A decorative panel beveling and cutting integrated device and its implementation method
By adjusting the blade position through the drive belt and drive threaded rod driven by the transmission connecting block, the chamfering and cutting of the decorative panel can be integrated, which solves the problems of low efficiency and high power consumption of existing equipment and improves processing efficiency and stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- 安徽忠盛新型装饰材料有限公司
- Filing Date
- 2023-06-25
- Publication Date
- 2026-04-24
AI Technical Summary
Existing decorative panel processing equipment cannot simultaneously complete the chamfering and cutting of materials, resulting in low processing efficiency and high power consumption.
The first transmission connecting block drives the first and second transmission belts to rotate, which in turn drive the cutting and chamfering blades, enabling simultaneous processing of both sides of the material. The blade position can be adjusted by the transmission belt and the transmission threaded rod to accommodate different sizes, thus reducing power requirements.
It improves processing efficiency, reduces power consumption, can adapt to processing needs of different sizes, stabilizes the transmission process, and reduces noise and vibration.
Smart Images

Figure CN116652601B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of decorative panel processing technology, specifically to an integrated device for chamfering and cutting decorative panels and its implementation method. Background Technology
[0002] Decorative panels are decorative materials used to decorate and protect walls. They can be used to decorate interior walls to improve the appearance of interior spaces. Decorative panels can be made of wood, plastic, or metal. They can be used to decorate interior walls to improve the appearance of interior spaces and help prevent wall damage. Decorative panels usually come in different colors and patterns to meet different decorative needs. During the processing of decorative panels, the material itself needs to be chamfered and cut. In order to improve processing efficiency, chamfering and cutting devices are used in the installation design of decorative panels.
[0003] Chinese patent CN207594343U discloses an integrated device for cutting and chamfering plastic pipes, including a base; a pipe cutting clamping device mounted on the base, which clamps the pipe to be cut; a pipe cutting device mounted on the base, which cuts the pipe clamped on the pipe cutting clamping device; and a pipe chamfering device installed on the pipe cutting device, which chamfers the cut pipe. This utility model is quick and easy to operate, lightweight, and easy to carry. It also prevents the cutting blade from damaging the operating table during cutting and avoids injury to personnel caused by flying shavings.
[0004] In actual use and processing, the cutting and chamfering device of the above-mentioned patent can only complete one step of cutting or chamfering in a single operation. It cannot simultaneously process both sides of a single material through a unified transmission, which reduces processing efficiency when chamfering and cutting are performed at the same time. Therefore, it does not meet the existing needs. In response, we propose an integrated chamfering and cutting device for decorative panels and its implementation method. Summary of the Invention
[0005] The purpose of this invention is to provide an integrated device for chamfering and cutting decorative panels and its implementation method. The device utilizes the active output of a first transmission connecting block to simultaneously drive the first and second transmission belts to rotate. The first transmission belt directly drives the fourth sector gear and the corresponding cutting blade to rotate, while the second transmission belt directly drives the third sector gear, causing the chamfering blade to rotate. This allows both chamfering and cutting blades to rotate simultaneously, performing chamfering and cutting on both sides of the material at the same time. This improves processing efficiency while reducing the power requirements of the device and the overall power consumption during operation, thus solving the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a decorative panel chamfering and cutting integrated device, comprising a device base, a second transmission connecting plate is provided on one side of the upper end of the device base, a chamfering blade is provided in the middle of one side of the second transmission connecting plate, a first transmission connecting plate is provided on the other side of the upper end of the device base, and a cutting blade is provided in the middle of the other side of the first transmission connecting plate.
[0007] It also includes a first transmission connecting block, which is disposed on one side of the upper end of the first transmission connecting plate. A third transmission connecting block is disposed at the lower end of one side of the first transmission connecting block. A fourth transmission connecting block is disposed on one side of the first transmission connecting block. The fourth, third, and first transmission connecting blocks are connected by a first transmission belt. A fifth transmission connecting block is disposed on the other side of the first transmission connecting block. A sixth transmission connecting block is disposed at the lower end between the fifth and first transmission connecting blocks. The lower end of the second sector gear is rotatably connected to the upper end of the second transmission connecting plate. The lower ends of the third, first, and fourth transmission connecting blocks are all rotatably connected to the upper end of the first transmission connecting plate. The first, sixth, and fifth transmission connecting blocks are connected by a second transmission belt.
[0008] Preferably, a first transverse sliding rail is provided at the lower end of the outer side of the sixth transmission connecting block, and the first transverse sliding rail is embedded inside the first transmission connecting plate. The first transverse sliding rail is slidably connected to the lower end of the sixth transmission connecting block. A second adapter spring is provided inside the first transverse sliding rail. A second transverse sliding rail is provided at the lower end of the outer side of the third transmission connecting block. A first adapter spring is provided inside the second transverse sliding rail. The lower end of the outer side of the third transmission connecting block is slidably connected to the second transverse sliding rail. A dustproof plate is provided on one side of the outer side of the third transmission connecting block, and the dustproof plate is welded and fixed to the third transmission connecting block. The dustproof plate is located at the upper end of the second transverse sliding rail.
