A method for weaving a plum blossom checkered fabric
By using 50D/48F semi-dull polyester FDY yarn and a specific heddle frame lifting method to interweave, a woven fabric with a plum blossom pattern is formed, which solves the problems of monotonous pattern, easy wrinkling and easy deformation, and achieves the effect of wear resistance, wrinkle resistance and good shape retention.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- JIN JIANG SHI YUAN DA FU ZHUANG ZHI ZAO YOU XIAN GONG SI
- Filing Date
- 2023-06-13
- Publication Date
- 2026-05-26
AI Technical Summary
Existing woven fabrics have limited patterns, are not durable, wrinkle easily, and are prone to deformation, making it difficult to meet people's demands for improved styles, colors, and functions.
Made with 50D/48F semi-dull polyester FDY yarn, combined with left and right twill weaves to form a quaint check pattern, the fabric is woven into a quaint check fabric through a specific heddle frame lifting method, which increases the fabric's abrasion resistance and shape retention.
This results in a novel, durable, wrinkle-resistant, and shape-retaining plum blossom plaid fabric with a glossy appearance, lightweight texture, smooth feel, and resistance to wrinkles. The shrinkage rate is less than 5%, making it suitable for a variety of clothing and accessories.
Smart Images

Figure CN116575166B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to a woven fabric, and more particularly to a method for weaving a checkered fabric. Background Technology
[0002] Currently, woven fabrics are made by interlacing two or more sets of mutually perpendicular yarns at a 90-degree angle. The longitudinal yarns are called warp yarns, and the transverse yarns are called weft yarns. Each intersection point between the warp and weft yarns is called a weave point, which is the smallest basic unit of woven fabric.
[0003] Existing woven fabrics often suffer from problems such as limited patterns, poor abrasion resistance, easy wrinkling, and easy deformation.
[0004] With social development, people's demands for the style, color, and function of woven fabrics are constantly increasing, and the development of woven fabrics with different styles and colors has become a hot topic in woven fabric development. Summary of the Invention
[0005] In view of this, the purpose of this invention is to provide a method for weaving a plum blossom checkered fabric with a novel pattern, wear resistance, wrinkle resistance, and good shape retention.
[0006] To achieve the above objectives, the technical solution of the present invention is as follows:
[0007] A method for weaving a plucked pattern fabric includes a fabric body formed by interlacing warp and weft yarns, wherein both the warp and weft yarns are made of 50D / 48F semi-dull polyester FDY.
[0008] The main body of the fabric has a symmetrical left twill weave and a right twill weave. The left twill weave is a one-up-two-down left twill weave structure, and the right twill weave is a two-up-one-down right twill weave structure. The pattern of the fabric is plum blossom. The basic unit of the main body of the fabric is composed of 72 warp yarns and 48 weft yarns interwoven in the warp direction.
[0009] During weaving, each weft yarn is woven into the greige fabric using a cycle of 48 weft yarns, following the heddle-raising method described below.
[0010] When knitting the first weft yarn, lift the heald frame at points 3, 5, 6, 9, 12, and 15;
[0011] When knitting the second weft yarn, lift the heald frames 2, 4, 6, 8, 11, and 14;
[0012] When weaving the third weft yarn, lift heald frames 1, 4, 5, 7, 10, and 13;
[0013] When knitting the 4th weft yarn, lift the heald frames at points 3, 5, 6, 8, 9, 12, 14, and 15;
[0014] When numbering the 5th weft yarn, lift the heald frames 2, 4, 6, 7, 9, 11, 13, and 15;
[0015] When weaving the 6th weft yarn, lift heald frames 1, 4, 5, 7, 8, 10, 13, and 14;
[0016] When weaving the 7th weft yarn, lift the heald frames at points 3, 6, 8, 9, 11, 12, and 15;
[0017] When knitting the 8th weft yarn, lift heald frames 2, 5, 7, 9, 10, 12, and 14;
[0018] When knitting the 9th weft yarn, lift heald frames 1, 4, 7, 8, 10, 11, and 13;
[0019] When knitting the 10th weft yarn, lift the heald frames at points 3, 5, 6, 8, 9, 12, 14, and 15;
[0020] When weaving the 11th weft yarn, lift the heald frames at points 2, 4, 6, 7, 9, 11, 13, and 15;
[0021] When knitting the 12th weft yarn, lift heald frames 1, 4, 5, 7, 8, 10, 13, and 14;
[0022] When knitting the 13th weft yarn, lift the heald frames at points 3, 5, 6, 9, 12, and 15;
[0023] When weaving the 14th weft yarn, lift heald frames 2, 4, 6, 8, 11, and 14;
[0024] When weaving the 15th weft yarn, lift the heald frames 1, 4, 5, 7, 10, and 13;
