A lightweight modular prefabricated clay curtain wall installation structure

Abstract

The present invention discloses a lightweight modular prefabricated clay curtain wall installation structure, comprising vertical keels, horizontal keels, clay bricks, a steel core and a top closing assembly; the horizontal keel is fixed to the vertical keel, and there are multiple clay bricks, which are stacked in sequence, and each clay brick has a steel core through-hole, through which the steel core passes; a steel angle code is provided on the horizontal keel, and the steel angle code is inserted into the brick gaps of the upper and lower adjacent clay bricks for supporting the clay bricks, and the steel angle code is also provided with a hole for the steel core to pass through; the top closing assembly is arranged on the top of the vertical keel, and the top closing assembly cooperates with the topmost clay brick; the solution opens holes in the clay bricks to reduce their own weight, and at the same time can save clay resources and save construction costs; and by interlacing and fixing with the steel core, the overall force stability can be improved; the various components of the overall structure can be modularly prefabricated in a factory and then used on site, which can greatly improve construction efficiency.

Description

Technical Field

[0001] The invention relates to a light modular prefabricated clay curtain wall installation structure, belonging to the technical field of clay curtain walls. Background Art

[0002] With the development of Chinese architecture, people have increasingly higher requirements for exterior finishes with classical charm and cultural atmosphere, and clay curtain walls are the best choice to achieve this effect. However, clay bricks themselves are heavy and require high overall stability when connected to the structural keel. A certain amount of displacement space is required when connecting brittle materials to steel keels. Existing clay curtain walls also have problems such as difficult installation and low construction efficiency. Summary of the Invention

[0003] In view of the above-mentioned technical problems, the purpose of the present invention is to propose a lightweight modular prefabricated clay curtain wall installation structure.

[0004] The technical solution of the present invention is achieved as follows: a lightweight modular prefabricated clay curtain wall installation structure, comprising vertical purlins, horizontal purlins, clay bricks, a steel core and a top closing assembly; the vertical purlins are connected and fixed to the building body through steel adapters, the horizontal purlins are fixed on the vertical purlins, there are multiple clay bricks, and the multiple clay bricks are stacked in sequence, each clay brick has a steel core through-hole, and the steel core passes through the steel core through-hole; the horizontal purlins are provided with steel angle brackets, the steel angle brackets are inserted into the brick joints of the upper and lower adjacent clay bricks for supporting the clay bricks, and the steel angle brackets are also provided with holes for allowing the steel core to pass through; the top closing assembly is arranged on the top of the vertical purlins, and the top closing assembly cooperates with the topmost clay brick.

[0005] Preferably, a plurality of angle steel supporting plates are vertically spaced apart on the vertical keel, and the angle steel supporting plates are inserted into the brick joints of the upper and lower adjacent clay bricks to assist in supporting the clay bricks.

[0006] Preferably, a steel mesh is provided at the transverse keel, and the steel mesh is laid in the brick joints of the upper and lower adjacent clay bricks and supported by steel angle brackets.

[0007] Preferably, the top closing component includes a U-shaped connector and a closing clay brick, the U-shaped connector is fixedly connected to the vertical keel, and an upper hanging seat and a lower hanging seat are respectively provided on the upper and lower sides of the U-shaped connector, and the inner side of the closing clay brick has a pit for avoiding the U-shaped connector, the upper hanging seat and the lower hanging seat, and an upper hanging groove and a lower hanging groove are respectively provided on the upper and lower sides of the pit, the upper hanging seat cooperates with the upper hanging groove, and the lower hanging seat cooperates with the upper hanging groove and the lower hanging groove.

[0008] Preferably, the upper hanging seat and the lower hanging seat are both matched with the U-shaped connecting piece through a toothed bolt gasket assembly, and the upper and lower sides of the U-shaped connecting piece are provided with adjustment long holes corresponding to the toothed bolt gasket assembly.

[0009] Preferably, both the upper hanging seat and the lower hanging seat are provided with a limited support structure, and the limited support structure cooperates with the inner wall of the pit of the closed clay brick.

