A kind of production device and production method of dimethylthiotoluenediamine
By using interceptor nets and scrapers in the dimethylthiotoluenediamine production device, the problem of impurities attached to the inner wall of the reaction kettle and the stirred leaves is solved, and efficient impurity cleaning and solution purity improvement is achieved.
Patent Information
- Application Number
- CN202310506328.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-08
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2043-05-08
AI Technical Summary
During the production process of dimethylthiotoluenediamine, since the aromatic amine catalyst and its derivatives affect the purity of the solution, impurities adhere to the inner wall of the reactor and the stirred leaves, it is difficult for traditional methods to effectively remove it, affecting subsequent generation.
A production device for screening impurities layer by layer is designed, using an intercepting net to intercept impurities and scrape away impurities from the inner wall of the mixed shell layer by layer through scraper and scraping parts to ensure that the impurities are not discharged together with the material.
It effectively avoids the discharge of impurities with materials, reduces the subsequent separation process, ensures effective cleaning of impurities in the inner wall of the mixed shell, and improves the purity of the dimethylthiotoluenediamine solution.
Smart Images

Figure CN116617954B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of dimethylthiotoluenediamine production, and in particular to a production device and a production method of dimethylthiotoluenediamine. Background Art
[0002] Dimethylthiotoluenediamine is a yellow clear liquid at room temperature and is insoluble in water. Its main uses are to make curing agents, antioxidants, chain extenders, lubricants, etc. The production process of dimethylthiotoluenediamine is: the raw materials for producing dimethylthiotoluenediamine are added into a reactor, and a dimethylthiotoluenediamine solution is generated by reaction through stirring and mixing.
[0003] In the production process of dimethylthiotoluenediamine, since the production process requires the addition of aromatic amine catalysts, and aromatic amine catalysts and aromatic amine derivatives in the production process will affect the purity of the dimethylthiotoluenediamine solution, a reaction liquid is usually added to react with the aromatic amine catalyst and aromatic amine derivatives to generate substances insoluble in the dimethylthiotoluenediamine solution, and then the impurities are removed by solid-liquid separation to improve the purity of the dimethylthiotoluenediamine solution; therefore, the addition of the reaction liquid will cause impurities to adhere to the inner wall of the reactor and the stirring blades, and some impurities will remain in the dimethylthiotoluenediamine solution. In the process of discharging the solution, the impurities will be discharged together, increasing the subsequent process of separating the impurities from the solution. The traditional soaking and flushing methods cannot scrape off the thicker impurities on the inner wall of the reactor, and impurities are easily deposited on the stirring blades, resulting in solid impurities adhering to the inner wall of the reactor and the stirring blades for a long time, affecting the subsequent production of dimethylthiotoluenediamine. Summary of the invention
[0004] In order to solve the technical problems raised by the above background technology, the present invention provides a production device and a production method of dimethylthiotoluenediamine for screening impurities layer by layer.
[0005] The technical implementation scheme of the present invention is: a production device of dimethylthiotoluene diamine, comprising a support leg, a mixing shell fixedly connected to the support leg, a control terminal provided in the mixing shell, a feed port and a first discharge port provided in the mixing shell, a solenoid valve electrically connected to the control terminal provided in the first discharge port, a servo motor electrically connected to the control terminal provided in the support leg, an output shaft of the servo motor fixedly connected to a rotating shaft rotatably connected to the mixing shell, the rotating shaft provided with slots distributed at equal intervals, the slots provided with rectangular plates, an interception net provided in the mixing shell, a second discharge port provided in the mixing shell, a solenoid valve electrically connected to the control terminal provided in the second discharge port, a cleaning mechanism provided on the rotating shaft for scraping off impurities on the inner wall of the mixing shell, and impurities in the mixing shell are intercepted by the interception net when discharged;
[0006] The cleaning mechanism includes symmetrically distributed fixed sleeves, which are all fixed to the rotating shaft, symmetrically distributed sliders are slidably connected in the fixed sleeves, the symmetrically distributed sliders are fixed to sliding rods, the sliding rods are fixed to fixed tubes, the fixed tubes are rotatably connected to rotating rods, the rotating rods are fixed to scrapers for scraping impurities off the inner wall of the mixing shell, and the mixing shell is provided with a scraping component for cleaning impurities on the scraper.
[0007] Preferably, the scraper is configured in a diamond shape to scrape away impurities on the inner wall of the mixing shell.
[0008] Preferably, there is a gap between the scraper and the inner wall of the mixing shell.
[0009] Preferably, the scraping component includes an electric push rod, which is fixed to the mixing shell through a support frame, the electric push rod is electrically connected to the control terminal, the telescopic end of the electric push rod is slidably connected to the mixing shell, the telescopic end of the electric push rod is fixed with a U-shaped block, the U-shaped block is fixed with a fixed ring, the fixed ring is rotatably connected with a rotating ring, the rotating ring is fixed with symmetrically distributed scraping blocks, the scraping blocks are provided with diamond grooves, the scraping blocks cooperate with the scrapers, the scraping blocks are provided with an adjustment component for adjusting the angles of adjacent scrapers, and the rotating shaft is provided with a rotating component for rotating the rectangular plate.
[0010] Preferably, the adjustment assembly includes a telescopic rod, the telescopic rod is fixed to the scraper block, and the rotating rod is provided with a guide groove that cooperates with the adjacent telescopic rod.