[0009] Preferably, a transmission fixing block is provided on one side between the third transmission connecting block and the fourth transmission connecting block. A second transmission connecting block is provided at the lower end of the transmission fixing block. A first sector gear is provided at the lower end of the second transmission connecting block. A fourth sector gear is provided on one side of the lower end of the first sector gear, and the outer side of the fourth sector gear meshes with the outer side of the first sector gear. One end of the fourth sector gear is fixedly connected to the cutting blade. A one-way transmission threaded rod is provided on one side of the outer side of the transmission fixing block. The outer side of the one-way transmission threaded rod is threaded with the inner side of the transmission fixing block. A limiting sliding rod is provided on the other side of the outer side of the transmission fixing block, and the outer side of the limiting sliding rod is slidably connected to the inner side of the transmission fixing block. Both the front and rear ends of the one-way transmission threaded rod are rotatably connected to the first transmission connecting plate. Both the front and rear ends of the limiting sliding rod are fixedly connected to the first transmission connecting plate. The outer side of the first sector gear and the outer side of the fourth sector gear are connected by a bending connecting bracket slot.
[0010] Preferably, the upper end of the fifth transmission connecting block is provided with a second sector gear, and a third sector gear is provided on one side of the upper end of the second sector gear. The outer side of the third sector gear is meshed with the outer side of the second sector gear. The lower end of the second sector gear is welded and fixed to the upper end of the fifth transmission connecting block. One end of the third sector gear is provided with a second rotating connecting shaft, and the second rotating connecting shaft and the third sector gear are an integral structure. One end of the second rotating connecting shaft is provided with a first rotating connecting shaft. One end of the first rotating connecting shaft is provided with a chamfering blade, and the chamfering blade is welded and fixed to the first rotating connecting shaft. The lower end of the outer side of the first rotating connecting shaft is provided with a sliding connecting frame, and the sliding connecting frame is rotatably connected to the first rotating connecting shaft. The lower end of the outer side of the sliding connecting frame is provided with an annular sliding rail, and the annular sliding rail is embedded in the interior of the second transmission connecting plate. The outer side of the second transmission connecting plate is slidably connected to the lower end of the outer side of the sliding connecting frame. The lower end of the outer side of the second rotating connecting shaft is provided with a fixed connecting frame, and the interior of the fixed connecting frame is rotatably connected to the exterior of the second rotating connecting shaft.
[0011] Preferably, anti-slip fixing brackets are provided at both the front and rear ends of the first transmission connecting plate, and the anti-slip fixing brackets are integral with the first transmission connecting plate. The front and rear ends of the second transmission connecting plate are slidably connected to the interior of the anti-slip fixing brackets. An output motor is provided on one side between the second transmission connecting plate and the first transmission connecting plate, and the exterior of the output motor is slidably connected to the second transmission connecting plate and the first transmission connecting plate.
[0012] Preferably, a bidirectional transmission threaded rod is provided on the other side between the first transmission connecting plate and the second transmission connecting plate. One end of the bidirectional transmission threaded rod is provided with an output motor, and the output shaft of the output motor is fixedly connected to the bidirectional transmission threaded rod. The outside of the bidirectional transmission threaded rod is threadedly engaged with the other side of the inside of the second transmission connecting plate and the first transmission connecting plate. The lower end of the output motor is fixedly connected to one side of the lower end of the first transmission connecting plate.
[0013] Preferably, four movable telescopic rods are arranged in an array between the device base and the first transmission connecting plate. Each of the four movable telescopic rods has a rubber adsorption sheet at its upper end. A shock-absorbing spring is provided between the rubber adsorption sheet and the movable telescopic rod. Each of the four rubber adsorption sheets has a first transmission pipe at its lower end on the outer side. The four first transmission pipes are sealed together by a second transmission pipe. One end of the second transmission pipe is provided with a vacuum pump, and the vacuum pump is sequentially sealed together with the second transmission pipe and the first transmission pipe.
[0014] Preferably, one side of one of the movable telescopic rods is provided with a hydraulic telescopic rod, and both the upper and lower ends of the hydraulic telescopic rod are welded and fixed to the device base and the first transmission connecting plate.
[0015] Preferably, a pair of first connecting pieces are arranged in an annular shape on one side between the first and second rotating connecting shafts, and a pair of second connecting pieces are arranged in an annular shape on the other side between the first and second rotating connecting shafts. The second connecting pieces are fixedly connected to the second rotating connecting shaft, and the first connecting piece is fixedly connected to the first rotating connecting shaft. A cross connecting block is provided between the second and first connecting pieces, and one end of the cross connecting block is rotatably connected to the second and first connecting pieces through a third rotating connecting shaft.
[0016] The implementation method of the integrated equipment for chamfering and cutting decorative panels includes the following steps:
[0017] Step 1: Place the material to be processed in the middle on top of the four arrayed rubber adsorption sheets, and let the shock-absorbing springs support the weight of the material.
[0018] Step 2: Start the air pump. The air pump extracts the rubber adsorption sheet connected to one end of the first transmission pipe through the second transmission pipe. It extracts the air between the rubber adsorption sheet and the material placed on the upper end and completes the adsorption and fixation. At the same time as the adsorption and fixation, the distance between the chamfering blade and the cutting blade and the processed material is adjusted by the extension and retraction of the hydraulic telescopic rod.
[0019] Step 3: Start the motor corresponding to the lower end of the first transmission connecting block. The start of the motor will drive the first transmission connecting block to rotate. The rotation of the first transmission connecting block can be driven by the first transmission belt to rotate the third transmission connecting block, the second transmission connecting block, and the fourth transmission connecting block in sequence. The first transmission connecting block will drive the fifth transmission connecting block and the sixth transmission connecting block in sequence through the second transmission belt.
[0020] Step 4: The rotation of the fifth transmission connecting block can drive the second sector gear to rotate. The second sector gear will drive the second rotating connecting shaft to rotate through the third sector gear. The second rotating connecting shaft will drive the first rotating connecting shaft to rotate through the transmission of the second connecting piece, the cross connecting block and the first connecting piece. The rotation of the first rotating connecting shaft will drive the chamfering blade to rotate. The rotation of the first sector gear will drive the fourth sector gear to rotate. The fourth sector gear will directly drive the cutting blade to rotate.