[0025] When weaving the 16th weft yarn, lift the heald frames at points 2, 3, 6, 9, 12, and 15;
[0026] When weaving the 17th weft yarn, lift heald frames 1, 3, 5, 8, 11, and 14;
[0027] When weaving the 18th weft yarn, lift heald frames 1, 2, 4, 7, 10, and 13;
[0028] When knitting the 19th weft yarn, lift the heald frame at points 3, 6, 9, 12, and 15;
[0029] When weaving the 20th weft yarn, lift the heald frame at points 2, 5, 8, 11, and 14;
[0030] When weaving the 21st weft yarn, lift heald frames 1, 4, 7, 10, and 13;
[0031] When knitting the 22nd weft yarn, lift the heald frames at points 2, 3, 6, 9, 12, and 15;
[0032] When weaving the 23rd weft yarn, lift heald frames 1, 3, 5, 8, 11, and 14;
[0033] When weaving the 24th weft yarn, lift heald frames 1, 2, 4, 7, 10, and 13;
[0034] When knitting the 25th weft yarn, lift the heald frame at points 3, 6, 9, 11, 12, and 15;
[0035] When weaving the 26th weft yarn, lift heald frames 2, 5, 8, 10, 12, and 14;
[0036] When weaving the 27th weft yarn, lift heald frames 1, 4, 7, 10, 11, and 13;
[0037] When knitting the 28th weft yarn, lift the heald frames at points 3, 6, 8, 9, 11, 12, 14, and 15;
[0038] When knitting the 29th weft yarn, lift the heald frames at points 2, 5, 7, 9, 10, 12, 13, and 15;
[0039] When weaving the 30th weft yarn, lift heald frames 1, 4, 7, 8, 10, 11, 13, and 14;
[0040] When knitting the 31st weft yarn, lift the heald frames at points 3, 5, 6, 9, 12, 14, and 15;
[0041] When knitting the 32nd weft yarn, lift the heald frames at points 2, 4, 6, 8, 11, 13, and 15;
[0042] When weaving the 33rd weft yarn, lift heald frames 1, 4, 5, 7, 10, 13, and 14;
[0043] When knitting the 34th weft yarn, lift the heald frames at points 3, 6, 8, 9, 11, 12, 14, and 15;
[0044] When knitting the 35th weft yarn, lift the heald frames at points 2, 5, 7, 9, 10, 12, 13, and 15;
[0045] When weaving the 36th weft yarn, lift heald frames 1, 4, 7, 8, 10, 11, 13, and 14;
[0046] When weaving the 37th weft yarn, lift the heald frame at points 3, 6, 9, 11, 12, and 15;
[0047] When knitting the 38th weft yarn, lift heald frames 2, 5, 8, 10, 12, and 14;
[0048] When weaving the 39th weft yarn, lift heald frames 1, 4, 7, 10, 11, and 13;
[0049] When weaving the 40th weft yarn, lift the heald frame at points 2, 3, 6, 9, 12, and 15;
[0050] When weaving the 41st weft yarn, lift heald frames 1, 3, 5, 8, 11, and 14;
[0051] When weaving the 42nd weft yarn, lift heald frames 1, 2, 4, 7, 10, and 13;
[0052] When weaving the 43rd weft yarn, lift the heald frame at points 3, 6, 9, 12, and 15;
[0053] When weaving the 44th weft yarn, lift heald frames 2, 5, 8, 11, and 14;
[0054] When weaving the 45th weft yarn, lift heald frames 1, 4, 7, 10, and 13;
[0055] When weaving the 46th weft yarn, lift the heald frames at points 2, 3, 6, 9, 12, and 15;
[0056] When weaving the 47th weft yarn, lift heald frames 1, 3, 5, 8, 11, and 14;
[0057] When weaving the 48th weft yarn, lift heald frames 1, 2, 4, 7, 10, and 13.
[0058] Furthermore, when stitching pages together, a cycle is formed with 15 pages of each page, numbered sequentially as 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, and 15.
[0059] Number the 72 warp yarns of one cycle sequentially as 1, 2, 3...70, 71, 72. Thread warp yarns 1 through 72 onto heald frames 1 through 15 in sequence, with 3 warp yarns threaded into each reed feather.
[0060] First, the 1st to 18th warp yarns are divided into six groups of yarns: yarn 1, yarn 2, and yarn 3. Yarn 1 is threaded through heald frame 1, yarn 2 is threaded through heald frame 2, and yarn 3 is threaded through heald frame 3.
[0061] Next, the 19th to 24th warp yarns are divided into two groups of 456 yarns, which are yarn 4, yarn 5, and yarn 6 respectively. Yarn 4 is threaded through heald frame 4, yarn 5 is threaded through heald frame 5, and yarn 6 is threaded through heald frame 6.
[0062] Next, the 25th to 30th warp yarns are divided into two groups of 789 yarns, which are yarn 7, yarn 8, and yarn 9 respectively. Yarn 7 is threaded through heald frame 7, yarn 8 through heald frame 8, and yarn 9 through heald frame 9.
[0063] Next, the 31st to 36th warp yarns are sequentially divided into two groups of 456 yarns, namely yarn 4, yarn 5, and yarn 6. Yarn 4 is threaded through heald frame 4, yarn 5 is threaded through heald frame 5, and yarn 6 is threaded through heald frame 6.
[0064] Next, the 37th to 54th warp yarns are sequentially divided into six groups, namely the 123 yarn groups. Yarn 1 is threaded onto heald frame 1, yarn 2 onto heald frame 2, and yarn 3 onto heald frame 3.
[0065] Next, the 55th to 60th warp yarns are divided into two groups of 10, 11, and 12 yarns, respectively. Yarn 10 is threaded through heald frame 10, yarn 11 through heald frame 11, and yarn 12 through heald frame 12.