[0011] Preferably, the rotating component includes connecting shafts distributed at equal intervals, and the connecting shafts distributed at equal intervals are all rotatably connected to the rotating shaft, the connecting shaft is fixedly connected to the adjacent rectangular plate, the rotating shaft is provided with a rectangular cavity, the connecting shaft is fixedly connected to a gear located in the rectangular cavity, a torsion spring is fixedly connected between the gear and the rotating shaft, the rotating shaft is slidably connected to a rack located in the rectangular cavity, the rack is meshed with the gears distributed at equal intervals, the rack is fixedly connected to a first L-shaped rod, the rotating shaft is provided with a limiting groove, the first L-shaped rod is slidably connected to the limiting groove, the end of the first L-shaped rod away from the rack is fixedly connected to a first magnet block, the rotating shaft is limitedly slidably connected to a scraper ring cooperating with the first L-shaped rod, the scraper ring is fixedly connected to symmetrically distributed connecting rods, the connecting rods are fixedly connected to adjacent scraper blocks, and the scraper ring is fixedly connected to a second magnet block cooperating with the first magnet block.
[0012] Preferably, a scraper component is also included, which is arranged on the rotating shaft, and the scraper component includes a threaded sleeve, which is fixed to the rotating shaft through a supporting block, and the threaded sleeve is threadedly connected to a threaded rod, and the rotating shaft is provided with a cylindrical cavity, and a first push plate fixed to the threaded rod is slidably connected in the cylindrical cavity, and a spline rod is slidably connected to the threaded rod, and a first tension spring is fixed between the spline rod and the threaded rod, and an insertion rod is fixed to the spline rod, and a mixing shell is provided with a limiting hole matching the insertion rod, and the fixed sleeve is connected to the cylindrical cavity, and the fixed sleeve is slidably connected to a second push plate fixed to the sliding rod, and a second tension spring is fixed between the symmetrically distributed second push plates, and a limiting assembly is provided on the fixed tube, and the limiting assembly is used to limit the fixed tube.
[0013] Preferably, the limiting assembly includes a folding rod, which is fixed to an adjacent fixed tube, a rotating shaft is fixed with symmetrically distributed limiting plates, the symmetrically distributed limiting plates are slidably connected to a U-shaped rod, the U-shaped rod is rotatably connected to the spline rod, the U-shaped rod cooperates with the folding rod, and the U-shaped rod is fixed with a second L-shaped rod that cooperates with the scraper ring.
[0014] Preferably, the production method for the dimethylthiotoluenediamine production device specifically comprises the following steps:
[0015] S1: Add the raw material of dimethylthiotoluenediamine into the mixing shell, and the servo motor drives the rotating shaft and the rectangular plate to rotate to stir and mix the materials in the shell;
[0016] S2: The scraper rotates to scrape off the impurities adhering to the inner wall of the mixing shell, thereby reducing the accumulation of impurities on the inner wall of the mixing shell;
[0017] S3: Start the electric push rod regularly, the scraper block moves to scrape off the impurities on the outside of the scraper, and the scraper ring moves to scrape off the impurities on the rotating shaft and the rectangular plate;
[0018] S4: After the material mixing is completed, the material and impurities in the mixing shell are separated, the material is discharged first, and then the cleaning liquid is added to the mixing shell. The scraper expands outward to scrape off the impurities on the inner wall of the mixing shell layer by layer, and then the impurities are discharged.
[0019] The beneficial effects of the present invention are as follows: the present invention intercepts impurities through an interception net to prevent the impurities from being discharged together with the materials, thereby eliminating the subsequent separation process of the materials and impurities; the impurities attached to the inner wall of the mixing shell are continuously scraped off by a scraper, so that the thickness of the impurities on the inner wall of the mixing shell is equal to the width of the gap between the scraper and the inner wall of the mixing shell, thereby ensuring that the thickness of the impurities on the inner wall of the mixing shell is always within a certain width range, which is convenient for subsequent processing; the impurities accumulated on the inner wall of the mixing shell are scraped off layer by layer by the scraper, thereby facilitating the falling off of impurities with thicker accumulation in the mixing shell; the impurities with high density on the inner wall of the mixing shell are scraped off multiple times to ensure that the impurities attached to the inner wall of the mixing shell fall off. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1It is a schematic diagram of the three-dimensional structure of the present invention.
[0021] Figure 2 It is a three-dimensional structural schematic diagram of parts such as the hybrid shell and the interception net of the present invention.
[0022] Figure 3 It is a schematic diagram of the three-dimensional structure of parts such as the card slot and the rectangular plate of the present invention.
[0023] Figure 4 It is a three-dimensional structural schematic diagram of the cleaning mechanism of the present invention.
[0024] Figure 5 It is a schematic diagram of the three-dimensional structure of the scraping component of the present invention.
[0025] Figure 6 It is a schematic diagram of the three-dimensional structure of the rotating component of the present invention.
[0026] Figure 7 It is a three-dimensional structural schematic diagram of parts such as gears and torsion springs of the present invention.
[0027] Figure 8 It is a three-dimensional structural schematic diagram of the first magnet block, the second magnet block and other parts of the present invention.
[0028] Fig. 9 It is a schematic diagram of the three-dimensional structure of the limiting component of the present invention.
[0029] Fig.10 It is a schematic diagram of the three-dimensional structure of the scraper component of the present invention.
[0030] Fig.11 It is a three-dimensional structural schematic diagram of parts such as the threaded rod and the spline rod of the present invention.
[0031] In the accompanying drawings: 1-leg, 2-mixing shell, 201-feeding port, 202-first discharge port, 203-second discharge port, 204-limiting hole, 3-servo motor, 4-rotating shaft, 401-slot, 402-rectangular cavity, 403-limiting groove, 404-cylindrical cavity, 5-rectangular plate, 6-interception net, 701-fixed sleeve, 702-sliding block, 703-sliding rod, 704-fixing tube, 705-rotating rod, 7051-guide groove, 706-scraper, 801-electric push rod, 802-U-shaped block, 803-fixing ring, 804-rotating ring, 80 5-scraper block, 806-telescopic rod, 901-connecting shaft, 902-gear, 903-torsion spring, 904-rack, 905-first L-shaped rod, 906-first magnet block, 907-scraper ring, 908-connecting rod, 909-second magnet block, 1001-threaded sleeve, 1002-threaded rod, 1003-first push plate, 1004-spline rod, 1005-first tension spring, 1006-insertion rod, 1007-second push plate, 1008-second tension spring, 1101-folding rod, 1102-limiting plate, 1103-U-shaped rod, 1104-second L-shaped rod. DETAILED DESCRIPTION
[0032] The following descriptions are merely preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention.
