A bearing assembly equipment
By designing bearing assembly equipment, the mechanized assembly of ball bearings and bearing supports is realized, solving the problems of high cost and low efficiency caused by manual operation, improving production efficiency, and ensuring assembly quality.
Patent Information
- Application Number
- CN202310679836.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-08
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2043-06-08
AI Technical Summary
In existing technologies, the bearing assembly process relies on manual operation, resulting in high labor costs and low efficiency.
Design a bearing assembly device, including a support transfer robot, a bearing feeding mechanism, a bearing transfer robot, a front pressing mechanism, and a back pressing mechanism, to realize the mechanized assembly of ball bearings and bearing supports.
The mechanized assembly of ball bearings and bearing supports has been achieved, reducing labor costs and improving production efficiency. The inner ring of the ball bearing is wiped with a cleaning cotton swab to ensure the quality of subsequent assembly.
Smart Images

Figure CN116728071B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of bearing assembly technology, and more particularly to a bearing assembly device. Background Technology
[0002] The bearing bracket has bearing mounting slots on both sides. The upstream dispensing equipment will dispense adhesive into the bearing mounting slots, and the assembly workers need to place ball bearings into the bearing mounting slots on both sides to complete the bearing assembly process.
[0003] The manual assembly method, in which workers manually place the ball bearings into the bearing bracket, has high labor costs and low efficiency.
[0004] Therefore, it is necessary to develop a bearing assembly equipment to realize the mechanized assembly of ball bearings and bearing supports, thereby reducing labor costs and improving production efficiency.
[0005] The information disclosed in this background section is included only to enhance the understanding of the context of this disclosure, and therefore may contain information that does not constitute prior art known to those skilled in the art. Summary of the Invention
[0006] One objective of this invention is to provide a bearing assembly device that enables mechanized assembly of ball bearings and bearing supports, thereby reducing labor costs and improving production efficiency.
[0007] To achieve the above objectives, the present invention provides a bearing assembly device, including a support transfer robot, a bearing feeding mechanism, a bearing transfer robot, a front pressing mechanism, a back pressing mechanism, and a feeding platform:
[0008] The bracket transfer robot is used to provide the bearing bracket facing upward to the front pressing mechanism, flip the bearing bracket on the front pressing mechanism up and down and transfer it to the reverse pressing mechanism, and transfer the bearing bracket on the reverse pressing mechanism to the unloading platform.
[0009] The bearing feeding mechanism is used to provide ball bearings, and the bearing transfer robot is used to transfer the ball bearings provided by the bearing feeding mechanism to the front pressing mechanism or the back pressing mechanism.
[0010] The front pressing mechanism is used to press the received ball bearing into the front of the bearing bracket, and the back pressing mechanism is used to press the received ball bearing into the back of the bearing bracket.
[0011] Optionally, the bearing feeding mechanism includes:
[0012] A bearing feed plate, wherein the top of the bearing feed plate is provided with a bearing feed channel;
[0013] A bearing storage assembly, located above the bearing feeding plate, includes a cylinder fixing seat with several positioning slots and several storage cylinders fixed on the cylinder fixing seat;
[0014] A positioning insert plate, the positioning insert plate being located on the side of the barrel fixing seat;
[0015] A positioning linear drive mechanism, wherein the drive end of the positioning linear drive mechanism is connected to the positioning insert plate, and is used to drive the positioning insert plate to insert into or remove from the corresponding positioning slot.
[0016] A cylinder-changing linear drive mechanism is provided, wherein the drive end of the cylinder-changing linear drive mechanism is connected to the positioning linear drive mechanism, and the drive direction of the cylinder-changing linear drive mechanism is perpendicular to the length direction of the bearing feeding channel. The mechanism is used to drive different storage cylinders to move directly above the bearing feeding channel through the positioning linear drive mechanism.
[0017] A bearing pusher plate, which is slidably disposed in the bearing feeding channel;
[0018] A bearing pusher linear drive mechanism, wherein the drive end of the bearing pusher linear drive mechanism is connected to the bearing pusher plate through a pusher adapter plate, and is used to drive the bearing pusher plate to push the rolling bearing along the bearing feeding channel to one end close to the bearing transfer robot.