[0021] Step 5: Start the motor corresponding to the one-way transmission threaded rod. The motor output drives the one-way transmission threaded rod to rotate. The rotation of the one-way transmission threaded rod can generate relative motion with the transmission fixed block. After being restricted by the limiting sliding rod, the transmission fixed block changes from rotational motion to lateral linear motion. The rotation of the second transmission connecting block can drive the first sector gear to move. The movement of the first sector gear will drive the fourth sector gear to move through the bending connecting frame. The movement of the second transmission connecting block will squeeze the first transmission belt. The compression of the first transmission belt will pull the third transmission connecting block, so that the third transmission connecting block moves laterally within the second lateral sliding rail, keeping the first transmission belt continuously transmitting power to the second transmission connecting block.
[0022] Step 6: Start the output motor and drive the bidirectional transmission threaded rod to rotate. The rotation of the bidirectional transmission threaded rod can generate relative motion with the first transmission connecting plate and the second transmission connecting plate respectively. After being restricted by the output motor, the first transmission connecting plate and the second transmission connecting plate change from rotational motion to lateral linear motion.
[0023] Step 7: After the first transmission connecting plate is restricted and fixed by the hydraulic telescopic rod, it will push the second transmission connecting plate and the chamfering blade to the lateral position. During the lateral movement, the sixth transmission connecting block will be pulled by the second transmission belt. After being pulled, the sixth transmission connecting block can move laterally within the first lateral sliding rail. The lateral movement of the sixth transmission connecting block can adjust the transmission of the second transmission belt, so that the second transmission belt can continuously adjust the fifth transmission connecting block.
[0024] Compared with the prior art, the beneficial effects of the present invention are:
[0025] 1. This invention features a fourth transmission connecting block on one side of the upper end of a first transmission connecting plate, a first transmission connecting block on one side of the fourth transmission connecting block, and a third transmission connecting block between the first and fourth transmission connecting blocks. During actual use and transmission, the first transmission connecting block actively drives the first and second transmission belts to rotate. The first transmission belt directly drives the fourth sector gear and its corresponding cutting blade to rotate, while the second transmission belt directly drives the third sector gear and causes the chamfering blade to rotate. This allows both chamfering and cutting blades to rotate simultaneously, simultaneously chamfering and cutting both sides of the material, improving processing efficiency while reducing power requirements and overall device power consumption.
[0026] 2. This invention features a second transverse sliding rail at the upper end between the fourth and first transmission connecting blocks. The interior of the second transverse sliding rail is slidably connected to the lower end of the exterior of the third transmission connecting block. A first transverse sliding rail is provided between the second sector gear and the first transmission connecting block. The upper end of the exterior of the first transverse sliding rail is slidably connected to the lower end of the exterior of the sixth transmission connecting block. For different processing dimensions of different materials, the transmission fixing block, after being driven by the unidirectional transmission threaded rod, restricts the transverse movement of the sliding rod. During this movement, a pulling motion is generated, causing the third transmission connecting block to move laterally within the second transverse sliding rail. This transverse movement can adjust the first transmission... The belt ensures continuous transmission of the second transmission connecting block, while the bidirectional transmission threaded rod drives and adjusts the distance between the second and first transmission connecting plates. This adjustment directly adjusts the lateral position of the chamfering blade. The lateral movement of the chamfering blade pulls the second transmission belt, which in turn causes the sixth transmission connecting block to move laterally within the first lateral sliding rail. This movement adapts to the lateral movement of the second sector gear. By sliding and adjusting the sixth and third transmission connecting blocks, stable transmission is maintained during the adjustment of the chamfering and cutting blade positions, thus meeting the processing requirements of different sizes.
[0027] 3. This invention features four movable telescopic rods arranged in a central array at the upper end of the device base. Each of the four telescopic rods has a rubber adsorption sheet at its upper end, and a shock-absorbing spring is installed between the rubber adsorption sheet and the telescopic rod. When actually placing the processing material, the material is placed on the upper end of the rubber adsorption sheet. The four corners of the material are supported by the four rubber adsorption sheets and the lower telescopic rod. At the same time, the adsorption force generated by the air pump fixes the material placed on the upper end of the rubber adsorption sheet, preventing the material from shifting position during processing. Meanwhile, the shock-absorbing spring supports the weight of the adsorbed material at the upper end, and the elasticity of the shock-absorbing spring provides support to the material and the position during processing, ensuring the processing effect while avoiding excessive noise from cutting and chamfering. Attached Figure Description
[0028] Figure 1 This is a perspective view of the overall external structure of the present invention;
[0029] Figure 2 For the present invention Figure 1 Enlarged view of a portion of region A in the middle;
[0030] Figure 3 This is a schematic diagram of the air pump transmission structure of the present invention;
[0031] Figure 4 This is a perspective view of the external structure of the first transmission connecting plate of the present invention;
[0032] Figure 5 For the present invention Figure 4 Enlarged view of a portion of region B in the middle;
[0033] Figure 6 This is a schematic diagram of the transmission structure of the second transmission belt and the first transmission belt of the present invention;
[0034] Figure 7 This is a schematic diagram of the transmission structure of the first transmission connecting plate and the second transmission connecting plate of the present invention.
