A pipe network structure facilitating dredging, a dredging device and a dredging method
By installing sewage discharge pipes and connecting pipes in the pipeline, combined with the design of solenoid valves and suction pumps, the problem of low sludge cleaning efficiency in existing pipelines has been solved, achieving efficient and flexible sludge cleaning and pipeline monitoring, thus improving sludge cleaning efficiency and equipment applicability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SHANGHAI INVESTIGATION DESIGN & RES INST CO LTD
- Filing Date
- 2023-07-10
- Publication Date
- 2026-06-23
Smart Images

Figure CN116733083B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of sewer dredging technology, specifically to a pipe network structure, dredging device, and dredging method that facilitates dredging. Background Technology
[0002] Pipeline dredging refers to clearing silt and other waste from pipelines to ensure their long-term smooth flow and prevent urban flooding. Existing pipe networks often accumulate large amounts of sludge after sewage transport. If not cleaned regularly, this sludge buildup will impede normal drainage. Furthermore, the lack of regular dredging can cause sewage overflows, polluting the environment and causing inconvenience to residents.
[0003] The existing pipeline network structure is relatively simple, often consisting of two pipes directly connected and fixed, providing only drainage. Dredging requires manual labor and auxiliary machinery, resulting in low dredging efficiency, slow speed, and incomplete cleaning. Furthermore, the lack of real-time monitoring of the pipe inner wall during sludge removal makes it impossible to determine whether the inner wall of the pipe is damaged or cracked, which is inconvenient for subsequent pipeline maintenance.
[0004] Currently, there are pipe cleaning robots on the market that can remove silt from pipes. However, when too much silt accumulates, the robot's movement is easily obstructed and the wheels slip, making it impossible to perform efficient silt removal operations. At the same time, existing silt removal equipment cannot perform silt removal operations on pipes of different sizes, especially for pipes crossing rivers, inverted siphon pipes, drainage pipes with large burial depths, and pipes with high water levels and high siltation, which are not very flexible.
[0005] Therefore, how to improve the efficiency of pipeline dredging has become a technical problem that urgently needs to be solved by those skilled in the art. Summary of the Invention
[0006] In view of this, the purpose of the present invention is to provide a pipeline network structure that facilitates dredging, so as to solve the technical problem of low dredging efficiency in existing pipelines.
[0007] The technical solution adopted in this invention is: a pipe network structure that facilitates dredging, comprising:
[0008] Drainage pipes;
[0009] A sewage pipe, which is located below the drainage pipe;
[0010] A connecting pipe, wherein multiple connecting pipes are linearly distributed between the drainage pipe and the sewage pipe, and the top end of the connecting pipe is connected to the drainage pipe and the bottom end of the connecting pipe is connected to the sewage pipe;
[0011] A solenoid valve, which is located at the top of the connecting pipe and can control the opening and closing of the connecting pipe;
[0012] A suction pump is connected to one end of a sewage pipe, and the suction pump is capable of pumping sludge from the sewage pipe into the sewage pipe and then discharging it.
[0013] Preferably, the drainage pipe includes a plurality of drainage pipes connected sequentially along the axial direction. One end of each drainage pipe is provided with a pipe plug, and the other end of each drainage pipe is provided with a pipe slot that mates with the pipe plug, so that two adjacent drainage pipes can be plugged in and connected.
[0014] Preferably, the drain pipe is provided with connecting flanges at both ends, and a sealing gasket is provided between two adjacent connecting flanges of the drain pipe.
[0015] Preferably, the sewage pipe includes a sewage pipe and a tee pipe, and multiple sewage pipes are arranged linearly and connected sequentially through the tee pipe, with the bottom end of the connecting pipe connected to the tee pipe.
[0016] A second objective of this invention is to provide a dredging device for dredging the aforementioned pipeline network structure that is easy to dredge, the dredging device comprising:
[0017] The vehicle body includes an upper frame, a lower frame, and a lifting cylinder. The top end of the lifting cylinder is fixedly connected to the upper frame, and the bottom end of the lifting cylinder is fixedly connected to the lower frame, so as to adjust the vertical distance between the upper frame and the lower frame by lifting the lifting cylinder.
[0018] The drive wheels are arranged in two layers on both sides of the vehicle body in the width direction;
[0019] A telescopic arm, one end of which is fixedly connected to the upper frame or the lower frame, and the other end of which is fixedly connected to the drive wheel, is used to adjust the horizontal distance between the vehicle body and the drive wheel;
[0020] A shovel bucket is located at one end of the vehicle body along its length and is fixedly connected to the underframe.
