A fastener manufacturing oil removal apparatus

Abstract

The application discloses a kind of fastener manufacturing oil removal equipment, including cleaning tank, and the upper and lower sides of right end of cleaning tank are respectively provided with water pipe and drain pipe, and the lower side of left end of cleaning tank is installed with base assembly, and the left side of upper portion of base assembly is fixed with support plate. By being provided with paste cleaning agent in the box body, part of the basket is immersed in the paste cleaning agent, so that the sliding shaft can slide into the wave slide along the horizontal slide by the screw slide table assembly, so that the sliding shaft slides along the wave of the wave slide, so that the basket moves to the right while translating in the box body and fluctuating up and down, so that the fastener can be in contact with the paste cleaning agent, until the basket is tilted when the right end of the inner wall of the box body is abutted, and the fastener is poured into the net barrel of the cleaning tank, and then centrifugal cleaning of the fastener can be carried out, so that the cleaning not only reduces water pollution, but also does not damage the worker's body.

Description

Technical Field

[0001] This invention relates to the field of fastener manufacturing technology, and in particular to a degreasing device for fastener manufacturing. Background Technology

[0002] Fasteners are a widely used type of basic mechanical parts used for fastening connections. During fastener production and processing, cutting oils or lubricants are often used to effectively reduce the surface temperature of the workpiece, prevent rust and corrosion, and improve processing efficiency. However, these fasteners need to have the cutting oil or lubricant removed from their surface before they can be sold. Currently, most fastener manufacturing degreasing equipment uses degreasing agents combined with rinsing or ultrasonic cleaning. However, long-term exposure to degreasing agents can easily cause health problems for workers, and the resulting industrial wastewater causes significant environmental pollution. Summary of the Invention

[0003] The purpose of this invention is to overcome the deficiencies of the prior art and provide a degreasing device for fastener manufacturing to solve the problems mentioned in the background art.

[0004] An oil removal device for fastener manufacturing includes a cleaning tank. Water inlet pipes and drain pipes are respectively located on the upper and lower right sides of the cleaning tank. A base assembly is installed on the lower left side of the cleaning tank. A support plate is fixed to the upper left side of the base assembly. A box body is fixed to the upper part of the support plate. A side plate is fixed to the rear upper side of the box body. A screw slide assembly is installed on the rear of the side plate. Horizontal slide tracks are opened on both the left and right sides of the front end of the side plate. A wave slide track is provided between the horizontal slide tracks. A sliding shaft is slidably connected inside the horizontal slide tracks. The rear part of the sliding shaft is slidably connected to the screw slide assembly. A bushing is movably sleeved on the outside of the sliding shaft. Suspension ropes are fixed to the front and rear sides of both ends of the bushing. A wire basket located inside the box body is fixed between the ends of the suspension ropes. An inclined mesh plate is fixed inside the basket. A movable seat is slidably connected between the lower part of the box and the upper part of the base assembly. A centrifugal motor is fixedly installed at the lower part inside the cleaning tank. The output end of the centrifugal motor is connected to a motor shaft. A mesh barrel is fixed on the upper part of the motor shaft. The inner wall of the mesh barrel is lined with bristles. Multiple brush balls are arranged inside the mesh barrel. A fixing frame is fixed on the side of the motor shaft. A squeezing ball is fixed at the end of the fixing frame. A connecting pipe is fixed through the left part of the cleaning tank. Airbags are fixed at both ends of the connecting pipe. The squeezing ball contacts the airbag at the right end. The airbag at the left end contacts the right end of the movable seat. A magnetic plate is fixed on the left end of the movable seat. A knocking component that repels the magnetic plate is installed at the lower end of the box and between the support plate and the movable seat.

[0005] Furthermore, the lead screw slide assembly includes a guide rail, a lead screw motor, a lead screw, a slide, and a slider. The guide rail is fixed to the rear end of the side plate, the lead screw motor is installed at the left end of the guide rail, the lead screw is located inside the guide rail and connected to the output end of the lead screw motor, the slide is slidably connected inside the guide rail, the lead screw passes through the slide and is threadedly connected to the slide, the front end of the slide has a groove, the slider is slidably connected inside the groove, and the rear part of the slide shaft is fixed to the front part of the slider.

[0006] Furthermore, the box contains a paste-like cleaning agent.

[0007] Furthermore, the inclination angle between the left side of the inclined mesh plate and the inner wall of the basket is 30 degrees.

[0008] Furthermore, the base assembly includes a base, a guide block, a guide rod, and a return spring. The base is fixed to the support plate and the cleaning tank respectively. A guide groove is opened at the upper end of the base. The guide rod is fixed inside the guide groove. The guide block is slidably connected inside the guide groove. The guide rod and the guide block pass through each other. The upper part of the guide block is fixed to the lower end of the movable seat. The return spring is connected between the left part of the guide block and the left end of the inner wall of the guide groove. The return spring is located outside the guide rod.

