A copper electrolytic refining anode treatment apparatus and method

By employing multi-roller leveling and shaping and laser cutting technology in the copper electrolytic refining anode treatment unit, the problems of flash, bubbling and deformation during anode casting have been solved, achieving efficient and safe anode treatment and improving electrolyte levels and equipment operational stability.

CN116619025BActive Publication Date: 2026-04-03CHUXIONG DIANZHONG NON FERROUS METALS LLC +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-13
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

In the existing copper electrolytic refining process, problems such as flash, bubbling, nodules and deformation generated during anode casting affect the electrolytic electrode spacing, leading to electrolytic failures and increased power consumption. In addition, the existing processing technology has problems such as high water consumption, complex equipment, high labor intensity and high safety risks.

Method used

A copper electrolytic refining anode treatment device is adopted, including a frame, a slider guide rail, a stepping conveyor, a multi-roller leveler, an edge cleaning device, an ear straightening device, an ear-hanging surface cutting device, and a plate conveyor. Through multi-roller leveling and shaping, laser cutting, and waterless cooling treatment, the flatness and precision control of the anode are achieved, reducing hoisting and storage, and increasing the electrolyte content.

Benefits of technology

It eliminates the need for water cooling, saves water resources, reduces production costs, improves anode flatness and electrolysis efficiency, reduces equipment failure rate, simplifies process flow, and reduces labor intensity and safety risks.

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Abstract

This invention discloses a copper electrolytic refining anode treatment apparatus and method. The apparatus includes a frame, a slider guide rail A, a stepping conveyor, a multi-roller leveler, an edge cleaning device, an ear straightening device, an ear-hanging surface cutting device, and a plate-laying conveyor. The frame is composed of three portal frames arranged sequentially at intervals, connected by slider guide rails A symmetrically arranged at their bottoms. The plate-laying conveyor is positioned close to the third portal frame, and the length of slider guide rail A extends below the plate-laying conveyor. This invention can solve the problems of flash, bubbling, nodules, and deformation that occur during the casting process of the anode, affecting the electrolytic electrode spacing, ensuring that the anode is vertical, parallel, equidistant, and centered in the refining process of the electrolytic cell, reducing electrolytic failures and power consumption, and improving the quality of electrolytic cathode copper.
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Description

Technical Field

[0001] This invention belongs to the field of non-ferrous metal smelting technology, specifically relating to a copper electrolytic refining anode treatment apparatus and method. Background Technology

[0002] The purpose of copper electrolytic refining is to further purify the anode copper produced by pyrometallurgical refining to obtain high-purity cathode copper and recover valuable metals. The process involves casting pyrometallurgically refined copper into anode plates, using pure copper sheets as cathode plates (or stainless steel, etc.), and alternating these plates in an electrolytic cell. An aqueous solution of copper sulfate and sulfuric acid is used as the electrolyte, and a direct current (DC) power supply is applied. Under the influence of DC current, the copper on the anode and the more negatively charged base metals electrochemically dissolve into the electrolyte, while the precious metals remain insoluble, forming anode sludge that settles at the bottom of the electrolytic cell or adheres to the anode. At the cathode, copper ions gain electrons and crystallize out, yielding the product cathode copper. The anode sludge, containing precious metals and rare metals such as selenium and tellurium, is treated separately as a byproduct of copper electrolysis to recover elements such as gold, silver, selenium, and tellurium.

