An explosion-proof diesel engine exhaust comprehensive treatment device

Through integrated box design and multi-stage treatment technology, the problems of low purification capacity, poor cooling capacity and high noise of explosion-proof diesel engine exhaust treatment devices are solved, efficient exhaust purification and cooling are achieved, intelligent monitoring and convenient maintenance capabilities, and non-road countries III emission standards are met.

CN116658276BActive Publication Date: 2025-08-22XUZHOU XCMG ENERGY EQUIPMENT CO LTD
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Patent Information

Application Number
CN202310719571.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-16
Publication Date
2025-08-22
Estimated Expiration
2043-06-16

AI Technical Summary

Technical Problem

The existing explosion-proof diesel exhaust gas treatment devices have problems such as low purification capacity, poor cooling capacity, high noise, return water flooding cylinder, large cooling liquid consumption, short-lasting battery life, and inaccurate and reliable monitoring of mechanical ball valve water level.

Method used

It adopts an integrated box design, including water and gas separation device, sound silence device and water check device. Through multi-stage treatment, including chemical purification, wet cooling, dry cooling, adaptive liquid level adjustment and built-in sound silence, combined with electrical monitoring and intelligent adjustment, the comprehensive treatment of exhaust gas is achieved.

Benefits of technology

It improves the purification capacity of exhaust gas treatment, reduces noise, reduces coolant consumption, prevents return water from flooding the cylinder, realizes intelligent monitoring and convenient maintenance, and meets the emission requirements of non-road countries III.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an explosion-proof diesel engine exhaust comprehensive treatment device, comprising a box body, an exhaust purification unit pressure cover, a purification carrier, a water-gas separation device, a variable motor wind speed, a silencer, a check water device, an electronically controlled shut-off valve, an analog liquid level gauge, an exhaust temperature sensor, an exhaust back pressure sensor, an exhaust cap, an exhaust flame arrester, an electronically controlled treatment box, an inspection cover plate for a water-gas separator, a front air intake hood, an inspection cover plate for a check water device, a rear air intake hood, a discharge port, and an inspection cover plate for a muffler. Through the reasonable arrangement of various components, an explosion-proof diesel engine exhaust comprehensive treatment device is formed.
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Description

Technical Field

[0001] The invention relates to an explosion-proof diesel engine exhaust comprehensive treatment device, belonging to the technical field of coal mine explosion-proof diesel engines. Background Art

[0002] Currently, a large number of mobile equipment operating underground in coal mines still uses explosion-proof diesel engines as prime movers. Because they operate in explosive atmospheres, the industry standards "MT990 General Technical Requirements for Explosion-Proof Diesel Engines" and "Coal Mine Safety Regulations" stipulate that, in addition to strict requirements for flameproofing, flame arrestance, surface temperature, and exhaust temperature, exhaust emissions must also meet the national non-road National III emission standards after the implementation of new industry emission regulations. To meet these requirements, exhaust gas treatment has become a key focus in the design and manufacture of new explosion-proof diesel engines. The currently used water-wash exhaust gas treatment devices suffer from low exhaust treatment efficiency, poor exhaust temperature control, difficulty in cleaning after blockage, high water consumption, poor endurance, the discharge of acidic and alkaline wastewater into the roadway air along with the exhaust, causing severe secondary pollution, high noise levels, and cylinder flooding during shutdown and reverse operation. Summary of the Invention

[0003] In order to address the deficiencies of the prior art, the purpose of the present invention is to provide an explosion-proof diesel engine exhaust comprehensive treatment device, which solves the problems in the prior art of low purification ability, poor cooling ability, high noise, backflow flooding, high coolant consumption and short endurance, and inaccurate and unreliable mechanical ball valve water level monitoring and water replenishment.