[0021] The remote control is electrically connected to the vehicle body and can control the lifting cylinder to rise and fall, the drive wheel to rotate, and the telescopic arm to extend and retract.
[0022] Preferably, the lower frame is fixedly connected to end plates at both ends, and the lifting cylinder is fixedly installed on both sides of the end plates; the lower frame is provided with a sludge conveying channel inside, and oil tanks are provided on both sides of the sludge conveying channel, with oil pumps connected to the lifting cylinder at both ends of the oil tanks; the upper frame, the side surface, and the bottom and side surface of the lower frame are all provided with lighting strips and cameras, and the upper frame is provided with a battery electrically connected to the remote control, drive wheel, and telescopic arm respectively.
[0023] Preferably, the shovel hopper includes a conical hopper body, with a shovel blade installed at the large-diameter end of the conical hopper body, and the small-diameter end of the conical hopper body is fixedly connected to one end of a circular tube. The other end of the circular tube is fixedly connected to an end plate, and an auger is provided inside the circular tube. One end of the auger extends axially into the conical hopper body, and the other end passes through the end plate and is connected to a first drive motor. One end of the sludge conveying channel is connected to a feed hopper, and the feed hopper is located directly below the auger. The other end of the sludge conveying channel is connected to a discharge hose.
[0024] Preferably, the telescopic arm includes a fixed arm, a sliding arm, a lead screw, and a second drive motor; one end of the fixed arm is provided with a connecting frame fixedly connected to the vehicle body, and the fixed arm is provided with a horizontal sliding groove, in which the sliding arm is slidably connected; the lead screw is arranged parallel to the horizontal sliding groove, and one end of the lead screw is drivenly connected to the second drive motor, and the other end is threadedly connected to the sliding arm, so that the sliding arm can be driven to slide horizontally relative to the fixed arm by the rotation of the lead screw.
[0025] Preferably, the drive wheel includes a third drive motor, an electric telescopic rod, a wheel hub, and a non-slip tire. The third drive motor is horizontally rotatably connected to the end of the sliding arm via a first hinge seat. One end of the electric telescopic rod is hinged to the sliding arm via a second hinge seat, and the other end is hinged to the third drive motor via a third hinge seat, so that the drive wheel can be steered by the extension and retraction of the electric telescopic rod. The non-slip tire is mounted on the wheel hub, and the wheel hub is drive-connected to the power output shaft of the third drive motor.
[0026] A third objective of this invention is to provide a dredging method, wherein the method uses the aforementioned dredging device, and the dredging method includes the following steps:
[0027] S10: Lay sewage pipes and drainage pipes, and connect the sewage pipes and the drainage pipes above them through connecting pipes and solenoid valves;
[0028] S20: After fixing the shovel bucket to the vehicle body, place it into the drainage pipe;
[0029] S30: By controlling the extension and retraction of the telescopic arm and the lifting cylinder, the drive wheels on both sides of the vehicle body are brought into contact with the inner wall of the drainage pipe; S40: The drive wheels are controlled by the remote control to move the vehicle body and use the shovel bucket to scrape off the sludge on the inner wall of the drainage pipe.
[0030] S50: Controls the auger of the shovel bucket to rotate via remote control to discharge sludge through the drain hose; and / or
[0031] Open the solenoid valve at the bottom of the drainage pipe to connect the sewage pipe and the drainage pipe, and use a suction pump to pump the sludge in the drainage pipe into the sewage pipe and discharge it.
[0032] S60: The inner wall of the drainage pipe is inspected using cameras and lighting strips on the vehicle body.
[0033] The beneficial effects of this invention are:
[0034] This invention features a sewage pipe located below the drainage pipe, and connects the drainage pipe and the sewage pipe point-to-point via multiple linearly distributed connecting pipes. The opening and closing of the drainage pipe and the sewage pipe can be controlled by a solenoid valve at the top of the connecting pipe, thereby ensuring normal drainage. During sewage discharge operations, a suction pump at one end of the sewage pipe remotely draws sludge from the drainage pipe into the sewage pipe and discharges it along the sewage pipe. This not only simplifies the sewage discharge operation and reduces the labor intensity of sewage discharge work, but also improves the efficiency of sludge removal from the drainage pipe.