[0003] During the electrolytic refining process, the anode may be affected by factors such as non-lead weights on the ear, flash, bubbling or nodules, uneven thickness, and deformation, which can affect the distance between the electrolytic electrodes, cause electrolytic short circuits, lead to electrolytic failures, increase power consumption, and affect the amount of electrolyte. This requires the anode to have the following characteristics: (1) full and straight ear, without bending, breakage, or cracks; (2) uniform thickness, high verticality, small bending deformation, and good straightness; (3) small height of bulges or nodules on the plate surface; and (4) small flash and burrs on the edge of the plate surface. However, during the anode casting process: (1) Open mold casting is used, and the bottom of the anode hanging ear has a casting draft angle; (2) The mold is placed on a rotating disc casting machine, and the copper molten metal will cause casting flash due to mold shaking and copper molten metal cooling and shrinkage during the molding process; (3) During the process of pouring copper molten metal into the mold, air will be trapped into the casting liquid, and bubbles will appear after condensation; (4) If the temperature of the casting copper molten metal is too low, or the condensation speed is too fast and the fluidity is poor, it will cause uneven thickness or nodules on the anode copper plate; (5) The condensation and shrinkage of the casting copper molten metal will cause excessive internal stress and deformation, or the top plate will be subjected to force during demolding, resulting in bending and deformation of the anode plate surface; (6) Water cooling is used for anode casting, and rapid cooling will generate large internal stress and deformation; (7) During the hoisting, transportation and storage stacking process, the anode will be deformed due to collision and squeezing. Therefore, before the anode is put into the electrolytic refining tank, it must be prepared by hanging ears, shaping, milling ears and other preparatory treatments to eliminate various influences, improve quality and ensure qualified anode copper. Ultimately, this ensures that the anode is vertical, parallel, equidistant, and centered during the electrolytic refining process, reducing electrolysis failures and power consumption, and improving the quality of electrolytic cathode copper.

[0004] Currently, the anode electrolysis preparation process involves: after anode casting and retrieval, the plates are first water-cooled, then hoisted, stored, and stacked. Next, the plates are flattened, shaped, and have their ears straightened and milled. Finally, they are hoisted, stored, and stacked before being hoisted into the electrolysis tank. In this anode preparation process, the water-cooling process consumes a lot of water and energy, the cooling steam affects operation, increases safety risks, leaks affect the workshop environment, and wastewater requires treatment before discharge, resulting in poor environmental performance. Hoisting and storage involve high labor intensity for workers, require a large area for storage, and pose high safety risks. Flattening and shaping equipment is complex, requires significant investment, has low efficiency, high operating costs, and poor processing results. Ear straightening involves numerous steps, complex equipment, and poor results; ear milling results in tool breakage and severe wear, high operating costs, difficulty in controlling milling precision, damage to the anode surface, reduced anode quality, and high equipment failure rate. Furthermore, the process lacks an edge cleaning step. Summary of the Invention

[0005] The purpose of this invention is to provide a copper electrolytic refining anode treatment device and method to solve the problems of flash, bubbling, nodules, deformation, etc., that affect the electrolytic electrode spacing during the casting process of the anode, to ensure that the anode is vertical, parallel, equidistant, and centered in the refining of the electrolytic cell, to reduce electrolytic failures and power consumption, and to improve the quality of electrolytic cathode copper.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a copper electrolytic refining anode treatment device, comprising a frame, a slider guide rail A, a stepping conveyor, a multi-roller leveler, an edge cleaning device, an ear straightening device, an ear hanging surface cutting device, and a plate stacking conveyor;

[0007] The frame is composed of three portal frames arranged in sequence at intervals. The three portal frames are connected by slider guide rails A symmetrically set at their bottoms. The plate conveyor is set close to the third portal frame, and the length of slider guide rail A extends to the bottom of the plate conveyor.

[0008] The stepping conveyor consists of a stepping conveyor frame, a lifting frame, lifting guide columns, lifting guide sleeves, and a lifting cylinder. The two ends of the stepping conveyor frame are connected to the sliders of the slider guide rail A. The lifting cylinder is fixed in the middle of the stepping conveyor frame, and the piston rod of the lifting cylinder passes through the stepping conveyor frame and is connected to the lifting frame above it. The lifting frame is slidably connected to the stepping conveyor frame through the lifting guide columns and lifting guide sleeves below it.

[0009] The multi-roller leveling machine is fixed above the first gantry frame. It consists of a gantry frame, a feeding roller, a leveling roller, and a conveying roller. The feeding roller, leveling roller, and conveying roller are arranged sequentially from top to bottom on the gantry frame, and the feeding roller, leveling roller, and conveying roller are all connected to the gantry frame through bearings. A through slot is opened at the top of the first gantry frame to allow the electrode plate to pass through.

[0010] The edge cleaning device consists of a hydraulic cylinder A, a slider guide rail B, a slide block, and an edge cleaning roller; both hydraulic cylinder A and slider guide rail B are connected to the first portal frame by bolts; the slide block is connected to the slider of slider guide rail B; the edge cleaning roller is connected to the slide block by bearings; the slide block is connected to the piston rod of hydraulic cylinder A; there are two sets of edge cleaning devices, symmetrically fixed inside the first portal frame.

