizing the contact switch, separating the two clamping claws, and releasing the zipper. The contact of the rear contact plate squeezes the first air cushion inside, compressing the internal gas to the pneumatic push rod. The extension of the pneumatic push rod pushes out the slicing blade, cutting the zipper, so that the pull-tab device pulls the zipper out to a certain length and cuts it off.

[0018] 3. The pull-tab device of the double-head zipper is arranged in the process of clamping the zipper. Due to the conductivity of the electromagnet, the attraction of the metal slide plate on the top decreases, which generates pressure on the second air cushion, compressing the gas into the inside of the clamping claw air box, and compressing and expanding the rubber pad at the bottom. The rubber pad can make the clamping claw have a better clamping effect on the zipper. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of a pull-tab device for manufacturing a double-ended zipper proposed by the present invention;

[0020] Figure 2 A schematic side structural cross-sectional diagram of a clamping mechanism of a pull-tab device for a double-ended zipper proposed by the present invention;

[0021] Figure 3 This is a schematic diagram of the rear stop structure of a pull tab device of a double-ended zipper manufactured according to the present invention;

[0022] Figure 4 This is a schematic diagram of the structure of a slice block of a pull tab device for manufacturing a double-ended zipper proposed by the present invention;

[0023] Figure 5 A schematic side view of the overall structure of a pull-tab device for manufacturing a double-ended zipper proposed by the present invention;

[0024] Figure 6 The present invention provides a schematic cross-sectional view of the internal structure of a clamping claw of a pull tab device in manufacturing a double-ended zipper.

[0025] Figure: 1, front stop block; 2, gripping claw; 3, gripping claw slide; 4, clipping machine box; 5, machine box fixed block; 6, rear contact plate; 7, rear stop block; 8, first fixed end plate; 9, lead screw slider; 10, moving block; 11, limit rod; 12, air guide tube; 13, moving lead screw; 14, slicing block; 15, second fixed end plate; 16, drive motor; 17, slicing blade; 18, electromagnet; 19, push rod; 20, gripping claw slider; 21, gripping claw Lifting slot; 22. Clamping claw end block; 23. Push plate; 24. Protruding top block; 25. Push plate slide; 26. Pull rope; 27. Pull rope guide wheel; 28. Reset spring; 29. ​​Top block slot; 30. Contact switch; 31. First air cushion; 32. First air cushion groove; 33. Air outlet pipe; 34. Blade side slider; 35. Blade side slider slot; 36. Pneumatic push rod; 37. Clamping claw air box; 38. Second air cushion groove; 39. Metal slide plate; 40. Second air cushion. DETAILED DESCRIPTION

[0026] Reference Figures 1-6 , a pull tab device for manufacturing a double-head zipper includes a fixing mechanism at the top position, the fixing mechanism includes two horizontally arranged limit rods 11, one end position of the two limit rods 11 is fixed with a first fixed end plate 8 by bolts, and the other end position of the two limit rods 11 is fixed with a second fixed end plate 15, the circumferential outer wall of the two limit rods 11 is slidably clamped with a moving block 10, and the bottom of the moving block 10 is fixed with a machine box fixing block 5 by bolts, and the inner walls of both sides of the machine box fixing block 5 are fixed with a clip machine box 4 by bolts, and a vertically arranged clamping claw slide 3 is opened at one end position of the clip machine box 4, and a vertically arranged clamping claw lifting groove 21 is opened at both sides of the clamping claw slide 3, and the inner wall of the clamping claw lifting groove 21 is slidably clamped with two horizontally arranged clamping claws 2, and one end of the clamping claw 2 extends to the external position of one end of the clip machine box 4.

[0027] Furthermore, a horizontally arranged moving screw 13 is connected between the first fixed end plate 8 and the second fixed end plate 15 via a bearing sleeve. A first slot is opened in the middle of the moving block 10, and a screw slider 9 is fixed to the first slot by a bolt. The screw slider 9 is threadedly sleeved with the outer wall of the moving screw 13. A driving motor 16 is fixed to one end of the second fixed end plate 15, and the output shaft of the driving motor 16 is fixed to one end of the moving screw 13.