[0066] Next, the 61st to 66th warp yarns are divided into two groups: yarn group 13, yarn group 14, and yarn group 15. Yarn group 13, yarn group 14, and yarn group 15 are yarn 13, yarn 14, and yarn 15, respectively. Yarn 13 is threaded through heald frame 13, yarn 14 is threaded through heald frame 14, and yarn 15 is threaded through heald frame 15.
[0067] Finally, the 67th to 72nd warp yarns are divided into two groups of yarns, namely yarn 10, yarn 11, and yarn 12. Yarn 10 is threaded through heald frame 10, yarn 11 is threaded through heald frame 11, and yarn 12 is threaded through heald frame 12.
[0068] Furthermore, the warp density of the main body of the fabric is 688 threads / 10cm, and the weft density is 472 threads / 10cm.
[0069] Furthermore, the effective width of the main body of the fabric is 152cm, and the finished weight is 58g / ㎡.
[0070] Furthermore, the shrinkage rate of the main body of the fabric is less than 5%.
[0071] Furthermore, the main body of the fabric is formed with a first jacquard, a second jacquard and a third jacquard. The number of the first jacquard is several groups. The first jacquard is divided into several rows arranged along the weft direction. The several rows of the first jacquard form a weft-direction interval structure. The first jacquard is divided into several columns arranged along the warp direction. The several columns of the first jacquard form a warp-direction interval structure. Each of the first jacquards is arranged neatly with each other.
[0072] The number of second jacquards is several, and the number of third jacquards is several. The second jacquards and the third jacquards are arranged alternately on the weft spacing organization and alternately on the warp spacing organization. In a 45° inclination direction that deviates from the warp direction, the first jacquards and the second jacquards are arranged alternately, or the first jacquards and the third jacquards are arranged alternately.
[0073] After adopting the above technical solution, the weaving method of the plum blossom checkered fabric of the present invention has the following beneficial effects: The yarn of the present invention is made of fine polyester fiber 50D / 48F taffeta imitation silk fabric, which has a bright appearance and good shape retention. It is lightweight, smooth to the touch, and not easy to wrinkle. The pattern of the present invention is invisible. The yarn material of the present invention, combined with the plum blossom checkered pattern, makes the fabric more three-dimensional, elegant and beautiful. The shrinkage rate of the main body of the fabric is less than 5%. The yarn of the main body of the fabric 1 has uniform thickness, and combined with the specific fabric structure, the fabric of the present invention has the advantages of good shape retention, not easy to tear, and wear resistance.
[0074] Furthermore, the floral pattern of the main body of the fabric of the present invention is symmetrical both vertically and horizontally, presenting an overall appearance of plum blossoms. The main body of the fabric has jacquard patterns of specific shapes sequentially connected along a 45° incline (left and right diagonal directions) in the weft direction, resulting in better shape retention and increased wear resistance and wrinkle resistance. Attached Figure Description
[0075] Figure 1 This is an organizational structure diagram of the present invention (* indicates floating point, black / gray filled cells are pattern identifiers, and different color fill cells are used for the identifiers to facilitate the display of the pattern shape);
[0076] Figure 2 This is the cross-brown diagram of the present invention (black filled cells represent floating points);
[0077] Figure 3 This is the pattern diagram of the present invention (* indicates floating point, and black filled squares are pattern identifiers).
[0078] In the picture:
[0079] Fabric body - 1; Warp yarns - 11;
[0080] Weft yarn -12; First jacquard -21;
[0081] Second jacquard - 22; Third jacquard - 23. Detailed Implementation
[0082] To further explain the technical solution of the present invention, the present invention will be described in detail below through specific embodiments.
[0083] A type of checkered fabric, such as Figure 1 As shown, the fabric includes a main body 1, which is formed by interlacing warp yarns 11 and weft yarns 12. The fabric composition is 100% polyester. The yarn is selected from 50D / 48F fine polyester fiber taffeta, which is a simulated silk fabric with a bright appearance and good shape retention. It is lightweight, smooth to the touch, and wrinkle-resistant. The shrinkage rate of the main body 1 is less than 5%. The yarns of the main body 1 have uniform thickness, and combined with a specific fabric structure, the fabric of this invention has the advantages of good shape retention, tear resistance, and wear resistance.
[0084] The yarn used in this invention was purchased from Jiangsu Shenghong Group (batch number: CF0007).
[0085] The fabric structure of the main body 1 includes a left twill weave and a right twill weave arranged symmetrically. The left twill weave is a left twill weave structure with one top and two bottom, and the right twill weave is a right twill weave structure with two top and one bottom. The pattern of the fabric structure is plum blossom.
[0086] Specifically, the main body of the fabric has a first jacquard 21, a second jacquard 22, and a third jacquard 23. The number of first jacquard 21s is several groups, and the first jacquard 21s are divided into several rows arranged along the weft direction, with weft spacing between the several rows of first jacquard 21s. The first jacquard 21s are divided into several columns arranged along the warp direction, with warp spacing between the several columns of first jacquard 21s, and each first jacquard 21 is neatly arranged with each other.