[0035] The vehicle body of this invention includes an upper frame, a lower frame, and a lifting cylinder. The lifting cylinder is fixedly connected between the upper frame and the lower frame, and multiple telescopic arms and drive wheels are connected to both sides of the upper frame and the lower frame in the width direction. By raising and lowering the lifting cylinder and extending and retracting the telescopic arms, the drive wheels can be made to abut against the inner wall of the drainage pipe, effectively preventing the drive wheels from slipping and ensuring that the vehicle body can move inside the drainage pipe. The invention also has a shovel bucket fixedly connected to the front end of the lower frame. The shovel bucket can clean the inner wall of the drainage pipe, causing the sludge to separate from the drainage pipe and move, thereby facilitating the targeted discharge of sludge from the drainage pipe and helping to improve the sludge cleaning efficiency. Attached Figure Description
[0036] Figure 1 This is a schematic diagram of the pipe network structure for easy dredging according to the present invention;
[0037] Figure 2 This is a schematic diagram of the sewage pipe structure;
[0038] Figure 3 This is a schematic diagram of the dredging device of the present invention;
[0039] Figure 4 This is a schematic diagram of the vehicle body structure;
[0040] Figure 5 This is a schematic diagram showing the connection between the telescopic arm and the drive wheel;
[0041] Figure 6 This is a schematic diagram of the shovel hopper structure.
[0042] Explanation of the reference numerals in the figure:
[0043] 10. Drainage pipes;
[0044] 11. Drain pipe; 12. Pipe plug; 13. Pipe slot; 14. Connecting flange;
[0045] 20. Sewage pipes;
[0046] 21. Sewage pipe; 22. T-joint pipe;
[0047] 30. Connecting pipe;
[0048] 40. Solenoid valve;
[0049] 50. Suction pump;
[0050] 60. Sandy and gravelly soil layer;
[0051] 100. Vehicle body;
[0052] 111. Upper frame; 112. Lower frame; 113. Lifting cylinder; 114. End plate; 115. Sludge conveying channel; 116. Oil tank; 117. Oil pump; 118. Lighting strip; 119. Camera; 120. Feed hopper;
[0053] 200. Drive wheel;
[0054] 210. Third drive motor; 220. Electric telescopic rod; 230. Wheel hub; 240. Anti-skid tire; 250. First hinge seat; 260. Second hinge seat; 270. Third hinge seat;
[0055] 300. Telescopic boom;
[0056] 310. Fixed arm; 320. Sliding arm; 330. Lead screw; 340. Second drive motor; 350. Connecting frame; 360. Horizontal slide rail;
[0057] 400. Shovel bucket;
[0058] 411. Conical bucket body; 412. Blade; 413. Round tube; 414. Screwdriver; 415. First drive motor; 416. Gear transmission box; 417. Connecting plate; 418. Mounting plate; 419. Square tube;
[0059] 500, remote control;
[0060] 510. Cables;
[0061] 600. Sewage hose;
[0062] 700. Rope. Detailed Implementation
[0063] The specific embodiments of the present invention will be further described in detail below with reference to the accompanying drawings. These embodiments are for illustrative purposes only and are not intended to limit the scope of the invention.
[0064] In the description of this invention, it should be noted that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0065] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0066] Furthermore, in the description of this invention, unless otherwise stated, "a plurality of" means two or more.
[0067] Examples, such as Figure 1 , Figure 2 As shown, a pipe network structure that facilitates dredging includes:
[0068] Drainage pipe 10 is laid in a layer of sand and gravel 60.
[0069] The sewage pipe 20 is laid in the sand and gravel layer 60 and is located directly below the drainage pipe 10.
[0070] There are multiple connecting pipes 30, which are linearly distributed horizontally between the drainage pipe 10 and the sewage pipe 20. The top end of the connecting pipe 30 is connected to the drainage pipe 10, and the bottom end of the connecting pipe 30 is connected to the sewage pipe 20.
[0071] Solenoid valve 40 is located at the top of the connecting pipe 30 and can control the opening and closing of the connecting pipe 30.
[0072] A suction pump 50 is connected to one end of the sewage pipe 20, and the suction pump 50 is capable of pumping sludge from the drainage pipe 10 into the sewage pipe 20 and discharging it.