[0011] The ear-correcting device consists of an anvil, a pressure head, a pressure head support, a guide rod, a guide sleeve, and a hydraulic cylinder B. The anvil is fixedly connected to the second portal frame, and the pressure head is positioned above the anvil and connected to the pressure head support by screws. The hydraulic cylinder B is fixed to the top of the second portal frame, and the piston rod of the hydraulic cylinder B is connected to the pressure head support. A guide rod is connected to the pressure head support, and the other end of the guide rod passes through the guide sleeve fixed to the top of the second portal frame. There are two sets of ear-correcting devices, symmetrically fixed inside the second portal frame.

[0012] The ear-hanging surface cutting device consists of a positioning bracket, a laser cutter, a slider guide rail C (7-3), and an electric push rod (7-4). The positioning bracket is fixedly connected to the third portal frame (11), the slider guide rail C (7-3) is set on the top of the third portal frame (11), and the laser cutter (7-2) is connected to the slider of the slider guide rail C. The electric push rod is fixed on the third portal frame, and the push rod of the electric push rod is connected to the slider of the slider guide rail C. There are two sets of ear-hanging surface cutting devices, which are symmetrically fixed inside the third portal frame.

[0013] The pallet conveyor consists of a frame, a stepper motor reducer, drive chain A, a drive shaft, drive chain B, a main drive shaft of the conveyor chain, a drive sprocket of the conveyor chain, a driven shaft of the conveyor chain, a driven sprocket of the conveyor chain, a guide rail of the conveyor chain, and a pallet conveyor chain. One end of the frame has a top support platform, and the other end is the conveying platform. The frame is mounted on a foundation with anchor bolts. The stepper motor reducer is fixed to the top support platform of the frame. The drive shaft is mounted on the top support platform of the frame via a bearing and connecting bolts. The stepper motor reducer and the drive shaft are connected via drive chain A. The main drive shaft of the conveyor chain is connected to the frame via a bearing and connecting bolts, and is located below the drive shaft. The drive sprocket of the conveyor chain is connected to the main drive shaft of the conveyor chain via a key. The drive sprocket of the conveyor chain is connected to the drive shaft via drive chain B. The driven shaft of the conveyor chain is located at the end of the frame away from the stepper motor reducer via a bearing and connecting bolts. The driven sprocket of the conveyor chain is connected to the driven shaft of the conveyor chain via a key. The guide rail of the conveyor chain is connected to the conveying platform of the frame via bolts.

[0014] Preferably, there are two sets of lifting guide columns and lifting guide sleeves, symmetrically arranged on both sides of the lifting cylinder.

[0015] The present invention also discloses a method using the above-mentioned copper electrolytic refining anode treatment apparatus, the steps of which are as follows:

[0016] (1) The plate-lifting machine delivers the cast electrode plates to the multi-roll leveling machine, or the crane lifts the stored electrode plates and purchased electrode plates to the multi-roll leveling machine;

[0017] (2) The feeding roller feeds the electrode plate into the leveling roller, which then levels and shapes it.

[0018] (3) The conveying rollers feed the electrode plate into the edge cleaning device, which removes the burrs and flashes on both sides of the electrode plate and centers the electrode plate.

[0019] (4) The lifting frame lifts the connecting plate to complete the plate leveling and shaping, burr removal and flash removal process;

[0020] (5) The stepping conveyor moves forward to transport the electrode plate to the next process;

[0021] (6) The lifting frame descends and places the electrode plate into the anvil for positioning; the ear straightening hydraulic cylinder is activated, driving the pressure head to straighten the ear;

[0022] (7) The lifting frame lifts the connecting plate to complete the bending deformation of the electrode plate;

[0023] (8) The stepping conveyor moves forward to transport the electrode plate to the next process;

[0024] (9) The lifting frame is lowered, and the electrode plate is placed on the positioning bracket for positioning;

[0025] (10) The electric push rod moves to drive the laser cutter to cut the electrode plate hanging surface;

[0026] (11) The lifting frame lifts the connecting plate to complete the cutting of the conductive contact surface of the electrode plate hanging lug;

[0027] (12) The stepping conveyor moves forward to transport the electrode plate to the next process;

[0028] (13) The lifting frame is lowered to place the electrode plates onto the plate conveyor chain;

[0029] (14) The plate conveyor chain advances one pole pitch to complete the plate electrolysis and plate placement in the cell;

[0030] (15) The stepping conveyor is reset and awaits the next cycle;

[0031] (16) After the electrode plates are arranged, the crane lifts them away;

[0032] (17) Repeat (1) — (16).