[0019] Optionally, it also includes a bearing inner ring wiping mechanism, the bearing inner ring wiping mechanism comprising:
[0020] A wiping station plate is fixed above the bearing feeding channel;
[0021] A rotating sleeve is rotatably mounted on the wiping station plate; the bearing feeding channel is provided with a cotton swab passage hole located directly below the rotating sleeve;
[0022] A sleeve motor, the drive end of which is connected to the rotating sleeve, is used to drive the rotating sleeve to rotate about a vertical axis;
[0023] A cotton swab storage box is provided with several cotton swab storage slots for placing cleaning cotton swabs; wherein, the bottom of each cotton swab storage slot is provided with a needle hole.
[0024] A cotton swab shifting linear module, the end of which is connected to the cotton swab storage box;
[0025] A cotton swab insertion pin is located below the rotating sleeve;
[0026] A linear drive mechanism for feeding cotton swabs, wherein the drive end of the linear drive mechanism is connected to the cotton swab feeding pin, and is used to drive the cotton swab feeding pin through the needle hole to push the clean cotton swab in the corresponding cotton swab storage slot upward into the rotating sleeve.
[0027] Optionally, the bearing inner ring wiping mechanism further includes:
[0028] A cotton swab removal tube, located above the rotating sleeve;
[0029] A linear drive mechanism for removing cotton swabs, wherein the drive end of the linear drive mechanism is connected to the cotton swab removal steel tube, and is used to drive the cotton swab removal steel tube downward to push the cleaning cotton swab out of the rotating sleeve.
[0030] Optionally, the upper end of the cotton swab removal tube is sequentially connected to an alcohol hose, a peristaltic pump, and an alcohol bottle.
[0031] Optionally, the rotating sleeve is connected to the sleeve motor via a belt and pulley assembly.
[0032] Optionally, both the front pressing mechanism and the back pressing mechanism include a support platform for placing the bearing bracket, a bearing platform for placing the ball bearing, a bearing gripper for clamping the ball bearing, and a bearing displacement linear module that drives the bearing gripper to reciprocate between the support platform and the bearing platform.
[0033] Optionally, the support platform is provided with a pressure head body and a pressing linear drive mechanism that drives the pressure head body to move up and down.
[0034] Optionally, the bearing transfer robot includes:
[0035] Rotating plate;
[0036] A bearing transfer motor, wherein the drive end of the bearing transfer motor is connected to the middle part of the rotating plate;
[0037] A front gripper, wherein the front gripper is mounted on one end of the rotating plate;
[0038] A reverse gripper, wherein the reverse gripper is mounted on the other end of the rotating plate;
[0039] When the front gripper rotates with the rotating plate to the bearing platform of the front pressing mechanism, the back gripper is located at the outlet of the bearing feeding channel.
[0040] When the front gripper rotates with the rotating plate to the outlet of the bearing feeding channel, the back gripper is located at the bearing platform of the back pressing mechanism.
[0041] The beneficial effects of this invention are as follows: It provides a bearing assembly device in which the bracket transfer robot places the bearing bracket with the front side facing up provided by the upstream equipment into the front pressing mechanism; after the bearing transfer robot transfers the ball bearing provided by the bearing feeding mechanism to the front pressing mechanism, the front pressing mechanism presses the ball bearing into the front side of the bearing bracket; then, the bracket transfer robot flips the bearing bracket with the ball bearing installed on the front side in the front pressing mechanism and places it into the reverse pressing mechanism; the bearing transfer robot transfers the ball bearing provided by the bearing feeding mechanism to the reverse pressing mechanism, and the reverse pressing mechanism presses the received ball bearing into the reverse side of the bearing bracket; after completing the assembly of the bearings on both sides, the bracket transfer robot can place the bearing bracket with ball bearings installed on both sides on the reverse pressing mechanism into the unloading platform.