[0073] This application provides a sewage pipe 20 below the drainage pipe 10, and connects the drainage pipe 10 and the sewage pipe 20 point-to-point through multiple linearly distributed connecting pipes 30. The opening and closing of the drainage pipe 10 and the sewage pipe 20 can be controlled by the solenoid valve 40 at the top of the connecting pipe 30, thereby enabling the drainage pipe 10 to drain normally. Furthermore, during sewage discharge operations, the sludge in the drainage pipe 10 is remotely sucked into the sewage pipe 20 by the suction pump 50 at one end of the sewage pipe 20 and discharged along the sewage pipe 20. This not only simplifies the sewage discharge operation of the drainage pipe 10 and reduces the labor intensity of sewage discharge operations, but also improves the cleaning efficiency of the sludge in the drainage pipe 10.
[0074] In one specific embodiment, such as Figure 1 , Figure 2 As shown, the drainage pipe 10 includes a plurality of drainage pipes 11 connected sequentially along the axial direction; along the axial direction, one end of the drainage pipe 11 is provided with a pipe plug 12, and the other end of the drainage pipe 11 is provided with a pipe slot 13 that mates with the pipe plug 12, that is, the pipe plug 12 of one drainage pipe 11 can be inserted into the pipe slot 13 of another drainage pipe 11 so that the two adjacent drainage pipes 11 are connected and fixedly connected.
[0075] Preferred, such as Figure 2 As shown, a connecting flange 14 is provided at both ends of the drain pipe 11, and a sealing gasket is provided between the connecting flanges 14 of two adjacent drain pipes 11. The two adjacent drain pipes 11 are fixedly connected by the connecting flanges 14 and bolts and nuts.
[0076] More preferably, the cross-section of the drain pipe 11 is circular or square.
[0077] In one specific embodiment, such as Figure 1 As shown, the sewage pipe 20 includes a sewage pipe 21 and a tee pipe 22. Multiple sewage pipes 21 are arranged linearly along the axial direction and connected sequentially through the tee pipe 22. The bottom end of the connecting pipe 30 is connected to the tee pipe 22.
[0078] Preferably, the horizontal distance between two adjacent tee pipes 22 is 5m.
[0079] Specific embodiments, examples, such as Figure 1 , Figure 2 As shown, a pipe network structure that facilitates dredging includes: multiple drainage pipes 11, multiple sewage pipes 21, and multiple connecting pipes 30; multiple drainage pipes 11 are sequentially buried in the sand and gravel layer 60 along the axial direction to form drainage pipes 10, and both ends of the drainage pipes 11 are connected to connecting flanges 14. One end of the drainage pipe 11 is provided with a pipe slot 13, and the other end of the drainage pipe 11 is provided with a pipe plug 12 that matches the pipe slot 13. Adjacent drainage pipes 11 are sealed and fixedly connected by a sealing gasket and connecting flanges 14.
[0080] Multiple solenoid valves 40 are installed at equal intervals of 5 meters at the bottom of the drainage pipe 10. A connecting pipe 30 is installed below each solenoid valve 40. Multiple sewage pipes 21 are arranged sequentially along the axial direction below the drainage pipe 10, and adjacent sewage pipes 21 are connected by a T-connector 22 to form a sewage pipe 20 below the drainage pipe 10. The bottom end of the connecting pipe 30 is connected to the sewage pipe 20 through the T-connector 22. A suction pump 50 is connected to one end of the sewage pipe 20. The suction pump 50 can pump the sludge in the drainage channel 10 into the sewage channel 20 and discharge it.
[0081] Examples, such as Figure 3 , Figure 4 , Figure 5 , Figure 6 As shown, a dredging device is used to dredge the aforementioned pipeline structure. The dredging device includes:
[0082] The vehicle body 100 includes an upper frame 111, a lower frame 112, and a lifting cylinder 113. There are multiple lifting cylinders 113, which are located at both ends of the vehicle body 100 along its length. The top end of the lifting cylinder 113 is fixedly connected to the upper frame 111, and the bottom end of the lifting cylinder 113 is fixedly connected to the lower frame 112, so as to adjust the vertical distance between the upper frame 111 and the lower frame 112 by lifting the lifting cylinder 113.
[0083] There are multiple drive wheels 200, which are arranged on both sides of the width direction of the vehicle body 100, and all drive wheels 200 are arranged in two layers, one above the other.