[0010] Due to the application of the above technical solution, the present invention has the following advantages compared with the prior art:

[0011] The lightweight modular prefabricated clay curtain wall installation structure of the present invention has holes opened inside the clay bricks to reduce the weight of the clay bricks themselves, while also saving clay resources and construction costs. The steel core is inserted and fixed to improve the overall stress stability. In addition, the flexibility of the entire clay brick system can be increased by arranging a steel grid, so that the entire system has a certain degree of elasticity when subjected to forces in multiple directions at the same time. The top closing assembly is used at the upper end to close the top, which can ensure the aesthetic appearance of the top facade. The various components of the whole can be modularly prefabricated in a factory and then used on site, which can greatly improve construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in describing the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without any creative work.

[0013] Attachment Figure 1 This is a longitudinal section node diagram of a lightweight modular prefabricated clay curtain wall installation structure according to the present invention;

[0014] Attachment Figure 2 This is a partial longitudinal cross-sectional structural diagram of a lightweight modular prefabricated clay curtain wall installation structure according to the present invention;

[0015] Attachment Figure 3 This is a partial cross-sectional structural diagram of a lightweight modular prefabricated clay curtain wall installation structure according to the present invention;

[0016] Attachment Figure 4 It is a structural schematic diagram of the top closing assembly described in the present invention. DETAILED DESCRIPTION

[0017] To make the technical problems solved, the technical solutions adopted, and the technical effects achieved by the present invention more clearly understood, the technical solutions of the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings. It is apparent that the described embodiments are only some of the embodiments of the present invention, not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort shall fall within the scope of protection of the present invention.

[0018] In the description of the present invention, it should be noted that the terms "center," "up," "down," "left," "right," "vertical," "straight," "horizontal," "inside," and "outside" and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of the present invention and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. The terms "first position" and "second position" refer to two different positions.

[0019] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they may refer to fixed or detachable connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention.

[0020] As attached Figure 1-4 As shown, the lightweight modular prefabricated clay curtain wall installation structure described in the present invention includes vertical keels 1, horizontal keels 2, clay bricks 3, steel cores 4 and top closing components 5.

[0021] The vertical purlins 1 can be connected and fixed to the embedded parts on the building body through multiple sets of steel adapters 6. The transverse purlins 2 are fixed between adjacent vertical purlins 1. The transverse purlins 2 and adjacent vertical purlins 1 can be connected by bolts at one end and welded at the other end. This can absorb some of the construction errors on site, is conducive to the accurate installation of clay bricks, and reserves a certain displacement range for the overall force of the clay bricks, so that the structure can still remain stable when subjected to earthquake loads and wind loads.

[0022] There are multiple clay bricks 3, which are stacked in sequence, and low-alkaline cement mortar is used to fill the space between every two clay bricks. Each clay brick 3 has a steel core through-hole 7, and the steel core 4 passes through the steel core through-hole 7. The steel core 4 can adopt a stick-shaped or tubular structure.

[0023] The transverse keel 2 is provided with a steel angle code 8, which is inserted into the brick joints of the upper and lower adjacent clay bricks 3 to support the clay bricks 3. The steel angle code 8 is also provided with a hole for the steel core 4 to pass through, which can assist in positioning the steel core 4.

[0024] A plurality of angle steel support plates 9 are arranged at vertical intervals on the vertical keel 1. The angle steel support plates 9 are inserted into the brick joints of the upper and lower adjacent clay bricks 3 to assist in supporting the clay bricks 3. A steel mesh frame 11 is provided at the horizontal keel 2. The steel mesh frame 11 is laid in the brick joints of the upper and lower adjacent clay bricks 3. The steel mesh frame 11 is supported by the steel angle code 8 to resist wind loads. In addition, the steel mesh frame effectively connects the clay bricks and the main keel structure, thereby increasing the overall stability of the structure.

