A steel wire rust removal machine

Abstract

This invention discloses a steel wire rust removal machine, relating to the field of metal surface treatment technology. The invention includes a horizontally arranged base plate; a shifting assembly mounted on the upper surface of the base plate; a first rotating assembly mounted on the shifting assembly; a second rotating assembly mounted on the first rotating assembly; and a rust removal assembly connected to the second rotating assembly. This invention, by inserting a steel wire into the rust removal assembly, utilizes the first rotating assembly to drive the rust removal assembly in a revolution motion and the second rotating assembly to drive the rust removal assembly in a rotational motion. Furthermore, the shifting assembly, through the first and second rotating assemblies, drives the rust removal assembly to reciprocate linearly along the wire's conveying direction. This not only enables full-surface rust removal of the steel wire but also effectively improves the rust removal efficiency and effect.

Description

Technical Field

[0001] This invention belongs to the field of metal surface treatment technology, and in particular relates to a steel wire rust removal machine. Background Technology

[0002] Steel wire often takes a period of time from production to actual use. During this period, various reasons may cause the surface of the steel wire to rust, affecting its actual use. Therefore, rust removal treatment is required before using rusted steel wire.

[0003] Chinese Patent CN217413543U discloses a steel wire rust removal device. This device uses a drive motor to power a vibratory rust removal mechanism. The main shaft of the mechanism is connected to the drive motor and rotates under its influence, causing a limiting component on the main shaft to rotate as well. This limiting component assists in the mounting of the vibrating rod. The gap between the vibrating rod and the limiting component allows the vibrating rod to vibrate during the rotation of the limiting component, thus removing the oxide layer on the steel wire surface in direct contact with the vibrating rod through vibration and friction. However, this device has the following drawbacks: because the vibrating rod is always above the steel wire, it may not be able to perform full-surface rust removal, affecting the rust removal effect; furthermore, due to the gap between adjacent vibrating rods, the vibrating rod cannot vibrate and remove rust from every segment of the steel wire, further reducing the rust removal effect. Therefore, there is an urgent need to research a steel wire rust removal machine to solve these problems. Summary of the Invention

[0004] The present invention provides a steel wire rust removal machine, the purpose of which is to solve the technical problems mentioned in the background art.

[0005] To solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] This invention relates to a steel wire rust removal machine, comprising a horizontally arranged base plate; a shifting component mounted on the upper surface of the base plate; a first rotating component mounted on the shifting component; a second rotating component mounted on the first rotating component; and a rust removal component connected to the second rotating component. By inserting a steel wire into the rust removal component, the first rotating component drives the rust removal component to revolve, and the second rotating component drives the rust removal component to rotate. Furthermore, the shifting component, through the first and second rotating components, drives the rust removal component to reciprocate linearly along the wire's conveying direction. This not only enables full-surface rust removal of the steel wire but also effectively improves the rust removal efficiency and effect.

[0007] In a preferred embodiment of the present invention, the displacement assembly includes a pair of guide rails fixed side-by-side to the upper surface of the substrate; a pair of bearing seats are vertically arranged between the two guide rails; a pair of sliders corresponding to the guide rails are fixed side-by-side to the lower edges of the two bearing seats; the sliders are slidably connected to the guide rails; a pair of first support blocks are vertically arranged on the side of one bearing seat away from the other bearing seat; the two first support blocks are fixed side-by-side to the upper surface of the substrate; the upper ends of the two first support blocks are connected by a first rotating shaft parallel to the guide rails; cylindrical cams are fixedly sleeved at both ends of the first rotating shaft; connecting columns corresponding to the bearing seats are slidably inserted into the working grooves of the two cylindrical cams; one end of each connecting column is fixed to a side wall of the two bearing seats. By rotating the first rotating shaft, the two cylindrical cams are driven to rotate synchronously, causing the two connecting columns to drive the two bearing seats to reciprocate along the length of the guide rails, thereby ensuring the rust removal effect of the rust removal assembly on the steel wire.