[0004] In order to achieve the above objectives, the present invention adopts the following technical solutions:

[0005] An explosion-proof diesel engine exhaust comprehensive treatment device, comprising a box, a water-gas separation device, a silencer and a water check device;

[0006] The box body includes an outer shell, a purification carrier cavity, a water washing cavity wave-breaking plate, an internal pipeline, a first air disturbance cover, a second air disturbance cover, a water washing cavity vertical partition, a water level monitoring cavity vertical partition, a water level monitoring cavity wave-breaking plate and a cooling pipe;

[0007] Inside the shell, vertical partitions of the water level monitoring chamber and vertical partitions of the water washing chamber are arranged in sequence from left to right. The two ends of the wave-breaking plate of the water level monitoring chamber are respectively connected to the vertical partitions of the water level monitoring chamber and the left side of the shell, and the two ends of the wave-breaking plate of the water washing chamber are respectively connected to the vertical partitions of the water washing chamber and the right side of the shell;

[0008] A cooling water collecting chamber is formed between the wave-breaking plate of the water level monitoring chamber, the left side of the shell, the top surface of the shell and the vertical partition of the water level monitoring chamber; a water level monitoring chamber is formed between the wave-breaking plate of the water level monitoring chamber, the left side of the shell, the bottom surface of the shell and the vertical partition of the water level monitoring chamber; a silencer check water chamber is formed between the vertical partition of the water washing chamber, the top surface of the shell, the bottom surface of the shell and the vertical partition of the water level monitoring chamber; a preliminary water-gas separation chamber is formed between the vertical partition of the water washing chamber, the right side of the shell, the top surface of the shell and the wave-breaking plate of the water washing chamber; a water washing chamber is formed between the vertical partition of the water washing chamber, the right side of the shell, the bottom surface of the shell and the wave-breaking plate of the water washing chamber;

[0009] The purification carrier cavity and the water-gas separation device are arranged in the preliminary water-gas separation cavity, the silencer and the check water device are arranged at the bottom of the silencer and check water cavity, the first air disturbance hood and the second air disturbance hood are arranged in the water washing cavity, one end of the first air disturbance hood is connected to the right side of the inner side of the outer shell, and the other end is connected to the second air disturbance hood, the second air disturbance hood is connected to the check water device through an internal pipe, the other end of the check water device is connected to the silencer through an internal pipe, and the silencer is connected to the bottom of the purification carrier cavity through an internal pipe.

[0010] Furthermore, the first air permeation cover and the second air permeation cover are both provided with air holes at their lower parts.

[0011] Furthermore, a cooling pipe is provided at the top of the aforementioned silencer check water chamber, the cooling pipe connects the water-gas separation chamber and the cooling water collection chamber, a fan air guide cover is provided below the cooling pipe, and a variable motor fan is provided below the fan air guide cover.

[0012] Furthermore, an analog liquid level gauge protective cover is provided on the left side inside the aforementioned shell, and the analog liquid level gauge protective cover passes through the water level monitoring cavity and the cooling water collecting cavity.

[0013] Furthermore, a horizontal guide plate and a vertical guide plate are provided in the aforementioned cooling water collection chamber. The top of the vertical guide plate is connected to the internal top surface of the shell, the horizontal guide plate is located below the vertical guide plate, and the side of the horizontal guide plate is fixedly connected to the vertical partition of the water level monitoring chamber. The vertical surface of the vertical guide plate is a rough structural surface.

[0014] Furthermore, the aforementioned water washing chamber wave-breaking plate and the water level monitoring chamber wave-breaking plate are both provided with arrays of through holes.

[0015] Furthermore, the top and bottom of the vertical partition of the water washing chamber and the vertical partition of the water level monitoring chamber are both provided with openings.

[0016] Furthermore, the outer top surface of the aforementioned shell is provided with an exhaust gas purification unit cover with a double-layer cooling cavity structure. The exhaust gas purification unit cover is in a trumpet-shaped shape. The exhaust gas purification unit cover is connected to the top of the purification carrier cavity. A purification carrier is provided inside the purification carrier cavity. An exhaust gas back pressure sensor is provided on the side of the exhaust gas purification unit cover.