[0035] In the diagram: 1. Device base; 2. Hydraulic telescopic rod; 3. First transmission connecting plate; 4. Second transmission connecting plate; 5. Bidirectional transmission threaded rod; 6. Output motor; 7. Anti-slip fixing bracket; 8. First transverse sliding rail; 9. Cutting blade; 10. Chamfering blade; 11. Movable telescopic rod; 12. Air pump; 13. First transmission pipe; 14. Second transmission pipe; 15. Annular sliding rail; 16. Sliding connecting frame; 17. First rotating connecting shaft; 18. First connecting piece; 19. Second rotating connecting shaft; 20. Second connecting piece; 21. Fixed connecting frame; 22. Cross connecting block; 23. Third rotating connecting shaft; 24. 25. Rubber adsorption sheet; 26. Shock-absorbing spring; 27. Second transverse sliding rail; 28. First transmission connecting block; 29. First transmission belt; 20. Second transmission belt; 31. One-way transmission threaded rod; 32. Restricting sliding rod; 33. Transmission fixing block; 34. Second transmission connecting block; 35. First sector gear; 36. Bending connecting frame; 37. First adapter spring; 38. Third transmission connecting block; 39. Second adapter spring; 40. Fourth transmission connecting block; 41. Fifth transmission connecting block; 42. Sixth transmission connecting block; 43. Second sector gear; 44. Third sector gear; 45. Fourth sector gear; 46. Dustproof plate. Detailed Implementation
[0036] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0037] To address the issue of the integrated plastic pipe cutting and chamfering device disclosed in Chinese Patent CN207594343U, which can only complete one step of material processing (cutting or chamfering) at a time and cannot simultaneously process both sides of a single material through a unified transmission, thus reducing processing efficiency when chamfering and cutting are performed concurrently, please refer to [the relevant documentation / reference]. Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 This embodiment provides the following technical solution:
[0038] A decorative panel chamfering and cutting integrated device includes a base 1. A second transmission connecting plate 4 is provided on one side of the upper end of the base 1. The second transmission connecting plate 4 supports the chamfering blade 10 and allows for adjustment of the position of the chamfering blade 10. The chamfering blade 10 is positioned in the middle of one side of the second transmission connecting plate 4. A first transmission connecting plate 3 is provided on the other side of the upper end of the base 1. The first transmission connecting plate 3 supports the cutting blade 9. The cutting blade 9 is positioned in the middle of the other side of the first transmission connecting plate 3. The device also includes a first transmission connecting block 27, which is located on one side of the upper end of the first transmission connecting plate 3. The first transmission connecting block 27 is configured to simultaneously drive the first transmission belt 28 and the second transmission belt 29. The output of the first transmission connecting block 27 can simultaneously drive the cutting blade 9 and the chamfering blade 10 to rotate. A third transmission connecting block 37 is located at the lower end of one side of the first transmission connecting block 27, and a fourth transmission connecting block 39 is located on one side of the first transmission connecting block 27. The third transmission connecting block 37 supports any excess spare first transmission belt 28 to accommodate subsequent position adjustments and stretching, allowing the first transmission belt 28 to continuously transmit power to the first sector gear 34. The fourth transmission connecting block 39 and the third transmission connecting block 37... The first transmission connecting block 27 is connected to the first transmission connecting block 28 via a first transmission belt 28. A fifth transmission connecting block 40 is provided on the other side of the first transmission connecting block 27. A sixth transmission connecting block 41 is provided at the lower end between the fifth transmission connecting block 40 and the first transmission connecting block 27. The function of the sixth transmission connecting block 41 is to support the spare second transmission belt 29, providing support to accommodate subsequent position adjustments and stretching, allowing the second transmission belt 29 to continuously transmit power to the fifth transmission connecting block 40. The lower end of the second sector gear 42 is rotatably connected to the upper end of the second transmission connecting plate 4. The third transmission connecting block 37, the first transmission connecting block 27, and the fourth transmission connecting block 39 are also connected. The lower ends of all are rotatably connected to the upper end of the first transmission connecting plate 3. The first transmission connecting block 27, the sixth transmission connecting block 41 and the fifth transmission connecting block 40 are connected by the second transmission belt 29. The first transmission belt 28 can directly drive the fourth sector gear 44 and the corresponding cutting blade 9 to rotate, while the second transmission belt 29 can directly drive the third sector gear 43 and make the chamfering blade 10 rotate. This allows the chamfering blade 10 and the cutting blade 9 to rotate simultaneously, and simultaneously chamfer and cut both sides of the material, improving processing efficiency and reducing the power requirements of the device.