[0033] Example 1: A production device for dimethylthiotoluenediamine, such as Figure 1-Figure 3 As shown, it includes a support leg 1, a mixing shell 2 is fixedly connected to the upper part of the support leg 1, the mixing shell 2 is provided with a control terminal, a feed port 201 is provided on the left side of the upper surface of the mixing shell 2, a first discharge port 202 is provided on the left side of the lower surface of the mixing shell 2, the first discharge port 202 is provided with a solenoid valve electrically connected to the control terminal, the support leg 1 is fixedly connected to a servo motor 3 electrically connected to the control terminal, the servo motor 3 is located on the lower side of the mixing shell 2, the output shaft of the servo motor 3 is fixedly connected to a rotating shaft 4 rotatably connected to the mixing shell 2, the rotating shaft 4 is provided with two card slots 401 distributed at equal intervals above and below, and the card slot 401 is provided with a rectangular plate 5. The axis of the rectangular plate 5 parallel to the long side is perpendicular to the central axis of the rotating shaft 4. The rotating shaft 4 drives the rectangular plate 5 to rotate to accelerate the mixing speed of the materials in the mixing shell 2. An intercepting net 6 is arranged at the lower part of the mixing shell 2. Impurities are intercepted by the intercepting net 6 to avoid the impurities being discharged together with the materials, thereby eliminating the subsequent separation process of the materials and impurities. A second discharge port 203 is arranged at the right part of the lower surface of the mixing shell 2. The second discharge port 203 is used to discharge impurities on the intercepting net 6. An electromagnetic valve electrically connected to the control terminal is arranged in the second discharge port 203. The rotating shaft 4 is provided with a cleaning mechanism for scraping impurities on the inner wall of the mixing shell 2.
[0034] like Figure 4As shown, the cleaning mechanism includes two fixed sleeves 701 symmetrically distributed on the left and right, and the two fixed sleeves 701 are fixedly connected to the upper part of the rotating shaft 4. Symmetrically distributed sliders 702 are slidably connected in the fixed sleeves 701, and the symmetrically distributed sliders 702 are fixedly connected to slide bars 703. The slide bars 703 are located in the middle of the fixed sleeves 701, and the end of the slide bar 703 away from the rotating shaft 4 is fixedly connected to a fixed tube 704, and the side of the fixed tube 704 close to the inner wall of the mixing shell 2 is rotatably connected to a rotating rod 705, and the lower end of the rotating rod 705 is fixedly connected to a scraper 706 for scraping impurities on the inner wall of the mixing shell 2. The scraper 706 is set in a diamond shape and is used to scrape impurities on the inner wall of the mixing shell 2. There is a gap between the scraper 706 and the inner wall of the mixing shell 2 to avoid long-term friction between the scraper 706 and the inner wall of the mixing shell 2 and damage to the scraper 706. The mixing shell 2 is provided with a scraping component for cleaning impurities on the scraper 706.
[0035] like Figure 2 , Figure 4 and Figure 5 As shown, the scraping component includes an electric push rod 801, which is fixed to the right part of the upper surface of the mixing shell 2 through a support frame, and is electrically connected to the control terminal. The telescopic end of the electric push rod 801 is slidably connected to the mixing shell 2, and the telescopic end of the electric push rod 801 is fixed with a U-shaped block 802, and the left side of the U-shaped block 802 is fixed with a fixed ring 803. The inner side surface of the fixed ring 803 is rotatably connected with a rotating ring 804, and the inner side surface of the rotating ring 804 is fixed with two scraping blocks 805 symmetrically distributed on the left and right. The scraping block 805 is provided with a diamond groove, and the scraping block 805 cooperates with the scraper 706. The scraping block 805 moves downward and is sleeved on the scraper 706 to scrape off impurities on the outer side of the scraper 706. The scraping block 805 is provided with an adjustment component for adjusting the angle of adjacent scrapers 706, and the rotating shaft 4 is provided with a rotating component for rotating the rectangular plate 5.
[0036] like Figure 5 As shown, the adjustment assembly includes a telescopic rod 806, which is fixed to the inner side of the scraper block 805. The rotating rod 705 is provided with a guide groove 7051 that cooperates with the adjacent telescopic rod 806. The upper and lower parts of the guide groove 7051 are vertical grooves, and the middle part of the guide groove 7051 is an inclined groove. The telescopic rod 806 slides along the guide groove 7051 to rotate the adjacent rotating rod 705.
[0037] like Figure 6-Figure 8As shown, the rotating component includes two connecting shafts 901 distributed at equal intervals up and down, and the two connecting shafts 901 are both rotatably connected to the rotating shaft 4. The rear end of the connecting shaft 901 is fixedly connected to the front side of the adjacent rectangular plate 5. The rotating shaft 4 is provided with a rectangular cavity 402 located in front of the card slot 401. The front end of the connecting shaft 901 is fixedly connected to a gear 902 located in the rectangular cavity 402. A torsion spring 903 is fixedly connected between the rear side of the gear 902 and the rotating shaft 4. The rotating shaft 4 is slidably connected to a rack 904 located in the rectangular cavity 402. The rack 904 is meshed with the two gears 902. The rack 904 moves downward to drive the two gears 902 to rotate, and the gear 902 drives the rectangular plate 5 to rotate through the connecting shaft 901. The plate 5 rotates, and the rectangular plate 5 gradually gets stuck in the adjacent slot 401. The upper end of the rack 904 is fixedly connected with a first L-shaped rod 905. A limiting groove 403 is arranged on the front side of the upper part of the rotating shaft 4. The first L-shaped rod 905 is slidably connected with the limiting groove 403. The end of the first L-shaped rod 905 away from the rack 904 is fixedly connected with a first magnet block 906. The rotating shaft 4 is spline-connected with a scraper ring 907 that cooperates with the first L-shaped rod 905. The scraper ring 907 is fixedly connected with two connecting rods 908 that are symmetrically distributed on the left and right. The end of the connecting rod 908 away from the scraper ring 907 is fixedly connected to the adjacent scraper block 805. The front side of the upper surface of the scraper ring 907 is fixedly connected with a second magnet block 909 that cooperates with the first magnet block 906.
