A recirculating lubrication cooling system for a blender

Abstract

The application relates to the field of mixers, and provides a detection method for a circulating lubrication cooling system of a mixer, which comprises the following steps: step one: S1: data acquisition, first, a sensor for detecting temperature installed on the mixer is collected through a data detection module, and is marked; step two: data analysis operation is carried out on the data collected in the step one through a data operation unit, and the data operation unit adopts a method of calculating a "temperature coefficient" of the mixer to judge the lubrication and cooling effect of circulating lubrication liquid of the mixer. Through the collection and analysis of the "temperature coefficient" of the mixer, the fault can be found in time in the initial stage of the mixer temperature being too high, the alarm information is timely sent to the operation personnel, the fault troubleshooting time is greatly shortened, the maintenance treatment measures are prepared in advance, the further expansion of the fault is avoided, the mixer accident shutdown is prevented, the stability of the mixer operation is improved, and the service life of the mixer is prolonged.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of mixers, in particular to a circulating lubrication cooling system for a mixer. BACKGROUND

[0002] The conventional lubrication method is to use lubricating grease or to regularly add oil through an oil filler. This method is used for gear lubrication or immersion lubrication, and the position of the lubricating oil is submerged by about 1 / 3 of the gear, which is a commonly used and standard design in textbooks. The specific disadvantage is that the bearing position needs to be regularly added with lubricating grease or lubricating oil. Due to the lack of continuous oiling and lubrication and cooling process, the service life of the bearing is relatively short, and the noise of the mixer during operation is relatively large.

[0003] Another method is to use a circulating pump to draw oil from the oil tank for circulation. This method can ensure continuous oil supply and lubrication of the bearing and gear. The disadvantage is that the structure is too complex, a circulating pump and supporting circulating pipeline are needed, which greatly increases the manufacturing cost, and the equipment may be damaged due to damage of the oil supply pump, thereby reducing the reliability of the equipment operation. Therefore, a vertical vacuum pump self-circulating lubrication cooling system is urgently needed to solve the problems that the conventional lubrication method cannot timely detect faults and inform the operator in the initial stage of high temperature of the mixer, cannot avoid the further expansion of the fault to cause the mixer to stop running, and the stability of the mixer during operation is poor. SUMMARY

[0004] In view of the deficiencies of the prior art, the present application provides a circulating lubrication cooling system for a mixer, which solves the problems that the conventional lubrication method cannot timely detect faults and inform the operator in the initial stage of high temperature of the mixer, cannot avoid the further expansion of the fault to cause the mixer to stop running, and the stability of the mixer during operation is poor.

[0005] To achieve the above purpose, the present application is implemented by the following technical scheme: a circulating lubrication cooling system for a mixer, comprising:

[0006] A processor, which serves as the core brain of the system, is used for data transmission between data;

[0007] A data processing module, which is used for calculating and processing the data collected by the data detection module;

[0008] A data updating module, which is used for updating the data generated by the data processing module;

[0009] A data transmission module, which is used for transmitting the data generated by the data processing module to the control end of the operator;

[0010] A signal control unit is configured to control the data detection module to detect the working state information of the mixer.

[0011] A data detection module is configured to detect the working state information of the mixer.

[0012] A safety warning module is configured to perform safety warning according to the detection result of the data detection module.

[0013] Preferably, the data processing module comprises a data acquisition unit, a data operation unit and a data storage unit, the data acquisition unit is bidirectionally connected with the data storage unit and the data operation unit, and the data acquisition unit is electrically connected with the parameter configuration interface.

[0014] Preferably, the signal control unit is connected with the data processing module through a processor, and the signal control unit is electrically connected with the parameter configuration interface.

[0015] Preferably, the parameter configuration interface configures corresponding values according to the actual number of the data acquisition unit and the signal control unit.

[0016] Preferably, the data detection module is configured to collect data of the test points of the mixer, generate corresponding digital signals and transmit the digital signals to the processor.

[0017] Preferably, the data transmission module is connected with a signal transmission interface.