[0017] Furthermore, an analog liquid level gauge is provided on the outer top surface of the aforementioned shell, the lower end of the analog liquid level gauge is located in the analog liquid level gauge protective cover, and a float is also provided on the analog liquid level gauge.

[0018] Furthermore, an exhaust flame arrester is provided on the outer top surface of the aforementioned shell, the exhaust flame arrester is connected to the cooling water collecting chamber, an exhaust cap is connected to the top of the exhaust flame arrester, and an exhaust temperature sensor is provided on the side of the exhaust cap.

[0019] Furthermore, an electrically controlled shut-off valve is connected to the left side of the aforementioned shell.

[0020] Furthermore, the front side of the aforementioned shell is respectively connected to the water-gas separator inspection cover, the front air inlet hood, and the check water device inspection cover; the rear side of the shell is respectively connected to the rear air inlet hood and the muffler inspection cover; and the middle of the top surface of the shell is connected to the exhaust port.

[0021] Furthermore, an electric control processing box is provided on the outer top surface of the aforementioned shell for monitoring and adjusting the water level and exhaust temperature.

[0022] The beneficial effects achieved by the present invention are:

[0023] 1. The present invention adopts a box integration mode, through ingenious structure and layout, and multi-level comprehensive treatment, which greatly solves the exhaust treatment problem of explosion-proof diesel. Specifically, it can chemically purify the exhaust gas of explosion-proof diesel engines, dissolve flame extinguishing, fully wet cooling and adaptive dry cooling, three-layer water-gas separation, automatic alarm and four-speed liquid level adjustment, built-in silencer, anti-backflow and anti-cylinder flooding, purification carrier blockage maintenance alarm, etc.

[0024] 2. It has component protection and inspection and maintenance capabilities, which fully solves the problems of existing explosion-proof diesel engine exhaust treatment devices such as low purification capacity, poor cooling capacity, high noise, backflow flooding, high coolant consumption and short endurance, and inaccurate and unreliable mechanical ball valve water level monitoring and water replenishment. It also has electrical monitoring, data calculation, intelligent adjustment and convenient maintenance capabilities. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the overall appearance of the present invention;

[0026] Figure 2 This is an internal schematic diagram of the present invention Figure 1 ;

[0027] Figure 3 This is an internal schematic diagram of the present invention Figure 2 ;

[0028] Figure 4 It is a plan view schematic diagram of the present invention;

[0029] Figure 5 This is a working schematic diagram of the present invention Figure 1 ;

[0030] Figure 6 This is a working schematic diagram of the present invention Figure 2 ;

[0031] Figure 7 It is a schematic diagram of the electronic control system of the present invention;

[0032] Figure 8 This is the installation diagram of the present invention Figure 1 ;

[0033] Figure 9 This is the installation diagram of the present invention Figure 2 .

[0034] The meanings of the reference numerals in the figure are as follows: 1--Box; 2--Exhaust gas purification unit gland; 3--Purification carrier; 4--Water vapor separation device; 5--Variable motor fan; 6--Silencer; 7--Check water device; 8--Electrically controlled shut-off valve; 9--Analog liquid level gauge; 10--Exhaust temperature sensor; 11--Exhaust gas back pressure sensor; 12--Exhaust cap; 13--Exhaust flame arrester; 14--Electrically controlled processing box; 15--Water vapor separator inspection cover; 16--Front air intake hood; 17--Check water device inspection cover; 18--Rear air intake hood; 19--Exhaust outlet; 20--Silencer inspection cover; 1.1--Water vapor separation chamber; 1.2--Casing; 1.3-- Purification carrier cavity; 1.4--Water washing chamber wave-breaking plate; 1.5--Internal pipeline; 1.6--First air disturbance cover; 1.7--Second air disturbance cover; 1.8--Water washing chamber; 1.9--Water washing chamber vertical partition; 1.10--Silenced check water chamber; 1.11--Water level monitoring chamber vertical partition; 1.2--Water level monitoring chamber; 1.13--Water level monitoring chamber wave-breaking plate; 1.14--Analog liquid level gauge protective cover; 1.15--Horizontal guide plate; 1.16--Liquid level gauge working chamber; 1.17--Cooling water collection chamber; 1.18--Vertical guide plate; 1.19--Fan air guide cover; 1.20--Cooling pipe; 2.1--Double-layer cooling chamber; 9.1--Float. Implementation Method