[0028] Furthermore, one end of the circumferential outer wall of the two limiting rods 11 is slidably engaged with a slicing block 14 fixed by bolts, and blade side slider slots 35 are provided on both sides of the bottom inner wall of the slicing block 14. A slicing blade 17 is slidably arranged between the two blade side slider slots 35. Blade side sliders 34 are fixed to the top of both sides of the slicing blade 17 by bolts. The two blade side sliders 34 are slidably engaged with the two blade side slider slots 35 respectively. A vertically arranged pneumatic push rod 36 is fixed to the top inner wall of the slicing block 14 by bolts, and the bottom output shaft of the pneumatic push rod 36 is fixedly connected to the top middle position of the slicing blade 17 by bolts.

[0029] Furthermore, one end of the circumferential outer wall of the two limit rods 11 is slidably clamped with a front stop block 1 fixed with bolts, and one side of the front stop block 1 protrudes to the bottom, and the side of the front stop block 1 protruding to the bottom is aligned with one side of the clip box 4.

[0030] Furthermore, a horizontally arranged push plate slot 25 is provided in the middle of one end of the inner wall of one side of the clip machine box 4. A vertically arranged push plate 23 is clamped between the top inner wall and the bottom inner wall of the push plate slot 25. A horizontally arranged push link 19 is fixed to the top position of the push plate 23 by bolts. One end of the push link 19 protrudes from one side of the clip machine box 4 and extends to the outside. A contact switch 30 is fixed to the inner wall of the other end of the clip machine box 4 by bolts.

[0031] Furthermore, one end of the two clamping claws 2 located inside the film clip box 4 is fixed with a clamping claw end block 22 by bolts, and a pull rope 26 is fixed between the two clamping claw end blocks 22 by bolts. The other end of the pull rope 26 is fixed to one end of the push plate 23. Two pull rope guide wheels 27 are fixed to the inner wall of one side of the film clip box 4 through bearings, and the two push plates 23 are respectively arranged with the circumferential outer walls of the two pull rope guide wheels 27;

[0032] Furthermore, an electromagnet 18 is fixed to the middle position of the two clamping claws 2 by bolts, and a clamping claw slider 20 is fixed to one side of the clamping claw 2 by bolts, and the clamping claw slider 20 is slidably engaged with the clamping claw lifting groove 21, and a return spring 28 is fixed between the two clamping claws 2 by bolts;

[0033] Furthermore, the other end of the circumferential outer wall of the two limit rods 11 is slidably clamped with a rear stop block 7 fixed with bolts, and one end of the rear stop block 7 is slidably clamped with a rear contact plate 6. The inner wall of the other end of the rear stop block 7 is fixed with a first air cushion groove 32 by bolts, and the inner wall of one end of the first air cushion groove 32 is fixed with a first air cushion 31. One end of the first air cushion 31 is fixed to the rear contact plate 6, and the top of the first air cushion groove 32 is sleeved with an air outlet pipe 33, and the bottom of the air outlet pipe 33 is communicated with the air outlet end of the first air cushion 31. An air guide pipe 12 is sleeved between the top of the rear stop block 7 and the slicing block 14, and one end of the air guide pipe 12 is communicated with the air inlet end of the pneumatic push rod 36, and the other end of the air guide pipe 12 is communicated with the air outlet pipe 33.

[0034] Furthermore, a protruding top block 24 is fixed to the top of one end of the push plate 23 by bolts, and a top block slot 29 is opened on the top of one end of the clip machine box 4. The size of the top block slot 29 matches the size of the protruding top block 24.

[0035] Furthermore, a clamping claw air box 37 is fixed to the inner wall of one end of the clamping claw 2 by bolts, and a rubber pad protruding from the bottom of the clamping claw 2 is provided at the bottom of the clamping claw air box 37. The top inner wall of the clamping claw 2 is located at the top position of the electromagnet 18 and is fixed with a second air cushion groove 38 by bolts. A horizontal metal slide plate 39 is slidably clamped between the inner walls at both ends of the second air cushion groove 38, and a second air cushion 40 is fixed to the bottom of the second air cushion groove 38.