[0084] The telescopic arm 300 has a one-to-one correspondence with the drive wheel 200. One end of the telescopic arm 300 is fixedly connected to the upper frame 111 or the lower frame 112, and the other end of the telescopic arm 300 is fixedly connected to the drive wheel 200, so as to adjust the horizontal distance between the vehicle body 100 and the drive wheel 200 by telescopically extending and retracting the telescopic arm 300.
[0085] A shovel 400 is located at one end of the length of the vehicle body 100 and is fixedly connected to the lower frame 112 so that the shovel 400 can be moved by the vehicle body 100 to remove and move the sludge in the drainage pipe 10.
[0086] The remote controller 500 is electrically connected to the vehicle body 100 and can control the rotation of the drive wheel 200 and the extension and retraction of the telescopic arm 300, thereby remotely controlling the vehicle body 100 to move forward or backward within the drainage pipe 10.
[0087] The vehicle body 100 in this application includes an upper frame 111, a lower frame 112, and a lifting cylinder 113. The lifting cylinder 113 is fixedly connected between the upper frame 111 and the lower frame 112. Multiple telescopic arms 300 and drive wheels 200 are connected to both sides of the upper frame 111 and the lower frame 112 in the width direction. By lifting the lifting cylinder 113 and extending the telescopic arms 300, the drive wheels 200 can be made to abut against the inner wall of the drainage pipe 10, effectively preventing the drive wheels 200 from slipping and ensuring that the vehicle body 100 can move smoothly in drainage pipes 10 of different diameters. In this application, a shovel 400 is fixedly connected to the front end of the lower frame 112. The shovel 400 can be used to clean and scrape the inside of the drainage pipe 10, so that the sludge is separated from the drainage pipe 10 and can move, thereby facilitating the fixed-point discharge of sludge in the drainage pipe 10 and helping to improve the sludge cleaning efficiency.
[0088] In one specific embodiment, such as Figure 3 , Figure 4 As shown, in the length direction of the lower frame 112 ( Figure 3 Both ends of the lower frame 112 (in the direction of the double arrow) are fixedly connected to end plates 114. These end plates 114 are perpendicularly fixed to the lower frame 112, and lifting cylinders 113 are fixedly installed on both sides of the end plates 114. That is, there are two end plates 114, and each end plate 114 is perpendicularly fixed to one end of the lower frame 112. There are four lifting cylinders 113, and each lifting cylinder 113 is fixedly connected to one end of the end plate 114 in the width direction (in the direction of the double arrow). Figure 3 (The direction of the single arrow in the middle) on both sides.
[0089] A fixing buckle is welded to the back of the end plate 114 at the rear end of the vehicle body 100. A rope 700 is connected to the fixing buckle and is used to pull the vehicle body 100 backward.
[0090] Inside the lower frame 112, there is a sludge conveying channel 115. The sludge conveying channel 115 is arranged along the length of the vehicle body 100. On both sides of the width of the sludge conveying channel 115, there are oil tanks 116. At both ends of the length of the oil tanks 116, there are oil pumps 117. The oil pumps 117 are connected to the lifting cylinder 113 through oil pipes so that the hydraulic oil is driven to flow between the oil tanks 116 and the lifting cylinder 113 (hydraulic cylinder).
[0091] Lighting strips 118 and cameras 119 are provided on the upper surface and sides of the upper frame 111, and lighting strips 118 and cameras 119 are provided on the bottom surface and sides of the lower frame 112. The lighting strips 118 and cameras 119 are used to detect the inner wall of the drainage pipe 10 in real time to obtain information on the damage to the pipe wall of the drainage pipe 10, so as to facilitate subsequent fixed-point maintenance.
[0092] A battery (not shown in the figure) is installed on the upper frame 111. The battery is electrically connected to the remote controller 500, the drive wheel 200 and the telescopic arm 300 respectively, and is used to supply power to the remote controller 500, the drive wheel 200 and the telescopic arm 300.
[0093] Specifically, one end of the battery is connected to a cable 510, and the other end of the cable 510 is electrically connected to a remote control 500, which is preferably a wired remote control.