[0033] The beneficial effects of this invention are as follows:

[0034] (1) The absence of water cooling process saves water resources and energy consumption, reduces water discharge and treatment, improves workshop environment and safety, and reduces production costs;

[0035] (2) No storage or stacking is required, which saves floor space, avoids secondary deformation during anode hoisting, and reduces hoisting costs and operational intensity.

[0036] (3) Multi-roller leveling and shaping is adopted, and the board surface is rolled multiple times, resulting in good shaping effect of bulges, burrs and flash, and good flatness of the board surface. The shaping efficiency is high, the operation is simple and the maintenance is convenient;

[0037] (4) The U-shaped imitation ear arc anvil is used to straighten the ear, which ensures accurate ear straightening and shaping, and guarantees the positioning control of subsequent ear milling, thus avoiding damage or destruction of the ear milling tool.

[0038] (5) Laser cutting of conductive ear surface is used, which is free from machine tool vibration, and has high cutting accuracy, fast speed and high processing efficiency;

[0039] (6) Using laser cutting tools, there is no tool contact, wear and damage, which saves tool materials and replacement production costs, and the production failure rate is low;

[0040] (7) The conductive ear surface is cut by laser, which can achieve a small kerf and a flat cut surface, avoiding safety issues such as chip splashing;

[0041] (8) The herringbone knurling removal roller is used, which prevents the board surface from deviating, has high edge cleaning efficiency and good effect;

[0042] (9) The anode preparation process has fewer steps, shorter process, higher integration of equipment, simpler structure, fewer actions, and lower investment. Attached Figure Description

[0043] Figure 1 This is a process layout diagram of the anode preparation treatment of the present invention;

[0044] Figure 2 This is a schematic diagram of a multi-roller leveling machine;

[0045] Figure 3 Diagram of the anode cleaning device;

[0046] Figure 4 Diagram of an anode-aligned ear device;

[0047] Figure 5 Drawing for cutting the anode lug surface;

[0048] Figure 6 Diagram of the anode plate conveying device;

[0049] Figure 7 for Figure 6 Top view. Implementation

[0050] Embodiments of the present invention will now be described with reference to the accompanying drawings. Those skilled in the art will understand that the following embodiments are for illustrative purposes only and should not be construed as limiting the scope of the invention. Where specific techniques, connections, or conditions are not specified in the embodiments, they are performed in accordance with the techniques, connections, or conditions described in the literature in the art or according to product instructions. Materials, instruments, or equipment used, unless otherwise specified, are all conventional products that can be purchased.

[0051] In the description of the embodiments of the present invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art will understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0052] Combination Figures 1-7 As shown, the present invention provides a copper electrolytic refining anode treatment device, including a frame 1, a slider guide rail A2, a stepping conveyor 3, a multi-roller leveler 4, an edge cleaning device 5, an ear straightening device 6, an ear hanging surface cutting device 7, and a plate stacking conveyor 8.

[0053] The frame 1 is composed of three portal frames 11 arranged in sequence at intervals. The three portal frames 11 are connected by slider guide rails A2 symmetrically set at their bottom. The plate conveyor 8 is set close to the third portal frame 11, and the length of the slider guide rail A2 extends to the bottom of the plate conveyor 8. Figure 1 Number 9 in the diagram is the anode;