[0036] When the present invention is used, the entire top fixing mechanism is fixed to the zipper manufacturing equipment through the first fixed end plate 8 and the second fixed end plate 15 at the two end positions, the moving block 10 is slidably clamped into the fixing mechanism, and the two clip machine boxes 4 are fixed on the machine box fixing block 5 through the fixing of the bottom; the position of the pull tab is adjusted, the slicing block 14 is moved to the position where the zipper needs to be cut, it is fixed by bolts, the front stop block 1 is moved to the position where the clamping claws 2 clamp the zipper, so that the protruding pushing link 19 can contact the front stop block 1, it is fixed by bolts, the rear stop block 7 is moved to the position where the zipper needs to be pulled out, and it is fixed stably by bolts; during the pulling process, due to the squeezing of the return spring 28, the two clamping claws 2 are in a separated state. When the clip machine box 4 moves, when the pushing link 19 contacts the front stop block 1, the internal push plate 23 is driven to move backward, and the two clamping claws 2 are pulled close to clamp the zipper by the pull rope 26. The contact of the push plate 23 turns on the contact switch 30, turning on the electromagnet 18 The two clamping claws 2 are stably clamped by the power supply, and the other end of the clip machine box 4 is moved by the moving screw rod 13 to pull out the zipper. Due to the movement of the push plate 23, the protruding top block 24 protrudes from the clip machine box 4. When the zipper is pulled out to a specified length, the tail section of the clip machine box 4 contacts the rear stop block 7, and the protruding top block 24 is reset, so that the contact switch 30 is powered off, the two clamping claws 2 are separated, and the zipper is released. In addition, due to the contact of the rear contact plate 6, the first air cushion 31 inside is squeezed, so that the air inside The body is compressed to the pneumatic push rod 36, and the slicing blade 17 is pushed out by the extension of the pneumatic push rod 36, cutting the zipper, so that the pull-tab device pulls the zipper out to a certain length and cuts it off; in the process of clamping the zipper, due to the conductivity of the electromagnet 18, the metal slide plate 39 on the top is attracted less, which generates pressure on the second air cushion 40, compressing the gas into the interior of the clamping claw air box 37, and compressing and expanding the rubber pad at the bottom. The rubber pad can make the clamping claw 2 have a better clamping effect on the zipper.

[0037] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A pull tab device for manufacturing a double-ended zipper, comprising a fixing mechanism at the top position, wherein the fixing mechanism comprises two horizontally arranged limit rods (11), one end position of the two limit rods (11) is fixed with a first fixed end plate (8) by bolts, and the other end position of the two limit rods (11) is fixed with a second fixed end plate (15), characterized in that: The outer circumferential walls of the two limiting rods (11) are slidably connected to a moving block (10), the bottom of the moving block (10) is fixed to a machine box fixing block (5) by bolts, and the inner walls on both sides of the machine box fixing block (5) are fixed to a film clamping machine box (4) by bolts, and a vertically arranged clamping claw sliding groove (3) is provided at one end of the film clamping machine box (4), and vertically arranged clamping claw lifting grooves (21) are provided at both sides of the clamping claw sliding groove (3), and the inner wall of the clamping claw lifting groove (21) is slidably connected to two horizontally arranged clamping claws (2), and one end of the clamping claw (2) extends to the outer position of one end of the film clamping machine box (4); A slicing block (14) fixed with bolts is slidably connected to one end of the circumferential outer wall of the two limiting rods (11), and blade side slider slots (35) are provided on both sides of the bottom inner wall of the slicing block (14). A slicing blade (17) is slidably arranged between the two blade side slider slots (35), and blade side sliders (34) are fixed to the tops of both sides of the slicing blade (17) by bolts. The two blade side sliders (34) are respectively fixed to the two blade side slider slots (35). The top inner wall of the slicing block (14) is fixed with a vertically arranged pneumatic push rod (36) by bolts, and the bottom output shaft of the pneumatic push rod (36) is fixedly connected to the top middle position of the slicing blade (17) by bolts. A horizontally arranged push plate slot (25) is opened at the middle position of one end of the inner wall of one side of the clip box (4), and a vertically arranged push plate (23) is clamped between the top inner wall and the bottom inner wall of the push plate slot (25). The push plate (23) is fixedly connected to the top inner wall and the bottom inner wall of the push plate slot (25). A horizontally arranged push link (19) is fixed at the top position by bolts, one end of the push link (19) protrudes from one side of the clip machine box (4) and extends to the outside, and a contact switch (30) is fixed to the inner wall of the other end of the clip machine box (4) by bolts, and one end of the two clamping claws (2) located inside the clip machine box (4) is fixed to a clamping claw end block (22) by bolts, and a pull rope (26) is fixed between the two clamping claw end blocks (22) by bolts, and the pull rope (26) is fixed to the inner wall of the other end of the clip machine box (4). The other end is fixed to one end of the push plate (23), and two rope guide wheels (27) are fixed to the inner wall of one side of the clip machine box (4) through a bearing. The two push plates (23) are respectively mounted on the circumferential outer walls of the two rope guide wheels (27). A protruding top block (24) is fixed to the top of one end of the push plate (23) by a bolt, and a top block slot (29) is opened on the top of one end of the clip machine box (4). The opening size of the top block slot (29) matches the size of the protruding top block (24).