[0094] Preferred, such as Figure 3 , Figure 6 As shown, the shovel hopper 400 includes a conical hopper body 411. A blade 412 is installed at the large-diameter end of the conical hopper body 411. The small-diameter end of the conical hopper body 411 is fixedly connected to one end of a circular tube 413. The other end of the circular tube 413 is fixedly connected to an end plate 114, and an auger 414 is provided inside the circular tube 413. One end of the auger 414 extends axially into the conical hopper body 411, and the other end passes through the end plate 114 and is connected to the first drive motor 415. One end of the sludge conveying channel 115 is connected to a feed hopper 120, and the feed hopper 120 is located directly below the auger 414. The other end of the sludge conveying channel 115 is connected to a discharge hose 600, so that the sludge in the conical hopper body 411 can be conveyed into the sludge conveying channel 115 by the rotation of the auger 414, and discharged through the discharge hose 600.
[0095] More preferably, a square tube 419 is welded to one side of the end plate 114 at the front end of the vehicle body 100. A round tube 413 is provided inside the square tube 419, and an auger 414 is provided inside the round tube 413. A feed hopper 120 is provided on the other side of the end plate 114 at the front end of the vehicle body 100. One side of the feed hopper 120 is welded and fixedly connected to the end plate 114, and a gear transmission box 416 is installed on the other side of the feed hopper 120. A first drive motor 415 fixedly connected to the lower frame 112 is installed on one side of the gear transmission box 416. One end of the auger 414 is connected to the gear transmission box 416 for transmission. A connecting plate 417 is provided at the other end of the square tube 419, and an mounting plate 418 is fixedly connected to the small diameter end of the conical bucket 411. The mounting plate 418 and the connecting plate 417 are detachably fixedly connected.
[0096] In one specific embodiment, such as Figure 3 , Figure 5As shown, the telescopic arm 300 includes a fixed arm 310, a sliding arm 320, a lead screw 330, and a second drive motor 340. The fixed arm 310 is arranged along the width direction of the vehicle body 100, and one end of the fixed arm 310 is provided with a connecting frame 350 fixedly connected to the vehicle body 100. The second drive motor 340 is fixedly installed in the connecting frame 350. A horizontal slide groove 360 is provided on the fixed arm 310 along the width direction of the vehicle body 100. The sliding arm 320 is arranged in the horizontal slide groove 360, and the sliding arm 320 is slidably connected to the fixed arm 310 in the horizontal direction. The lead screw 330 is arranged parallel to the horizontal slide groove 360, and one end of the lead screw 330 is drivenly connected to the power output shaft of the second drive motor 340. The other end of the lead screw 330 is threadedly connected to the sliding arm 320, so that the rotation of the lead screw 330 drives the sliding arm 320 to slide horizontally relative to the fixed arm 310, thereby adjusting the horizontal distance between the drive wheel 200 and the vehicle body 100.
[0097] Preferred, such as Figure 5 As shown, the drive wheel 200 includes a third drive motor 210, an electric telescopic rod 220, a wheel hub 230, and an anti-skid tire 240. The third drive motor 210 is located at the other end of the sliding arm 320 and is horizontally rotatably connected to the end of the sliding arm 320 via a first hinge seat 250. The electric telescopic rod 220 is inclined in the horizontal plane, meaning the angle between the electric telescopic rod 220 and the telescopic arm 300 is acute, and one end of the electric telescopic rod 220... The electric telescopic rod 220 is hinged to the sliding arm 320 via the second hinge seat 260, and the other end of the electric telescopic rod 220 is hinged to the third drive motor 210 via the third hinge seat 270, so that the drive wheel 200 can be steered by the extension and retraction of the electric telescopic rod 220; the anti-skid tire 240 is mounted on the wheel hub 230, and the wheel hub 230 is connected to the power output shaft of the third drive motor 210, so that the anti-skid tire 240 is driven to rotate by the third drive motor 210, thereby driving the vehicle body 100 to move forward or backward.
[0098] An embodiment of a dredging method using the aforementioned dredging device includes the following steps:
[0099] S10: Lay out sewage pipe 20 and drainage pipe 10, and connect sewage pipe 20 and drainage pipe 10 above it through connecting pipe 30 and solenoid valve 40.
[0100] S20: After the shovel 400 is fixedly connected to the vehicle body 100, it is placed into the drainage pipe 10.
[0101] S30: By controlling the extension and retraction of the telescopic arm 300 and the lifting cylinder 113, the drive wheels 200 on both sides of the vehicle body 100 are brought into contact with the inner wall of the drainage pipe 10.
[0102] S40: The drive wheel 200 is controlled by the remote controller 500 to drive the vehicle body 100 to move, and the sludge on the inner wall of the drainage pipe 10 is shoveled off by the sludge hopper 400.