[0039] To address the issue of high power demand during the operation of existing equipment, please refer to... Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 This embodiment provides the following technical solution:
[0040] The lower end of the sixth transmission connecting block 41 is provided with a first transverse sliding rail 8, which is embedded inside the first transmission connecting plate 3. The first transverse sliding rail 8 is slidably connected to the lower end of the sixth transmission connecting block 41. A second adapter spring 38 is provided inside the first transverse sliding rail 8. The function of the second adapter spring 38 is to continuously push the sixth transmission connecting block 41 through its elasticity, so that the sixth transmission connecting block 41 pulls the excess second transmission belt 29, keeping the second transmission belt 29 taut and preventing the excess loose second transmission belt 29 from falling and causing jamming. The lower end of the third transmission connecting block 37 is provided with a second transverse sliding rail 26, and a first adapter spring is provided inside the second transverse sliding rail 26. 36. The lower end of the third transmission connecting block 37 is slidably connected to the second transverse sliding rail 26. The function of the second transverse sliding rail 26 is to continuously push the third transmission connecting block 37 through its elasticity, so that the third transmission connecting block 37 pulls the excess first transmission belt 28, keeping the first transmission belt 28 taut and preventing the excess loose first transmission belt 28 from falling and causing jamming. A dustproof plate 45 is provided on one side of the third transmission connecting block 37, and the dustproof plate 45 is welded and fixed to the third transmission connecting block 37. The function of the dustproof plate 45 is to wrap and protect the upper end of the second transverse sliding rail 26, preventing foreign objects from entering the interior and reducing the reset capability. The dustproof plate 45 is located on the second transverse sliding rail 26. A transmission fixing block 32 is provided on one side between the third transmission connecting block 37 and the fourth transmission connecting block 39 at the upper end of the sliding rail 26. A second transmission connecting block 33 is provided at the lower end of the transmission fixing block 32. The function of the transmission fixing block 32 is to move laterally after being rotated and pushed by the one-way transmission threaded rod 30, and to move and directly drive and adjust the lateral position of the first sector gear 34. The lower end of the second transmission connecting block 33 is provided with the first sector gear 34. A fourth sector gear 44 is provided on one side of the lower end of the first sector gear 34, and the outside of the fourth sector gear 44 is meshed with the outside of the first sector gear 34. One end of the fourth sector gear 44 is fixedly connected to the cutting blade 9. A single-axis transmission fixing block 33 is provided on one side of the outside of the transmission fixing block 32. The one-way drive threaded rod 30 drives the cutting blade 9 to move laterally, adjusting its cutting position. The external part of the one-way drive threaded rod 30 engages with the internal thread of the drive fixing block 32. A limiting sliding rod 31 is provided on the other side of the drive fixing block 32, and its external part slides against the internal part of the drive fixing block 32. The limiting sliding rod 31 restricts the drive fixing block 32, allowing it to continuously move laterally to adjust the lateral position of the chamfering blade 10. Both ends of the one-way drive threaded rod 30 are rotatably connected to the first drive connecting plate 3, and both ends of the limiting sliding rod 31 are fixedly connected to the first drive connecting plate 3.One side of the outer edge of the first sector gear 34 is connected to one side of the outer edge of the fourth sector gear 44 via a slotted bending connecting bracket 35. The function of the bending connecting bracket 35 is to support the first sector gear 34 and the fourth sector gear 44, allowing the first sector gear 34 to continuously transmit power to the fourth sector gear 44. A second sector gear 42 is provided at the upper end of the fifth transmission connecting block 40, and a third sector gear 43 is provided on one side of the upper end of the second sector gear 42. The outer edge of the third sector gear 43 is meshed with the outer edge of the second sector gear 42. The lower end of the second sector gear 42 is welded and fixed to the upper end of the fifth transmission connecting block 40. The function of the second sector gear 42 is to drive the third sector gear through the transmission of the second transmission belt 29. The rotation of wheel 43 directly drives the chamfering blade 10 to rotate. A second rotating connecting shaft 19 is provided at one end of the third sector gear 43, and the second rotating connecting shaft 19 and the third sector gear 43 are an integral structure. A first rotating connecting shaft 17 is provided at one end of the second rotating connecting shaft 19, and a chamfering blade 10 is provided at one end of the first rotating connecting shaft 17. The chamfering blade 10 is welded and fixed to the first rotating connecting shaft 17. A sliding connecting frame 16 is provided at the lower end of the outer side of the first rotating connecting shaft 17, and the sliding connecting frame 16 is rotatably connected to the first rotating connecting shaft 17. An annular sliding rail 15 is provided at the lower end of the outer side of the sliding connecting frame 16, and the annular sliding rail 15 is embedded inside the second transmission connecting plate 4. The lower end of the transmission connecting plate 4 is slidably connected to the lower end of the sliding connecting frame 16. A fixed connecting frame 21 is provided at the lower end of the second rotating connecting shaft 19. The function of the fixed connecting frame 21 is to support the second rotating connecting shaft 19 so that the second rotating connecting shaft 19 can transmit power to the first rotating connecting shaft 17. The interior of the fixed connecting frame 21 is rotatably connected to the exterior of the second rotating connecting shaft 19. Anti-slip fixing frames 7 are provided at both the front and rear ends of the first transmission connecting plate 3. The anti-slip fixing frames 7 are integral with the first transmission connecting plate 3. The front and rear ends of the second transmission connecting plate 4 are slidably connected to the interior of the anti-slip fixing frames 7. An output motor 6 is provided on one side between the second transmission connecting plate 4 and the first transmission connecting plate 3. The motor 6 transmits power to the bidirectional transmission threaded rod 5. After receiving power, the bidirectional transmission threaded rod 5 rotates, simultaneously transmitting power to the first transmission connecting plate 3 and the second transmission connecting plate 4. This adjusts the distance between the second transmission connecting plate 4 and the first transmission connecting plate 3, completing the adjustment of the processing position. The output motor 6 is externally slidably connected to the second transmission connecting plate 4 and the first transmission connecting plate 3. The bidirectional transmission threaded rod 5 is located on the other side between the first transmission connecting plate 3 and the second transmission connecting plate 4. The output motor 6 is located at one end of the bidirectional transmission threaded rod 5, and the output shaft of the output motor 6 is fixedly connected to the bidirectional transmission threaded rod 5. The external side of the bidirectional transmission threaded rod 5 is threadedly engaged with the other side of the interior of the second transmission connecting plate 4 and the first transmission connecting plate 3.The lower end of the output motor 6 is fixedly connected to one side of the lower end of the first transmission connecting plate 3. During movement, it generates a pulling motion, causing the third transmission connecting block 37 to move laterally within the second transverse sliding rail 26. This lateral movement adjusts the first transmission belt 28, ensuring continuous transmission of the second transmission connecting block 33. Meanwhile, the bidirectional transmission threaded rod 5 drives and adjusts the distance between the second transmission connecting plate 4 and the first transmission connecting plate 3. This adjustment directly adjusts the lateral position of the chamfering blade 10. The lateral movement of the chamfering blade 10 pulls the second transmission belt 29, causing the sixth transmission connecting block 41 to move laterally within the first transverse sliding rail 8. This movement adapts to the lateral movement of the second sector gear 42. By sliding and adjusting the sixth transmission connecting block 41 and the third transmission connecting block 37, stable transmission is maintained during the adjustment of the chamfering blade 10 and the cutting blade 9, thus meeting the processing requirements of different sizes.