2. A pull tab device for manufacturing a double-ended zipper according to claim 1, characterized in that: A horizontally arranged moving screw (13) is connected between the first fixed end plate (8) and the second fixed end plate (15) via a bearing sleeve, a first slot is provided in the middle of the moving block (10), and a screw slider (9) is fixed to the first slot via a bolt, the screw slider (9) is threadedly sleeved with the outer wall of the moving screw (13), a driving motor (16) is fixed to one end of the second fixed end plate (15), and an output shaft of the driving motor (16) is fixed to one end of the moving screw (13).

3. The pull tab device for manufacturing a double-ended zipper according to claim 1, characterized in that: A front stop block (1) fixed with a bolt is slidably engaged at one end of the circumferential outer wall of the two limit rods (11), and one side of the front stop block (1) protrudes to the bottom, and the side of the front stop block (1) protruding to the bottom is aligned with the side of the clip box (4).

4. The pull tab device for manufacturing a double-ended zipper according to claim 1, characterized in that: An electromagnet (18) is fixed to the middle position of the two clamping claws (2) by bolts, and a clamping claw slider (20) is fixed to one side of the clamping claw (2) by bolts, and the clamping claw slider (20) is slidably connected to the clamping claw lifting groove (21), and a reset spring (28) is fixed between the two clamping claws (2) by bolts.

5. The pull tab device for manufacturing a double-ended zipper according to claim 1, characterized in that: The other end of the circumferential outer wall of the two limit rods (11) is slidably connected to a rear stop block (7) fixed by bolts, one end of the rear stop block (7) is slidably connected to a rear contact plate (6), the other end inner wall of the rear stop block (7) is fixed with a first air cushion groove (32) by bolts, the inner wall of one end of the first air cushion groove (32) is fixed with a first air cushion (31), one end of the first air cushion (31) is fixed to the rear contact plate (6), the top of the first air cushion groove (32) is sleeved with an air outlet pipe (33), and the bottom of the air outlet pipe (33) is connected to the air outlet end of the first air cushion (31), an air guide pipe (12) is sleeved between the top of the rear stop block (7) and the slice block (14), and one end of the air guide pipe (12) is connected to the air inlet end of the pneumatic push rod (36), and the other end of the air guide pipe (12) is connected to the air outlet pipe (33).

6. The pull tab device for manufacturing a double-ended zipper according to claim 1, characterized in that: A clamping claw air box (37) is fixed to the inner wall of one end of the clamping claw (2) by bolts, and a rubber pad protruding from the bottom of the clamping claw (2) is provided at the bottom of the clamping claw air box (37). A second air cushion groove (38) is fixed to the top inner wall of the clamping claw (2) at the top position of the electromagnet (18) by bolts, and a horizontal metal slide plate (39) is slidably engaged between the inner walls at both ends of the second air cushion groove (38), and a second air cushion (40) is fixed to the bottom of the second air cushion groove (38).

Citation Information

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