[0038] When it is necessary to use the device to produce dimethylthiotoluenediamine, the operator first adds the raw material of dimethylthiotoluenediamine into the mixing shell 2 through the feed port 201. The "raw material of dimethylthiotoluenediamine" is referred to as "material" below. The height of the added material is less than the height of the scraper 706. After the material is added, the operator starts the servo motor 3 through the control terminal. The output shaft of the servo motor 3 drives the rotating shaft 4 to rotate, and the rotating shaft 4 drives the rectangular plate 5 to rotate. The rotating shaft 4 drives the two fixed sleeves 701 to rotate. The fixed sleeve 701 drives the rotating rod 705 to rotate through the slider 702, the slide bar 703 and the fixed tube 704. The rotating rod 705 drives the scraper 706 to rotate. The rectangular plate 5 and the scraper 706 rotate to accelerate the mixing speed of the material in the mixing shell 2.
[0039] During the rotation of the rotating shaft 4, the rotating shaft 4 drives the connecting rod 908 to rotate through the scraper ring 907, the connecting rod 908 drives the scraper block 805 to rotate, the scraper block 805 drives the rotating ring 804 and the telescopic rod 806 to rotate, the scraper block 805 and the rotating rod 705 rotate synchronously, and the telescopic rod 806 is stuck in the upper part of the guide groove 7051 to limit the rotating rod 705, so the rotating rod 705 and the scraper plate 706 will not rotate in the process of rotating around the rotating shaft 4 as the rotation center. Impurities will be generated during the mixing process of the materials, and the impurities will adhere to the inner wall of the mixing shell 2, the rotating shaft 4, the rectangular plate 5 and On the scraper 706, since the height of the material is less than the height of the scraper 706, impurities will not adhere to the scraper ring 907, the connecting rod 908 and the scraper block 805. During the rotation of the scraper 706, since there is a gap between the scraper 706 and the mixing shell 2, the scraper 706 continuously scrapes off the impurities attached to the inner wall of the mixing shell 2, so that the thickness of the impurities on the inner wall of the mixing shell 2 is equal to the width of the gap between the scraper 706 and the inner wall of the mixing shell 2, ensuring that the thickness of the impurities on the inner wall of the mixing shell 2 is always guaranteed to be within a certain width range, which is convenient for subsequent processing.
[0040] In the process of stirring the materials, in order to prevent impurities from adhering to the rotating shaft 4, the rectangular plate 5 and the scraper 706 for a long time, making it difficult to clean after the stirring is completed, it is necessary to regularly clean the impurities attached to the rotating shaft 4, the rectangular plate 5 and the scraper 706. The specific operation is as follows: the control terminal starts the electric push rod 801, the telescopic end of the electric push rod 801 drives the U-shaped block 802 to move downward, the U-shaped block 802 drives the fixed ring 803 to move downward, the fixed ring 803 drives the rotating ring 804 to move downward, the rotating ring 804 drives the two scraping blocks 805 to move downward, the scraping blocks 805 drive the two telescopic rods 806 to move downward, the telescopic rods 806 slide downward along the adjacent guide grooves 7051, and the telescopic rods 806 drive the adjacent rotating rods 705 clockwise under the guidance of the adjacent guide grooves 7051. The needle rotates, and the rotating rod 705 drives the scraper 706 to rotate clockwise. When the telescopic rod 806 is located at the lower part of the guide groove 7051, the scraper 706 rotates 90°. At this time, the distance between the scraper 706 and the inner wall of the mixing shell 2 increases, ensuring that the scraper block 805 is sleeved on the outside of the scraper 706. As the scraper block 805 continues to move downward, the scraper block 805 is gradually sleeved on the outside of the scraper 706. The scraper block 805 moves downward to scrape off the impurities on the outside of the scraper 706, reducing the accumulation of impurities on the scraper 706. The scraper 706 rotates, so that the resistance of the scraper 706 during the rotation process with the rotating shaft 4 as the rotation center is reduced, and the material in the mixing shell 2 during the rotation of the scraper 706 is increased. The flushing effect of the impurities falling off the scraper 706 by the material in the mixing shell 2 is increased, which facilitates the falling of impurities on the scraper 706.
[0041] In the process of the two scraper blocks 805 moving downward, the two scraper blocks 805 drive the scraper ring 907 to move downward through the adjacent connecting rod 908, the scraper ring 907 drives the second magnet block 909 to move downward, the second magnet block 909 drives the first magnet block 906 to move downward through the magnetic force, the first magnet block 906 drives the first L-shaped rod 905 to move downward, the crossbar part of the first L-shaped rod 905 slides downward from the upper part of the limiting groove 403, the first L-shaped rod 905 drives the rack 904 to move downward, the rack 904 drives the two gears 902 to rotate, and the torsion spring 903 in the power storage state is reset, so that Taking one gear 902 as an example, the gear 902 drives the rectangular plate 5 to rotate by connecting the shaft 901, and the rectangular plate 5 gradually rotates into the slot 401. During the rotation of the rectangular plate 5, the rectangular plate 5 pushes out the impurities in the slot 401, and the shaft 4 scrapes off the impurities on the front and back sides and the upper and lower sides of the rectangular plate 5. When the cross bar part of the first L-shaped rod 905 is located at the lowermost side of the limiting groove 403, the first L-shaped rod 905 is limited by the limiting groove 403 and cannot move downward. At this time, the rectangular plate 5 rotates 90°, and the rectangular plate 5 is completely inserted into the slot 401. The shaft 4 and the two rectangular plates 5 form a complete cylinder.
