Grinding wheel head assembling machine

By designing an automated grinding wheel head assembly machine, which uses robotic arms and vision technology to automatically assemble, inspect, and test the grinding wheel head with the lighter casing, the problems of low efficiency and low finished product qualification rate of traditional assembly machines are solved, and efficient automated production is achieved.

CN116652584BActive Publication Date: 2025-11-25GUIZHOU HANHAO ELECTRIC CO LTD
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Patent Information

Application Number
CN202310730973.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-20
Publication Date
2025-11-25
Estimated Expiration
2043-06-20

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  • Figure CN116652584B_ABST
    Figure CN116652584B_ABST
Patent Text Reader

Abstract

The application discloses a grinding wheel head assembling machine, which comprises a transmission unit, an assembling unit and an inspection and adjustment unit. The transmission unit comprises a supporting table, a feeding conveying assembly arranged above the supporting table, a mold conveying assembly arranged above the feeding conveying assembly, a mechanical hand assembly arranged above the feeding conveying assembly and a touch screen arranged above the supporting table. The assembling unit comprises a grinding wheel head feeding assembly arranged in the middle section of the feeding conveying assembly and a warped plate pressing assembly arranged on one side of the grinding wheel head feeding assembly. The inspection and adjustment unit comprises a positive and negative detection assembly arranged on the mold conveying assembly, a fire adjusting assembly arranged on one side of the mold conveying assembly and a fire checking assembly arranged on one side of the warped plate pressing assembly. The transmission unit and the assembling unit are arranged to realize the assembling of the machine shell and the grinding wheel head during the transmission process, and the inspection and adjustment unit is arranged to realize the positive and negative detection, the automatic fire adjusting and the automatic fire checking of the product during the transmission process, so that the qualified rate of the finished product is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of grinding wheel lighter assembly, in particular to a grinding wheel head assembly machine. BACKGROUND

[0002] The grinding wheel head assembly machine is mainly used for assembling the grinding wheel head and lighter shell together, and realizes automatic ignition and automatic fire detection functions by using advanced visual technology. Only one employee is needed to be responsible for feeding and fault cleaning. The traditional assembly needs multiple devices and manual operation of multiple people, which is low in efficiency and safety. Therefore, a grinding wheel head assembly machine is needed to improve work efficiency, product qualification rate and safety. SUMMARY

[0003] This section aims to summarize some aspects of the embodiments of the present application and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract and title of the specification to avoid obscuring the purpose of this section, abstract and title. Such simplifications or omissions cannot be used to limit the scope of the present application.

[0004] In view of the above and / or existing problems in the grinding wheel head assembly machine, the present application is proposed.

[0005] Therefore, the problem to be solved by the present application is how to provide a grinding wheel head assembly machine.

[0006] To solve the above technical problems, the present application provides the following technical scheme: a grinding wheel head assembly machine, comprising a conveying unit, a feeding conveying assembly arranged above the support table, a mold conveying assembly arranged above the feeding conveying assembly, a mechanical hand assembly arranged above the feeding conveying assembly, and a touch screen arranged above the support table, the mechanical hand assembly comprising a feeding mechanical hand arranged above one side of the feeding conveying assembly, a discharging mechanical hand arranged above the other side thereof, and a waste mechanical hand arranged on one side of the mold conveying assembly; an assembly unit comprising a grinding wheel head feeding assembly arranged in the middle section of the feeding conveying assembly, and a warped plate pressing assembly arranged on one side of the grinding wheel head feeding assembly in the conveying direction of the mold conveying assembly; and an inspection and adjustment unit comprising a positive and negative detection assembly arranged on the mold conveying assembly, an ignition adjusting assembly arranged on one side of the mold conveying assembly, and a fire detection assembly arranged on one side of the warped plate pressing assembly in the conveying direction of the mold conveying assembly, the ignition adjusting assembly being arranged between the positive and negative detection assembly and the grinding wheel head feeding assembly.

[0007] As a preferred scheme of the grinding wheel head assembling machine, the feeding conveying assembly comprises a conveying belt, a transfer plate connected with the conveying belt, an outfeed plate connected with the transfer plate, an outfeed table top connected with the outfeed plate, and a turnover disc placed on the surface of the feeding conveying assembly; the conveying belt comprises conveying belt side plates arranged on both sides of the conveying belt, fixed seats fixedly arranged on the sides of the conveying belt side plates, a stepping motor arranged at the end of the conveying belt, and a push disc cylinder arranged at the other end; the transfer plate comprises transfer plate side plates arranged on both sides of the transfer plate; and the outfeed plate comprises turnover disc clamping edges arranged on both sides of the outfeed plate, an outfeed motor set arranged below the outfeed plate, and a push disc block connected with the outfeed motor set, and a sliding groove is arranged on the surface of the outfeed plate, and one end of the push disc block passes through the sliding groove and is connected with the outfeed motor set.

[0008] As a preferred scheme of the grinding wheel head assembling machine, the mold conveying assembly comprises a support arranged above the feeding conveying assembly, fixed strips arranged on both sides of the surface of the support, a first front conveying cylinder arranged at the end of the shorter side of the support, a second front conveying cylinder arranged at the end of the other side of the shorter side of the support, a first horizontal conveying cylinder arranged at the end of the longer side of the support, a first buffer cylinder arranged at the other end, a second horizontal conveying cylinder arranged at the end of the longer side of the other side of the support, a second buffer cylinder arranged at the other end, and a positioning cylinder arranged on the side of the support.

[0009] As a preferred scheme of the grinding wheel head assembling machine, the feeding manipulator comprises a first main body support arranged above the support table, a horizontal guide arranged on the side of the first main body support, an up-down guide fixedly connected with the horizontal guide, a first up-down cylinder arranged above the up-down guide, a second up-down cylinder arranged at the end of the first up-down cylinder, a mechanical claw arranged at the end of the second up-down cylinder, and a first claw opening cylinder arranged on one side of the mechanical claw; a first limiting strip is arranged on the side of the first main body support, the horizontal guide is slidingly connected with the first limiting strip, the feeding manipulator further comprises a third horizontal conveying cylinder arranged on one side of the first main body support, one end of the third horizontal conveying cylinder being fixedly connected with the horizontal guide; a hollow conduit is arranged in the middle of the up-down guide, a sliding rod is arranged in the conduit, one end of the sliding rod being fixedly connected with the surface of the mechanical claw, and a groove is arranged on the lower surface of the up-down guide and matched with the second up-down cylinder; and the outfeed manipulator and the waste product manipulator have the same structure as the feeding manipulator, and a waste product collecting box is arranged below the waste product manipulator.