[0054] The stepping conveyor 3 consists of a stepping conveyor frame 3-1, a lifting frame 3-2, a lifting guide column 3-3, a lifting guide sleeve 3-4, and a lifting cylinder 3-5. The two ends of the stepping conveyor frame 3-1 are connected to the slider of the slider guide rail A2 via screws. The lifting cylinder 3-5 is bolted to the middle of the stepping conveyor frame 3-1, and its piston rod passes through the stepping conveyor frame 3-1 and connects to the lifting frame 3-2 located above it. The lifting frame 3-2 is connected to the lifting guide column 3-3 and the lifting guide sleeve located below it. 3-4 is slidably connected to the stepping conveyor frame 3-1. Specifically, the lifting guide sleeve 3-4 is fixed on the stepping conveyor frame 3-1, the top of the lifting guide column 3-3 is connected to the lifting frame 3-2, and the bottom passes through the lifting guide sleeve 3-4; the lifting guide column 3-3 is connected to the lifting frame 3-2 through flanges and bolts, and the lifting guide sleeve 3-4 is connected to the stepping conveyor frame 3-1 through bolts; the lifting frame adopts symmetrical double U-groove centering, positioning, and fixing of the electrode plate; there are two sets of lifting guide columns 3-3 and lifting guide sleeves 3-4, symmetrically arranged on both sides of the lifting cylinder 3-5;

[0055] The multi-roller leveling machine 4 is fixed above the first portal frame 11. It consists of a portal frame 4-1, a feeding roller 4-2, a leveling roller 4-3, and a conveying roller 4-4. The feeding roller 4-2, the leveling roller 4-3, and the conveying roller 4-4 are arranged sequentially from top to bottom on the portal frame 4-1. The feeding roller 4-2, the leveling roller 4-3, and the conveying roller 4-4 are all connected to the portal frame 4-1 through bearings. The leveling roller 4-3 adopts a five-roller leveling method. The diameter of the conveying roller is 200-300mm, and the diameter of the leveling roller is 150-200mm. A through slot is opened at the top of the first portal frame 11 to allow the electrode plate to pass through. After passing through the through slot, the electrode plate falls into the edge cleaning device 5 below.

[0056] The edge cleaning device 5 consists of a hydraulic cylinder A5-1, a slider guide rail B5-2, a slide block 5-3, and an edge cleaning roller 5-4. The hydraulic cylinder A5-1 and the slider guide rail B5-2 are both connected to the first portal frame 11 by bolts. The slide block 5-3 is connected to the slider of the slider guide rail B5-2 by bolts. The edge cleaning roller 5-4 is connected to the slide block 5-3 by bearings. The slide block 5-3 is connected to the piston rod of the hydraulic cylinder A5-1. There are two sets of edge cleaning devices 5, which are symmetrically fixed in the first portal frame 11. The edge cleaning rollers are arranged in two pairs symmetrically, and the roller surface is decorated with herringbone knurling. They not only remove the burrs and flash from the electrode plates, but also transport and center the electrode plates.

[0057] The ear-correcting device 6 consists of an anvil 6-1, a pressure head 6-2, a pressure head support 6-3, a guide rod 6-4, a guide sleeve 6-5, and a hydraulic cylinder B6-6. The anvil 6-1 is fixedly connected to the second portal frame 11 by bolts. The pressure head 6-2 is positioned above the anvil 6-1 and connected to the pressure head support 6-3 by screws. The hydraulic cylinder B6-6 is fixed to the top of the second portal frame 11 by bolts, and the piston rod of the hydraulic cylinder B6-6 is connected to the pressure head support 6-3. The pressure head support 6-3... The upper part is connected to a guide rod 6-4, and the other end of the guide rod 6-4 passes through the guide sleeve 6-5 fixed to the top of the second portal frame 11, which can slide in the guide sleeve 6-5. There are two guide rods 6-4, which are symmetrically arranged on both sides of the oil cylinder B6-6. The pressure head support 6-3 is connected to the guide rod 6-4 by bolts, and the guide sleeve 6-5 is connected to the frame 1 by bolts. The anvil 6-1 adopts an ear-shaped arc-shaped U-groove structure. There are two sets of ear straightening devices 6, which are symmetrically fixed in the second portal frame 11.

[0058] The ear-mount cutting device 7 consists of a positioning bracket 7-1, a laser cutter 7-2, a slider guide rail C7-3, and an electric push rod 7-4. The positioning bracket 7-1 is fixedly connected to the third portal frame 11 by bolts. The slider guide rail C7-3 is set on the top of the third portal frame 11, and the laser cutter 7-2 is connected to the slider of the slider guide rail C7-3. The electric push rod 7-4 is fixed on the third portal frame 11, and the push rod of the electric push rod 7-4 is connected to the slider of the slider guide rail C7-3. The positioning bracket 7-1 adopts a U-groove structure. There are two sets of ear-mount cutting devices 7, which are symmetrically fixed inside the third portal frame 11.