[0087] The number of second jacquard 22 and the number of third jacquard 23 are both present. The second jacquard 22 and the third jacquard 23 are alternately arranged in the weft-direction interlocking structure and also alternately arranged in the warp-direction interlocking structure. Figure 1 The directions shown are for reference only. In the left diagonal direction, the first jacquard 21 and the second jacquard 22 are arranged alternately, or the first jacquard 21 and the third jacquard 23 are arranged alternately. In the right diagonal direction, the first jacquard 21 and the second jacquard 22 are arranged alternately, or the first jacquard 21 and the third jacquard 23 are arranged alternately.
[0088] The fabric body 1 of the present invention has a symmetrical pattern both vertically and horizontally, presenting an overall appearance of plum blossoms. The fabric body 1 has jacquard patterns of specific shapes that are sequentially connected on both the left and right oblique directions at a 45° angle to the warp direction, which makes the fabric body 1 more shape-retaining and more wear-resistant and wrinkle-resistant.
[0089] The basic organizational unit of the main body of the fabric 1 is composed of 72 warp yarns and 48 weft yarns interwoven in the warp direction.
[0090] The warp density of the main body of fabric 1 is 688 threads / 10cm, and the weft density is 472 threads / 10cm.
[0091] The effective width of the main fabric 1 is 152cm, and the finished weight is 58g / ㎡.
[0092] The shrinkage rate of the main fabric 1 is less than 5%, and it has good shape retention.
[0093] The weft repeating unit is woven into the warp yarn in an infinite loop to form the fabric.
[0094] When threading the hem into the button, press as follows Figure 2 The healdrying method shown uses 15 heald frames as a cycle, numbered sequentially as 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15 heald frames.
[0095] When stitching brown pages: use 15 pages as a cycle, numbered sequentially as 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14 and 15.
[0096] One cycle of warp yarns (72 yarns, numbered 1 to 72 from left to right) is threaded onto heald frames 1 to 15, with 3 warp yarns threaded into each reed feather.
[0097] First, the 1st to 18th warp yarns are divided into six groups of yarns: yarn 1, yarn 2, and yarn 3. Yarn 1 is threaded through heald frame 1, yarn 2 is threaded through heald frame 2, and yarn 3 is threaded through heald frame 3.
[0098] Next, the 19th to 24th warp yarns are divided into two groups of 456 yarns. The 456 yarn groups are yarn 4, yarn 5 and yarn 6 respectively. Yarn 4 is threaded through heald frame 4, yarn 5 is threaded through heald frame 5 and yarn 6 is threaded through heald frame 6.
[0099] Next, the 25th to 30th warp yarns are divided into two groups of yarns 7, 8, and 9. Yarns 7, 8, and 9 are yarn 7, yarn 8, and yarn 9 respectively. Yarn 7 is threaded through heald frame 7, yarn 8 is threaded through heald frame 8, and yarn 9 is threaded through heald frame 9.
[0100] Next, the 31st to 36th warp yarns are divided into two groups of 456 yarns, which are yarn 4, yarn 5 and yarn 6 respectively. Yarn 4 is threaded through heald frame 4, yarn 5 is threaded through heald frame 5 and yarn 6 is threaded through heald frame 6.
[0101] Next, the 37th to 54th warp yarns are divided into six groups of yarns 1, 2, and 3, respectively. Yarn 1 is threaded through heald frame 1, yarn 2 is threaded through heald frame 2, and yarn 3 is threaded through heald frame 3.
[0102] Next, the 55th to 60th warp yarns are divided into two groups of yarns: 10, 11, and 12. Yarns 10, 11, and 12 are yarn 10, yarn 11, and yarn 12, respectively. Yarn 10 is threaded through heald frame 10, yarn 11 is threaded through heald frame 11, and yarn 12 is threaded through heald frame 12.
[0103] Next, the 61st to 66th warp yarns are divided into two groups of yarns, 13, 14 and 15, respectively. Yarns 13, 14 and 15 are yarn 13, yarn 14 and yarn 15 respectively. Yarn 13 is threaded through heald frame 13, yarn 14 is threaded through heald frame 14 and yarn 15 is threaded through heald frame 15.
[0104] Finally, the 67th to 72nd warp yarns are divided into two groups of yarns: 10, 11, and 12. Yarns 10, 11, and 12 are yarn 10, yarn 11, and yarn 12, respectively. Yarn 10 is threaded through heald frame 10, yarn 11 is threaded through heald frame 11, and yarn 12 is threaded through heald frame 12.
[0105] During weaving: Refer to the numerical pattern shown in Table 1 below for weaving instructions:
[0106]
[0107]
[0108] Table 1
[0109] During weaving, such as Figure 3 As shown, the weft yarns form a cycle of 48, and the weaving is carried out sequentially according to the following heddle-raising method, weaving each weft into the greige fabric.
[0110] When knitting the first weft yarn, lift heald frames 3, 5, 6, 9, 12, and 15, and do not lift the remaining heald frames 1, 2, 4, 7, 8, 10, 11, 13, and 14;
[0111] When knitting the second weft yarn, lift heald frames 2, 4, 6, 8, 11, and 14, and do not lift the remaining heald frames 1, 3, 5, 7, 9, 10, 12, 13, and 15.