[0010] As a preferred scheme of the grinding wheel head assembling machine, the grinding wheel head feeding assembly comprises a first support frame arranged above the support table, a vibration disc, a track plate arranged above the vibration disc and communicated with the vibration disc, a straight vibration arranged between the track plate and the first support frame, a dislocation piece arranged at the end of the track plate, and an upper top piece arranged between the first support frame and the dislocation piece.

[0011] As a preferred scheme of the grinding wheel head assembling machine, the grinding wheel head feeding assembly further comprises a clamping piece arranged above the track plate, the clamping piece comprising a second main body support piece arranged above the support table, a front and rear guide piece arranged at the side of the second main body support piece, a front and rear movable cylinder arranged at the side of the second main body support piece and connected with the front and rear guide piece, a first pressing cylinder arranged above the front and rear guide piece, a first connecting plate arranged at one end of the front and rear guide piece and penetrated by the first pressing cylinder, a clamp main block arranged at the end of the first connecting plate, a clamp arranged at the side of the clamp main block, and a clamping cylinder arranged at the other side of the clamp main block, the surface of the second main body support piece is provided with a second limiting strip, and the front and rear guide piece is slidingly connected with the second limiting strip.

[0012] As a preferred scheme of the grinding wheel head assembling machine, the grinding wheel head feeding assembly further comprises a clamping piece arranged above the track plate, the clamping piece comprising a second main body support piece arranged above the support table, a front and rear guide piece arranged at the side of the second main body support piece, a front and rear movable cylinder arranged at the side of the second main body support piece and connected with the front and rear guide piece, a first pressing cylinder arranged above the front and rear guide piece, a first connecting plate arranged at one end of the front and rear guide piece and penetrated by the first pressing cylinder, a clamp main block arranged at the end of the first connecting plate, a clamp arranged at the side of the clamp main block, and a clamping cylinder arranged at the other side of the clamp main block, the surface of the second main body support piece is provided with a second limiting strip, and the front and rear guide piece is slidingly connected with the second limiting strip.

[0013] As a preferred scheme of the grinding wheel head assembling machine, the positive and negative detection assembly comprises a first support plate arranged on one side of the support, a detection main body arranged above the first support plate, a pushing cylinder arranged on the side of the first support plate, and a moving guide arranged above the first support plate, one side of the moving guide is fixedly connected with one end of the pushing cylinder penetrating the first support plate, and the other side is fixedly connected with the detection main body, the detection main body comprises a movable block inserted with the detection main body, and an optical fiber arranged in the detection main body, a through hole matched with the optical fiber is formed in the movable block, and a rubber capsule is arranged between the end of the movable block penetrating the detection main body and the inner wall of the detection main body.

[0014] As a preferred scheme of the grinding wheel head assembling machine, the fire adjusting assembly comprises a second support frame arranged above the support table, and an up-down power cylinder arranged above the second support frame, one end of the up-down power cylinder penetrating the second support frame is provided with a third connecting plate, a fixed frame is fixedly connected with the third connecting plate away from the second support frame, and a partition is arranged between the fixed frames, the fire adjusting assembly further comprises a fire adjusting head arranged between the fixed frames, a first igniter arranged above the fire adjusting head, a visual detection camera arranged on the same horizontal plane as the first igniter, and a display screen arranged above the support table; the fire adjusting head comprises a second support plate fixedly connected with the fixed frame, a second claw opening cylinder arranged above the second support plate, a limiting block arranged below the second support plate, a claw arranged below the limiting block, a claw movable pin arranged at one end of the claw, and a self-locking rubber capsule arranged above the claw movable pin; and the fire adjusting head further comprises an air outlet pipe arranged above the second support plate, a claw positioning pipe arranged outside the claw, the claw positioning pipe penetrates the second support plate and communicates with the air outlet pipe, a steering motor arranged on the second support plate, and a steering synchronous wheel matched with the steering motor, the steering synchronous wheel is fixedly connected with one end of the claw positioning pipe penetrating the second support plate.

[0015] As a preferred scheme of the grinding wheel head assembling machine, wherein: the fireproofing assembly comprises a third supporting frame arranged above the supporting table, a third up-down cylinder arranged on the third supporting frame, a third limiting strip arranged on one side of the third supporting frame, the fireproofing assembly further comprises a moving frame arranged on one side of the third supporting frame and in sliding connection with the third limiting strip, one end of the moving frame and the third up-down cylinder penetrating the third supporting frame is connected, a warped plate pressing strip is arranged above the moving frame, a partition plate is arranged on the side of the third supporting frame facing the warped plate pressing strip, the fireproofing assembly further comprises a second igniter arranged between the partition plates, and a fireproofing camera arranged on the same horizontal plane as the second igniter.

[0016] The grinding wheel head assembling machine has the advantages that the transmission unit and the assembling unit are arranged to realize the assembling of the casing and the grinding wheel head during the transmission process, the inspection and adjustment unit is arranged to realize the forward and reverse detection, automatic fire adjustment and automatic fireproofing of the product during the transmission process, the manual operation is reduced, only one staff is needed to be responsible for the feeding and fault cleaning, the overall assembling work efficiency and the qualified rate of the finished product are improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is an overall structural diagram of the grinding wheel head assembling machine.

[0018] Figure 2 It is a structural diagram of the feeding conveying assembly of the grinding wheel head assembling machine.

[0019] Figure 3 It is a structural diagram of the mold conveying assembly of the grinding wheel head assembling machine.

[0020] Figure 4 It is a structural diagram of the mechanical hand of the grinding wheel head assembling machine.

[0021] Figure 5 It is a structural diagram of the feeding conveying assembly of the grinding wheel head assembling machine.

[0022] Figure 6 It is a structural diagram of the clamping part of the grinding wheel head assembling machine.

[0023] Figure 7 It is a structural diagram of the warped plate pressing assembly of the grinding wheel head assembling machine.