[0042] Therefore, the bearing assembly equipment provided by the present invention can realize the mechanized assembly of ball bearings and bearing supports, thereby reducing labor costs and improving production efficiency. Attached Figure Description
[0043] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0044] Figure 1 A schematic diagram of the bearing assembly equipment provided in the embodiment;
[0045] Figure 2 A schematic diagram of the bearing feeding mechanism, bearing transfer robot, and bearing inner ring wiping mechanism provided in the embodiment;
[0046] Figure 3 A front view of the bearing feeding mechanism provided in the embodiment;
[0047] Figure 4 A rear view of the bearing feeding mechanism provided in the embodiment;
[0048] Figure 5 This is a schematic diagram of the bearing transfer robot and the reverse pressing mechanism provided in the embodiment.
[0049] In the picture:
[0050] 1. Bearing feeding mechanism;
[0051] 101. Bearing feed plate; 1011. Bearing feed channel; 1012. Cotton swab through hole;
[0052] 102. Bearing storage assembly; 1021. Material cylinder fixing seat; 1021a. Positioning slot; 1022. Material storage cylinder;
[0053] 103. Positioning insert plate; 104. Positioning linear drive mechanism; 105. Sleeve changing linear drive mechanism;
[0054] 106. Bearing pusher plate; 107. Bearing pusher linear drive mechanism; 108. Pusher adapter plate;
[0055] 2. Bearing transfer robot; 201. Rotary plate; 202. Bearing transfer motor; 203. Front gripper; 204. Back gripper; 205. Rotary plate linear drive mechanism;
[0056] 3a. Front pressing mechanism; 3b. Back pressing mechanism; 301. Support platform; 302. Bearing platform; 303. Bearing gripper; 304. Bearing shifting linear module; 305. Press head body; 306. Pressing linear drive mechanism;
[0057] 4. Material unloading platform;
[0058] 5. Bearing inner ring wiping mechanism;
[0059] 501. Wipe the workstation panel;
[0060] 502. Rotary sleeve; 503. Sleeve motor; 504. Belt and pulley assembly;
[0061] 505. Cotton swab storage box; 5051. Cotton swab storage slot; 506. Cotton swab shifting linear module;
[0062] 507. Cotton swab feeding pin; 508. Cotton swab feeding linear drive mechanism;
[0063] 509. Cotton swab removal steel pipe; 510. Cotton swab removal linear drive mechanism. Detailed Implementation
[0064] To make the objectives, features, and advantages of this invention more apparent and understandable, the technical solutions of the embodiments of this invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described below are only some embodiments of this invention, and not all embodiments. Based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this invention.
[0065] In the description of this invention, it should be understood that when a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be an intermediate component present simultaneously. When a component is considered to be "set" on another component, it can be directly set on the other component or there may be an intermediate component present simultaneously.
[0066] Furthermore, terms such as “long,” “short,” “inner,” and “outer” indicate orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings. They are used only for the purpose of describing the present invention and are not intended to indicate or imply that the device or component referred to must have this specific orientation or operate in a specific orientational configuration. Therefore, they should not be construed as limitations of the present invention.
[0067] The present invention will now be described in detail with reference to the specific embodiments shown in the accompanying drawings. However, these embodiments do not limit the present invention, and any structural, methodological, or functional modifications made by those skilled in the art based on these embodiments are included within the scope of protection of the present invention.
[0068] This invention provides a bearing assembly device suitable for applications where ball bearings are installed on both sides of a bearing bracket. It enables mechanized assembly of ball bearings and bearing brackets, thereby reducing labor costs and improving production efficiency.
[0069] See Figure 1 and Figure 2 In this embodiment, the bearing assembly equipment includes a support transfer robot, a bearing feeding mechanism 1, a bearing transfer robot 2, a front pressing mechanism 3a, a back pressing mechanism 3b, and a feeding platform 4.
[0070] The bracket transfer robot is used to provide the bearing bracket facing upward to the front pressing mechanism 3a, flip the bearing bracket on the front pressing mechanism 3a up and down and transfer it to the reverse pressing mechanism 3b, and transfer the bearing bracket on the reverse pressing mechanism 3b to the unloading platform 4.