[0008] As a preferred embodiment of the present invention, both of the bearing seats have arc-shaped grooves on their upper parts; the two arc-shaped grooves have arc-shaped protrusions on their opposite inner surfaces; the first rotating assembly includes a pair of external toothed rings arranged side by side; the two external toothed rings are slidably fitted into the two arc-shaped grooves respectively; the opposite end faces of the two external toothed rings are provided with limiting grooves; the two pairs of limiting grooves are slidably fitted into the two pairs of arc-shaped protrusions respectively; transmission toothed columns are meshed on both external toothed rings; the two transmission toothed columns are connected to each other by a second rotating shaft parallel to the first rotating shaft; the second rotating shaft is located on the side of the other bearing seat away from the first bearing seat; a pair of second support blocks are rotatably connected to the second rotating shaft; the two second support blocks are vertically fixed to the upper surface of the substrate. By rotating the second rotating shaft, the transmission gear column is driven to rotate, which in turn causes the transmission gear to drive the external gear ring to rotate on the bearing seat. At the same time, the bearing seat drives the external gear ring to reciprocate along the length of the guide rail. Since the length of the transmission gear column is the same as the length of the cylindrical cam, the transmission gear can always drive the external gear ring to rotate, thereby realizing the revolution of the rust removal component. This enables full-surface rust removal treatment of the steel wire and effectively improves the rust removal effect of the steel wire.

[0009] In a preferred embodiment of the present invention, the shifting component and the first rotating component are connected via a power component. The power component includes a motor module fixed to the upper surface of the substrate, a first pulley fixedly sleeved on the outer periphery of the first rotating shaft, and a second pulley fixedly sleeved on the outer periphery of the second rotating shaft. The output end of the motor module is connected to one end of the first rotating shaft. The first pulley and the second pulley are connected by a belt drive. By having the motor module drive the first rotating shaft and the second rotating shaft to rotate synchronously via the first pulley and the second pulley, the rust removal efficiency of the steel wire can be effectively guaranteed.

[0010] In a preferred embodiment of the present invention, the second rotating assembly includes a pair of mounting brackets vertically fixed to two bearing seats and two pairs of positioning rods symmetrically arranged inside the two external gear rings. Each mounting bracket has a bevel gear ring coaxially arranged with the external gear ring. The two ends of the positioning rods are fixed to the inner surfaces of the two external gear rings. A third rotating shaft is rotatably inserted into each of the two pairs of positioning rods along the radial direction of the external gear ring. A transmission bevel gear meshing with the bevel gear ring is fixedly fitted at one end of each pair of third rotating shafts away from the central axis of the external gear ring. When the external gear ring drives the positioning rods to rotate, the meshing of the transmission bevel gear with the bevel gear ring causes the second rotating shaft to rotate, thereby enabling the rust removal assembly to rotate and effectively ensuring the rust removal effect on the steel wire.

[0011] As a preferred embodiment of the present invention, the rust removal assembly includes two pairs of movable discs respectively connected to one end of two pairs of third rotating shafts near the central axis of the outer gear ring; a space for accommodating steel wire is formed between the two movable discs located inside the same outer gear ring; multiple brush bristles are vertically connected to the opposite inner surfaces of the two pairs of movable discs; a transmission cylinder is vertically fixed to the opposite outer surfaces of the two pairs of movable discs; a directional column coaxially arranged with the third rotating shaft is slidably inserted into each of the two pairs of transmission cylinders; the outer ends of the two pairs of directional columns are respectively fixed to one end of the two pairs of third rotating shafts near the central axis of the outer gear ring; a tension spring is sleeved on the outer periphery of each pair of directional columns; one end of the tension spring is fixed to an adjacent positioning rod; the other end of the tension spring is fixed to an adjacent transmission cylinder. By inserting one or more steel wires side by side into the space between two movable discs, the movable discs are rotated by a third rotating shaft to remove rust from the steel wires. At the same time, since the movable discs and the third rotating shaft are connected by a transmission cylinder and a directional column, and the outer circumference of the directional column is fitted with a tension spring, steel wires of different diameters can be effectively derusted.