[0035] The technical solution of the present invention is described in detail below through the accompanying drawings and specific embodiments. It should be understood that the embodiments of the present application and the specific features in the embodiments are detailed descriptions of the technical solution of the present application, rather than limitations on the technical solution of the present application. Unless there is a conflict, the embodiments of the present application and the technical features in the embodiments can be combined with each other.

[0036] This embodiment discloses an explosion-proof diesel engine exhaust comprehensive treatment device, such as Figure 8 、 Figure 9As shown, it includes a box body 1, an exhaust gas purification unit pressure cover 2, a purification carrier 3, a water-gas separation device 4, a variable motor fan 5, a silencer 6, a check water device 7, an electronically controlled shut-off valve 8, an analog liquid level gauge 9, an exhaust temperature sensor 10, an exhaust gas back pressure sensor 11, an exhaust cap 12, an exhaust flame arrester 13, an electronically controlled processing box 14, a water-gas separator inspection cover 15, a front air intake hood 16, a check water device inspection cover 17, a rear air intake hood 18, an exhaust port 19, and a muffler inspection cover 20.

[0037] Combine Figures 1 to 4 The box body 1 includes a preliminary water-gas separation chamber 1.1, an outer shell 1.2, a purification carrier chamber 1.3, a water washing chamber wave-breaking plate 1.4, an internal pipe 1.5, a first air disturbance cover 1.6, a second air disturbance cover 1.7, a water washing chamber 1.8, a water washing chamber vertical partition 1.9, a silencer check water chamber 1.10, a water level monitoring chamber vertical partition 1.11, a water level monitoring chamber 1.12, a water level monitoring chamber wave-breaking plate 1.13, an analog liquid level gauge protective cover 1.14, a horizontal guide plate 1.15, a liquid level gauge working chamber 1.16, a cooling water collecting chamber 1.17, a vertical guide plate 1.18, a fan air guide cover 1.19, and a cooling pipe 1.20.

[0038] The box body 1 is welded from stainless steel plates, which is corrosion-resistant and rust-proof, and can withstand an internal pressure of 0.8Mpa without deformation or cracking. It has a "concave" structure. The outer periphery of the box body 1 is the outer shell 1.2. Inside the outer shell 1.2, there are vertical plates spaced from left to right: the water level monitoring chamber vertical partition 1.11 and the water washing chamber vertical partition 1.9, which divide the outer shell 1.2 into three chambers: the left, middle and right. The middle chamber is the silencer check water chamber 1.10; a horizontal plate is provided between the water level monitoring chamber vertical partition 1.11 and the left side of the outer shell 1.2: the water level monitoring chamber wave-breaking plate 1.13, which divides the left chamber into the upper left chamber (cooling water collection chamber 1.17) and the lower left chamber (water level monitoring chamber 1.12), the water level monitoring chamber wave-breaking plate 1.13 has an array of through holes to block water waves and coolant splashing while allowing exhaust and condensed water to pass through; a horizontal plate is provided between the water washing chamber vertical partition 1.9 and the right side of the shell 1.2: the water washing chamber wave-breaking plate 1.4, which divides the right chamber into the upper right chamber (preliminary water-gas separation chamber 1.1) and the lower right chamber (water washing chamber 1.8). The water washing chamber wave-breaking plate 1.4 has an array of through holes to block water waves and coolant splashing while allowing exhaust and condensed water to pass through.

[0039] The top and bottom of the water washing chamber vertical partition 1.9 and the water level monitoring chamber vertical partition 1.11 are provided with openings, so that the water washing chamber 1.8, the silencer check water chamber 1.10 and the water level monitoring chamber 1.12 are connected to ensure the circulation of the coolant.