[0071] The bearing feeding mechanism 1 is used to provide ball bearings, and the bearing transfer robot 2 is used to transfer the ball bearings provided by the bearing feeding mechanism 1 to the front pressing mechanism 3a or the back pressing mechanism 3b.
[0072] The front pressing mechanism 3a is used to press the received ball bearing into the front of the bearing bracket, and the back pressing mechanism 3b is used to press the received ball bearing into the back of the bearing bracket.
[0073] The bearing assembly equipment provided in this embodiment includes a bracket transfer robot that places a bearing bracket with the front side facing up, provided by the upstream equipment, into a front pressing mechanism 3a. Then, a bearing transfer robot 2 transfers a ball bearing provided by a bearing feeding mechanism 1 to the front pressing mechanism 3a, where the front pressing mechanism 3a presses the ball bearing into the front side of the bearing bracket. Next, the bracket transfer robot flips the bearing bracket with the ball bearing already installed in the front pressing mechanism 3a and places it into a reverse pressing mechanism 3b. The bearing transfer robot 2 then transfers the ball bearing provided by the bearing feeding mechanism 1 to the reverse pressing mechanism 3b, where the reverse pressing mechanism 3b presses the received ball bearing into the reverse side of the bearing bracket. After completing the assembly of the bearings on both sides, the bracket transfer robot can place the bearing bracket with ball bearings installed on both sides from the reverse pressing mechanism 3b into the unloading platform 4.
[0074] Therefore, the bearing assembly equipment provided in this embodiment can realize the mechanized assembly of ball bearings and bearing supports, thereby reducing labor costs and improving production efficiency.
[0075] See Figure 3 and Figure 4 The bearing feeding mechanism 1 includes a bearing feeding plate 101, a bearing storage assembly 102, a positioning insert plate 103, a positioning linear drive mechanism 104, a cylinder changing linear drive mechanism 105, a bearing pushing insert plate 106, a bearing pushing linear drive mechanism 107, and a pushing adapter plate 108.
[0076] The bearing feeding plate 101 is provided with a bearing feeding channel 1011 at its top. The bearing storage assembly 102 is located above the bearing feeding plate 101 and includes a cylinder fixing seat 1021 with a plurality of positioning slots 1021a and a plurality of storage cylinders 1022 fixed on the cylinder fixing seat 1021.
[0077] The positioning insert plate 103 is located on the side of the barrel fixing seat 1021; the driving end of the positioning linear drive mechanism 104 is connected to the positioning insert plate 103, and is used to drive the positioning insert plate 103 to insert or pull out the corresponding positioning slot 1021a.
[0078] The driving end of the cylinder changing linear drive mechanism 105 is connected to the positioning linear drive mechanism 104, and the driving direction of the cylinder changing linear drive mechanism 105 is perpendicular to the length direction of the bearing feeding channel 1011. It is used to drive different storage cylinders 1022 to move directly above the bearing feeding channel 1011 through the positioning linear drive mechanism 104.
[0079] The bearing pusher plate 106 is slidably disposed in the bearing feeding channel 1011; the driving end of the bearing pusher linear drive mechanism 107 is connected to the bearing pusher plate 106 through the pusher adapter plate 108, which is used to drive the bearing pusher plate 106 to push the rolling bearing along the bearing feeding channel 1011 to one end close to the bearing transfer robot 2.
[0080] See Figure 2 and Figure 3 The bearing assembly equipment also includes a bearing inner ring wiping mechanism 5. The bearing inner ring wiping mechanism 5 includes a wiping station plate 501, a rotating sleeve 502, a sleeve motor 503, a cotton swab storage box 505, a cotton swab shifting linear module 506, a cotton swab infeed pin 507, a cotton swab infeed linear drive mechanism 508, a cotton swab withdrawal steel pipe 509, and a cotton swab withdrawal linear drive mechanism 510.
[0081] The wiping station plate 501 is fixed above the bearing feeding channel 1011; the rotating sleeve 502 is rotatably mounted on the wiping station plate 501; the bearing feeding channel 1011 is provided with a cotton swab passage hole 1012 located directly below the rotating sleeve 502.