[0042] As the scraper ring 907 drives the second magnet block 909 to continue to move downward, the second magnet no longer drives the first magnet block 906 to move downward, and the torsion spring 903 is reset. The torsion spring 903 ensures that the rectangular plate 5 is stuck in the slot 401 to prevent the second magnet block 909 from no longer adsorbing the first magnet block 906 and the rectangular plate 5 from rotating out of the slot 401. In the process of the scraper ring 907 moving downward, the scraper ring 907 scrapes off the impurities on the outside of the rotating shaft 4 and the left and right sides of the rectangular plate 5, reducing the accumulation of impurities on the outside of the rotating shaft 4 and the left and right sides of the rectangular plate 5. When the scraper block 805 is at the bottom of the scraper plate 706, the scraper plate 706 and the outside of the rotating shaft 4 are All the impurities on the left and right sides of the rectangular plate 5 are scraped off, and then the control terminal controls the telescopic end of the electric push rod 801, so that the electric push rod 801 drives the U-shaped block 802 to move upward, and the scraper block 805 and the scraper ring 907 move upward. When the scraper block 805 is located at the upper part of the scraper 706, as the scraper block 805 continues to move upward, the telescopic rod 806 gradually gets stuck in the lower part of the guide groove 7051, and the telescopic rod 806 moves upward along the guide groove 7051. The telescopic rod 806 drives the rotating rod 705 to rotate counterclockwise, and the rotating rod 705 drives the scraper 706 to rotate counterclockwise. When the scraper 706 rotates 90° counterclockwise, the state of the scraper 706 is as follows Figure 4 As shown, the scraper 706 continues to scrape away impurities on the inner wall of the mixing housing 2.
[0043] During the upward movement of the scraper ring 907, the scraper ring 907 drives the second magnet block 909 to move upward. When the second magnet block 909 contacts the first magnet block 906, the first magnet block 906 and the second magnet block 909 generate suction, and the scraper ring 907 continues to move upward. The first magnet block 906 drives the first L-shaped rod 905 to move upward, and the first L-shaped rod 905 drives the rack 904 to move upward. The rack 904 drives the rectangular plate 5 to rotate through the two gears 902 and the connecting shaft 901. The two torsion springs 903 store force. When the scraper ring 907 returns to its initial position, the rectangular plate 5 is parallel to the axis of the long side. Perpendicular to the central axis of the rotating shaft 4, the rectangular plate 5 continues to stir the materials in the mixing shell 2. Subsequently, the operator cleans the impurities adhered to the rotating shaft 4, the rectangular plate 5 and the scraper 706 by regularly repeating the above operation to reduce the accumulation of impurities on the rotating shaft 4, the rectangular plate 5 and the scraper 706. In summary, when the impurities on the rotating shaft 4 are not cleaned, the rectangular plate 5 is perpendicular to the rotating shaft 4 to accelerate the mixing of materials in the mixing shell 2. When the impurities on the rotating shaft 4 need to be cleaned, the rectangular plate 5 is inserted into the rotating shaft 4, and the scraper ring 907 scrapes off the impurities on the rotating shaft 4, so as to facilitate the centralized treatment of the impurities on the rotating shaft 4 and the rectangular plate 5.
[0044] When the materials in the mixing shell 2 are mixed, the operator stops the servo motor 3, and the shaft 4 stops rotating. Then, the operator opens the solenoid valve in the first discharge port 202 through the control terminal. After the materials in the mixing shell 2 are screened by the interception net 6, the materials are discharged through the first discharge port 202. Impurities accumulate on the interception net 6, and the impurities are intercepted by the interception net 6 to avoid the impurities being discharged together with the materials, thus eliminating the need for the subsequent separation process of the materials and impurities. The operator collects the materials discharged from the first discharge port 202. When all the materials in the mixing shell 2 are discharged, the operator closes the solenoid valve in the first discharge port 202 through the control terminal. Then, the operator feeds the mixing shell 2 through the feed port 201. Cleaning liquid is added into the mixing shell 2. After the cleaning liquid is added, the control terminal starts the servo motor 3. The servo motor 3 drives the rectangular plate 5 to rotate through the rotating shaft 4, thereby assisting in improving the cleaning effect of the cleaning liquid on the impurities in the mixing shell 2. After a period of time, the cleaning liquid is cleaned, and the control terminal turns off the servo motor 3 and opens the solenoid valve of the second discharge port 203. The impurities in the mixing shell 2 and the cleaning liquid above the interception net 6 are discharged from the second discharge port 203. Subsequently, the control terminal opens the solenoid valve in the first discharge port 202, and the remaining cleaning liquid in the mixing shell 2 is discharged from the first discharge port 202. The operator handles the cleaning liquid and impurities discharged from the mixing shell 2, and then resets the production device. The use of the production device is completed.