[0112] When knitting the third weft yarn, lift heald frames 1, 4, 5, 7, 10, and 13, and do not lift the remaining heald frames 2, 3, 6, 8, 9, 11, 12, 14, and 15;
[0113] When knitting the 4th weft yarn, lift heald frames 3, 5, 6, 8, 9, 12, 14, and 15, and do not lift the remaining heald frames 1, 2, 4, 7, 10, 11, and 13;
[0114] When numbering the 5th weft yarn, lift heald frames 2, 4, 6, 7, 9, 11, 13, and 15, and do not lift the remaining heald frames 1, 3, 5, 8, 10, 12, and 14;
[0115] When knitting the 6th weft yarn, lift heald frames 1, 4, 5, 7, 8, 10, 13, and 14, and do not lift the remaining heald frames 2, 3, 6, 9, 11, 12, and 15;
[0116] When knitting the 7th weft yarn, lift heald frames 3, 6, 8, 9, 11, 12, and 15, and do not lift the remaining heald frames 1, 2, 4, 5, 7, 10, 13, and 14;
[0117] When knitting the 8th weft yarn, lift heald frames 2, 5, 7, 9, 10, 12, and 14, and do not lift the remaining heald frames 1, 3, 4, 6, 8, 11, 13, and 15;
[0118] When knitting the 9th weft yarn, lift heald frames 1, 4, 7, 8, 10, 11, and 13, and do not lift the remaining heald frames 2, 3, 5, 6, 9, 12, 14, and 15;
[0119] When knitting the 10th weft yarn, lift heald frames 3, 5, 6, 8, 9, 12, 14, and 15, and do not lift the remaining heald frames 1, 2, 4, 7, 10, 11, and 13;
[0120] When knitting the 11th weft yarn, lift heald frames 2, 4, 6, 7, 9, 11, 13, and 15, and do not lift the remaining heald frames 1, 3, 5, 8, 10, 12, and 14;
[0121] When knitting the 12th weft yarn, lift heald frames 1, 4, 5, 7, 8, 10, 13, and 14, and do not lift the remaining heald frames 2, 3, 6, 9, 11, 12, and 15;
[0122] When knitting the 13th weft yarn, lift heald frames 3, 5, 6, 9, 12, and 15, and do not lift the remaining heald frames 1, 2, 4, 7, 8, 10, 11, 13, and 14;
[0123] When knitting the 14th weft yarn, lift heald frames 2, 4, 6, 8, 11, and 14, and do not lift the remaining heald frames 1, 3, 5, 7, 9, 10, 12, 13, and 15;
[0124] When knitting the 15th weft yarn, lift heald frames 1, 4, 5, 7, 10, and 13, and do not lift the remaining heald frames 2, 3, 6, 8, 9, 11, 12, 14, and 15;
[0125] When knitting the 16th weft yarn, lift heald frames 2, 3, 6, 9, 12, and 15, and do not lift the remaining heald frames 1, 4, 5, 7, 8, 10, 11, 13, and 14;
[0126] When knitting the 17th weft yarn, lift heald frames 1, 3, 5, 8, 11, and 14, and do not lift the remaining heald frames 2, 4, 6, 7, 9, 10, 12, 13, and 15;
[0127] When knitting the 18th weft yarn, lift heald frames 1, 2, 4, 7, 10, and 13, and do not lift the remaining heald frames 3, 5, 6, 8, 9, 11, 12, 14, and 15;
[0128] When knitting the 19th weft yarn, lift heald frames 3, 6, 9, 12, and 15, and do not lift the remaining heald frames 1, 2, 4, 5, 7, 8, 10, 11, 13, and 14;
[0129] When knitting the 20th weft yarn, lift heald frames 2, 5, 8, 11, and 14, and do not lift the remaining heald frames 1, 3, 4, 6, 7, 9, 10, 12, 13, and 15;
[0130] When knitting the 21st weft yarn, lift heald frames 1, 4, 7, 10, and 13, and do not lift the remaining heald frames 2, 3, 5, 6, 8, 9, 11, 12, 14, and 15;
[0131] When knitting the 22nd weft yarn, lift heald frames 2, 3, 6, 9, 12, and 15, and do not lift the remaining heald frames 1, 4, 5, 7, 8, 10, 11, 13, and 14;
[0132] When knitting the 23rd weft yarn, lift heald frames 1, 3, 5, 8, 11, and 14, and do not lift the remaining heald frames 2, 4, 6, 7, 9, 10, 12, 13, and 15;
[0133] When knitting the 24th weft yarn, lift heald frames 1, 2, 4, 7, 10, and 13, and do not lift the remaining heald frames 3, 5, 6, 8, 9, 11, 12, 14, and 15;
[0134] When knitting the 25th weft yarn, lift heald frames 3, 6, 9, 11, 12, and 15, and do not lift the remaining heald frames 1, 2, 4, 5, 7, 8, 10, 13, and 14;
[0135] When knitting the 26th weft yarn, lift heald frames 2, 5, 8, 10, 12, and 14, and do not lift the remaining heald frames 1, 3, 4, 6, 7, 9, 11, 13, and 15;
[0136] When knitting the 27th weft yarn, lift heald frames 1, 4, 7, 10, 11, and 13, and do not lift the remaining heald frames 2, 3, 5, 6, 8, 9, 12, 14, and 15;
[0137] When knitting the 28th weft yarn, lift heald frames 3, 6, 8, 9, 11, 12, 14, and 15, and do not lift the remaining heald frames 1, 2, 4, 5, 7, 10, and 13;