[0040] A first air disturbance cover 1.6 and a second air disturbance cover 1.7 are provided in the water washing chamber 1.8. One end of the first air disturbance cover 1.6 is connected to the right side of the inner side of the shell 1.2, and the other end is connected to the second air disturbance cover 1.7. Both the first air disturbance cover 1.6 and the second air disturbance cover 1.7 have air holes at the bottom, which guide air downward in an umbrella shape.

[0041] An analog liquid level gauge protective cover 1.14 is provided on the left side of the interior of the housing 1.2. The analog liquid level gauge protective cover 1.14 extends through the water level monitoring chamber 1.12 and the cooling water collection chamber 1.17. The interior of the analog liquid level gauge protective cover 1.14 houses the liquid level gauge working chamber 1.16. A horizontal guide plate 1.15 and a vertical guide plate 1.18 are provided within the cooling water collection chamber 1.17. The top of the vertical guide plate 1.18 is connected to the top surface of the interior of the housing 1.2. The horizontal guide plate 1.15 is located below the vertical guide plate 1.18. The side of the horizontal guide plate 1.15 is fixedly connected to the vertical partition 1.11 of the water level monitoring chamber. The vertical surface of the vertical guide plate 1.18 is a roughened surface that increases the adhesion of water vapor. The horizontal guide plate 1.15 further guides the exhaust gas so that it does not blow back onto the water surface.

[0042] A cooling pipe 1.20 is provided at the top of the silencer check water chamber 1.10, communicating with the water-gas separation chamber 1.1 and the cooling water collecting chamber 1.17. A fan air guide cover 1.19 is provided below the cooling pipe 1.20.

[0043] The exhaust gas purification unit cover 2 and the electronic control processing box 14 are respectively connected to the right side of the top surface of the box body 1. An exhaust gas back pressure sensor 11 is provided on the side of the exhaust gas purification unit cover 2. The exhaust gas purification unit cover 2 has a double-layer cooling cavity 2.1, which is connected in series with the cooling circulation system of the explosion-proof diesel engine to cool the exhaust gas purification unit cover 2 so that its surface temperature is lower than 150°C. The exhaust gas purification unit cover 2 is in a trumpet-shaped shape, which can reduce the back pressure generated by the exhaust gas passing through the purification carrier 3.

[0044] An analog level gauge 9 and exhaust flame arrester 13 are attached to the left side of the top surface of the casing 1. The analog level gauge 9 is equipped with a float 9.1 and is located within the gauge's working chamber 1.16. An exhaust cap 12 is attached to the top of the exhaust flame arrester 13, and an exhaust temperature sensor 10 is located on its side. An opening is located in the middle of the top surface of the casing 1, connected to an exhaust vent 19. An electrically controlled shutoff valve 8 is connected to the left side of the casing 1. The front side of the casing 1 is connected to a moisture separator inspection cover 15, a front air intake hood 16, and a backflow check device inspection cover 17. The rear side of the casing 1 is connected to a rear air intake hood 18 and a muffler inspection cover 20.

[0045] A purification carrier 3 is provided on the right side inside the box body 1. The top end of the purification carrier 3 is connected to the exhaust gas purification unit cover 2, and the bottom end of the purification carrier 3 is connected to the silencer 6 through the internal pipe 1.5. The shape and size of the purification carrier 3 can be just inserted into the purification carrier cavity 1.3. The purification carrier 3 is made of different materials according to the purification requirements, and its functions include particle capture, nitrogen oxides, carbon monoxide catalysis, etc.

[0046] A water-gas separation device 4 is provided inside the box body 1 and below the electronically controlled processing box 14. The water-gas separation device 4 has a fan blade structure in the middle, which can rotate with the exhaust gas. When water vapor passes through, the fan blade will throw the exhaust gas toward the surrounding wall, and the water splashes down the surrounding wall and falls back into the water washing chamber. The gas continues to float upward, thereby achieving the effect of water vapor separation.