[0025] The top closing component 5 is arranged at the top of the vertical keel 1, and the top closing component 5 includes a U-shaped connector 12 and a closing clay brick 13. The U-shaped connector 12 is fixedly connected to the vertical keel 1, and an upper hanging seat 14 and a lower hanging seat 15 are respectively provided on the upper and lower sides of the U-shaped connector 12. The inner side of the closing clay brick 13 has a pit for avoiding the U-shaped connector 12, the upper hanging seat 14 and the lower hanging seat 15. The upper and lower sides of the pit are respectively provided with an upper hanging groove 16 and a lower hanging groove 17. The upper hanging seat 14 cooperates with the upper hanging groove 16, and the lower hanging seat 15 cooperates with the upper hanging groove and the lower hanging groove 17 to form a hanging structure, which is convenient for loading and unloading. Moreover, this hanging method can conceal the clay keels of the roof layer and the eaves of the window, thereby ensuring the beauty of the exterior finish.

[0026] The upper hanging seat 14 and the lower hanging seat 15 are both matched with the U-shaped connecting piece 12 through a toothed bolt gasket assembly 18. The upper and lower sides of the U-shaped connecting piece 12 are provided with adjustment long holes corresponding to the toothed bolt gasket assembly 18 to facilitate adjustment and absorb installation and processing errors; and a limiting support structure 19 is provided on the upper hanging seat 14 and the lower hanging seat 15. The limiting support structure 19 cooperates with the inner wall of the pit of the closing clay brick 13, which can effectively improve the installation efficiency.

[0027] The above embodiments are only for illustrating the technical concept and features of the present invention. Their purpose is to enable people familiar with this technology to understand the content of the present invention and implement it. They are not intended to limit the scope of protection of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be included in the scope of protection of the present invention.

Claims

1. A lightweight modular prefabricated clay curtain wall installation structure, characterized by: The invention comprises a vertical keel (1), a horizontal keel (2), clay bricks (3), a steel core (4) and a top closing assembly (5); the vertical keel (1) is connected and fixed to the building body through a steel adapter (6); the horizontal keel (2) is fixed on the vertical keel (1); there are a plurality of clay bricks (3), and the plurality of clay bricks (3) are stacked in sequence; each clay brick (3) has a steel core through-hole (7), and the steel core (4) passes through the steel core through-hole (7); a steel angle code (8) is provided on the horizontal keel (2), and the steel angle code (8) is inserted into the brick joints of the upper and lower adjacent clay bricks (3) for supporting the clay bricks (3); the steel angle code (8) is also provided with a hole for allowing the steel core (4) to pass through; the top closing assembly (5) is provided on the top of the vertical keel (1), and the top closing assembly (5) cooperates with the topmost clay brick (3); The top closing assembly (5) comprises a U-shaped connecting piece (12) and a closing clay brick (13), the U-shaped connecting piece (12) is fixedly connected to the vertical keel (1), an upper hanging seat (14) and a lower hanging seat (15) are respectively provided on the upper and lower sides of the U-shaped connecting piece (12), and a pit for avoiding the U-shaped connecting piece (12), the upper hanging seat (14) and the lower hanging seat (15) is provided on the inner side of the closing clay brick (13), an upper hanging groove (16) and a lower hanging groove (17) are respectively provided on the upper and lower sides of the pit, the upper hanging seat (14) cooperates with the upper hanging groove (16), and the lower hanging seat (15) cooperates with the upper hanging groove and the lower hanging groove (17); The upper hanging seat (14) and the lower hanging seat (15) are both matched with the U-shaped connecting piece (12) through the toothed bolt gasket assembly (18), and the upper and lower sides of the U-shaped connecting piece (12) are provided with adjustment long holes corresponding to the toothed bolt gasket assembly (18); A limited support structure (19) is provided on both the upper hanging seat (14) and the lower hanging seat (15), and the limited support structure (19) cooperates with the inner wall of the concave pit of the closing clay brick (13).

2. The lightweight modular prefabricated clay curtain wall installation structure according to claim 1, characterized in that: A plurality of angle steel support plates (9) are vertically spaced apart along the upper edge of the vertical keel (1). The angle steel support plates (9) are inserted into the brick joints of upper and lower adjacent clay bricks (3) to assist in supporting the clay bricks (3).

3. The lightweight modular prefabricated clay curtain wall installation structure according to claim 1, characterized in that: A steel mesh frame (11) is provided at the transverse keel (2). The steel mesh frame (11) is laid in the brick joints of the upper and lower adjacent clay bricks (3) and is supported by steel angle brackets (8).

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