[0138] When knitting the 29th weft yarn, lift heald frames 2, 5, 7, 9, 10, 12, 13, and 15, and do not lift the remaining heald frames 1, 3, 4, 6, 8, 11, and 14;
[0139] When knitting the 30th weft yarn, lift heald frames 1, 4, 7, 8, 10, 11, 13, and 14, and do not lift the remaining heald frames 2, 3, 5, 6, 9, 12, and 15;
[0140] When knitting the 31st weft yarn, lift heald frames 3, 5, 6, 9, 12, 14, and 15, and do not lift the remaining heald frames 1, 2, 4, 7, 8, 10, 11, and 13;
[0141] When knitting the 32nd weft yarn, lift heald frames 2, 4, 6, 8, 11, 13, and 15, and do not lift the remaining heald frames 1, 3, 5, 7, 9, 10, 12, and 14;
[0142] When knitting the 33rd weft yarn, lift heald frames 1, 4, 5, 7, 10, 13, and 14, and do not lift the remaining heald frames 2, 3, 6, 8, 9, 11, 12, and 15;
[0143] When knitting the 34th weft yarn, lift heald frames 3, 6, 8, 9, 11, 12, 14, and 15, and do not lift the remaining heald frames 1, 2, 4, 5, 7, 10, and 13;
[0144] When knitting the 35th weft yarn, lift heald frames 2, 5, 7, 9, 10, 12, 13, and 15, and do not lift the remaining heald frames 1, 3, 4, 6, 8, 11, and 14;
[0145] When knitting the 36th weft yarn, lift heald frames 1, 4, 7, 8, 10, 11, 13, and 14, and do not lift the remaining heald frames 2, 3, 5, 6, 9, 12, and 15;
[0146] When knitting the 37th weft yarn, lift heald frames 3, 6, 9, 11, 12, and 15, and do not lift the remaining heald frames 1, 2, 4, 5, 7, 8, 10, 13, and 14;
[0147] When knitting the 38th weft yarn, lift heald frames 2, 5, 8, 10, 12, and 14, and do not lift the remaining heald frames 1, 3, 4, 6, 7, 9, 11, 13, and 15;
[0148] When knitting the 39th weft yarn, lift heald frames 1, 4, 7, 10, 11, and 13, and do not lift the remaining heald frames 2, 3, 5, 6, 8, 9, 12, 14, and 15;
[0149] When knitting the 40th weft yarn, lift heald frames 2, 3, 6, 9, 12, and 15, and do not lift the remaining heald frames 1, 4, 5, 7, 8, 10, 11, 13, and 14;
[0150] When knitting the 41st weft yarn, lift heald frames 1, 3, 5, 8, 11, and 14; do not lift the remaining heald frames 2, 4, 6, 7, 9, 10, 12, 13, and 15.
[0151] When knitting the 42nd weft yarn, lift heald frames 1, 2, 4, 7, 10, and 13, and do not lift the remaining heald frames 3, 5, 6, 8, 9, 11, 12, 14, and 15;
[0152] When knitting the 43rd weft yarn, lift heald frames 3, 6, 9, 12, and 15; do not lift the remaining heald frames 1, 2, 4, 5, 7, 8, 10, 11, 13, and 14.
[0153] When knitting the 44th weft yarn, lift heald frames 2, 5, 8, 11, and 14; do not lift the remaining heald frames 1, 3, 4, 6, 7, 9, 10, 12, 13, and 15.
[0154] When knitting the 45th weft yarn, lift heald frames 1, 4, 7, 10, and 13; do not lift the remaining heald frames 2, 3, 5, 6, 8, 9, 11, 12, 14, and 15.
[0155] When knitting the 46th weft yarn, lift heald frames 2, 3, 6, 9, 12, and 15; do not lift the remaining heald frames 1, 4, 5, 7, 8, 10, 11, 13, and 14.
[0156] When knitting the 47th weft yarn, lift heald frames 1, 3, 5, 8, 11, and 14; do not lift the remaining heald frames 2, 4, 6, 7, 9, 10, 12, 13, and 15.
[0157] When knitting the 48th weft yarn, lift heald frames 1, 2, 4, 7, 10, and 13; do not lift the remaining heald frames 3, 5, 6, 8, 9, 11, 12, 14, and 15.
[0158] The fabric woven using the above method has a main body consisting of left and right twill weaves. The left twill weave has a one-up, two-down structure, while the right twill weave has a two-up, one-down structure. The fabric pattern resembles a plum blossom. The fabric pattern incorporates Chinese elements, with the floral design being symmetrical both vertically and horizontally, presenting an overall image of blooming plum blossoms and prosperity.
[0159] During weaving, 1. Advanced imported equipment is used for manufacturing (Tsudakoma sizing, binding system, Tsudakoma ZW408 water jet double jet loom) electronic weft feeder, and water jet jacquard loom is used for weaving.
[0160] 2. By using low-tension weft insertion technology and appropriately widening the reed width on the machine, the fabric has sufficient shrinkage space during tension relief and dyeing and finishing processes, ensuring the fabric's fluffy hand feel and resilience, and guaranteeing a comfortable wearing experience.
[0161] 3. Environmentally friendly dyeing and finishing process that does not contain azo dyes.