[0047] Inside the box body 1, a variable motor fan 5 is provided below the fan air guide cover 1.19; a water check device 7 is provided on the front side of the bottom of the box body 1, and a silencer 6 is provided on the rear side of the bottom of the box body 1. One end of the water check device 7 is connected to the silencer 6 through an internal pipe 1.5, and the other end is connected to the second air disturbance cover 1.7.

[0048] The electronic control system is composed of the electronic control processing box 14, the electronic control shut-off valve 8, the analog liquid level meter 9, the exhaust temperature sensor 10, the exhaust back pressure sensor 11, and the variable motor fan 5, which monitors and adjusts the water level and exhaust temperature and monitors the status of the purification carrier 3.

[0049] Working process and principle:

[0050] The present invention is installed on the exhaust pipe of the explosion-proof diesel engine, and the exhaust pipe is connected to the flange of the purification unit gland 2, such as Figure 5 、 Figure 6As shown, the exhaust gas will first pass through the purification carrier 3 to absorb and chemically treat the particles, nitrogen oxides and carbon monoxide in the exhaust gas, and then pass through the silencer 6 along the internal pipe 1.5 for noise reduction treatment. At the same time, this step is partially immersed in the coolant, and the exhaust gas is wet-cooled. After passing through the check water device 7, it reaches the water washing chamber 1.8. Under the action of the first air scrambler 1.6 and the second air scrambler 1.7 in the water washing chamber 1.8, the exhaust gas comes into contact with the coolant and is discharged downward through the fan-shaped holes. After sufficient contact, the purpose of flame extinguishing and further dissolving soluble harmful gases is achieved. Under the action of exhaust pressure, the exhaust gas will carry some water and splash upward. At this time, the water washing chamber wave-breaking plate 1.4 blocks the water, and the exhaust gas can continue to move upward through the holes. After the separation action of the water-gas separation device 4, most of the water in the exhaust gas is separated and flows back to the bottom of the box 1. The exhaust gas is dispersed through the cooling pipe 1.20. If the exhaust port temperature measured by the exhaust temperature sensor 10 exceeds the calibration value, the variable motor fan 5 will work to continue to cool the exhaust gas by air cooling, and accelerate the condensation of water vapor while cooling. After the exhaust gas is ejected from the cooling pipe 1.20, it touches the vertical guide plate 1.18 and the direction of the exhaust gas is changed downward. At the same time, due to the rough structure of the surface of the vertical guide plate 1.18, the condensation of water vapor is further promoted to form water droplets, which flow back to the bottom of the box 1 with the downward driving force of the exhaust. The exhaust gas cooling and coolant recovery are completed through sufficient wet cooling, adaptive dry cooling and three-layer water-gas separation, achieving the effects of exhaust gas purification, flame extinguishing, cooling and low coolant consumption. After being guided again by the transverse guide plate 1.15, the exhaust gas will not be blown to the water surface again, but will be discharged into the environment through the exhaust flame arrester 13 and the exhaust cap 12.

[0051] In the present invention, the electronic control processing box 14, the electronic control shut-off valve 8, the analog liquid level meter 9, the exhaust temperature sensor 10, the exhaust back pressure sensor 11, and the variable motor fan 5 constitute an electronic control system to monitor and adjust the water level and exhaust temperature, and monitor the state of the purification carrier 3. Figure 7The analog level gauge 9 shown is calibrated to four positions, A, B, and D. When its float 9.1 reaches position B, the PLC in the electronic control processing box 14 causes the electronic shutoff valve 8 to open and refill water. When float 9.1 reaches position A, the electronic shutoff valve 8 closes, stopping refilling, ensuring that the coolant level remains between A and B during normal operation. When the water in the refill tank is depleted, float 9.1 passes position B and reaches position C. At this point, the electronic control processing box 14 transmits this information to the vehicle display and issues an alarm, prompting the driver to refill water. When float 9.1 continues to drop to position D, the electronic control processing box 14 outputs a signal to shut down the vehicle for protection. This intelligent refill mechanism avoids the uncontrollable and unreliable nature of simple mechanical refilling. Exhaust temperature sensor 10 monitors the exhaust outlet temperature, and the electronic control processing box 14 controls the on / off and speed of the variable motor fan 5, further improving the ability of simple wet cooling in high or low temperature environments, ensuring that exhaust temperature remains within the specified range under various conditions. The exhaust back pressure sensor detects the back pressure of the exhaust gas at the outlet of the exhaust gas purification unit gland 2, and feeds back the blockage of the purification carrier 3 through the electronic control processing box 14, thus ensuring the normal operation of the engine.