[0041] To address the issue of noise and vibration causing device position shifts during processing in existing equipment, please refer to [link to relevant documentation]. Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 This embodiment provides the following technical solution:
[0042] Four movable telescopic rods 11 are arranged in an array between the device base 1 and the first transmission connecting plate 3. Each of the four movable telescopic rods 11 has a rubber adsorption sheet 24 at its upper end. A shock-absorbing spring 25 is installed between the rubber adsorption sheet 24 and the movable telescopic rod 11. A first transmission pipe 13 is installed at the lower end of the outer side of each of the four rubber adsorption sheets 24. The four first transmission pipes 13 are sealed together by a second transmission pipe 14. A vacuum pump 12 is installed at one end of the second transmission pipe 14, and the vacuum pump 12 is sequentially and sealed to both the second transmission pipe 14 and the first transmission pipe 13. A hydraulic telescopic rod 2 is installed on one side of one of the movable telescopic rods 11. The upper and lower ends of the hydraulic telescopic rod 2 are welded and fixed to the device base 1 and the first transmission connecting plate 3. A pair of first connecting pieces 18 are arranged in a ring shape on one side between the first rotating connecting shaft 17 and the second rotating connecting shaft 19. On the other side, a pair of second connecting plates 20 are arranged in a ring shape, and the second connecting plates 20 are fixedly connected to the second rotating connecting shaft 19. The first connecting plate 18 is fixedly connected to the first rotating connecting shaft 17. A cross connecting block 22 is provided between the second connecting plate 20 and the first connecting plate 18. One end of the cross connecting block 22 is rotatably connected to the second connecting plate 20 and the first connecting plate 18 through the third rotating connecting shaft 23. The four corners of the material are supported by four rubber adsorption plates 24 and the movable telescopic rod 11 at the lower end. While supporting, the material is fixed on the upper end of the rubber adsorption plates 24 by the adsorption force generated by the air pump 12, so as to avoid the material from shifting position during processing. At the same time, the weight of the adsorbed material at the upper end is supported by the shock-absorbing spring 25. The elasticity of the shock-absorbing spring 25 can provide material and shock absorption during processing, ensuring the processing effect while avoiding large noise from cutting and chamfering.
[0043] The implementation method of the integrated equipment for chamfering and cutting decorative panels includes the following steps:
[0044] Step 1: Place the material to be processed in the middle position on the top of the four rubber adsorption sheets 24 arranged in an array, and place the material weight on the damping springs 25.
[0045] Step 2: Start the air pump 12. The air pump 12 extracts the rubber adsorption sheet 24 connected to one end of the first transmission pipe 13 through the second transmission pipe 14, extracts the air between the rubber adsorption sheet 24 and the material placed on the upper end and completes the adsorption and fixation. At the same time as the adsorption and fixation, the distance between the chamfering blade 10 and the cutting blade 9 and the processed material is adjusted by the extension and retraction of the hydraulic telescopic rod 2.
[0046] Step 3: Start the motor corresponding to the lower end of the first transmission connecting block 27. The start of the motor will drive the first transmission connecting block 27 to rotate. The rotation of the first transmission connecting block 27 can be driven by the first transmission belt 28 to rotate the third transmission connecting block 37, the second transmission connecting block 33, and the fourth transmission connecting block 39 in sequence. The first transmission connecting block 27 will drive the fifth transmission connecting block 40 and the sixth transmission connecting block 41 to rotate in sequence through the second transmission belt 29.
[0047] Step 4: The rotation of the fifth transmission connecting block 40 can drive the second sector gear 42 to rotate. The second sector gear 42 will drive the second rotating connecting shaft 19 to rotate through the third sector gear 43. The second rotating connecting shaft 19 will drive the first rotating connecting shaft 17 to rotate through the transmission of the second connecting piece 20, the cross connecting block 22 and the first connecting piece 18. The rotation of the first rotating connecting shaft 17 will drive the chamfering blade 10 to rotate. The rotation of the first sector gear 34 will drive the fourth sector gear 44 to rotate. The fourth sector gear 44 will directly drive the cutting blade 9 to rotate.
[0048] Step 5: Start the motor corresponding to the one-way transmission threaded rod 30. The motor output drives the one-way transmission threaded rod 30 to rotate. The rotation of the one-way transmission threaded rod 30 can generate relative movement with the transmission fixed block 32. After being restricted by the limiting sliding rod 31, the transmission fixed block 32 changes from rotational motion to lateral linear motion. The rotation of the second transmission connecting block 33 can drive the first sector gear 34 to move. The movement of the first sector gear 34 will drive the fourth sector gear 44 to move through the bending connecting frame 35. The movement of the second transmission connecting block 33 will squeeze the first transmission belt 28. The first transmission belt 28 being squeezed will pull the third transmission connecting block 37, so that the third transmission connecting block 37 moves laterally within the second lateral sliding rail 26, keeping the first transmission belt 28 continuously transmitting power to the second transmission connecting block 33.