[0024] Figure 8 It is a structural diagram of the forward and reverse detection assembly of the grinding wheel head assembling machine.

[0025] Figure 9 It is a structural diagram of the fire adjustment assembly of the grinding wheel head assembling machine.

[0026] Figure 10 It is an internal structural diagram of the fire adjustment assembly of the grinding wheel head assembling machine.

[0027] Figure 11The structure diagram of the fire adjusting head of the grinding wheel head assembling machine;

[0028] Figure 12 The structure diagram of the fire checking assembly of the grinding wheel head assembling machine. DETAILED DESCRIPTION

[0029] In order to make the above objectives, characteristics and advantages of the present application more apparent, the specific embodiments of the present application are described in detail below with reference to the accompanying drawings.

[0030] In the following description, a large number of specific details are set forth in order to facilitate a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without departing from the connotation of the present application, so the present application is not limited to the specific embodiments disclosed below.

[0031] Secondly, the "one embodiment" or "embodiment" referred to herein means that the specific features, structures or characteristics can be included in at least one implementation of the present application. "In one embodiment" appearing in different places in the specification does not mean the same embodiment, nor is it an embodiment that is independent or alternative to other embodiments.

[0032] Embodiment 1

[0033] Reference Figure 1 For the first embodiment of the present application, the embodiment provides a grinding wheel head assembling machine, which comprises a conveying unit 100, an assembling unit 200 and an inspection and adjustment unit 300.

[0034] Specifically, the conveying unit 100 comprises a support table 101, a feeding conveying assembly 102 arranged above the support table 101, a mold conveying assembly 103 arranged above the feeding conveying assembly 102, a mechanical hand assembly 104 arranged above the feeding conveying assembly 102, and a touch screen 105 arranged above the support table 101, the mechanical hand assembly 104 comprising a feeding mechanical hand 104a arranged above one side of the feeding conveying assembly 102, a discharging mechanical hand 104b arranged above the other side of the feeding conveying assembly 102, and a waste mechanical hand 104c arranged on one side of the mold conveying assembly 103; the assembling unit 200 comprises a grinding wheel head feeding assembly 201 arranged in the middle section of the feeding conveying assembly 102, and a warped plate pressing assembly 202 arranged on one side of the grinding wheel head feeding assembly 201 in the conveying direction of the mold conveying assembly 103; and the inspection and adjustment unit 300 comprises a positive and negative detection assembly 301 arranged on the mold conveying assembly 103, a fire adjusting assembly 302 arranged on one side of the mold conveying assembly 103, and a fire checking assembly 303 arranged on one side of the warped plate pressing assembly 202 in the conveying direction of the mold conveying assembly 103, the fire adjusting assembly 302 being arranged between the positive and negative detection assembly 301 and the grinding wheel head feeding assembly 201.

[0035] In use, the operator first needs to check whether the device is normally connected to electricity and gas, and whether the electrical components of the device are working normally. If there is no fault, the operator directly switches the device to an automatic state on the touch screen 105, and the machine starts working. At this time, the operator needs to place the tray filled with the casings onto the conveying belt of the feeding conveying assembly 102. The conveying belt will convey the casings to below the feeding manipulator 104a, which will clamp and place the casings into the mold of the mold conveying assembly 103. When the mold is conveyed to the positive-negative detection assembly 301, the casings are subjected to positive-negative detection. If the casings are in the wrong direction, the machine will alarm and pause. At this time, the operator needs to manually adjust the direction of the casings to the correct direction and clear the alarm on the touch screen 105, and the machine will continue to work. When the casings are conveyed to the fire adjusting assembly 302, the fire adjusting assembly 302 automatically ignites the flame above the air outlet of the lighter and automatically adjusts the flame of the lighter to the optimal height set in advance. When the mold is conveyed to the grinding wheel head feeding assembly 201, the grinding wheel head feeding assembly 201 clamps and presses the grinding wheel head above the lighter casing. At this time, the assembly of the grinding wheel head and the lighter casing is completed. When the mold is conveyed to the flap pressing assembly 202, the flap pressing assembly 202 presses down the flap in the grinding wheel head, so that the flap is connected with the face valve of the lighter casing. At this time, the complete lighter assembly is completed. When the mold is conveyed to the fire testing assembly 303, the flap is pressed down, so that the lighter releases gas. The flame above the lighter is ignited by the pulse igniter. If each lighter has a flame, the lighter is qualified. If there is no flame, the lighter is judged as a waste product. When the mold is conveyed to the waste manipulator 104c, the waste lighter without flame is clamped out by the waste manipulator 104c. When the mold is conveyed to the ejection manipulator 104b, the ejection manipulator 104b clamps and places the qualified lighters in sequence into the tray of the feeding conveying assembly 102, and the lighters flow out in an orderly manner.

[0036] Example 2

[0037] Reference Figures 1-7 For the second embodiment of the present application, the embodiment is based on the previous embodiment.

[0038] Specifically, the feeding conveying assembly 102 comprises a conveying belt 102a, a transfer plate 102b connected with the conveying belt 102a, an outfeed plate 102c connected with the transfer plate 102b, an outfeed table 102d connected with the outfeed plate 102c, and a turntable 102e placed on the surface of the feeding conveying assembly 102, which is used for loading and transporting the lighter housing; the conveying belt 102a comprises conveying belt side plates 102a-1 arranged on both sides of the conveying belt 102a, fixed seats 102a-2 fixedly arranged on the side of the conveying belt side plates 102a-1, a stepping motor 102a-3 arranged at the end of the conveying belt 102a, and a push disc cylinder 102a-4 arranged at the other end thereof; the transfer plate 102b comprises transfer plate side plates 102b-1 arranged on both sides thereof; and the outfeed plate 102c comprises turntable clamping edges 102c-1 arranged on both sides of the outfeed plate 102c, an outfeed motor set 102c-2 arranged below the outfeed plate 102c, and a push disc block 102c-3 connected with the outfeed motor set 102c-2, and a chute 102c-4 is arranged on the surface of the outfeed plate 102c, and one end of the push disc block 102c-3 passes through the chute 102c-4 and is connected with the outfeed motor set 102c-2.