[0059] The pallet conveyor 8 consists of a frame 8-1, a stepper motor reducer 8-2, a transmission chain A8-3, a transmission shaft 8-4, a transmission chain B8-5, a main transmission shaft 8-6, a drive sprocket 8-7, a driven shaft 8-8, a driven sprocket 8-9, a guide rail 8-10, and a pallet conveyor chain 8-11. One end of the frame 8-1 has a top support platform, and the other end is a conveying platform. The frame 8-1 is mounted on a foundation using anchor bolts. The stepper motor reducer 8-2 is bolted to the top support platform of the frame 8-1. The transmission shaft 8-4 is mounted on the top support platform of the frame 8-1 via a bearing and connecting bolts. The stepper motor reducer 8-2 and the transmission shaft 8-4 are connected by the transmission chain A8-3. The main transmission shaft 8-6 is connected to the frame 8-1 via a bearing and connecting bolts, and is located below the transmission shaft 8-4. The drive sprocket 8-7... 7 is connected to the main drive shaft 8-6 of the conveyor chain via a key; the drive sprocket 8-7 and the drive shaft 8-4 of the conveyor chain are connected via drive chain B8-5; the driven shaft 8-8 of the conveyor chain is located at the end of the frame 8-1 away from the stepper motor reducer 8-2 via a bearing and connecting bolts; the driven sprocket 8-9 of the conveyor chain is connected to the driven shaft 8-8 of the conveyor chain via a key; the guide rail 8-10 of the conveyor chain is connected to the conveyor platform of the frame 8-1 via bolts; the plate-laying conveyor chain 8... The tight side of the -11 conveyor chain is supported on the guide rail of the frame, while the slack side is connected to the tensioning wheel. Both ends are connected to the drive sprocket 8-7 and the driven sprocket 8-9 of the conveyor chain. The drive shaft 8-4 is a long shaft, supported at two points using two sets of seated bearings, with two drive sprockets symmetrically mounted. The main drive shaft 8-6 of the conveyor chain is an overhanging half-shaft, supported at two points using two sets of seated bearings. The driven shaft 8-8 of the conveyor chain is a long shaft, supported at two points using two sets of seated bearings, with two conveyor sprockets symmetrically mounted. Conveyor chain tension is adjusted via seated bearings.

[0060] The present invention also discloses a method using the above-mentioned copper electrolytic refining anode treatment apparatus, the steps of which are as follows:

[0061] (1) The plate-lifting machine delivers the cast electrode plate to the multi-roll leveling machine 4, or the crane lifts the stored electrode plate and the purchased electrode plate to the multi-roll leveling machine 4;

[0062] (2) Feeding roller 4-2 feeds the electrode plate into leveling roller 4-3, which then levels and shapes it.

[0063] (3) The conveying roller 4-4 feeds the electrode plate into the edge cleaning device 5. The edge cleaning device 5 removes the burrs and flashes on both sides of the electrode plate and centers the electrode plate.

[0064] (4) Lifting frame 3-2 lifts the connecting plate to complete the leveling and shaping, burr removal and flash removal process of the electrode plate at station I;

[0065] (5) The stepping conveyor moves in 3 steps to transport the electrode plate to the next process (station II).

[0066] (6) The lifting frame 3-2 descends and places the electrode plate on the anvil 6-1 for positioning; the hydraulic cylinder B6-6 is activated, driving the pressure head 6-2 to straighten the ear;

[0067] (7) Lifting frame 3-2 lifts the connecting plate to complete the bending deformation of the electrode plate at station II;

[0068] (8) The stepping conveyor moves in 3 steps to transport the electrode plate to the next process (station III).

[0069] (9) The lifting frame 3-2 is lowered to place the electrode plate on the positioning bracket 7-1 for positioning;

[0070] (10) The electric push rod 7-4 drives the laser cutter 7-2 to cut the electrode plate hanging surface;

[0071] (11) Lifting frame 3-2 lifts the connecting plate to complete the cutting of the conductive contact surface of the electrode plate hanging lug in station III;

[0072] (12) The stepping conveyor moves in 3 steps to transport the electrode plate to the next process (station IV).