[0082] The drive end of the sleeve motor 503 is connected to the rotating sleeve 502, and is used to drive the rotating sleeve 502 to rotate around a vertical axis. The cotton swab storage box 505 is provided with a plurality of cotton swab storage slots 5051 for placing cleaning cotton swabs; wherein, each cotton swab storage slot 5051 has a needle hole at the bottom. The end of the cotton swab shifting linear module 506 is connected to the cotton swab storage box 505.
[0083] The cotton swab insertion pin 507 is located below the rotating sleeve 502; the driving end of the cotton swab insertion linear drive mechanism 508 is connected to the cotton swab insertion pin 507, and is used to drive the cotton swab insertion pin 507 through the needle hole to push the clean cotton swab in the corresponding cotton swab storage slot 5051 upward into the rotating sleeve 502.
[0084] The cotton swab removal steel tube 509 is located above the rotating sleeve 502; the driving end of the cotton swab removal linear drive mechanism 510 is connected to the cotton swab removal steel tube 509, and is used to drive the cotton swab removal steel tube 509 downward to push the cleaning cotton swab out of the rotating sleeve 502.
[0085] Optionally, the rotating sleeve 502 is connected to the sleeve motor 503 via a belt and pulley assembly 504.
[0086] The belt and pulley transmission method allows the sleeve motor 503 to be positioned on the side of the rotating sleeve 502, freeing up space directly above the rotating sleeve for installing the cotton swab removal steel tube 509.
[0087] Furthermore, the upper end of the cotton swab removal tube 509 is sequentially connected to an alcohol hose, a peristaltic pump, and an alcohol bottle.
[0088] Specifically, the process of the bearing feeding mechanism 1 pushing the ball bearing is as follows:
[0089] S101: First, fill each storage cylinder 1022 with stacked ball bearings;
[0090] S102: The positioning linear drive mechanism 104 drives the positioning insert plate 103 to extend forward and insert into the positioning slot 1021a of the material cylinder fixing seat 1021; then, the cylinder changing linear drive mechanism 105 retracts and drives the storage cylinder 1022 at the outermost position to move directly above the bearing feeding channel 1011.
[0091] At this time, under the action of gravity, the bottom ball bearing will fall into the bearing feeding channel 1011;
[0092] S103: The bearing pusher linear drive mechanism 107 retracts, driving the bearing pusher plate 106 to slide toward the bearing transfer robot 2, thereby pushing the bottom ball bearing forward to directly above the cotton swab hole 1012.
[0093] S104: The bearing pusher linear drive mechanism 107 extends, driving the bearing pusher plate 106 to slide away from the bearing transfer robot 2, thereby completing the reset;
[0094] S105: After the bearing pusher plate 106 is reset, the ball bearing that was originally the second lowest position becomes the lowest position ball bearing and falls into the bearing feeding channel 1011. Then the bearing pusher plate 106 extends forward again and pushes it to the top of the cotton swab hole 1012. At the same time, it pushes the ball bearing that was previously pushed to the top of the cotton swab hole 1012 forward.
[0095] It should be noted that the bearing pushing linear drive mechanism 107 drives the bearing pushing plate 106 to move back and forth repeatedly, so that all the ball bearings in the storage cylinder 1022 at the outermost position can be pushed out one by one. At this time, the cylinder changing linear drive mechanism 105 drives the cylinder fixing seat 1021 to move, so that the next storage cylinder 1022 can move to the top of the bearing feeding channel 1011. Then the above operation can be repeated to continue pushing the ball bearings forward.
[0096] S201: When a ball bearing is pushed directly above the cotton swab passage 1012, the cotton swab shifting linear module 506 drives the cotton swab storage box 505 to move, so that an unused cleaning cotton swab is vertically aligned with the cotton swab passage 1012.