[0039] Further, the mold conveying assembly 103 comprises a support 103a arranged above the feeding conveying assembly 102, fixed strips 103b arranged on both sides of the surface of the support 103a, the support 103a is arranged on the fixed strips 103b, the fixed strips 103b limit the moving mold in a fixed space to form a mold moving track, the mold conveying assembly 103 further comprises a first front-moving cylinder 103c arranged at the end of the shorter side of the support 103a, a second front-moving cylinder 103d arranged at the end of the other side of the shorter side of the support 103a, a first horizontal-moving cylinder 103e arranged at the end of the longer side of the support 103a, a first buffer cylinder 103f arranged at the other end of the support 103a, a second horizontal-moving cylinder 103g arranged at the end of the longer side of the other side of the support 103a, a second buffer cylinder 103h arranged at the other end of the support 103a, and a positioning cylinder 103i arranged on the side of the support 103a, the first buffer cylinder 103f and the second buffer cylinder 103h play a buffering role to reduce the sound and prevent the material from jumping out of the conveying track, the positioning cylinder 103i is arranged at the corresponding position according to the requirement of the mold position to be positioned, and plays a role of positioning the mold or the material, for example, the material needs to be positioned when the assembling unit 200 and the inspection and adjustment unit 300 work, the number of the positioning cylinders 103i can be increased or reduced according to the requirement, and the mold is sequentially driven to complete the circulating action by the first front-moving cylinder 103c-first horizontal-moving cylinder 103e-second front-moving cylinder 103d-second horizontal-moving cylinder 103g.

[0040] Further, the feeding manipulator 104a includes a first main body support 104a-1 arranged above the support table 101, a lateral guide 104a-2 arranged on the side of the first main body support 104a-1, an up-down guide 104a-3 fixedly connected with the lateral guide 104a-2, a first up-down air cylinder 104a-4 arranged above the up-down guide 104a-3, a second up-down air cylinder 104a-5 arranged at the end of the first up-down air cylinder 104a-4, a mechanical claw 104a-6 arranged at the end of the second up-down air cylinder 104a-5, and a first claw opening air cylinder 104a-7 arranged on one side of the mechanical claw 104a-6; a first limiting strip 104a-11 is arranged on the side of the first main body support 104a-1, the lateral guide 104a-2 is in sliding connection with the first limiting strip 104a-11, and the feeding manipulator 104a further includes a third lateral air cylinder 104a-8 arranged on one side of the first main body support 104a-1, one end of which is fixedly connected with the lateral guide 104a-2; a hollow conduit 104a-31 is arranged in the middle of the up-down guide 104a-3, a sliding rod 104a-32 is arranged in the conduit 104a-31, one end of the sliding rod 104a-32 is fixedly connected with the surface of the mechanical claw 104a-6, and a groove matched with the second up-down air cylinder 104a-5 is arranged on the lower surface of the up-down guide 104a-3; the discharging manipulator 104b and the waste product manipulator 104c have the same structure as the feeding manipulator 104a, and a waste product collecting box 104d is arranged below the waste product manipulator 104c.

[0041] When the first up-down air cylinder 104a-4 and the second up-down air cylinder 104a-5 are started, the second up-down air cylinder 104a-5 moves up and down in the groove on the lower surface of the up-down guide 104a-3, and the sliding rod 104a-32 slides up and down in the conduit 104a-31, thereby further supporting the mechanical claw 104a-6; the first up-down air cylinder 104a-4 and the second up-down air cylinder 104a-5 cooperate to drive the mechanical claw 104a-6 and the first claw opening air cylinder 104a-7 to complete the taking and placing of materials at different heights; the third lateral air cylinder 104a-8 is started to drive the lateral guide 104a-2 to slide on the first limiting strip 104a-11 of the first main body support 104a-1, the lateral guide 104a-2 drives the up-down guide 104a-3, the mechanical claw 104a-6 and the first claw opening air cylinder 104a-7 to move laterally to the corresponding position, the original state of the mechanical claw 104a-6 is kept in a clamping state by the internal elastic capsule, when it is necessary to grab or release the materials, the first claw opening air cylinder 104a-7 is started to generate pressure on the elastic capsule, the mechanical claw 104a-6 is opened, and the first up-down air cylinder 104a-4, the second up-down air cylinder 104a-5 and the third lateral air cylinder 104a-8 are combined to move the mechanical claw 104a-6 to the corresponding position for grabbing and placing.

[0042] Further, the grinding head feeding assembly 201 comprises a first support frame 201a and a vibrating disc 201b arranged above the support table 101, a track plate 201c arranged above the first support frame 201a and communicated with the vibrating disc 201b, a straight vibration 201d arranged between the track plate 201c and the first support frame 201a, a staggered part 201e arranged at the end of the track plate 201c, and an upper top part 201f arranged between the first support frame 201a and the staggered part 201e; the staggered part 201e comprises a staggered main plate 201e-1 arranged at the end of the track plate 201c, a staggered movable plate 201e-2 arranged at the side of the staggered main plate 201e-1, a movable cylinder 201e-3 arranged at one side of the staggered main plate 201e-1 and communicated with the staggered movable plate 201e-2, and a limiting cylinder 201e-4 arranged at the other side of the staggered main plate 201e-1; and the upper top part 201f comprises an upper top cylinder 201f-1 arranged above the first support frame 201a, an upper top plate 201f-2 arranged above the upper top cylinder 201f-1, and upper top strips 201f-3 evenly distributed above the upper top plate 201f-2.

[0043] In the embodiment, the products are set as a group of 10 for transmission and assembly, the vibrating disc 201b vibrates the products into the track plate 201c, the straight vibration 201d below vibrates the products into the staggered main plate 201e-1, the movable cylinder 201e-3 and the limiting cylinder 201e-4 move the staggered movable plate 201e-2, 5 products in the staggered main plate 201e-1 are staggered into the staggered movable plate 201e-2, and the 5 products are divided into 10, the upper top plate 201f-2 is fixed with 10 upper top strips 201f-3, the upper top cylinder 201f-1 moves the upper top strips 201f-3 on the upper top plate 201f-2 to move the products upward for easy clamping.