[0045] Embodiment 2: Based on embodiment 1, Figure 9-11As shown, it also includes a scraper component, which is arranged on the rotating shaft 4. The scraper component includes a threaded sleeve 1001, which is fixed to the upper surface of the rotating shaft 4 through a support block, and the threaded sleeve 1001 is threadedly connected with a threaded rod 1002. The upper part of the rotating shaft 4 is provided with a cylindrical cavity 404, and a first push plate 1003 fixed to the lower end of the threaded rod 1002 is slidably connected in the cylindrical cavity 404. The upper part of the threaded rod 1002 is slidably connected with a spline rod 1004, and a first tension spring 1005 is fixed between the spline rod 1004 and the upper surface of the threaded rod 1002. The upper end of the spline rod 1004 is fixed with an insertion rod 1006, and the mixing shell 2 is provided with The limiting hole 204 cooperates with the insertion rod 1006, and the spline rod 1004 drives the insertion rod 1006 to move upward. When the insertion rod 1006 is inserted into the limiting hole 204, the insertion rod 1006 is limited by the limiting hole 204 and cannot rotate. The fixed sleeve 701 is connected to the cylindrical cavity 404, and the fixed sleeve 701 is slidably connected to the second push plate 1007 fixedly connected to the sliding rod 703. The first push plate 1003 moves downward, and the pressure in the cylindrical cavity 404 increases. The two second push plates 1007 move away from each other. A second tension spring 1008 is fixedly connected between the two second push plates 1007. The fixed tube 704 is provided with a limiting component, and the limiting component is used to limit the fixed tube 704.
[0046] like Fig. 9 and Fig.10 As shown, the limiting assembly includes a folding rod 1101, which is fixedly connected to an adjacent fixed tube 704, and the rotating shaft 4 is fixedly provided with two limiting plates 1102 symmetrically distributed on the left and right, and the symmetrically distributed limiting plates 1102 are slidably connected to a U-shaped rod 1103, and the middle part of the upper side of the U-shaped rod 1103 is rotatably connected to the spline rod 1004, and the U-shaped rod 1103 cooperates with the folding rod 1101, and the U-shaped rod 1103 moves upward to release the limiting of the two folding rods 1101, and the U-shaped rod 1103 is fixedly provided with a second L-shaped rod 1104 cooperating with the scraper ring 907, and when the scraper ring 907 contacts with the second L-shaped rod 1104, the scraper ring 907 drives the U-shaped rod 1103 to move upward through the second L-shaped rod 1104.
[0047] After adding the cleaning liquid into the mixing shell 2, since the impurities on the inner wall of the mixing shell 2 are thick, the impurities on the inner wall of the mixing shell 2 cannot be completely removed by relying solely on the flushing effect of the cleaning liquid. Therefore, it is necessary to scrape off the impurities on the inner wall of the mixing shell 2 layer by layer to increase the cleaning effect of the impurities on the inner wall of the mixing shell 2. The specific operation is as follows: the control terminal starts the electric push rod 801, and the telescopic end of the electric push rod 801 drives the U-shaped block 802 to move upward. The U-shaped block 802 drives the two scraping blocks 805 to move upward through the fixed ring 803 and the rotating ring 804. The scraping block 805 drives the telescopic rod 806 to slide upward along the guide groove 7051. The two scraping blocks 805 drive the scraper ring 907 to move upward through the connecting rod 908. At this time, the front part of the upper surface of the scraper ring 907 contacts the lower end of the second L-shaped rod 1104.
[0048] As the scraper ring 907 moves upward, the scraper ring 907 drives the second L-shaped rod 1104 to move upward, and the second L-shaped rod 1104 drives the U-shaped rod 1103 to move upward, and the U-shaped rod 1103 drives the spline rod 1004 to move upward, the first tension spring 1005 is stretched, and the spline rod 1004 drives the insertion rod 1006 to move upward. When the insertion rod 1006 is inserted into the limiting hole 204, the control terminal stops the electric push rod 801, and the insertion rod 1006 no longer moves upward. The insertion rod 1006 is limited by the limiting hole 204 and cannot rotate. The spline rod 1004 cannot rotate. The number of revolutions of the rotating shaft 4 each time is an integer to ensure that the insertion rod 1006 is inserted into the limiting hole 204. Then the control terminal starts the servo motor 3 to drive the rotating shaft 4 to rotate. The rotating shaft 4 drives the threaded sleeve 1001 to rotate through the support block. The threaded rod 1002 cannot rotate under the limit of the spline rod 1004. The threaded sleeve The rotation of 1001 drives the threaded rod 1002 to move downward, and the threaded rod 1002 drives the first push plate 1003 to move downward, the pressure in the cylindrical cavity 404 gradually increases, and the two second push plates 1007 move away from each other. Taking the second push plate 1007 on the right as an example, the second push plate 1007 drives the fixed tube 704 to move rightward through the sliding rod 703, and the fixed tube 704 drives the scraper 706 to move rightward through the rotating rod 705, and the distance between the scraper 706 and the inner wall of the mixing shell 2 is gradually shortened. With the rotation of the scraper 706, the scraper 706 scrapes off the impurities accumulated on the inner wall of the mixing shell 2 layer by layer, so as to facilitate the falling off of the thicker impurities accumulated in the mixing shell 2. In the process of the rotating rod 705 moving to the right, the rotating rod 705 moves to the right relative to the scraper block 805, and the telescopic rod 806 extends. The telescopic rod 806 is always limited and matched with the guide groove 7051 to prevent the rotating rod 705 from rotating.
[0049] The distribution of impurities on the inner wall of the mixing shell 2 is as follows: the impurity density on the side close to the inner wall of the mixing shell 2 is greater than the impurity density on the side away from the inner wall of the mixing shell 2. Therefore, in the process of the scraper 706 gradually approaching the inner wall of the mixing shell 2, it is necessary to reduce the moving speed of the scraper 706 close to the inner wall of the mixing shell 2 to ensure that the scraper 706 performs multiple scrapings when scraping the impurities on the side close to the inner wall of the mixing shell 2. The specific operation is as follows: in the process of the two second push plates 1007 moving away from each other, the tension of the second tension spring 1008 continues to increase. When the two second push plates 1007 move away from each other, the tension of the second tension spring 1008 continues to increase. Therefore, when the first push plate 1003 moves downward at a uniform speed, the speed at which the two second push plates 1007 move away from each other gradually decreases, and the impurities with high density on the inner wall of the mixing shell 2 are scraped multiple times to ensure that the impurities attached to the inner wall of the mixing shell 2 fall off.
