Energy-saving and noise-reducing glove folding device

Abstract

The application discloses an energy-saving and noise-reducing glove reed device and belongs to the technical field of glove production equipment. Firstly, a power taking device is constructed by using a transmission wheel support assembly, a transmission sprocket, a transmission chain and a shaft coupling, power from a stripper is transmitted to the application through the power taking device, and synchronous action of the application and the stripper is realized. Meanwhile, a brush is installed on a running reed chain, and the brush which makes a circular circumferential motion with the reed chain brushes the edge of a plastic glove onto fingers of a mechanical hand, so that the next step of demolding is facilitated. The application itself does not need power, and the power is taken from a power taking device of a self stripper; and since the glove is brushed by the brush, work efficiency is improved, and energy consumption is reduced; since the brush acts, noise generated is very small. In addition, the application does not need to replace the whole stripper, and the transformation cost is small for enterprises. The application saves energy for enterprises, and meanwhile, improves the working environment of production line workers.

Description

Technical Field

[0001] This invention relates to the field of glove production equipment technology, specifically to an energy-saving and noise-reducing glove edge-sealing device. Background Technology

[0002] A demolding machine is a piece of equipment used on a glove production line to remove semi-finished gloves from a mold. It is widely used in the production of PVC gloves, nitrile gloves, and latex gloves. Currently, all demolding machines on the market are standardized, mainly using air blowing to blow the edge of the glove onto the fingers of a robotic arm. This method is similar to how condoms are removed from a mold. Its advantage is its simple structure, but its disadvantages are also obvious.

[0003] First, because the blowing rhythm must keep pace with the production line, a large air supply is required, and the energy is not recoverable, resulting in significant energy waste. Simultaneously, traditional glove manufacturing plants need to purchase sufficient air compressors and construct corresponding air pipelines and accessories, representing a huge investment. Furthermore, annual compressor maintenance and pipeline repairs are also substantial expenses. In addition, blowing generates significant noise, which can harm production line workers. Moreover, blowing can affect custom-made thick gloves; sometimes, even increasing the blowing volume cannot guarantee that all gloves will not slip off. Summary of the Invention

[0004] The present invention aims to address the technical deficiencies of existing technologies by providing an energy-saving and noise-reducing glove edge-reassembly device, thereby solving the technical problems of high cost, high noise, and impact on thick gloves caused by the air-blowing demolding process widely used in current demolding machines.

[0005] Another technical problem that this invention aims to solve is how to design a more energy-efficient and noise-reducing alternative to the air-blowing and flanging mechanism of current demolding machines.

[0006] To achieve the above technical objectives, the present invention adopts the following technical solution:

[0007] An energy-saving and noise-reducing glove edge-reversing device includes a fixed frame, an upper movable plate, a stretching plate, a synchronous roller brush assembly, and a transmission wheel support assembly. The transmission wheel support assembly is fixed to a demolding machine, and a transmission sprocket is rotatably connected to the transmission wheel support assembly. The transmission sprocket is connected to the driven sprocket connecting shaft of the demolding machine via a transmission chain. A slide rail is provided on the fixed frame, and the upper movable plate is mounted on the slide rail. The stretching plate is fixedly connected to the upper movable plate, and the synchronous roller brush assembly is fixedly connected to the stretching plate. The synchronous roller brush assembly includes a track plate, bearings, a track plate connecting shaft, edge-reversing sprockets, edge-reversing chains, brushes, and couplings. At least two bearings are provided on the track plate, and the track plate connecting shaft is connected to the bearings. Edge-reversing sprockets are connected to the track plate connecting shaft, and edge-reversing chains are wound around each edge-reversing sprocket. Brushes are installed on the edge-reversing chains. The shaft containing the transmission sprockets is connected to at least one edge-reversing sprocket via a coupling.

[0008] Preferably, the shaft containing the drive sprocket is connected to at least one compound sprocket via a coupling, which is achieved through the following structure: a power transmission mechanism is provided on the track plate, the power transmission mechanism includes a gearbox, the shaft containing the drive sprocket is connected to the input end of the gearbox via a coupling, and the output end of the gearbox is connected to the track plate connecting shaft containing at least one compound sprocket.

[0009] Preferably, a gearbox cover is fixedly connected to the outside of the gearbox.

[0010] Preferably, an oil-proof cover is fixedly connected to the bottom of the track slab.

[0011] Preferably, a tension adjustment block is provided between the multi-sided chain and the track plate connecting shaft.

[0012] Preferably, the brush is rotatably connected to the multi-sided chain, and a brush power mechanism is provided on the track plate. The brush power mechanism is connected to the brush transmission (providing rotational power to a single brush through a small-power motor).