[0044] Specifically, the grinding head feeding assembly 201 further comprises a clamping piece 201g arranged above the track plate 201c, the clamping piece 201g comprising a second main body support 201g-1 arranged above the support table 101, a front and rear guide 201g-2 arranged on the side of the second main body support 201g-1, a front and rear movable cylinder 201g-3 arranged on the side of the second main body support 201g-1 and connected with the front and rear guide 201g-2, a first downward pressing cylinder 201g-4 arranged above the front and rear guide 201g-2, a first connecting plate 201g-5 arranged at one end of the front and rear guide 201g-2 penetrated by the first downward pressing cylinder 201g-4, a clamp main block 201g-6 arranged at the end of the first connecting plate 201g-5, a clamp 201g-7 arranged on the side of the clamp main block 201g-6, and a clamping cylinder 201g-8 arranged on the other side of the clamp main block 201g-6. A second limiting strip 201g-11 is arranged on the surface of the second main body support 201g-1, and the front and rear guide 201g-2 is in sliding connection with the second limiting strip 201g-11. Through the action of the clamping cylinder 201g-8 behind the clamp main block 201g-6, the clamp main block 201g-6 and the clamp 201g-7 are cooperated to realize the grabbing and releasing of the product, the movement of the front and rear movable cylinder 201g-3 drives the front and rear guide 201g-2 to move to the position corresponding to the grabbed product, and when the product is released, the first downward pressing cylinder 201g-4 is moved to press the product below the clamp 201g-7, and the assembly of the grinding head and the lighter shell is completed.

[0045] Further, the warped plate pressing assembly 202 comprises a third main body support 202a arranged above the support table 101, a second downward pressing cylinder 202b arranged above the third main body support 202a, a second connecting plate 202c arranged at one end of the third main body support 202a penetrated by the second downward pressing cylinder 202b, and a downward pressing block 202d arranged at the end of the second connecting plate 202c. Uniformly distributed pressing heads 202e are arranged below the downward pressing block 202d. The second downward pressing cylinder 202b is moved to press the pressing heads 202e on the downward pressing block 202d towards the warped plate in the grinding head, and the warped plate is pressed downward to connect the warped plate with the face valve of the lighter shell.

[0046] In use, the operator first needs to check whether the equipment is normally connected to electricity and gas, and whether the electrical components of the equipment are working normally. If there is no fault, the operator directly switches the equipment to an automatic state on the touch screen 105, and the machine starts to work. At this time, the operator needs to put the turntable 102e filled with the shell into the conveying belt 102a of the feeding conveying assembly 102, and the conveying belt 102a will convey the shell to the position below the feeding manipulator 104a. The feeding manipulator 104a will clamp the shell and put it into the mold of the mold conveying assembly 103. When the mold is conveyed to the positive-negative detection assembly 301, the shell is detected for positive-negative. If the shell is in the wrong direction, the machine will alarm and stop. At this time, the operator needs to manually adjust the shell to the correct direction and clear the alarm on the touch screen 105, and the machine will continue to work. When the shell is conveyed to the fire adjusting assembly 302, the fire adjusting assembly 302 automatically ignites the flame above the air outlet of the lighter, and automatically adjusts the flame of the lighter to the optimal height set in advance. At this time, the automatic fire adjusting is completed. When the mold is conveyed to the grinding head feeding assembly 201, the clamp 201g clamps the grinding head and presses it into the lighter shell. At this time, the assembly of the grinding head and the lighter shell is completed. When the mold is conveyed to the flap pressing assembly 202, the pressure head 202e of the flap pressing assembly 202 presses the flap in the grinding head, so that the flap is connected with the face valve of the lighter shell. At this time, the complete lighter assembly is completed. When the mold is conveyed to the fire testing assembly 303, the flap is pressed to release the gas of the lighter, and the flame above the lighter is ignited by the pulse igniter. If each lighter has a flame, the lighter is qualified. If there is no flame, the lighter is judged as a waste product. When the mold is conveyed to the waste manipulator 104c, the waste lighter without flame is clamped by the waste manipulator 104c and put into the waste collection box 104d below. When the mold is conveyed to the discharging manipulator 104b, the discharging manipulator 104b clamps the qualified lighters and puts them into the tray on the discharging table 102d in order, and the lighters flow out in an orderly manner.

[0047] Example 3

[0048] Reference Figure 1 and Figures 8-12 The third embodiment of the present application is based on the first two embodiments.

[0049] Further, the positive and negative detection assembly 301 comprises a first support plate 301a arranged on one side of the support 103a, a detection main body 301b arranged above the first support plate 301a, a push cylinder 301c arranged on the side of the first support plate 301a, and a moving guide 301d arranged above the first support plate 301a, one side of the moving guide 301d is fixedly connected with one end of the push cylinder 301c penetrating through the first support plate 301a, and the other side is fixedly connected with the detection main body 301b, the detection main body 301b comprises a movable block 301b-1 arranged in plug connection therewith, and an optical fiber 301b-2 arranged in the detection main body 301b, a through hole matched with the optical fiber 301b-2 is formed in the movable block 301b-1, and a spring capsule is arranged between the end of the movable block 301b-1 penetrating into the detection main body 301b and the inner wall of the detection main body 301b.

[0050] The push cylinder 301c drives the moving guide 301d to move forward and backward, the detection main body 301b moves forward and backward on the moving guide 301d, 10 movable blocks 301b-1 are arranged in the detection main body 301b, and the movable blocks 301b-1 are pushed to the front by the spring capsule in the inside, the light of the optical fiber 301b-2 can receive signals through the through hole of each movable block 301b-1, when the push cylinder 301c pushes the movable block 301b-1 to the material, if the directions of the materials are different, the movable blocks 301b-1 move to different positions, the through holes of the movable blocks 301b-1 are misaligned, the optical fiber 301b-2 cannot receive signals, and it is determined that the materials are placed reversely, if the directions of the materials are the same, the movable blocks 301b-1 move to the same distance, the through holes are aligned, the optical fiber 301b-2 receives signals, and it is determined that the directions of the materials are the same.