[0050] When the scraper 706 rotates, the scraper 706 and the parts thereon will generate centrifugal force, resulting in the pressure in the cylindrical cavity 404 decreasing when the first push plate 1003 does not move downward, and the two second push plates 1007 move away from each other. In order to prevent the scraper 706 from contacting the inner wall of the mixing shell 2 in advance due to centrifugal force, resulting in prolonged wear of the scraper 706 or the inner wall of the mixing shell 2, it is necessary to limit the scraper 706 when the impurities on the inner wall of the mixing shell 2 are not cleaned, and when the U-shaped rod 1103 does not move upward, the U-shaped rod 1103 limits the two folding rods 1101, and the two folding rods 1101 cannot move away from each other, and at the same time, the two scrapers 706 cannot move away from each other, and when the insertion rod 1006 is inserted Before entering the limiting hole 204, the U-shaped rod 1103 moves upward to release the limiting of the two folding rods 1101. When the U-shaped rod 1103 moves upward, the limiting plate 1102 always limits the U-shaped rod 1103. When all the impurities in the mixing shell 2 are scraped off, the control terminal controls the output shaft of the servo motor 3 to rotate in the opposite direction, the threaded sleeve 1001 rotates in the opposite direction, the threaded rod 1002 drives the first push plate 1003 to move upward, the pressure in the cylindrical cavity 404 decreases, the two second push plates 1007 approach each other, the second tension spring 1008 resets, the two scrapers 706 gradually move away from the inner wall of the mixing shell 2, the telescopic rod 806 contracts, and the two folding rods 1101 approach each other.
[0051] When the folding rod 1101 returns to its initial position, the control terminal starts the electric push rod 801, the U-shaped block 802 moves downward, the scraper ring 907 moves downward to release the limit on the second L-shaped rod 1104, the first tension spring 1005 resets and drives the spline rod 1004 to move downward, the spline rod 1004 drives the insertion rod 1006 to move downward and move out of the limiting hole 204, the spline rod 1004 drives the U-shaped rod 1103 to move downward and limit the two folding rods 1101 again, the U-shaped rod 1103 drives the second L-shaped rod 1104 to move downward, and when the lower end of the second L-shaped rod 1104 contacts the scraper ring 907, the control terminal stops the electric push rod 801, and the second L-shaped rod 1104 no longer moves downward.
[0052] Example 3: Based on Example 2, a production method of dimethylthiotoluenediamine produced by a production device of dimethylthiotoluenediamine comprises the following steps:
[0053] S1: Add the raw material of dimethylthiotoluenediamine into the mixing shell 2, and the servo motor 3 drives the rotating shaft 4 and the rectangular plate 5 to rotate to stir and mix the materials in the shell 2;
[0054] S2: The scraper 706 rotates to scrape off the impurities adhering to the inner wall of the mixing shell 2, thereby reducing the amount of impurities accumulated on the inner wall of the mixing shell 2;
[0055] S3: The electric push rod 801 is started regularly, and the scraper block 805 moves downward to scrape off the impurities on the outside of the scraper plate 706, and the scraper ring 907 moves downward to scrape off the impurities on the rotating shaft 4 and the rectangular plate 5;
[0056] S4: After the material mixing is completed, the material and impurities in the mixing shell 2 are separated, the material is discharged first, and then a cleaning liquid is added to the mixing shell 2. The scraper 706 expands outward to scrape off the impurities on the inner wall of the mixing shell 2 layer by layer, and then the impurities are discharged.
[0057] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A production device for dimethylthiotoluenediamine, It is characterized in that The invention comprises a support leg (1), the support leg (1) being fixedly connected to a mixing shell (2), the mixing shell (2) being provided with a control terminal, the mixing shell (2) being provided with a feed port (201) and a first discharge port (202), the first discharge port (202) being provided with a solenoid valve electrically connected to the control terminal, the support leg (1) being fixedly connected to a servo motor (3) electrically connected to the control terminal, the output shaft of the servo motor (3) being fixedly connected to a rotating shaft (4) rotatably connected to the mixing shell (2), the rotating shaft (4) being provided with slots (401) distributed at equal intervals, the slots (401) being provided with a rectangular plate (5), an intercepting net (6) being provided inside the mixing shell (2), the mixing shell (2) being provided with a second discharge port (203), the second discharge port (203) being provided with a solenoid valve electrically connected to the control terminal, the rotating shaft (4) being provided with a cleaning mechanism for scraping off impurities on the inner wall of the mixing shell (2), and the impurities in the mixing shell (2) being intercepted by the intercepting net (6) when discharged; The cleaning mechanism comprises symmetrically distributed fixed sleeves (701), the symmetrically distributed fixed sleeves (701) are all fixedly connected to the rotating shaft (4), the fixed sleeves (701) are slidably connected with symmetrically distributed sliders (702), the symmetrically distributed sliders (702) are fixedly connected with sliding rods (703), the sliding rods (703) are fixedly connected with a fixed tube (704), the fixed tube (704) is rotatably connected with a rotating rod (705), the rotating rod (705) is fixedly connected with a scraper (706) for scraping impurities on the inner wall of the mixing shell (2), and the mixing shell (2) is provided with a scraping component for cleaning impurities on the scraper (706); The scraping component comprises an electric push rod (801), the electric push rod (801) is fixed to the mixing shell (2) via a support frame, the electric push rod (801) is electrically connected to the control terminal, the telescopic end of the electric push rod (801) is slidably connected to the mixing shell (2), the telescopic end of the electric push rod (801) is fixed to a U-shaped block (802), the U-shaped block (802) is fixed to a fixed ring (803), the fixed ring (803) is rotatably connected to a rotating ring (804), the rotating ring (804) is fixed to symmetrically distributed scraping blocks (805), the scraping blocks (805) are provided with rhombus grooves, the scraping blocks (805) cooperate with the scraping plates (706), the scraping blocks (805) are provided with an adjustment component for adjusting the angle of adjacent scraping plates (706), and the rotating shaft (4) is provided with a rotating component for rotating the rectangular plate (5).