[0073] (13) The lifting frame 3-2 is lowered to place the electrode plate on the plate conveyor chain 8-11;

[0074] (14) The plate conveyor chain advances one pole pitch in 8-11 steps to complete the plate electrolysis and plate placement in the IV station;

[0075] (15) Stepping conveyor 3 resets and waits for the next cycle;

[0076] (16) After the electrode plates are arranged, the crane lifts them away;

[0077] (17) Repeat (1) — (16).

[0078] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Any minor modifications, equivalent substitutions, and improvements made to the above embodiments based on the technical essence of the present invention should be included within the protection scope of the present invention.

Claims

1. A copper electrolytic refining anode treatment apparatus, characterized in that, It includes a frame (1), a slider guide rail A (2), a stepping conveyor (3), a multi-roller leveler (4), an edge cleaning device (5), an ear straightening device (6), an ear-hanging surface cutting device (7), and a plate-laying conveyor (8); The frame (1) is composed of three portal frames (11) arranged in sequence at intervals. The three portal frames (11) are connected by slider guide rails A (2) symmetrically set at their bottom. The plate conveyor (8) is set close to the third portal frame (11), and the length of the slider guide rail A (2) extends to the bottom of the plate conveyor (8). The stepping conveyor (3) consists of a stepping conveyor frame (3-1), a lifting frame (3-2), a lifting guide column (3-3), a lifting guide sleeve (3-4), and a lifting cylinder (3-5); the two ends of the stepping conveyor frame (3-1) are connected to the slider of the slider guide rail A (2); the lifting cylinder (3-5) is fixed in the middle of the stepping conveyor frame (3-1), and the piston rod of the lifting cylinder (3-5) passes through the stepping conveyor frame (3-1) and is connected to the lifting frame (3-2) set above it; the lifting frame (3-2) is slidably connected to the stepping conveyor frame (3-1) through the lifting guide column (3-3) and the lifting guide sleeve (3-4) set below it; The multi-roller leveling machine (4) is fixed above the first portal frame (11). It consists of a portal frame (4-1), a feeding roller (4-2), a leveling roller (4-3), and a conveying roller (4-4). The feeding roller (4-2), the leveling roller (4-3), and the conveying roller (4-4) are arranged sequentially from top to bottom on the portal frame (4-1). The feeding roller (4-2), the leveling roller (4-3), and the conveying roller (4-4) are all connected to the portal frame (4-1) by bearings. A through slot is opened at the top of the first portal frame (11) to allow the electrode plates to pass through. The edge cleaning device (5) consists of a hydraulic cylinder A (5-1), a slider guide rail B (5-2), a slide block (5-3), and an edge cleaning roller (5-4); the hydraulic cylinder A (5-1) and the slider guide rail B (5-2) are both connected to the first portal frame (11) by bolts; the slide block (5-3) is connected to the slider of the slider guide rail B (5-2); the edge cleaning roller (5-4) is connected to the slide block (5-3) by bearings; the slide block (5-3) is connected to the piston rod of the hydraulic cylinder A (5-1); there are two sets of edge cleaning devices (5), which are symmetrically fixed inside the first portal frame (11); The ear-correcting device (6) consists of an anvil (6-1), a pressure head (6-2), a pressure head support (6-3), a guide rod (6-4), a guide sleeve (6-5), and a hydraulic cylinder B (6-6). The anvil (6-1) is fixedly connected to the second portal frame (11), and the pressure head (6-2) is positioned above the anvil (6-1) and connected to the pressure head support (6-3) by screws. The hydraulic cylinder B (6-6) is fixed to the top of the second portal frame (11), and the piston rod of the hydraulic cylinder B (6-6) is connected to the pressure head support (6-3). A guide rod (6-4) is connected to the pressure head support (6-3), and the other end of the guide rod (6-4) passes through the guide sleeve (6-5) fixed to the top of the second portal frame (11). There are two sets of ear-correcting devices (6), which are symmetrically fixed inside the second portal frame (11). The ear-hanging surface cutting device (7) consists of a positioning bracket (7-1), a laser cutter (7-2), a slider guide rail C (7-3), and an electric push rod (7-4). The positioning bracket (7-1) is fixedly connected to the third portal frame (11), the slider guide rail C (7-3) is set on the top of the third portal frame (11), and the laser cutter (7-2) is connected to the slider of the slider guide rail C (7-3). The electric push rod (7-4) is fixed on the third portal frame (11), and the push rod of the electric push rod (7-4) is connected to the slider of the slider guide rail C (7-3). There are two sets of ear-hanging surface cutting devices (7), which are symmetrically fixed inside the third portal frame (11). The plate-laying conveyor (8) consists of a frame (8-1), a stepper motor reducer (8-2), a transmission chain A (8-3), a transmission shaft (8-4), a transmission chain B (8-5), a main transmission shaft of the conveyor chain (8-6), a drive sprocket of the conveyor chain (8-7), a driven shaft of the conveyor chain (8-8), a driven sprocket of the conveyor chain (8-9), a guide rail of the conveyor chain (8-10), and a plate-laying conveyor chain (8-11). One end of the frame (8-1) is equipped with a top support platform, and the other end is a conveying platform. The frame (8-1) is mounted on a foundation using anchor bolts. The stepper motor reducer (8-2) is fixed to the top support platform of the frame (8-1), and the transmission shaft (8-4) is mounted on the top support platform of the frame (8-1) using a bearing and connecting bolts. (8-2) and drive shaft (8-4) are connected by drive chain A (8-3); the main drive shaft (8-6) of the conveyor chain is connected to the frame (8-1) by a bearing and connecting bolts, and is located below the drive shaft (8-4); the drive sprocket (8-7) of the conveyor chain is connected to the main drive shaft (8-6) of the conveyor chain by a key; the drive sprocket (8-7) of the conveyor chain and drive shaft (8-4) are connected by drive chain B (8-5); the driven shaft (8-8) of the conveyor chain is set at the end of the frame (8-1) away from the stepper motor reducer (8-2) by a bearing and connecting bolts, and the driven sprocket (8-9) of the conveyor chain is connected to the driven shaft (8-8) of the conveyor chain by a key; the guide rail (8-10) of the conveyor chain is connected to the conveying platform of the frame (8-1) by bolts.