[0051] Further, the fire adjusting assembly 302 comprises a second support frame 302a arranged above the support table 101, and an up-down power cylinder 302b arranged above the second support frame 302a. The up-down power cylinder 302b is provided with a third connecting plate 302c at one end penetrating the second support frame 302a. The third connecting plate 302c is fixedly connected with a fixed frame 302d away from the second support frame 302a. The fixed frame 302d is provided with an isolation chamber 302d-1 therebetween. The up-down power cylinder 302b drives the fixed frame 302d to move up and down. The fire adjusting assembly 302 further comprises a fire adjusting head 302e arranged between the fixed frame 302d, a first igniter 302f arranged above the fire adjusting head 302e, a visual detection camera 302g arranged at the same horizontal plane as the first igniter 302f, and a display screen 302h arranged above the support table 101. The fire adjusting head 302e comprises a second support plate 302e-1 fixedly connected with the fixed frame 302d, a second claw opening cylinder 302e-2 arranged above the second support plate 302e-1, a limiting block 302e-3 arranged below the second support plate 302e-1, a claw 302e-4 arranged below the limiting block 302e-3, a claw movable pin 302e-5 arranged at one end of the claw 302e-4, and a self-locking elastic capsule 302e-6 arranged above the claw movable pin 302e-5.

[0052] Two sides of the claw 302e-4 are self-locked under the pressure of the self-locking capsule 302e-6, with the claw moving pin 302e-5 as the origin, powered by the second claw opening cylinder 302e-2 acting on the self-locking capsule 302e-6 to realize the opening and closing of the claw 302e-4, the limiting block 302e-3 is arranged on one end of the second claw opening cylinder 302e-2 passing through the second supporting plate 302e-1 below, when the second claw opening cylinder 302e-2 moves, the up and down movement range of the limiting block 302e-3 is limited, thereby limiting the movement range of the second claw opening cylinder 302e-2, controlling the opening and closing size of the claw 302e-4, the claw positioning pipe 302e-8 is processed with a toothed pattern consistent with the material, when the claw positioning pipe 302e-8 is sleeved with the material, the claw positioning pipe 302e-8 rotates to drive the material component to rotate, realizing the adjustment of the air outlet size, the steering synchronous wheel 302e-10 on the claw positioning pipe 302e-8 is driven by the steering motor 302e-9 to rotate, realizing the rotation of the claw positioning pipe 302e-8, while the claw 302e-4 clamps the material, the gas in the material flows out through the claw positioning pipe 302e-8 to the air outlet pipe 302e-7, the structure can be added according to requirements to realize multi-head simultaneous operation, after the action of the fire adjusting head 302e is completed, the first igniter 302f ignites, the visual detection camera 302g shoots the lighter flame to detect the flame height, the image data obtained by the visual detection camera 302g is displayed on the display screen 302h in real time, the steering data of the image data obtained by the visual detection camera 302g is provided to the fire adjusting assembly 302, the steering motor 302e-9 acts to control the air outlet size, until the visual detection camera 302g detects the flame and reaches the set height, the isolation plate 302d-1 isolates the flame to avoid the influence of adjacent flames on each other, and if the effect cannot be achieved within a fixed time, it is regarded as a waste product.

[0053] Specifically, the fire testing assembly 303 includes a third supporting frame 303a arranged above the supporting table 101, a third up-down cylinder 303b arranged on the third supporting frame 303a, a third limiting strip 303a-1 arranged on one side of the third supporting frame 303a, the fire testing assembly 303 further includes a moving frame 303c in sliding connection with the third limiting strip 303a-1 on one side of the third supporting frame 303a, the moving frame 303c is connected with one end of the third up-down cylinder 303b penetrating the third supporting frame 303a, a warped plate pressing strip 303c-1 is arranged above the moving frame 303c, a isolation plate 303a-2 is arranged on the side of the third supporting frame 303a facing the warped plate pressing strip 303c-1, the fire testing assembly 303 further includes a second igniter 303d arranged between the isolation plate 303a-2, and a fire testing camera 303e arranged on the same horizontal plane as the second igniter 303d.

[0054] Third up and down cylinder 303b activity, down pressure plate 303c-1, so that the product release gas, and then the second igniter 303d work, so that it produces flame, isolation plate 303a-2 to isolate the flame, prevent crossfire, fire camera 303e to take pictures of the flame, to determine whether the product is qualified.

[0055] In use, the operator first needs to check the equipment, gas, whether normal access, equipment electrical components are working properly, if no fault, directly in the touch screen 105 will be the device into the automatic state, the machine starts to work, at this time the operator needs to put the full enclosure plate to the feeding conveyor assembly 102 of the conveyor belt 102a, the conveyor belt 102a will be transmitted to the enclosure under the feeding manipulator 104a, the feeding manipulator 104a will be put into the mold of the mold transmission assembly 103, when the mold is transmitted to the positive and negative detection assembly 301, the enclosure is detected, if the direction of the enclosure is reversed, the machine will be suspended, at this time the operator needs to adjust the correct direction of the enclosure manually, and clear the alarm on the touch screen 105, the machine will continue to work. When the enclosure is transmitted to the fire adjusting assembly 302, the fire adjusting assembly 302 automatically ignites the flame above the lighter outlet, and the visual detection camera 302g takes pictures of the lighter flame, the image will be displayed on the display screen 302h in real time. The image data obtained by the visual detection camera 302g is used to automatically adjust the flame of the lighter to the best height set in advance. At this time, the automatic fire adjusting is completed. When the mold is transmitted to the grinding head feeding assembly 201, the grinding head is clamped by the clamping piece 201g and pressed into the lighter enclosure. At this time, the assembly of the grinding head and the lighter enclosure is completed. When the mold is transmitted to the rocker plate pressing assembly 202, the pressure head 202e of the rocker plate pressing assembly 202 presses the rocker plate in the grinding head, so that the rocker plate is connected with the face valve of the lighter enclosure. At this time, the entire complete lighter assembly is completed. When the mold is transmitted to the fire testing assembly 303, the rocker plate pressing strip 303c-1 presses the rocker plate, so that the lighter releases gas. The second igniter 303d ignites above the lighter. The fire testing camera 303e behind the fire testing assembly 303 takes pictures of the flame. If each lighter has a flame, the lighter is qualified. If there is no flame, it is judged as a waste product. When the mold is transmitted to the waste manipulator 104c, the waste lighter without flame is clamped by the waste manipulator 104c and put into the waste collection box 104d below. When the mold is transmitted to the discharge manipulator 104b, the discharge manipulator 104b clamps the qualified lighter and puts it into the plate on the discharge table 102d in order, and then flows out neatly.