[0013] This invention discloses an energy-saving and noise-reducing glove edge-removal device. The technical solution first utilizes a transmission wheel support assembly, transmission sprocket, transmission chain, coupling, etc., to construct a power take-off device. This device transmits existing power from the demolding machine to the invention, achieving synchronous operation between the invention and the demolding machine. Simultaneously, a brush is installed on the rotating edge-removal chain. The brush, moving circumferentially with the edge-removal chain, brushes the edge of the plastic glove onto the fingers of the robotic arm, facilitating the next step of demolding (removing the glove from the hand mold).

[0014] This invention itself requires no power; power is derived from the power take-off device of the demolding machine. Furthermore, the use of a brush to clean the gloves improves work efficiency, as the energy obtained from the production line is far less than the energy required for air blowing. The brush action also generates very little noise. In addition, this device only replaces the air blowing and flanging section of the existing demolding machine, not the entire machine, thus minimizing the modification costs for businesses. This invention saves energy for businesses while also improving the working environment for frontline production workers. Attached Figure Description

[0015] Figure 1 This is a perspective view of the entire invention;

[0016] Figure 2 This is a front view of the entire invention;

[0017] Figure 3 This is a top view of the entire invention;

[0018] Figure 4 This is a side view of the entire invention;

[0019] Figure 5 This is a perspective view of the synchronous roller brush assembly in this invention;

[0020] Figure 6 This is the front view of the synchronous roller brush assembly in this invention.

[0021] Figure 7 This is a top view of the synchronous roller brush assembly in this invention;

[0022] Figure 8 This is a side view of the synchronous roller brush assembly in this invention;

[0023] Figure 9 This is a physical drawing of the entire invention;

[0024] In the picture:

[0025] 1. Fixed frame; 2. Upper movable plate; 3. Tension plate; 4. Synchronous roller brush assembly.

[0026] 5. Transfer wheel bracket assembly 41, track plate 42, bearing 43, track plate connecting shaft

[0027] 44. Multi-sided sprocket; 45. Multi-sided chain; 46. Brush; 47. Coupling.

[0028] 48. Power transmission mechanism; 49. Gearbox cover; 50. Oil shield; 51. Tensioner adjusting block.

[0029] 52. Brush power mechanism. Detailed Implementation

[0030] The specific embodiments of the present invention will be described in detail below. To avoid excessive and unnecessary detail, well-known structures or functions will not be described in detail in the following embodiments. The approximate language used in the following embodiments is for quantitative purposes, indicating that a certain degree of variation in quantity is permissible without changing the basic function. Unless otherwise defined, the technical and scientific terms used in the following embodiments have the same meaning as commonly understood by those skilled in the art to which this invention pertains.

[0031] An energy-saving and noise-reducing glove edge-sealing device, such as Figures 1-9 As shown, the assembly includes a fixed frame 1, an upper movable plate 2, a stretching plate 3, a synchronous roller brush assembly 4, and a transfer wheel support assembly 5. The transfer wheel support assembly 5 is fixed to the demolding machine, and a drive sprocket is rotatably connected to the transfer wheel support assembly 5. The drive sprocket is connected to the driven sprocket shaft of the demolding machine via a drive chain. A slide rail is provided on the fixed frame 1, and the upper movable plate 2 is mounted on the slide rail. The stretching plate 3 is fixedly connected to the upper movable plate 2, and the synchronous roller brush assembly 4 is fixedly connected to the stretching plate 3. The synchronous roller brush... Assembly 4 includes a track plate 41, bearings 42, a track plate connecting shaft 43, a multi-sided sprocket 44, a multi-sided chain 45, a brush 46, and a coupling 47. At least two bearings 42 are provided on the track plate 41, the track plate connecting shaft 43 is connected to the bearings 42, the multi-sided sprocket 44 is connected to the track plate connecting shaft 43, the multi-sided chain 45 is wound around each multi-sided sprocket 44, and the brush 46 is installed on the multi-sided chain 45. The shaft where the drive sprocket is located is connected to at least one multi-sided sprocket 44 through the coupling 47.

[0032] The shaft containing the drive sprocket is connected to at least one double-sided sprocket 44 via a coupling 47, which is achieved through the following structure: a power transmission mechanism 48 is provided on the track plate 41, the power transmission mechanism 48 includes a gearbox, the shaft containing the drive sprocket is connected to the input end of the gearbox via the coupling 47, and the output end of the gearbox is connected to the track plate connecting shaft 43 containing at least one double-sided sprocket 44. A gearbox cover 49 is fixedly connected to the outside of the gearbox. An oil-proof cover 50 is fixedly connected to the bottom end of the track plate 41. A tension adjustment block 51 is provided between the double-sided chain 45 and the track plate connecting shaft 43. A brush 46 is rotatably connected to the double-sided chain 45, and a brush power mechanism 52 is provided on the track plate 41, which is connected to the brush 46.