[0052] The analog level gauge protective cover 1.14 ensures that the float 9.1 of the analog level gauge 9 is not affected by the flow of coolant.

[0053] The inspection cover plate 15 of the water-gas separator, the inspection cover plate 17 of the water check device, and the inspection cover plate 20 of the muffler can be used to inspect and replace the corresponding components.

[0054] The front air inlet cover 16, the rear air inlet cover 18 and the air outlet 19 protect the variable motor fan 5 and prevent foreign objects from damaging it.

[0055] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. An explosion-proof diesel engine exhaust comprehensive treatment device, characterized in that: It comprises a box body (1), a water-gas separation device (4), a silencer (6) and a water backflow prevention device (7); The box (1) comprises an outer shell (1.2), a purification carrier cavity (1.3), a water washing cavity wave-breaking plate (1.4), an internal pipe (1.5), a first air disturbance cover (1.6), a second air disturbance cover (1.7), a water washing cavity vertical baffle (1.9), a water level monitoring cavity vertical baffle (1.11), a water level monitoring cavity wave-breaking plate (1.13), and a cooling pipe (1.20); A water level monitoring chamber vertical baffle (1.11) and a water washing chamber vertical baffle (1.9) are sequentially arranged inside the housing (1.2) from left to right; the two ends of the water level monitoring chamber wave-breaking plate (1.13) are respectively connected to the water level monitoring chamber vertical baffle (1.11) and the left side of the housing (1.2); and the two ends of the water washing chamber wave-breaking plate (1.4) are respectively connected to the water washing chamber vertical baffle (1.9) and the right side of the housing (1.2); A cooling water collecting chamber (1.17) is formed between the wave-breaking plate (1.13) of the water level monitoring chamber, the left side of the shell (1.2), the top surface of the shell (1.2) and the vertical partition (1.11) of the water level monitoring chamber; a water level monitoring chamber (1.12) is formed between the wave-breaking plate (1.13) of the water level monitoring chamber, the left side of the shell (1.2), the bottom surface of the shell (1.2) and the vertical partition (1.11) of the water level monitoring chamber; and a water washing chamber vertical partition (1.9), the top surface of the shell (1.2), the top surface of the shell (1.2) and the vertical partition (1.11) of the water level monitoring chamber. A silencer check water chamber (1.10) is formed between the bottom surface of the shell (1.2) and the vertical partition (1.11) of the water level monitoring chamber; a preliminary water-gas separation chamber (1.1) is formed between the vertical partition (1.9) of the water washing chamber, the right side of the shell (1.2), the top surface of the shell (1.2) and the water washing chamber wave-breaking plate (1.4); and a water washing chamber (1.8) is formed between the vertical partition (1.9) of the water washing chamber, the right side of the shell (1.2), the bottom surface of the shell (1.2) and the water washing chamber wave-breaking plate (1.4); The purification carrier cavity (1.3) and the water-gas separation device (4) are arranged in the preliminary water-gas separation cavity (1.1); the silencer (6) and the water check device (7) are arranged at the bottom of the silencer water check cavity (1.10); the first air disturbance cover (1.6) and the second air disturbance cover (1.7) are arranged in the water washing cavity (1.8); one end of the first air disturbance cover (1.6) is connected to the right side of the interior of the housing (1.2), and the other end is connected to the second air disturbance cover (1.7); the second air disturbance cover (1.7) is connected to the water check device (7) via an internal pipe (1.5); the water check device (7) is connected to the silencer (6) via an internal pipe (1.5); and the silencer (6) is connected to the bottom end of the purification carrier cavity (1.3) via the internal pipe (1.5); The first air disturbance cover (1.6) and the second air disturbance cover (1.7) are both provided with air holes at their lower parts; A cooling pipe (1.20) is provided at the top of the silencer check water chamber (1.10), the cooling pipe (1.20) is connected to the preliminary water-gas separation chamber (1.1) and the cooling water collection chamber (1.17), a fan air guide (1.19) is provided below the cooling pipe (1.20), and a variable motor fan (5) is provided below the fan air guide (1.19); The water washing chamber wave-breaking plate (1.4) and the water level monitoring chamber wave-breaking plate (1.13) are both provided with arrays of through holes; the water washing chamber vertical baffle (1.9) and the water level monitoring chamber vertical baffle (1.11) are both provided with through openings at the top and bottom; an analog liquid level gauge protective cover (1.14) is provided on the left side inside the housing (1.2), and the analog liquid level gauge protective cover (1.14) passes through the water level monitoring chamber (1.12) and the cooling water collection chamber (1.17); An analog liquid level gauge (9) is also provided on the outer top surface of the housing (1.2), the lower end of the analog liquid level gauge (9) is located in an analog liquid level gauge protective cover (1.14), and a float (9.1) is also provided on the analog liquid level gauge (9); The left side of the housing (1.2) is connected to an electrically controlled shutoff valve (8), through which water is replenished into the box body (1).