2. A production device for dimethylthiotoluenediamine according to claim 1, It is characterized in that The scraper (706) is configured in a diamond shape and is used to scrape away impurities on the inner wall of the mixing housing (2).
3. The production device of dimethylthiotoluenediamine according to claim 1, It is characterized in that There is a gap between the scraper (706) and the inner wall of the mixing shell (2).
4. The production device of dimethylthiotoluenediamine according to claim 1, It is characterized in that The adjustment assembly comprises a telescopic rod (806), the telescopic rod (806) is fixedly connected to the scraper block (805), and the rotating rod (705) is provided with a guide groove (7051) that cooperates with the adjacent telescopic rod (806).
5. A production device for dimethylthiotoluenediamine according to claim 4, It is characterized in that The rotating component comprises connecting shafts (901) distributed at equal intervals, the connecting shafts (901) distributed at equal intervals are all rotatably connected to the rotating shaft (4), the connecting shaft (901) is fixedly connected to an adjacent rectangular plate (5), the rotating shaft (4) is provided with a rectangular cavity (402), the connecting shaft (901) is fixedly connected to a gear (902) located in the rectangular cavity (402), a torsion spring (903) is fixedly connected between the gear (902) and the rotating shaft (4), the rotating shaft (4) is slidably connected to a rack (904) located in the rectangular cavity (402), the rack (904) is meshed with the gears (902) distributed at equal intervals, and the rack (904) ) is fixedly connected with a first L-shaped rod (905), the rotating shaft (4) is provided with a limiting groove (403), the first L-shaped rod (905) is slidably connected to the limiting groove (403), the first L-shaped rod (905) is fixedly connected to the first magnet block (906) at one end of the first L-shaped rod (905) away from the rack (904), the rotating shaft (4) is limitedly slidably connected with a scraper ring (907) matched with the first L-shaped rod (905), the scraper ring (907) is fixedly connected with symmetrically distributed connecting rods (908), the connecting rods (908) are fixedly connected to the adjacent scraper block (805), and the scraper ring (907) is fixedly connected with a second magnet block (909) matched with the first magnet block (906).
6. The production device of dimethylthiotoluenediamine according to claim 5, It is characterized in that The scraper component is also included. The scraper component is arranged on the rotating shaft (4). The scraper component includes a threaded sleeve (1001). The threaded sleeve (1001) is fixedly connected to the rotating shaft (4) via a support block. The threaded sleeve (1001) is threadedly connected to a threaded rod (1002). The rotating shaft (4) is provided with a cylindrical cavity (404). A first push plate (1003) fixedly connected to the threaded rod (1002) is slidably connected in the cylindrical cavity (404). The threaded rod (1002) is slidably connected to a spline rod (1004). There is a gap between the spline rod (1004) and the threaded rod (1002). A first tension spring (1005) is fixedly connected, the spline rod (1004) is fixedly connected to the insertion rod (1006), the mixing shell (2) is provided with a limiting hole (204) that cooperates with the insertion rod (1006), the fixed sleeve (701) is connected to the cylindrical cavity (404), the fixed sleeve (701) is slidably connected to a second push plate (1007) fixedly connected to the sliding rod (703), a second tension spring (1008) is fixedly connected between the symmetrically distributed second push plates (1007), and the fixed tube (704) is provided with a limiting assembly, which is used to limit the fixed tube (704).
7. The production device of dimethylthiotoluenediamine according to claim 6, It is characterized in that The limiting assembly comprises a folding rod (1101), the folding rod (1101) is fixedly connected to an adjacent fixed tube (704), the rotating shaft (4) is fixedly connected with symmetrically distributed limiting plates (1102), the symmetrically distributed limiting plates (1102) are slidably connected to a U-shaped rod (1103), the U-shaped rod (1103) is rotatably connected to a spline rod (1004), the U-shaped rod (1103) cooperates with the folding rod (1101), and the U-shaped rod (1103) is fixedly connected with a second L-shaped rod (1104) that cooperates with a scraper ring (907).
8. A method for producing a dimethylthiotoluenediamine production device according to any one of claims 1 to 7, It is characterized in that The following steps are involved: S1: adding the raw material of dimethylthiotoluenediamine into the mixing shell (2), and the servo motor (3) drives the rotating shaft (4) and the rectangular plate (5) to rotate, thereby stirring and mixing the materials in the shell (2); S2: The scraper (706) rotates to scrape off impurities adhering to the inner wall of the mixing shell (2), thereby reducing the amount of impurities accumulated on the inner wall of the mixing shell (2); S3: The electric push rod (801) is started regularly, and the scraper block (805) moves to scrape off impurities on the outside of the scraper plate (706), and the scraper ring (907) moves to scrape off impurities on the rotating shaft (4) and the rectangular plate (5); S4: After the material mixing is completed, the material and impurities in the mixing shell (2) are separated and the material is discharged first. Then, a cleaning liquid is added to the mixing shell (2). The scraper (706) expands outward to scrape off the impurities on the inner wall of the mixing shell (2) layer by layer, and then the impurities are discharged.
Citation Information
Patent Citations
Reaction kettle with impurity separation function for producing diethyltoluenediamine
CN114887577A