[0049] Step 6: Start the output motor 6 and drive the bidirectional transmission threaded rod 5 to rotate. The rotation of the bidirectional transmission threaded rod 5 can generate relative motion with the first transmission connecting plate 3 and the second transmission connecting plate 4 respectively. After being restricted by the output motor 6, the first transmission connecting plate 3 and the second transmission connecting plate 4 change from rotational motion to lateral linear motion.
[0050] Step 7: After the first transmission connecting plate 3 is restricted and fixed by the hydraulic telescopic rod 2, it will push the second transmission connecting plate 4 and the chamfering blade 10 to the lateral position. During the lateral movement, the sixth transmission connecting block 41 will be pulled by the second transmission belt 29. After being pulled, the sixth transmission connecting block 41 can move laterally within the first lateral sliding rail 8. The lateral movement of the sixth transmission connecting block 41 can adjust the transmission of the second transmission belt 29, so that the second transmission belt 29 can continuously adjust the fifth transmission connecting block 40.
[0051] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0052] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A decorative panel chamfering and cutting integrated device, comprising a device base (1), wherein a second transmission connecting plate (4) is provided on one side of the upper end of the device base (1), a chamfering blade (10) is provided in the middle of one side of the second transmission connecting plate (4), and a first transmission connecting plate (3) is provided on the other side of the upper end of the device base (1), a cutting blade (9) is provided in the middle of the other side of the first transmission connecting plate (3), characterized in that... ; It also includes a first transmission connecting block (27), which is disposed on one side of the upper end of the first transmission connecting plate (3). A third transmission connecting block (37) is disposed at the lower end of one side of the first transmission connecting block (27). A fourth transmission connecting block (39) is disposed on one side of the first transmission connecting block (27). The fourth transmission connecting block (39), the third transmission connecting block (37) and the first transmission connecting block (27) are connected by a first transmission belt (28). A fifth transmission connecting block (40) is disposed on the other side of the first transmission connecting block (27). A sixth transmission connecting block (41) is disposed at the lower end between the fifth transmission connecting block (40) and the first transmission connecting block (27). The third transmission connecting block (37) The lower ends of the first transmission connecting block (27) and the fourth transmission connecting block (39) are rotatably connected to the upper end of the first transmission connecting plate (3). The first transmission connecting block (27), the sixth transmission connecting block (41), and the fifth transmission connecting block (40) are connected by a second transmission belt (29). The lower end of the sixth transmission connecting block (41) is provided with a first transverse sliding rail (8), and the first transverse sliding rail (8) is embedded in the interior of the first transmission connecting plate (3). The first transverse sliding rail (8) is slidably connected to the lower end of the sixth transmission connecting block (41). The interior of the first transverse sliding rail (8) is provided with a second adapter spring (38). The lower end of the third transmission connecting block (37) is provided with a second transverse sliding rail. A first adapter spring (36) is provided inside the second transverse sliding rail (26), and the lower end of the third transmission connecting block (37) is slidably connected to the second transverse sliding rail (26). A transmission fixing block (32) is provided on one side between the third transmission connecting block (37) and the fourth transmission connecting block (39). A second transmission connecting block (33) is provided at the lower end of the transmission fixing block (32). A first sector gear (34) is provided at the lower end of the second transmission connecting block (33). A fourth sector gear (44) is provided on one side of the lower end of the first sector gear (34), and the outer side of the fourth sector gear (44) meshes with the outer side of the first sector gear (34). One end of the gear (44) is fixedly connected to the cutting blade (9). The upper end of the fifth transmission connecting block (40) is provided with a second sector gear (42), and the lower end of the second sector gear (42) is rotatably connected to the upper end of the second transmission connecting plate (4). A third sector gear (43) is provided on one side of the upper end of the second sector gear (42), and the outside of the third sector gear (43) is meshed with the outside of the second sector gear (42). The lower end of the second sector gear (42) is welded and fixed to the upper end of the fifth transmission connecting block (40). One end of the third sector gear (43) is provided with a second rotating connecting shaft (19), and the second rotating connecting shaft (19) and the third sector gear (43) are an integral structure.One end of the second rotating connecting shaft (19) is provided with a first rotating connecting shaft (17), and one end of the first rotating connecting shaft (17) is provided with a chamfering blade (10), which is welded and fixed to the first rotating connecting shaft (17).
2. The decorative panel chamfering and cutting integrated equipment according to claim 1, characterized in that: One side of the transmission fixing block (32) is provided with a one-way transmission threaded rod (30), the outside of which is threaded with the inside of the transmission fixing block (32). The other side of the transmission fixing block (32) is provided with a limiting sliding rod (31), and the outside of the limiting sliding rod (31) is slidably connected with the inside of the transmission fixing block (32). Both the front and rear ends of the one-way transmission threaded rod (30) are rotatably connected with the first transmission connecting plate (3). Both the front and rear ends of the limiting sliding rod (31) are fixedly connected with the first transmission connecting plate (3). One side of the first sector gear (34) is connected to one side of the fourth sector gear (44) through a bending connecting bracket (35) slot.
3. The decorative panel chamfering and cutting integrated equipment according to claim 2, characterized in that: The first transmission connecting plate (3) is provided with anti-slip fixing brackets (7) at both the front and rear ends, and the anti-slip fixing brackets (7) and the first transmission connecting plate (3) are integral structures. The front and rear ends of the second transmission connecting plate (4) are slidably connected to the inside of the anti-slip fixing brackets (7). An output motor (6) is provided on one side between the second transmission connecting plate (4) and the first transmission connecting plate (3), and the outside of the output motor (6) is slidably connected to the second transmission connecting plate (4) and the first transmission connecting plate (3).