[0162] After adopting the above technical solution, the weaving method of the plum blossom check fabric of the present invention has the following beneficial effects: 1. The plum blossom check fabric has bright color, wear resistance and washability, etc., so it is suitable for making casual and sportswear, which is both fashionable and durable.
[0163] 2. Polyester taffeta check fabric is widely used as both outer and lining material, with lining being more common. It is suitable for jackets, down jackets, umbrellas, car covers, sportswear, handbags, luggage, sleeping bags, tents, artificial flowers, shower curtains, tablecloths, chair covers, and various garment linings.
[0164] 3. Plum blossom checkered fabric is dyed and does not require printing, embossing, or other post-treatment processes. It naturally has a beautiful plum blossom checkered pattern, which saves on processing time, is low-carbon and environmentally friendly, and promotes the "green and environmentally friendly" revolution in the textile and apparel industry, protecting the environment and protecting human beings.
[0165] The above embodiments and accompanying drawings are not intended to limit the product form and style of the present invention. Any appropriate changes or modifications made by those skilled in the art should be considered as not departing from the patent scope of the present invention.
Claims
1. A method for weaving a plum blossom checkered fabric, characterized in that: The fabric includes a main body formed by interlacing warp and weft yarns, wherein both the warp and weft yarns are made of 50D / 48F semi-dull polyester FDY. The main body of the fabric has a symmetrical left twill weave and a right twill weave. The left twill weave is a one-up-two-down left twill weave structure, and the right twill weave is a two-up-one-down right twill weave structure. The pattern of the fabric is plum blossom. The basic unit of the main body of the fabric is composed of 72 warp yarns and 48 weft yarns interwoven in the warp direction. During weaving, each weft yarn is woven into the greige fabric using a cycle of 48 weft yarns, following the heddle-raising method described below. When knitting the first weft yarn, lift the heald frame at points 3, 5, 6, 9, 12, and 15; When knitting the second weft yarn, lift the heald frames 2, 4, 6, 8, 11, and 14; When weaving the third weft yarn, lift heald frames 1, 4, 5, 7, 10, and 13; When knitting the 4th weft yarn, lift the heald frames at points 3, 5, 6, 8, 9, 12, 14, and 15; When numbering the 5th weft yarn, lift the heald frames 2, 4, 6, 7, 9, 11, 13, and 15; When weaving the 6th weft yarn, lift heald frames 1, 4, 5, 7, 8, 10, 13, and 14; When weaving the 7th weft yarn, lift the heald frames at points 3, 6, 8, 9, 11, 12, and 15; When knitting the 8th weft yarn, lift heald frames 2, 5, 7, 9, 10, 12, and 14; When knitting the 9th weft yarn, lift heald frames 1, 4, 7, 8, 10, 11, and 13; When knitting the 10th weft yarn, lift the heald frames at points 3, 5, 6, 8, 9, 12, 14, and 15; When weaving the 11th weft yarn, lift the heald frames at points 2, 4, 6, 7, 9, 11, 13, and 15; When knitting the 12th weft yarn, lift heald frames 1, 4, 5, 7, 8, 10, 13, and 14; When knitting the 13th weft yarn, lift the heald frames at points 3, 5, 6, 9, 12, and 15; When weaving the 14th weft yarn, lift heald frames 2, 4, 6, 8, 11, and 14; When weaving the 15th weft yarn, lift the heald frames 1, 4, 5, 7, 10, and 13; When weaving the 16th weft yarn, lift the heald frames at points 2, 3, 6, 9, 12, and 15; When weaving the 17th weft yarn, lift heald frames 1, 3, 5, 8, 11, and 14; When weaving the 18th weft yarn, lift heald frames 1, 2, 4, 7, 10, and 13; When knitting the 19th weft yarn, lift the heald frame at points 3, 6, 9, 12, and 15; When weaving the 20th weft yarn, lift the heald frame at points 2, 5, 8, 11, and 14; When weaving the 21st weft yarn, lift heald frames 1, 4, 7, 10, and 13; When knitting the 22nd weft yarn, lift the heald frames at points 2, 3, 6, 9, 12, and 15; When weaving the 23rd weft yarn, lift heald frames 1, 3, 5, 8, 11, and 14; When weaving the 24th weft yarn, lift heald frames 1, 2, 4, 7, 10, and 13; When knitting the 25th weft yarn, lift the heald frame at points 3, 6, 9, 11, 12, and 15; When weaving the 26th weft yarn, lift heald frames 2, 5, 8, 10, 12, and 14; When weaving the 27th weft yarn, lift heald frames 1, 4, 7, 10, 11, and 13; When knitting the 28th weft yarn, lift the heald frames at points 3, 6, 8, 9, 11, 12, 14, and 15; When knitting the 29th weft yarn, lift the heald frames at points 2, 5, 7, 9, 10, 12, 13, and 15; When weaving the 30th weft yarn, lift heald frames 1, 4, 7, 8, 10, 11, 13, and 14; When knitting the 31st weft yarn, lift the heald frames at points 3, 5, 6, 9, 12, 14, and 15; When knitting the 32nd weft yarn, lift the heald frames at points 2, 4, 6, 8, 11, 13, and 15; When weaving the 33rd weft yarn, lift heald frames 1, 4, 5, 7, 10, 13, and 14; When knitting the 34th weft yarn, lift the heald frames at points 3, 6, 8, 9, 11, 12, 14, and 15; When knitting the 35th weft yarn, lift the heald frames at points 2, 5, 7, 9, 10, 12, 13, and 15; When weaving the 36th weft yarn, lift heald frames 1, 4, 7, 8, 10, 11, 13, and 14; When weaving the 37th weft yarn, lift the heald frame at points 3, 6, 9, 11, 12, and 15; When knitting the 38th weft yarn, lift heald frames 2, 5, 8, 10, 12, and 14; When weaving the 39th weft yarn, lift heald frames 1, 4, 7, 10, 11, and 13; When weaving the 40th weft yarn, lift the heald frame at points 2, 3, 6, 9, 12, and 15; When weaving the 41st weft yarn, lift heald frames 1, 3, 5, 8, 11, and 14; When weaving the 42nd weft yarn, lift heald frames 1, 2, 4, 7, 10, and 13; When weaving the 43rd weft yarn, lift the heald frame at points 3, 6, 9, 12, and 15; When weaving the 44th weft yarn, lift heald frames 2, 5, 8, 11, and 14; When weaving the 45th weft yarn, lift heald frames 1, 4, 7, 10, and 13; When weaving the 46th weft yarn, lift the heald frames at points 2, 3, 6, 9, 12, and 15; When weaving the 47th weft yarn, lift heald frames 1, 3, 5, 8, 11, and 14; When weaving the 48th weft yarn, lift heald frames 1, 2, 4, 7, 10, and 13.