[0097] S202: The linear drive mechanism 508 for inserting cotton swabs drives the cotton swab inserting pin 507 to move upward, thereby causing the cleaning cotton swab to pass through the cotton swab through hole 1012 upward, and the upper end of the cleaning cotton swab is inserted into the rotating sleeve 502, and the lower end of the cleaning cotton swab is located at the inner ring of the ball bearing.
[0098] S203: The peristaltic pump works to send the alcohol in the alcohol bottle through the alcohol hose into the cotton swab removal tube 509, and then drips down through the cotton swab removal tube 509 onto the cleaning cotton swab to moisten it.
[0099] S204: The sleeve motor 503 operates, driving the rotating sleeve 502 to rotate the cleaning cotton swab, thereby wiping the inner ring of the ball bearing;
[0100] S205: After wiping, the cotton swab removal linear drive mechanism 510 drives the cotton swab removal steel tube 509 to move downward, thereby pushing the used cleaning cotton swab downward out of the rotating sleeve 502.
[0101] The ejected cleaning swabs will fall back into the original swab storage slot 5051, thus realizing the recycling of used cleaning swabs.
[0102] See Figure 5 In this embodiment, both the front pressing mechanism 3a and the back pressing mechanism 3b include a support platform 301 for placing the bearing bracket, a bearing platform 302 for placing the ball bearing, a bearing gripper 303 for clamping the ball bearing, and a bearing displacement linear module 304 for driving the bearing gripper 303 to reciprocate between the support platform 301 and the bearing platform 302.
[0103] Furthermore, the support platform 301 is provided with a pressure head body 305 and a pressing linear drive mechanism 306 that drives the pressure head body 305 to move up and down.
[0104] In this embodiment, the bearing transfer robot 2 includes a rotating plate 201, a bearing transfer motor 202, a front gripper 203, and a back gripper 204.
[0105] The drive end of the bearing transfer motor 202 is connected to the middle of the rotating plate 201; the front gripper 203 is installed at one end of the rotating plate 201; and the back gripper 204 is installed at the other end of the rotating plate 201.
[0106] When the front gripper 203 rotates with the rotating plate 201 to the bearing platform 302 of the front pressing mechanism 3a, the back gripper 204 is located at the outlet of the bearing feeding channel 1011.
[0107] When the front gripper 203 rotates with the rotating plate 201 to the outlet of the bearing feeding channel 1011, the back gripper 204 is located at the bearing platform 302 of the back pressing mechanism 3b.
[0108] Optionally, the bearing transfer robot 2 further includes a rotary plate linear drive mechanism 205. The drive end of the rotary plate linear drive mechanism 205 is connected to the bearing transfer motor 202 and is used to drive the rotary plate 201 to move up and down so as to prevent the rotary plate 201 from interfering with the bearing feeding plate 101 or the bearing platform 302 when it rotates.
[0109] It should be noted that when the bearing feeding mechanism 1 pushes the bearings one by one to the outlet of the bearing feeding channel 1011, the subsequent process is as follows:
[0110] S301: When performing the aforementioned steps S101 to S205, the support transfer robot can remove the bearing support from the upstream dispensing equipment and place it on the support platform 301 of the front pressing mechanism 3a.
[0111] S302: The bearing transfer motor 202 rotates in the forward direction, driving the front gripper 203 to move to the outlet of the bearing feeding channel 1011 and grab a ball bearing.
[0112] S303: The bearing transfer motor 202 rotates in the opposite direction to drive the front gripper 203 to move to the bearing platform 302 of the front pressing mechanism 3a and release the gripped ball bearing.
[0113] At the same time, the reverse gripper 204 will move to the outlet of the bearing feed channel 1011 and grab a ball bearing.
[0114] When the bearing transfer motor 202 rotates forward again to drive the front gripper 203 to grab the ball bearing from the bearing feeding channel 1011, the back gripper 204 can place the grabbed ball bearing on the bearing platform 302 of the back pressing mechanism 3b.
[0115] S304: The bearing shifting linear module 304 of the front pressing mechanism 3a drives the bearing gripper 303 to move, so that the ball bearing on the bearing platform 302 of the front pressing mechanism 3a can be placed on the bearing bracket of the support platform 301 of the front pressing mechanism 3a.