[0012] The present invention has the following beneficial effects:

[0013] This invention, by inserting steel wire into a rust removal component, utilizes a first rotating component to drive the rust removal component to revolve around the central axis and a second rotating component to drive the rust removal component to rotate on its own axis. A shifting component, via the first and second rotating components, drives the rust removal component to reciprocate linearly along the wire's conveying direction. This not only enables full-surface rust removal of the steel wire but also effectively improves the rust removal efficiency and effect, thus possessing high market application value.

[0014] Of course, any product implementing this invention does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a structural schematic diagram of a steel wire rust removal machine according to the present invention.

[0017] Figure 2 for Figure 1 The main view of the structure.

[0018] Figure 3 for Figure 1 A structural side view.

[0019] Figure 4 This is a schematic diagram of the shifting component of the present invention.

[0020] Figure 5 for Figure 4 Top view of the structure.

[0021] Figure 6 This is a schematic diagram showing the connection between the first rotating component, the second rotating component, and the rust removal component of the present invention.

[0022] Figure 7 This is a schematic diagram of the connection between the shifting component and the second rotating component of the present invention.

[0023] Figure 8 This is a schematic diagram of the connection between the second rotating component and the rust removal component of the present invention.

[0024] Figure 9 This is a schematic diagram of the rust removal component of the present invention.

[0025] The attached diagram lists the components represented by each number as follows:

[0026] 1-Baseboard, 2-Shifting assembly, 3-First rotating assembly, 4-Second rotating assembly, 5-Rust removal assembly, 6-Power assembly, 201-Guide rail, 202-Bearing seat, 203-Slider, 204-First support block, 205-First rotating shaft, 206-Cylindrical cam, 207-Connecting column, 208-Arc groove, 301-External gear ring, 302-Limiting groove, 303-Transmission gear column, 304-Second rotating shaft, 305-Second support block, 401-Mounting bracket, 402-Positioning rod, 403-Bevel gear ring, 404-Third rotating shaft, 405-Transmission bevel gear, 501-Moving disc, 502-Brush bristles, 503-Transmission cylinder, 504-Directional column, 505-Tension spring, 601-Motor module, 602-First pulley, 603-Second pulley. Implementation

[0027] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Specific Implementation

[0028] Please see Figures 1-3 As shown, this invention is a steel wire rust removal machine, comprising a horizontally arranged base plate 1; a shifting component 2 is mounted on the upper surface of the base plate 1; a first rotating component 3 is mounted on the shifting component 2; a second rotating component 4 is mounted on the first rotating component 3; and a rust removal component 5 is connected to the second rotating component 4. In use, by inserting a steel wire into the rust removal component 5, the first rotating component 3 drives the rust removal component 5 to revolve, and the second rotating component 4 drives the rust removal component 5 to rotate. Furthermore, the shifting component 2, through the first rotating component 3 and the second rotating component 4, drives the rust removal component 5 to reciprocate linearly along the wire conveying direction. This not only enables full-surface rust removal of the steel wire but also effectively improves the rust removal efficiency and effect. Specific Implementation