[0018] Preferably, the safety warning module outputs corresponding monitoring signals through a safety output interface, collects and stores the alarm state information after a period of time, and adopts a standard industrial modbus communication protocol.

[0019] Preferably, the system further comprises a power supply and a network communication interface, the power supply is connected with the processor, the power supply is further connected with a power supply interface, and the network communication interface is configured to connect with a network for communication.

[0020] A detection method of a circulating lubrication cooling system of a mixer, comprising the following steps:

[0021] Step one:

[0022] S1: data acquisition

[0023] First, the data detection module collects the temperature detection sensor installed on the mixer and marks it

[0024] Step two:

[0025] Through data operation unit, data analysis operation is carried out on the data collected in S1 step, and the data operation unit adopts the "temperature coefficient" of the mixer to judge the lubricating and cooling effect of the "circulating lubricating liquid" of the mixer.

[0026] Step three:

[0027] If the "temperature coefficient" of the mixer in step two is too high, data updating is carried out through the data updating module, and the information stored in the data storage unit is transmitted to the safety warning module, and if the "temperature coefficient" of the mixer in step two is not too high, data updating is directly carried out through the data updating module, and the information stored in the data storage unit is transmitted to the alarm output unit and transmitted to the external through the data transmission module.

[0028] Preferably, the step one data acquisition processing module converts the collected information data through analog-digital conversion processing, realizes conversion of electric signals into digital signals for operation and analysis, and identifies the key phase sensor on the mixer to determine the "temperature coefficient" of the mixer and mark it.

[0029] The application provides a circulating lubricating and cooling system for a mixer.

[0030] The application collects and analyzes the "temperature coefficient" of the mixer, discovers faults in time at the initial stage of high temperature of the mixer, timely sends alarm information to the operator, greatly shortens the fault troubleshooting time, formulates maintenance measures in advance, avoids further expansion of the fault to cause mixer accident shutdown, improves the stability of the mixer operation, and prolongs the service life of the mixer. BRIEF DESCRIPTION OF DRAWINGS

[0031] Figure 1 The figure is a system diagram of the application;

[0032] Figure 2 The figure is a system diagram of the data processing module in the application. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, not all the embodiments. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the application.

[0034] Embodiment one:

[0035] Please refer to the drawings Figure 1 The drawings Figure 2The embodiment of the present application provides a circulating lubrication cooling system for a mixer, which comprises:

[0036] A processor, which serves as a core brain of the system, is used for data transmission between data;

[0037] A data processing module, which is used for calculating and processing data collected by the data detection module, comprises a data acquisition unit, a data operation unit and a data storage unit, the data acquisition unit is bidirectionally connected with the data storage unit and the data operation unit, and the data acquisition unit is electrically connected with the parameter configuration interface;

[0038] A data updating module, which is used for updating data generated by the data processing module;

[0039] A data transmission module, which is used for transmitting data generated by the data processing module to a control terminal of a worker, and is connected with a signal transmission interface;

[0040] A signal control unit, which is used for controlling the data detection module to detect and collect working state information of the mixer, and is connected with the data processing module through the processor, and is electrically connected with the parameter configuration interface;

[0041] A data detection module, which is used for detecting and collecting working state information of the mixer, and is used for collecting data of test points of the mixer, generating corresponding digital signals and transmitting the digital signals to the processor;

[0042] A safety warning module, which is used for safety warning according to a detection result of the data detection module, and is used for collecting and storing alarm state information after a period of time, and adopts a standard industrial modbus communication protocol.

[0043] A power supply and a network communication interface, the power supply is connected with the processor, the power supply is also connected with a power supply interface, and the network communication interface is used for connecting a network for communication.

[0044] Embodiment two:

[0045] Please refer to the accompanying drawings Figure 1 - the accompanying drawings Figure 2 The embodiment of the present application provides a detection method for a circulating lubrication cooling system of a mixer, which comprises the following steps:

[0046] Step one:

[0047] S1: data acquisition

[0048] Firstly, the data detection module collects the temperature sensor installed on the mixer and marks it

[0049] Step two:

[0050] The data analysis unit calculates the data collected in step S1, and the data analysis unit calculates the "temperature coefficient" of the mixer to determine the lubrication and cooling effect of the "circulating lubricating liquid".