[0056] It should be noted that the above examples are only used to illustrate the technical solutions of the present application but not limit the present application. Although the present application is described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or equivalently replaced, without departing from the spirit and scope of the technical solutions of the present application, which should be covered in the scope of the claims of the present application.

Claims

1. A grinding wheel head assembly machine characterized by: The transmission unit (100) comprises a support table (101), a feeding conveying assembly (102) arranged above the support table (101), a mold conveying assembly (103) arranged above the feeding conveying assembly (102), a mechanical arm assembly (104) arranged above the feeding conveying assembly (102), and a touch screen (105) arranged above the support table (101), the mechanical arm assembly (104) comprises a feeding mechanical arm (104a) arranged above one side of the feeding conveying assembly (102), a discharging mechanical arm (104b) arranged above the other side of the feeding conveying assembly (102), and a waste mechanical arm (104c) arranged on one side of the mold conveying assembly (103); The assembly unit (200) comprises a grinding head feeding assembly (201) arranged in the middle section of the feeding conveying assembly (102), and a warped plate pressing assembly (202) arranged on one side of the grinding head feeding assembly (201) in the transmission direction of the mold conveying assembly (103); and The inspection and adjustment unit (300) comprises a positive and negative detection assembly (301) arranged on the mold conveying assembly (103), a fire adjusting assembly (302) arranged on one side of the mold conveying assembly (103), and a fire checking assembly (303) arranged on one side of the warped plate pressing assembly (202) in the transmission direction of the mold conveying assembly (103), the fire adjusting assembly (302) is arranged between the positive and negative detection assembly (301) and the grinding head feeding assembly (201); the detection main body (301b) comprises a movable block (301b-1) arranged in plug connection therewith, and an optical fiber (301b-2) arranged in the inside thereof, a through hole matched with the optical fiber (301b-2) is formed in the inside of the movable block (301b-1), and a spring capsule is arranged between the end of the movable block (301b-1) penetrating into the detection main body (301b) and the inner wall of the detection main body (301b). The feeding conveying assembly (102) comprises a conveying belt (102a), a transfer plate (102b) connected with the conveying belt (102a), a discharging plate (102c) connected with the transfer plate (102b), a discharging table top (102d) connected with the discharging plate (102c), and a turnover disc (102e) placed on the surface of the feeding conveying assembly (102); 2. The grinding wheel head assembly machine of claim 1, wherein: The conveying belt (102a) comprises conveying belt side plates (102a-1) arranged on both sides thereof, fixed seats (102a-2) fixedly arranged on the side faces of the conveying belt side plates (102a-1), a stepping motor (102a-3) arranged at one end of the conveying belt (102a), and a push disc cylinder (102a-4) arranged at the other end thereof; The transfer plate (102b) comprises transfer plate side plates (102b-1) arranged on both sides thereof; and The conveying belt (102a) comprises conveying belt side plates (102a-1) arranged on both sides thereof, fixed seats (102a-2) fixedly arranged on the side faces of the conveying belt side plates (102a-1), a stepping motor (102a-3) arranged at one end of the conveying belt (102a), and a push disc cylinder (102a-4) arranged at the other end thereof; The discharge plate (102c) comprises a turnover disc clamping edge (102c-1) arranged on both sides thereof, a discharge motor set (102c-2) arranged below the discharge plate (102c), and a push disc block (102c-3) connected with the discharge motor set (102c-2), and a chute (102c-4) is formed on the surface of the discharge plate (102c), and one end of the push disc block (102c-3) is connected with the discharge motor set (102c-2) through the chute (102c-4).

3. The grinding wheel head assembly machine of claim 1 or 2, wherein: The mold conveying assembly (103) comprises a support (103a) arranged above the feeding conveying assembly (102), a fixed strip (103b) arranged on both sides of the surface of the support (103a), a first front air cylinder (103c) arranged at the end of the shorter side of the support (103a), a second front air cylinder (103d) arranged at the end of the other side of the shorter side, a first horizontal air cylinder (103e) arranged at one end of the longer side of the support (103a), a first buffer air cylinder (103f) arranged at the other end, a second horizontal air cylinder (103g) arranged at one end of the longer side of the other side of the support (103a), a second buffer air cylinder (103h) arranged at the other end, and a positioning air cylinder (103i) arranged on the side face of the support (103a).

4. The grinding wheel head assembly machine of claim 3, wherein: The feeding manipulator (104a) comprises a first main body support (104a-1) arranged above the support table (101), a horizontal guide (104a-2) arranged on the side face of the first main body support (104a-1), an up-down guide (104a-3) fixedly connected with the horizontal guide (104a-2), a first up-down air cylinder (104a-4) arranged above the up-down guide (104a-3), a second up-down air cylinder (104a-5) arranged at the end of the first up-down air cylinder (104a-4), a mechanical claw (104a-6) arranged at the end of the second up-down air cylinder (104a-5), and a first claw opening air cylinder (104a-7) arranged on one side of the mechanical claw (104a-6). A first limiting strip (104a-11) is arranged on the side face of the first main body support (104a-1), and the horizontal guide (104a-2) is slidingly connected with the first limiting strip (104a-11), and the feeding manipulator (104a) further comprises a third horizontal air cylinder (104a-8) arranged on one side of the first main body support (104a-1), one end of which is fixedly connected with the horizontal guide (104a-2). The upper and lower guide (104a-3) is provided with a hollow conduit (104a-31) in the middle, and a sliding rod (104a-32) is arranged in the conduit (104a-31), one end of the sliding rod (104a-32) is fixedly connected with the surface of the mechanical claw (104a-6), and a groove matched with the second up-down air cylinder (104a-5) is formed in the lower surface of the upper and lower guide (104a-3); and The discharge manipulator (104b), the waste manipulator (104c) and the feeding manipulator (104a) are the same in structure, and the waste manipulator (104c) is provided with a waste collection box (104d) below.