[0103] S50: Control the auger 414 of the shovel hopper 400 to rotate via remote control 500 to discharge sludge through the drain hose 600; and / or open the solenoid valve 40 at the corresponding position at the bottom of the drain pipe 10 to connect the drain pipe 20 and the drainage pipe 10, and use the suction pump 50 to pump the sludge in the drainage pipe 10 into the drain pipe 20 and discharge it.
[0104] S60: The inner wall of the drainage pipe 10 is inspected using the camera 119 and the lighting strip 118 on the vehicle body 100.
[0105] In a specific embodiment, a dredging method is provided, which uses the aforementioned dredging device and includes the following steps:
[0106] S10: Pipeline laying.
[0107] Specifically, the sewage pipe 21 is first buried in the sand and gravel layer 60, and then a tee pipe 22 is installed at equal intervals to form a sewage pipe 20 through the sewage pipe 21 and the tee pipe 22.
[0108] Then, a support frame is erected, and the drainage pipe 10 is assembled above the sewage pipe 20. That is, the pipe plug 12 at one end of the drainage pipe 11 is inserted into the pipe slot 13 of another drainage pipe 11, and the connection is sealed and fixed by connecting flange 14 and sealing gasket. During assembly, the connecting pipe 30 at the bottom of part of the drainage pipe 11 needs to be connected to the tee pipe 22. Then, a sewage station is built or a suction pump 50 is installed at one end of the sewage pipe 20.
[0109] S20: Select 400 shovel bucket.
[0110] Specifically, according to the size and cross-sectional shape of the drainage pipe 10, a corresponding shovel hopper 400 is selected, and the mounting plate 418 of the shovel hopper 400 is detachably and fixedly connected to the connecting plate 417 at one end of the square tube 419 by bolts and nuts. Then, the entire dredging device is placed into the drainage pipe 10.
[0111] S30: Adjust the vehicle body by 100.
[0112] The remote control 500 controls the oil pump 117 to be powered on, thereby pumping the hydraulic oil in the oil tank 116 into the lifting cylinder 113. The extension of the lifting cylinder 113 raises the upper frame 111 to an appropriate height. At the same time, the remote control 500 controls the second drive motor 340 of the telescopic arm 300 to be powered on, causing the telescopic arm 300 to extend and increase the horizontal distance between the drive wheel 200 and the vehicle body 100, so that the anti-slip tires 240 at the four corners of the upper frame 111 and the lower frame 112 come into contact with the inner wall of the drainage pipe 10.
[0113] S40: The third drive motor 210 on the drive wheel 200 is powered on by the remote control 500, which drives the wheel hub 230 and the anti-skid tire 240 to rotate, so as to drive the sludge removal device to move forward in the drainage pipe 10. The shovel 412 on the shovel hopper 400 is used to shovel off the sludge on the inner wall of the drainage pipe 10. The sludge accumulates in the shovel hopper 400. As the sludge removal device moves forward, more and more sludge accumulates in the shovel hopper 400.
[0114] S50: The first drive motor 415 connected to the auger 414 is powered on by the remote control 500, thereby driving the auger 414 to rotate through gear transmission. The rotation of the spiral blades on the auger 414 transports the sludge accumulated in the shovel 400 to the feed hopper 120. The feed hopper 120 then transports the sludge to the sludge conveying channel 115, where it is continuously compressed and conveyed to the discharge hose 600, from where it is discharged. Alternatively...
[0115] By opening the solenoid valve 40 at the corresponding position at the bottom of the drainage pipe 10 through the control switch on the sewage station, the drainage pipe 10 is connected to the sewage pipe 20, and the accumulated sludge enters the sewage pipe 20 through the connecting pipe 30. The suction pump 50 at one end of the sewage pipe 20 is turned on, creating negative pressure in the sewage pipe 20, thereby drawing the sludge out of the sewage pipe 20 and improving the sludge cleaning efficiency.
[0116] S60: When cleaning sludge, the inner wall of the drainage pipe 10 can be inspected through the camera 119 and the lighting strip 118 on the upper frame 111 and the lower frame 112. The video is transmitted back to the display screen of the remote control 500, which makes it easy to mark the damaged parts of the drainage pipe 10 and facilitates later fixed-point maintenance.