[0051] Step three:

[0052] If the "temperature coefficient" of the mixer in step two is too high, the data update module updates the data and stores it in the data storage unit, and transmits the information to the safety warning module. If the "temperature coefficient" of the mixer in step two is not too high, the data update module directly updates the data and stores it in the data storage unit, and transmits the information to the alarm output unit and transmits it to the external through the data transmission module.

[0053] The data acquisition and processing module converts the collected information data through analog-to-digital conversion, realizes the conversion of electrical signals to digital signals for operation and analysis, and identifies the key phase sensor on the mixer to determine the "temperature coefficient" of the mixer and mark it.

[0054] Although embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A detection method for a circulating lubrication cooling system of a mixer, characterized in that, It comprises the following steps: Step one: S1: data acquisition First, through the data detection module, the sensor for detecting the temperature installed on the mixer is collected and marked Step two: Through the data operation unit, the data collected in step S1 is analyzed and operated. The data operation unit uses the "temperature coefficient" of the mixer to judge the lubrication and cooling effect of the "circulating lubricating liquid" of the mixer. Step three: If the "temperature coefficient" of the mixer in step two is too high, the data update module is used to update the data, and the information stored in the data storage unit is transmitted to the safety warning module. If the "temperature coefficient" of the mixer in step two is not too high, the data update module is used to update the data, and the information is stored in the data storage unit and transmitted to the alarm output unit and transmitted to the external through the data transmission module. The detection method of the circulating lubrication cooling system for the mixer is realized by the circulating lubrication cooling system for the mixer. The circulating lubrication cooling system for the mixer comprises: A processor, which is the core brain of the system, is used for data transmission between the processor and the processor; The data processing module is used for calculating and processing the data collected by the data detection module; The data update module is used for updating the data generated by the data processing module; The data transmission module is used for transmitting the data generated by the data processing module to the control end of the worker; The signal control unit is used to control the data detection module to detect and collect the working state information of the mixer; The data detection module is used for detecting and collecting the working state information of the mixer; The safety warning module is used for safety warning according to the detection result of the data detection module.

2. The detection method of a circulating lubrication cooling system for a mixer according to claim 1, characterized in that, The step one data acquisition processing module converts the collected information data through analog-to-digital conversion processing, realizes the conversion of electrical signals to digital signals for operation and analysis, and identifies the key phase sensor on the mixer to determine the "temperature coefficient" of the mixer and mark it.

3. The detection method of a circulating lubrication cooling system for a mixer according to claim 1, characterized in that, The data processing module comprises a data acquisition unit, a data operation unit and a data storage unit, the data acquisition unit is bidirectionally connected with the data storage unit and the data operation unit, and the data acquisition unit is electrically connected with the parameter configuration interface.

4. The detection method of a circulating lubrication cooling system for a mixer according to claim 3, characterized in that, The parameter configuration interface configures corresponding values according to the actual number of detection data acquisition unit and signal control unit.

5. The method of claim 1, wherein the method further comprises: The signal control unit is connected with the data processing module through the processor, and the signal control unit is electrically connected with the parameter configuration interface.

6. The detection method of a circulating lubrication cooling system for a mixer according to claim 1, characterized in that, The data detection module is used for data acquisition of the test points of the mixer, generates corresponding digital signals and transmits them to the processor.

7. The method of claim 1, wherein the method further comprises: The data transmission module is connected with the signal transmission interface.

8. The method of claim 1, wherein the method further comprises: The safety warning module outputs corresponding monitoring signals through the safety output interface, and stores the alarm state information after a period of time. The safety warning module uses a standard industrial modbus communication protocol.

9. The method of claim 1, wherein, The power supply and the network communication interface are further included, the power supply is connected with the processor, the power supply is further connected with the power supply interface, and the network communication interface is used for connecting the network for communication.

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