2. The method for weaving a plum blossom checkered fabric as described in claim 1, characterized in that: When stitching the pages, use 15 pages as a cycle, numbered sequentially as 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, and 15. Number the 72 warp yarns of one cycle sequentially as 1, 2, 3...70, 71, 72. Thread warp yarns 1 through 72 onto heald frames 1 through 15 in sequence, with 3 warp yarns threaded into each reed feather. First, the 1st to 18th warp yarns are divided into six groups of yarns: yarn 1, yarn 2, and yarn 3. Yarn 1 is threaded through heald frame 1, yarn 2 is threaded through heald frame 2, and yarn 3 is threaded through heald frame 3. Next, the 19th to 24th warp yarns are divided into two groups of 456 yarns, which are yarn 4, yarn 5, and yarn 6 respectively. Yarn 4 is threaded through heald frame 4, yarn 5 is threaded through heald frame 5, and yarn 6 is threaded through heald frame 6. Next, the 25th to 30th warp yarns are divided into two groups of 789 yarns, which are yarn 7, yarn 8, and yarn 9 respectively. Yarn 7 is threaded through heald frame 7, yarn 8 through heald frame 8, and yarn 9 through heald frame 9. Next, the 31st to 36th warp yarns are sequentially divided into two groups of 456 yarns, namely yarn 4, yarn 5, and yarn 6. Yarn 4 is threaded through heald frame 4, yarn 5 is threaded through heald frame 5, and yarn 6 is threaded through heald frame 6. Next, the 37th to 54th warp yarns are sequentially divided into six groups, namely the 123 yarn groups. Yarn 1 is threaded onto heald frame 1, yarn 2 onto heald frame 2, and yarn 3 onto heald frame 3. Next, the 55th to 60th warp yarns are divided into two groups of 10, 11, and 12 yarns, respectively. Yarn 10 is threaded through heald frame 10, yarn 11 through heald frame 11, and yarn 12 through heald frame 12. Next, the 61st to 66th warp yarns are divided into two groups: yarn group 13, yarn group 14, and yarn group 15. Yarn group 13, yarn group 14, and yarn group 15 are yarn 13, yarn 14, and yarn 15, respectively. Yarn 13 is threaded through heald frame 13, yarn 14 is threaded through heald frame 14, and yarn 15 is threaded through heald frame 15. Finally, the 67th to 72nd warp yarns are divided into two groups of yarns, namely yarn 10, yarn 11, and yarn 12. Yarn 10 is threaded through heald frame 10, yarn 11 is threaded through heald frame 11, and yarn 12 is threaded through heald frame 12.
3. The weaving method of a plum blossom checkered fabric as described in claim 1, characterized in that: The warp density of the main body of the fabric is 688 threads / 10cm, and the weft density is 472 threads / 10cm.
4. The method for weaving a plum blossom checkered fabric as described in claim 1, characterized in that: The effective width of the main body of the fabric is 152cm, and the finished weight is 58g / ㎡.
5. The method for weaving a plum blossom checkered fabric as described in claim 1, characterized in that: The shrinkage rate of the main body of the fabric is less than 5%.
6. The method for weaving a plum blossom checkered fabric as described in claim 1, characterized in that: The main body of the fabric has a first jacquard, a second jacquard and a third jacquard. The first jacquard is in several groups. The first jacquard is divided into several rows arranged along the weft direction. The several rows of the first jacquard form a weft-direction interval structure. The first jacquard is divided into several columns arranged along the warp direction. The several columns of the first jacquard form a warp-direction interval structure. Each of the first jacquards is neatly arranged with each other. The number of second jacquards is several, and the number of third jacquards is several. The second jacquards and the third jacquards are arranged alternately on the weft spacing organization and alternately on the warp spacing organization. In a 45° inclination direction that deviates from the warp direction, the first jacquards and the second jacquards are arranged alternately, or the first jacquards and the third jacquards are arranged alternately.