2. The explosion-proof diesel engine exhaust comprehensive treatment device according to claim 1, characterized in that: A transverse guide plate (1.15) and a vertical guide plate (1.18) are provided in the cooling water collecting chamber (1.17); the top of the vertical guide plate (1.18) is connected to the inner top surface of the shell (1.2); the transverse guide plate (1.15) is located below the vertical guide plate (1.18); the side of the transverse guide plate (1.15) is fixedly connected to the vertical partition plate (1.11) of the water level monitoring chamber; and the vertical surface of the vertical guide plate (1.18) is a rough structure surface.

3. The explosion-proof diesel engine exhaust comprehensive treatment device according to claim 1, characterized in that: The outer top surface of the housing (1.2) is provided with an exhaust gas purification unit pressure cover (2) having a double-layer cooling cavity structure. The exhaust gas purification unit pressure cover (2) is in a bell-mouth shape. The exhaust gas purification unit pressure cover (2) is connected to the top of a purification carrier cavity (1.3). A purification carrier (3) is provided inside the purification carrier cavity (1.3). An exhaust gas back pressure sensor (11) is provided on the side of the exhaust gas purification unit pressure cover (2).

4. The explosion-proof diesel engine exhaust comprehensive treatment device according to claim 1, characterized in that: An exhaust flame arrester (13) is also provided on the outer top surface of the housing (1.2), the exhaust flame arrester (13) is in communication with the cooling water collecting chamber (1.17), an exhaust cap (12) is also connected to the top of the exhaust flame arrester (13), and an exhaust temperature sensor (10) is provided on the side of the exhaust cap (12).

5. The explosion-proof diesel engine exhaust comprehensive treatment device according to claim 1, characterized in that: The front side of the housing (1.2) is respectively connected to a water separator inspection cover (15), a front air hood (16), and a water check device inspection cover (17); the rear side of the housing (1.2) is respectively connected to a rear air inlet hood (18) and a muffler inspection cover (20); and the middle of the top surface of the housing (1.2) is connected to an exhaust port (19).

6. The explosion-proof diesel engine exhaust comprehensive treatment device according to claim 1, characterized in that: An electric control processing box (14) is also provided on the outer top surface of the housing (1.2) for monitoring and regulating the water level and exhaust temperature.

Citation Information

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