5. The grinding wheel head assembly machine of claim 4, wherein: The grinding wheel head feeding assembly (201) comprises a first support frame (201a) and a vibrating disc (201b) arranged above the support table (101), a track plate (201c) arranged above the first support frame (201a) and communicated with the vibrating disc (201b), a straight vibration (201d) arranged between the track plate (201c) and the first support frame (201a), a staggered part (201e) arranged at the end of the track plate (201c), and an upper top part (201f) arranged between the first support frame (201a) and the staggered part (201e). The staggered part (201e) comprises a staggered main plate (201e-1) arranged at the end of the track plate (201c), a staggered movable plate (201e-2) arranged on the side of the staggered main plate (201e-1), a movable cylinder (201e-3) arranged on one side of the staggered main plate (201e-1) and connected with the staggered movable plate (201e-2), and a limiting cylinder (201e-4) arranged on the other side of the staggered main plate (201e-1); and The upper top part (201f) comprises an upper top cylinder (201f-1) arranged above the first support frame (201a), an upper top plate (201f-2) arranged above the upper top cylinder (201f-1), and upper top strips (201f-3) evenly distributed above the upper top plate (201f-2).

6. The grinding wheel head assembly machine of claim 5, wherein: The grinding wheel head feeding assembly (201) further comprises a clamping piece (201g) arranged above the track plate (201c), the clamping piece (201g) comprising a second main body support (201g-1) arranged above the support table (101), a front-rear guide piece (201g-2) arranged on the side of the second main body support (201g-1), a front-rear movable cylinder (201g-3) arranged on the side of the second main body support (201g-1) and connected with the front-rear guide piece (201g-2), a first pressing cylinder (201g-4) arranged above the front-rear guide piece (201g-2), a first connecting plate (201g-5) arranged at one end of the front-rear guide piece (201g-2) penetrated by the first pressing cylinder (201g-4), a clamp main block (201g-6) arranged at the end of the first connecting plate (201g-5), a clamp (201g-7) arranged on the side of the clamp main block (201g-6), and a clamping cylinder (201g-8) arranged on the other side of the clamp main block (201g-6), and a second limiting strip (201g-11) arranged on the surface of the second main body support (201g-1), wherein the front-rear guide piece (201g-2) is in sliding connection with the second limiting strip (201g-11).

7. The grinding wheel head assembling machine according to any one of claims 1, 2, 4-6, characterized in that: The warped plate pressing assembly (202) comprises a third main body support (202a) arranged above the support table (101), a second pressing cylinder (202b) arranged above the third main body support (202a), a second connecting plate (202c) arranged at one end of the third main body support (202a) penetrated by the second pressing cylinder (202b), and a pressing block (202d) arranged at the end of the second connecting plate (202c), wherein a plurality of pressing heads (202e) are evenly arranged below the pressing block (202d).

8. The grinding wheel head assembly machine of claim 3, wherein: The forward-reverse detection assembly (301) comprises a first support plate (301a) arranged on one side of the support (103a), a detection main body (301b) arranged above the first support plate (301a), a pushing cylinder (301c) arranged on the side of the first support plate (301a), and a moving guide piece (301d) arranged above the first support plate (301a), wherein one end of the moving guide piece (301d) is fixedly connected with the pushing cylinder (301c) penetrated through the first support plate (301a), and the other end is fixedly connected with the detection main body (301b).

9. The grinding wheel head assembly machine according to any one of claims 1, 2, 4-6 and 8, wherein: The fire adjusting assembly (302) comprises a second support frame (302a) arranged above the support table (101), and an up-down power cylinder (302b) arranged above the second support frame (302a), wherein one end of the up-down power cylinder (302b) penetrating through the second support frame (302a) is provided with a third connecting plate (302c), and the third connecting plate (302c) is fixedly connected with a fixing frame (302d) away from one side of the second support frame (302a), and the fixing frame (302d) is provided with a separation frame (302d-1) therebetween, and the fire adjusting assembly (302) further comprises a fire adjusting head (302e) arranged between the fixing frame (302d), a first igniter (302f) arranged above the fire adjusting head (302e), a visual detection camera (302g) arranged on the same horizontal plane as the first igniter (302f), and a display screen (302h) arranged above the support table (101); The fire adjusting head (302e) comprises a second support plate (302e-1) fixedly connected with the fixing frame (302d), a second claw opening cylinder (302e-2) arranged above the second support plate (302e-1), a limiting block (302e-3) arranged below the second support plate (302e-1), a claw (302e-4) arranged below the limiting block (302e-3), a claw movable pin (302e-5) arranged at one end of the claw (302e-4), and a self-locking elastic capsule (302e-6) arranged above the claw movable pin (302e-5); and The fire adjusting head (302e) further comprises an air outlet pipe (302e-7) arranged above the second support plate (302e-1), a claw positioning pipe (302e-8) arranged outside the claw (302e-4), wherein the claw positioning pipe (302e-8) penetrates through the second support plate (302e-1) and communicates with the air outlet pipe (302e-7), and further comprises a steering motor (302e-9) arranged on the second support plate (302e-1), and a steering synchronous wheel (302e-10) matched with the steering motor (302e-9), wherein the steering synchronous wheel (302e-10) is fixedly connected with one end of the claw positioning pipe (302e-8) penetrating through the second support plate (302e-1).

10. The grinding wheel head assembly machine of claim 9, wherein: The fire testing assembly (303) comprises a third supporting frame (303a) arranged above the supporting table (101), a third up-down air cylinder (303b) arranged on the third supporting frame (303a), a third limiting strip (303a-1) arranged on one side of the third supporting frame (303a), the fire testing assembly (303) further comprises a moving frame (303c) arranged on one side of the third supporting frame (303a) and in sliding connection with the third limiting strip (303a-1), one end of the moving frame (303c) and the third up-down air cylinder (303b) are connected through the third supporting frame (303a), a warped plate pressing strip (303c-1) is arranged above the moving frame (303c), a partition plate (303a-2) is arranged on one side of the third supporting frame (303a) facing the warped plate pressing strip (303c-1), the fire testing assembly (303) further comprises a second igniter (303d) arranged between the partition plate (303a-2), and a fire testing camera (303e) arranged on the same horizontal plane as the second igniter (303d).

Citation Information

Patent Citations

  • Lighter head automatic assembly equipment

    CN106584107A

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    CN107512580A

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    CN209532667U