[0029] Based on specific embodiment one, as follows Figures 4-7As shown, the shifting assembly 2 includes a pair of guide rails 201 connected side-by-side to the upper surface of the substrate 1 by screws; a pair of support seats 202 are vertically arranged between the two guide rails 201; a pair of sliders 203 corresponding to the guide rails 201 are welded side-by-side to the lower edges of the two support seats 202; the sliders 203 are slidably connected to the guide rails 201; a pair of first support blocks 204 are vertically arranged on the side of one support seat 202 away from the other support seat 202; the two first support blocks 204 are connected side-by-side to the substrate 1 by screws. On the upper surface, the upper ends of the two first support blocks 204 are connected by a first rotating shaft 205 parallel to the guide rail 201. The first rotating shaft 205 is connected to the first support blocks 204 by conventional roller bearings. Both ends of the first rotating shaft 205 are keyed with cylindrical cams 206. Connecting columns 207 corresponding to the bearing seats 202 are slidably inserted into the working grooves of the two cylindrical cams 206. One end of the two connecting columns 207 is welded to one side wall of the two bearing seats 202. In use, rotating the first rotating shaft 205 drives the two cylindrical cams 206 to rotate synchronously, causing the two connecting columns 207 to drive the two bearing seats 202 to reciprocate along the length of the guide rail 201, thereby ensuring the rust removal effect of the rust removal component 5 on the steel wire.

[0030] Among them, such as Figures 4-8As shown, both bearing seats 202 have arc-shaped grooves 208 on their upper parts; the two arc-shaped grooves 208 have arc-shaped protrusions on their opposite inner surfaces; the first rotating assembly 3 includes a pair of external gear rings 301 arranged side by side; the two external gear rings 301 are slidably fitted in the two arc-shaped grooves 208 respectively; the opposite end faces of the two external gear rings 301 are provided with limiting grooves 302; the two pairs of limiting grooves 302 are slidably fitted with the two pairs of arc-shaped protrusions respectively; transmission gears 303 mesh on both external gear rings 301; the length of the transmission gear 303 is the same as the length of the cylindrical cam 206. The two transmission gears 303 are connected by a second rotating shaft 304 parallel to the first rotating shaft 205; the second rotating shaft 304 is connected to the transmission gears 303 by a key; the second rotating shaft 304 is disposed on the side of another bearing 202 away from the first bearing 202; a pair of second support blocks 305 are rotatably connected to the second rotating shaft 304; the second support blocks 305 are connected to the second rotating shaft 304 by conventional roller bearings in the art; the two second support blocks 305 are screwed to the upper surface of the substrate 1. In use, rotating the second rotating shaft 304 drives the transmission gear 303 to rotate, causing the transmission gear 303 to drive the outer gear ring 301 to rotate on the support seat 202. At the same time, the support seat 202 drives the outer gear ring 301 to reciprocate along the length of the guide rail 201. Since the length of the transmission gear 303 is the same as the length of the cylindrical cam 206, the transmission gear 303 can always drive the outer gear ring 301 to rotate, thereby realizing the revolution of the rust removal component 5, which can achieve full-surface rust removal treatment of the steel wire and effectively improve the rust removal effect of the steel wire.

[0031] Among them, such as Figure 4-5 As shown, the shifting component 2 and the first rotating component 3 are connected via a power component 6. The power component 6 includes a motor module 601 screwed to the upper surface of the substrate 1, a first pulley 602 keyed to the outer periphery of the first rotating shaft 205, and a second pulley 603 keyed to the outer periphery of the second rotating shaft 304. The motor module 601 is a conventional component in the art, consisting of a stepper motor and a two-stage bevel gear reducer. The output end of the motor module 601 is connected to one end of the first rotating shaft 205 via a conventional coupling in the art. The first pulley 602 and the second pulley 603 are connected by a belt drive. In use, the motor module 601 drives the first rotating shaft 205 and the second rotating shaft 304 to rotate synchronously via the first pulley 602 and the second pulley 603, which effectively ensures the rust removal efficiency of the steel wire. Specific Implementation