4. The decorative panel chamfering and cutting integrated equipment according to claim 3, characterized in that: A bidirectional transmission threaded rod (5) is provided on the other side between the first transmission connecting plate (3) and the second transmission connecting plate (4). An output motor (6) is provided at one end of the bidirectional transmission threaded rod (5), and the output shaft of the output motor (6) is fixedly connected to the bidirectional transmission threaded rod (5). The outside of the bidirectional transmission threaded rod (5) is threadedly engaged with the other side of the inside of the second transmission connecting plate (4) and the first transmission connecting plate (3). The lower end of the output motor (6) is fixedly connected to one side of the lower end of the first transmission connecting plate (3).
5. The decorative panel chamfering and cutting integrated equipment according to claim 4, characterized in that: Four movable telescopic rods (11) are arranged in an array between the device base (1) and the first transmission connecting plate (3). Each of the four movable telescopic rods (11) has a rubber adsorption sheet (24) at its upper end. A shock-absorbing spring (25) is provided between the rubber adsorption sheet (24) and the movable telescopic rod (11). Each of the four rubber adsorption sheets (24) has a first transmission pipe (13) at its lower end on one side. The four first transmission pipes (13) are sealed together by a second transmission pipe (14). One end of the second transmission pipe (14) is provided with a vacuum pump (12), and the vacuum pump (12) is sealed together with the second transmission pipe (14) and the first transmission pipe (13) in sequence.
6. The decorative panel chamfering and cutting integrated equipment according to claim 5, characterized in that: One of the movable telescopic rods (11) is provided with a hydraulic telescopic rod (2) on one side. The upper and lower ends of the hydraulic telescopic rod (2) are welded and fixed to the device base (1) and the first transmission connecting plate (3).
7. The implementation method of the decorative panel chamfering and cutting integrated equipment according to claim 6, characterized in that: Includes the following steps: Step 1: Place the material to be processed in the middle position on the top of the four rubber adsorption sheets (24) arranged in an array, and place the material weight on the damping spring (25); Step 2: Start the air pump (12). The air pump (12) extracts the rubber adsorption sheet (24) connected to one end of the first transmission pipe (13) through the second transmission pipe (14). It extracts the air between the rubber adsorption sheet (24) and the material placed on the upper end and completes the adsorption and fixation. At the same time as the adsorption and fixation, the distance between the chamfering blade (10) and the cutting blade (9) and the processing material is adjusted by the extension and retraction of the hydraulic telescopic rod (2). Step 3: Start the motor corresponding to the lower end of the first transmission connecting block (27). The start of the motor drives the first transmission connecting block (27) to rotate. The rotation of the first transmission connecting block (27) can be driven by the first transmission belt (28) to rotate the third transmission connecting block (37), the second transmission connecting block (33), and the fourth transmission connecting block (39) in sequence. The first transmission connecting block (27) will drive the fifth transmission connecting block (40) and the sixth transmission connecting block (41) to rotate in sequence through the second transmission belt (29). Step 4: The rotation of the fifth transmission connecting block (40) can drive the second sector gear (42) to rotate. The second sector gear (42) will drive the second rotating connecting shaft (19) to rotate through the third sector gear (43). The second rotating connecting shaft (19) will drive the first rotating connecting shaft (17) to rotate through the transmission of the second connecting piece (20), the cross connecting block (22) and the first connecting piece (18). The rotation of the first rotating connecting shaft (17) will drive the chamfering blade (10) to rotate. The rotation of the first sector gear (34) will drive the fourth sector gear (44) to rotate. The fourth sector gear (44) will directly drive the cutting blade (9) to rotate. Step 5: Start the motor corresponding to the one-way transmission threaded rod (30). The output of the motor drives the one-way transmission threaded rod (30) to rotate. The rotation of the one-way transmission threaded rod (30) can generate relative motion with the transmission fixed block (32). After being restricted by the limiting sliding rod (31), the transmission fixed block (32) changes from rotational motion to transverse linear motion. The rotation of the second transmission connecting block (33) can drive the first sector gear (34) to move. The movement of the first sector gear (34) will drive the fourth sector gear (44) to move through the bending connecting frame (35). The movement of the second transmission connecting block (33) will squeeze the first transmission belt (28). The first transmission belt (28) being squeezed will pull the third transmission connecting block (37), so that the third transmission connecting block (37) moves laterally within the second transverse sliding rail (26), keeping the first transmission belt (28) continuously transmitting to the second transmission connecting block (33). Step 6: Start the output motor (6) and drive the bidirectional transmission threaded rod (5) to rotate. The rotation of the bidirectional transmission threaded rod (5) can generate relative motion between the first transmission connecting plate (3) and the second transmission connecting plate (4). After being restricted by the output motor (6), the first transmission connecting plate (3) and the second transmission connecting plate (4) change from rotational motion to transverse linear motion. Step 7: After the first transmission connecting plate (3) is restricted and fixed by the hydraulic telescopic rod (2), it will push the second transmission connecting plate (4) and the chamfering blade (10) to the lateral position. During the lateral movement, the sixth transmission connecting block (41) will be pulled by the second transmission belt (29). After being pulled, the sixth transmission connecting block (41) can move laterally in the first lateral sliding rail (8). The lateral movement of the sixth transmission connecting block (41) can adjust the transmission of the second transmission belt (29), so that the second transmission belt (29) can continuously adjust the fifth transmission connecting block (40).
Citation Information
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