[0117] Compared with the prior art, this application has at least the following beneficial technical effects:
[0118] This application provides a sewage discharge pipe installed parallel to the drainage pipe below it, and achieves point-to-point connection between the drainage pipe and the sewage discharge pipe through a connecting pipe and a solenoid valve. This allows for targeted suction and discharge of sludge accumulated in the drainage pipe, thereby improving the sludge cleaning efficiency of the drainage pipe.
[0119] The cross-section of the drainage pipe in this application can be square or circular. Multiple connecting pipes are arranged in parallel between the drainage pipe and the sewage pipe, and a solenoid valve is installed at the top of the connecting pipe. By controlling the opening or closing of the solenoid valve and with the assistance of the sludge removal device, the sludge in the drainage pipe can be quickly and centrally cleaned.
[0120] The dredging device of this application has a telescopic arm connected between the vehicle body and the drive wheels on both sides. The horizontal distance between the vehicle body and the drive wheels can be adjusted by extending and retracting the telescopic arm to adapt to sewage pipes of different diameters and shapes. It is particularly suitable for cross-river pipes, inverted siphon pipes, drainage pipes with large burial depths, and high-water-level, high-siltation pipes. It not only has the advantages of high flexibility and wide applicability, but also ensures that the dredging device has sufficient power for dredging, avoiding the phenomenon of slippage and free rotation of the drive wheels, which is conducive to the normal operation of the dredging device.
[0121] This application features a detachable shovel bucket at the front of the vehicle body, which can be replaced with different sized shovel buckets to clean sludge from drainage pipes of different sizes. The auger connected between the conical bucket and the vehicle body can quickly remove the sludge accumulated on the bucket and can also be used in conjunction with the sewage pipe below the drainage pipe for auxiliary sludge removal, which helps to improve sludge removal efficiency.
[0122] The dredging method described in this application utilizes a dredging device in conjunction with a pipeline structure that facilitates dredging. This method not only achieves high dredging efficiency and speed but also improves the operational performance of the dredging device.
[0123] The above description is only a preferred embodiment of the present invention. It should be noted that for those skilled in the art, several improvements and substitutions can be made without departing from the technical principles of the present invention, and these improvements and substitutions should also be considered within the scope of protection of the present invention.
Claims
1. A dredging method, wherein the dredging device used in the method comprises: The vehicle body (100), drive wheels (200), telescopic arm (300), hopper (400), and remote control (500) are provided. The vehicle body (100) includes an upper frame (111), a lower frame (112), and a lifting cylinder (113). The top end of the lifting cylinder (113) is fixedly connected to the upper frame (111), and the bottom end of the lifting cylinder (113) is fixedly connected to the lower frame (112) to adjust the vertical distance between the upper frame (111) and the lower frame (112) by lifting the lifting cylinder (113). Multiple drive wheels (200) are arranged in two layers on both sides of the width direction of the vehicle body (100). One end of the telescopic boom (300) is fixedly connected to the upper frame (111) or the lower frame (112), and the other end is fixedly connected to the drive wheel (200) for adjusting the horizontal distance between the vehicle body (100) and the drive wheel (200); the shovel bucket (400) is located at one end of the length direction of the vehicle body (100), and the shovel bucket (400) is fixedly connected to the lower frame (112); the remote controller (500) is electrically connected to the vehicle body (100) and can control the lifting cylinder (113) to lift, the drive wheel (200) to rotate, and the telescopic boom (300) to extend and retract. The dredging method includes the following steps: S10: Lay out sewage pipe (20) and drainage pipe (10), and connect the sewage pipe (20) and the drainage pipe (10) above it through connecting pipe (30) and solenoid valve (40); S20: After fixing the shovel bucket (400) to the vehicle body (100), place it into the drainage pipe (10); S30: By controlling the extension and retraction of the telescopic arm (300) and the lifting cylinder (113), the drive wheels (200) on both sides of the vehicle body (100) abut against the inner wall of the drainage pipe (10); S40: The drive wheel (200) is controlled by the remote control (500) to drive the vehicle body (100) to move, and the sludge on the inner wall of the drainage pipe (10) is scraped off by the shovel bucket (400); S50: Open the solenoid valve (40) at the corresponding position at the bottom of the drainage pipe (10) to connect the drainage pipe (10) and the sewage pipe (20), and use the suction pump (50) to pump the sludge in the drainage pipe (10) into the sewage pipe (20) and discharge it. S60: Inspect the inner wall of the drainage pipe (10) using the camera (119) and lighting strip (118) on the vehicle body (100).