[0032] Based on the second specific embodiment, as follows Figure 6-9As shown, the second rotating assembly 4 includes a pair of mounting brackets 401 respectively fixed to two bearing seats 202 and two pairs of positioning rods 402 respectively symmetrically arranged inside the two external toothed rings 301; each mounting bracket 401 has a vertically fixed conical toothed ring 403 coaxially arranged with the external toothed ring 301; each mounting bracket 401 includes a first vertical section and a second vertical section distributed vertically; the upper end of the first vertical section and the lower end of the second vertical section are connected by a horizontal section; the first vertical section, the second vertical section and the horizontal section are integrally formed; the lower end of the first vertical section is screwed to the bearing seat 202; the second vertical section... The upper screw is connected to the bevel ring 403; the bevel ring 403 is positioned between the outer gear ring 301 and the second vertical section; the two ends of the two pairs of positioning rods 402 are respectively welded to the inner surfaces of the two outer gear rings 301; the positioning rods 402 are equivalent to the chords of the outer gear rings 301; a third rotating shaft 404 is inserted radially along the outer gear rings 301 on each of the two pairs of positioning rods 402; the third rotating shaft 404 is connected to the positioning rods 402 by conventional roller bearings in the art; a transmission bevel gear 405 that meshes with the bevel ring 403 is keyed to one end of each pair of third rotating shafts 404 away from the central axis of the outer gear ring 301. In use, when the outer gear ring 301 drives the positioning rods 402 to rotate, the meshing of the transmission bevel gear 405 with the bevel ring 403 causes the second rotating shaft 404 to rotate, thereby enabling the self-rotation of the rust removal component 5 and effectively ensuring the rust removal effect on the steel wire.

[0033] Among them, such as Figure 8-9As shown, the rust removal assembly 5 includes two pairs of movable discs 501 respectively connected to one end of the two pairs of third rotating shafts 404 near the central axis of the outer gear ring 301; a space for accommodating steel wire is formed between the two movable discs 501 located inside the same outer gear ring 301; multiple bristles 502 are vertically fixed on the opposite inner surfaces of the two pairs of movable discs 501; the bristles 502 are woven from multiple conventional abrasive filaments in the art; transmission cylinders 503 are vertically welded to the opposite outer surfaces of the two pairs of movable discs 501; and each pair of transmission cylinders 503 is slidably inserted into the other. A directional column 504 is coaxially arranged with the third rotating shaft 404; the cross-section of the directional column 504 is a regular polygonal structure; the outer ends of the two pairs of directional columns 504 are respectively welded to the ends of the two pairs of third rotating shafts 404 near the central axis of the external gear ring 301; tension springs 505 are sleeved on the outer periphery of the two pairs of directional columns 504; the tension springs 505 are clearance-fitted with the directional columns 504; one end of the tension spring 505 is welded to the adjacent positioning rod 402; the other end of the tension spring 505 is welded to the adjacent transmission cylinder 503. In use, by inserting one or more steel wires side by side into the receiving space formed between the two movable discs 501, the third rotating shaft 404 drives the movable discs 501 to rotate, thereby achieving rust removal treatment of the steel wires; at the same time, since the movable discs 501 and the third rotating shaft 404 are connected through the transmission cylinder 503 and the directional columns 504, and the tension springs 505 are sleeved on the outer periphery of the directional columns 504, rust removal treatment of steel wires of different diameters can be effectively achieved.