2. The copper electrolytic refining anode treatment apparatus according to claim 1, characterized in that, Two sets of lifting guide columns (3-3) and lifting guide sleeves (3-4) are provided, symmetrically arranged on both sides of the lifting cylinder (3-5).

3. A method using the copper electrolytic refining anode treatment apparatus according to claim 1 or 2, characterized in that, The steps are as follows: (1) The plate-lifting machine delivers the cast electrode plate to the multi-roll leveling machine (4), or the crane lifts the stored electrode plate and the purchased electrode plate to the multi-roll leveling machine (4); (2) The feeding roller (4-2) feeds the electrode plate into the leveling roller (4-3), and the leveling roller (4-3) levels and shapes it; (3) The conveying roller (4-4) feeds the electrode plate into the edge cleaning device (5). The edge cleaning device (5) removes the burrs and flashes on both sides of the electrode plate and centers the electrode plate. (4) Lifting frame (3-2) lifts the connecting plate to complete the plate leveling and shaping, burr removal and flash removal process; (5) Stepping conveyor (3) Stepping, conveying the electrode plate to the next process; (6) The lifting frame (3-2) descends and places the electrode plate on the anvil (6-1) for positioning; the hydraulic cylinder B (6-6) moves, driving the pressure head (6-2) to straighten the ear; (7) Lifting frame (3-2) lifts the connecting plate to complete the bending deformation of the electrode plate; (8) Stepping conveyor (3) Stepping, conveying the electrode plate to the next process; (9) The lifting frame (3-2) is lowered to place the electrode plate on the positioning bracket (7-1) for positioning; (10) The electric push rod (7-4) drives the laser cutter (7-2) to cut the electrode plate hanging surface; (11) Lifting frame (3-2) lifts the connecting plate to complete the cutting of the conductive contact surface of the electrode plate lug; (12) Stepping conveyor (3) Stepping, conveying the electrode plate to the next process; (13) The lifting frame (3-2) is lowered to place the electrode plates onto the plate conveyor chain (8-11); (14) The plate conveyor chain (8-11) advances one electrode pitch to complete the plate electrolysis and plate placement in the cell; (15) The stepping conveyor (3) is reset and awaits the next cycle; (16) After the electrode plates are arranged, the crane lifts them away; (17) Repeat (1) — (16).

Citation Information

Patent Citations

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