[0116] Next, the pressing linear drive mechanism 306 of the front pressing mechanism 3a drives the pressing head body 305 to move downward, thereby pressing the ball bearing into the front of the bearing bracket.
[0117] S305: The support transfer robot takes out the bearing support from the support platform 301 of the front pressing mechanism 3a, flips the bearing support up and down, and then puts it on the support platform 301 of the reverse pressing mechanism 3b.
[0118] S306: The reverse pressing mechanism 3b repeats the above step S304 to press another ball bearing into the reverse side of the bearing bracket;
[0119] S307: After the front and back sides are assembled, the bracket transfer robot takes out the bearing bracket from the bracket platform 301 of the back pressing mechanism 3b and places it on the unloading platform 4, so that the bearing bracket with ball bearings installed on both sides can be sent to the downstream equipment.
[0120] It should be noted that in this embodiment:
[0121] ①The support transfer robot can be a four-axis robot or a six-axis robot, etc. Its specific structure is not the focus of this embodiment, so it will not be described in detail.
[0122] ②The linear drive mechanism described above can be a cylinder, a hydraulic cylinder, or a motor screw module, etc., and this embodiment does not limit it;
[0123] ③ Each of the aforementioned shifting linear modules can be a unidirectional linear module, a bidirectional linear module, or an XYZ three-directional linear module, etc., and this embodiment does not limit this.
[0124] The bearing assembly equipment provided in this embodiment has the following advantages:
[0125] ① It enables mechanized assembly of ball bearings and bearing supports, thereby reducing labor costs and improving production efficiency;
[0126] ② The inner ring of the ball bearing can be wiped with a cleaning cotton swab, which facilitates the subsequent assembly of the shaft and the ball bearing.
[0127] It should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This way of describing the specification is only for clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
[0128] The detailed descriptions listed above are merely specific descriptions of feasible embodiments of the present invention, and are not intended to limit the scope of protection of the present invention. All equivalent embodiments or modifications made without departing from the spirit of the present invention should be included within the scope of protection of the present invention.
Claims
1. A bearing assembly device, characterized in that, Includes a support transfer robot, a bearing feeding mechanism (1), a bearing transfer robot (2), a front pressing mechanism (3a), a back pressing mechanism (3b), and a feeding platform (4): The bracket transfer robot is used to provide the front-facing bearing bracket to the front pressing mechanism (3a), flip the bearing bracket on the front pressing mechanism (3a) up and down and transfer it to the back pressing mechanism (3b), and transfer the bearing bracket on the back pressing mechanism (3b) to the unloading platform (4). The bearing feeding mechanism (1) is used to provide ball bearings, and the bearing transfer robot (2) is used to transfer the ball bearings provided by the bearing feeding mechanism (1) to the front pressing mechanism (3a) or the back pressing mechanism (3b). The front pressing mechanism (3a) is used to press the received ball bearing into the front of the bearing bracket, and the back pressing mechanism (3b) is used to press the received ball bearing into the back of the bearing bracket. The bearing feeding mechanism (1) includes: The bearing feed plate (101) has a bearing feed channel (1011) on its top. The bearing storage assembly (102) is located above the bearing feeding plate (101) and includes a cylinder fixing seat (1021) with a plurality of positioning slots (1021a) and a plurality of storage cylinders (1022) fixed on the cylinder fixing seat (1021). Positioning insert (103), the positioning insert (103) is located on the side of the barrel fixing seat (1021); A positioning linear drive mechanism (104) is provided, the drive end of which is connected to the positioning insert plate (103) and is used to drive the positioning insert plate (103) to insert or pull out the corresponding positioning slot (1021a). A cylinder-changing linear drive mechanism (105) is provided, the drive end of which is connected to the positioning linear drive mechanism (104), and the drive direction of the cylinder-changing linear drive mechanism (105) is perpendicular to the length direction of the bearing feeding channel (1011). It is used to drive different storage cylinders (1022) to move directly above the bearing feeding channel (1011) through the positioning linear drive mechanism (104). A bearing pusher plate (106) is slidably disposed in the bearing feeding channel (1011); The bearing pusher linear drive mechanism (107) is connected to the bearing pusher plate (106) via a pusher adapter plate (108) at its drive end. The bearing pusher plate (106) is used to drive the bearing pusher plate (106) to push the rolling bearing to one end near the bearing transfer robot (2) along the bearing feeding channel (1011).