[0033] This invention mainly includes a fixed frame 1, a tension plate 3, an upper movable plate 2, a transmission wheel support assembly 5, and a synchronous roller brush assembly 4. The synchronous roller brush assembly 4 mainly includes: a multi-sided chain 45, a multi-sided sprocket 44, a brush power mechanism 52, a brush 46, a gearbox, a power transmission mechanism 48, a gearbox cover 49, a bearing 42, a coupling 47, a track plate 41, a tension adjustment block 51, a track plate connecting shaft 43, and an oil-proof cover 50.

[0034] First, the transmission wheel bracket assembly 5 needs to be fixed on the demolding machine. Power from the demolding machine is transmitted via a transmission sprocket and chain to power the folding device. The transmission sprocket on the transmission wheel bracket assembly 5 is mounted on a shaft connected to a coupling 47. Power is transmitted to the folding sprocket 44 via the coupling 47. The brush 46 moves circumferentially along the folding chain 45 via a specific track on the track plate 41. The power take-off device enables synchronous movement between the invention and the demolding machine. When using transmission sprockets and chains of the same specifications as the demolding machine, the running speed of the brush 46 is guaranteed to match that of the demolding machine. Then, a brush power mechanism 52 (such as a small-power motor) provides rotational power to the brush 46, allowing the folding device to replace air blowing to return the original edge of the glove. Furthermore, when the brush power mechanism 52 powers only one brush 46 at a time, it is expected to further reduce energy consumption.

[0035] The embodiments of the present invention have been described in detail above, but the content described is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the scope of the present invention should be included within the protection scope of the present invention.

Claims

1. A device for edge-sealing energy-saving and noise-reducing gloves, characterized in that, The assembly includes a fixed frame (1), an upper movable plate (2), a stretching plate (3), a synchronous roller brush assembly (4), and a transmission wheel bracket assembly (5). The transmission wheel bracket assembly (5) is fixed on the demolding machine, and a transmission sprocket is rotatably connected to the transmission wheel bracket assembly (5). The transmission sprocket is connected to the passive sprocket connecting shaft of the demolding machine via a transmission chain. A slide rail is provided on the fixed frame (1), and the upper movable plate (2) is mounted on the slide rail. The stretching plate (3) is fixedly connected to the upper movable plate (2), and the synchronous roller brush assembly (4) is fixedly connected to the stretching plate (3). The synchronous roller brush assembly (4) includes a track plate (41), a bearing (42), a track plate connecting shaft (43), and a multi-sided sprocket (44). The track plate (41) is provided with at least two bearings (42), a track plate connecting shaft (43) is connected to the bearings (42), a multi-sided sprocket (44) is connected to the track plate connecting shaft (43), a multi-sided chain (45) is wound around each multi-sided sprocket (44), and a brush (46) is installed on the multi-sided chain (45). The shaft where the drive sprocket is located is connected to at least one multi-sided sprocket (44) through the coupling (47). The brush (46) is rotatably connected to the multi-sided chain (45). A brush power mechanism (52) is provided on the track plate (41), and the brush power mechanism (52) is connected to the brush (46) through transmission.

2. The energy-saving and noise-reducing glove edge-sealing device according to claim 1, characterized in that, The shaft where the drive sprocket is located is connected to at least one compound sprocket (44) via a coupling (47), which is achieved by the following structure: a power transmission mechanism (48) is provided on the track plate (41), the power transmission mechanism (48) includes a gearbox, the shaft where the drive sprocket is located is connected to the input end of the gearbox via a coupling (47), and the output end of the gearbox is connected to the track plate connecting shaft (43) where at least one compound sprocket (44) is located.

3. The energy-saving and noise-reducing glove edge-sealing device according to claim 2, characterized in that, A gearbox cover (49) is fixedly connected to the outside of the gearbox.

4. The energy-saving and noise-reducing glove edge-reinforcing device according to claim 1, characterized in that, An oil-proof cover (50) is fixedly connected to the bottom of the track plate (41).

5. The energy-saving and noise-reducing glove edge-sealing device according to claim 1, characterized in that, A tension adjustment block (51) is provided between the multi-sided chain (45) and the track plate connecting shaft (43).

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