[0034] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. A steel wire rust removal machine, comprising a horizontally arranged base plate (1); characterized in that: A shifting assembly (2) is mounted on the upper surface of the substrate (1); a first rotating assembly (3) is mounted on the shifting assembly (2); a second rotating assembly (4) and a rust removal assembly (5) connected to the second rotating assembly (4) are mounted on the first rotating assembly (3); the shifting assembly (2) includes a pair of guide rails (201) fixed side by side on the upper surface of the substrate (1); a pair of bearing seats (202) are vertically arranged between the two guide rails (201); a pair of sliders (203) corresponding to the guide rails (201) are fixed side by side on the lower edges of the two bearing seats (202); the sliders (203) are slidably connected to the guide rails (201); a A pair of first support blocks (204) are vertically arranged on the side of the bearing seat (202) away from the other bearing seat (202); the two first support blocks (204) are fixed side by side on the upper surface of the base plate (1); the upper ends of the two first support blocks (204) are connected by a first rotating shaft (205) parallel to the guide rail (201); both ends of the first rotating shaft (205) are fixedly sleeved with cylindrical cams (206); the working grooves of the two cylindrical cams (206) are slidably inserted with connecting columns (207) corresponding to the bearing seat (202); one end of the two connecting columns (207) is fixed to one side wall of the two bearing seats (202); Both of the aforementioned bearing seats (202) have arc-shaped grooves (208) on their upper parts; the relative inner surfaces of the two arc-shaped grooves (208) each have arc-shaped protrusions; the first rotating assembly (3) includes a pair of external toothed rings (301) arranged side by side; the two external toothed rings (301) are respectively slidably fitted in the two arc-shaped grooves (208); the relative end faces of the two external toothed rings (301) each have limiting grooves (302); the two pairs of limiting grooves (302) are respectively slidably fitted with the two pairs of arc-shaped protrusions; the two... The external gear ring (301) is meshed with a transmission gear column (303); the two transmission gear columns (303) are connected by a second rotation shaft (304) parallel to the first rotation shaft (205); the second rotation shaft (304) is located on the side of another support seat (202) away from the first support seat (202); a pair of second support blocks (305) are rotatably connected to the second rotation shaft (304); the two second support blocks (305) are vertically fixed on the upper surface of the base plate (1).

2. The steel wire rust removal machine according to claim 1, characterized in that, The shifting component (2) is connected to the first rotating component (3) via a power component (6); the power component (6) includes a motor module (601) fixed on the upper surface of the substrate (1), a first pulley (602) fixedly sleeved on the outer periphery of the first rotating shaft (205), and a second pulley (603) fixedly sleeved on the outer periphery of the second rotating shaft (304); the output end of the motor module (601) is connected to one end of the first rotating shaft (205); the first pulley (602) and the second pulley (603) are connected by belt drive.

3. A steel wire rust removal machine according to claim 1 or 2, characterized in that, The second rotating assembly (4) includes a pair of mounting brackets (401) that are respectively vertically fixed on two bearing seats (202) and two pairs of positioning rods (402) that are respectively symmetrically arranged on the inner side of the two external gear rings (301); each of the two mounting brackets (401) has a bevel gear ring (403) that is coaxially arranged with the external gear ring (301) vertically fixed on it; the two ends of the two pairs of positioning rods (402) are respectively fixed on the inner side of the two external gear rings (301); each of the two pairs of positioning rods (402) has a third rotating shaft (404) that rotates radially through the external gear ring (301); each of the two pairs of third rotating shafts (404) has a transmission bevel gear (405) that meshes with the bevel gear ring (403) fixedly sleeved at one end away from the central axis of the external gear ring (301).

4. A steel wire rust removal machine according to claim 3, characterized in that, The rust removal assembly (5) includes two pairs of movable discs (501) respectively connected to one end of the central axis of the two pairs of third rotating shafts (404) near the outer toothed ring (301); a space for accommodating steel wire is formed between the two movable discs (501) located inside the same outer toothed ring (301); and multiple bristles (502) are vertically connected to the opposite inner surfaces of the two pairs of movable discs (501).

5. A steel wire rust removal machine according to claim 4, characterized in that, The two pairs of movable discs (501) are each vertically fixed with a transmission cylinder (503) on their opposite outer sides; each pair of transmission cylinders (503) is slidably inserted with a directional column (504) coaxially arranged with the third rotating shaft (404); the outer ends of the two pairs of directional columns (504) are respectively fixed to one end of the two pairs of third rotating shafts (404) near the central axis of the outer gear ring (301).

6. A steel wire rust removal machine according to claim 5, characterized in that, Tension springs (505) are fitted around the outer periphery of both pairs of directional columns (504); one end of the tension spring (505) is fixed to the adjacent positioning rod (402); the other end of the tension spring (505) is fixed to the adjacent transmission cylinder (503).

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