2. The bearing assembly equipment according to claim 1, characterized in that, It also includes a bearing inner ring wiping mechanism (5), which includes: Wiping station plate (501), the wiping station plate (501) is fixed above the bearing feeding channel (1011); A rotating sleeve (502) is rotatably mounted on the wiping station plate (501); the bearing feeding channel (1011) is provided with a cotton swab passage hole (1012) located directly below the rotating sleeve (502). A sleeve motor (503) is provided, the drive end of which is connected to the rotating sleeve (502) and is used to drive the rotating sleeve (502) to rotate around the vertical axis. A cotton swab storage box (505) is provided with a plurality of cotton swab storage slots (5051) for placing clean cotton swabs; wherein, each of the cotton swab storage slots (5051) has a needle hole at the bottom of the slot. A cotton swab shifting linear module (506) is provided, the end of which is connected to the cotton swab storage box (505). A cotton swab insertion pin (507) is located below the rotating sleeve (502); A cotton swab feeding linear drive mechanism (508) is provided. The drive end of the cotton swab feeding linear drive mechanism (508) is connected to the cotton swab feeding pin (507). The cotton swab feeding pin (507) is used to drive the cotton swab feeding pin (507) through the needle hole to push the clean cotton swab in the corresponding cotton swab storage slot (5051) upward into the rotating sleeve (502).
3. The bearing assembly equipment according to claim 2, characterized in that, The bearing inner ring wiping mechanism (5) also includes: The cotton swab removal steel tube (509) is located above the rotating sleeve (502); A linear drive mechanism (510) for removing cotton swabs is provided. The drive end of the linear drive mechanism (510) is connected to the cotton swab removal steel pipe (509) and is used to drive the cotton swab removal steel pipe (509) downward to push the cleaning cotton swab in the rotating sleeve (502).
4. The bearing assembly equipment according to claim 3, characterized in that, The upper end of the cotton swab removal steel tube (509) is sequentially connected to an alcohol hose, a peristaltic pump, and an alcohol bottle.
5. The bearing assembly equipment according to claim 2, characterized in that, The rotating sleeve (502) is connected to the sleeve motor (503) via a belt and pulley assembly (504).
6. The bearing assembly equipment according to claim 1, characterized in that, Both the front pressing mechanism (3a) and the back pressing mechanism (3b) include a support platform (301) for placing the bearing bracket, a bearing platform (302) for placing the ball bearing, a bearing gripper (303) for clamping the ball bearing, and a bearing displacement linear module (304) that drives the bearing gripper (303) to reciprocate between the support platform (301) and the bearing platform (302).
7. The bearing assembly equipment according to claim 6, characterized in that, Above the support platform (301) is a pressure head body (305) and a pressing linear drive mechanism (306) that drives the pressure head body (305) to move up and down.
8. The bearing assembly equipment according to claim 6, characterized in that, The bearing transfer manipulator (2) includes: Rotating plate (201); A bearing transfer motor (202) is provided, the drive end of which is connected to the middle of the rotating plate (201). A front gripper (203) is mounted on one end of the rotating plate (201); A reverse gripper (204) is mounted on the other end of the rotating plate (201); When the front gripper (203) rotates with the rotating plate (201) to the bearing platform (302) of the front pressing mechanism (3a), the back gripper (204) is located at the outlet of the bearing feeding channel (1011). When the front gripper (203) rotates with the rotating plate (201) to the outlet of the bearing feeding channel (1011), the back gripper (204) is located at the bearing platform (302) of the back pressing mechanism (3b).
Citation Information
Patent Citations
Automatic assembling machine for automobile hub bearing outer ring assembly and assembling method thereof
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