[0009] Furthermore, each of the four corners of the lower end of the movable seat is provided with a rolling groove, and a roller is rotatably connected inside each rolling groove. The roller is rotatably connected to the upper end of the base, and the upper part of the movable seat is slidably connected to the bottom of the box.

[0010] Furthermore, a motor base is fixed to the lower end of the centrifugal motor, and motor frames are fixed on both sides between the motor base and the inner wall of the cleaning tank.

[0011] Furthermore, a water guide platform is fixed outside the motor shaft and below the fixing frame, and the water guide platform has a frustum structure.

[0012] Furthermore, the cleaning tank has an upper cavity and a lower cavity on its upper and lower sides, respectively. The mesh barrel is located inside the upper cavity. A shaft hole is provided between the upper cavity and the lower cavity. The motor shaft is inserted into the shaft hole, and there is a gap between the motor shaft and the shaft hole.

[0013] Furthermore, the striking assembly includes a fixed base, a shaft, a movable base, a striking ball, and a magnetic block. There is a pair of fixed bases, which are respectively fixed on the front and rear sides of the lower end of the box. The shaft is connected between the fixed bases by a bearing. Multiple movable bases are fixed to the outside of the shaft from front to back. A striking ball is fixed to the lower end of each movable base. The left end of each striking ball contacts the support plate, and a magnetic block that repels the magnetic plate is fixed to the right end of each striking ball.

[0014] Beneficial effects: By filling the box with a paste-like cleaning agent, a portion of the wire basket is immersed in the agent. The lead screw slide assembly allows the sliding shaft to slide along a horizontal track into a wavy track. The shaft slides along the wavy track in an undulating motion, causing the wire basket to move horizontally and vertically to the right within the box. This ensures thorough contact between the fasteners and the cleaning agent until the wire basket abuts against the right side of the box's inner wall and tilts, allowing the fasteners to be poured into the cleaning tank's mesh drum. Centrifugal cleaning of the fasteners is then possible. This cleaning method not only reduces water pollution but also avoids harm to workers. Furthermore, during the cleaning process, the brush bristles and brush balls work together to brush the fasteners, effectively removing impurities. To improve the degreasing effect, the centrifugal motor drives the mesh drum to rotate through the motor shaft, which in turn drives the extrusion ball to move in a circular motion. As the extrusion ball squeezes the air bladder at the right end, the air bladder at the left end inflates and increases in volume. At this time, the air bladder at the left end pushes the right end of the moving seat, which in turn drives the magnetic plate to approach the magnetic block. Through repulsion, the striking ball strikes the support plate, causing the support plate to vibrate. This causes the box to vibrate, and as the mesh basket moves left and right and moves up and down, the box and the mesh basket vibrate. This not only helps the fasteners inside the mesh basket to be poured into the mesh drum, but also helps the fastener surface to adhere to the paste-like cleaning agent, thereby further improving the degreasing effect of the fasteners. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall invention.

[0016] Figure 2 For the present invention Figure 1 A partial schematic diagram of part A.

[0017] Figure 3 For the present invention Figure 1 A partial schematic diagram of part B.

[0018] In the diagram: 1-Base, 2-Support plate, 3-Box body, 4-Side plate, 5-Guide rail, 6-Screw motor, 7-Horizontal slide rail, 8-Wave slide rail, 9-Screw, 10-Hanging rope, 11-Net basket, 12-Inclined mesh plate, 13-Washing box, 14-Net bucket, 15-Water inlet pipe, 16-Brush bristles, 17-Brush ball, 18-Motor base, 19-Motor frame, 20-Centrifugal motor, 21-Motor shaft, 22-Shaft hole, 23- 24-Fixed frame, 25-Squeezing ball, 26-Drain pipe, 27-Airbag, 28-Connecting pipe, 29-Moving seat, 30-Roller, 31-Guide groove, 32-Guide block, 33-Guide rod, 34-Reset spring, 35-Slide table, 36-Slide groove, 37-Slider, 38-Slide shaft, 39-Busset, 40-Fixed seat, 41-Shaft, 42-Moving seat, 43-Striking ball, 44-Magnetic block, 45-Magnetic plate. Detailed Implementation

[0019] Please see Figures 1-3 A degreasing device for fastener manufacturing includes a cleaning tank 13. A water inlet pipe 15 and a drain pipe 26 are respectively located on the upper and lower sides of the right end of the cleaning tank 13. A base assembly is installed on the lower left side of the cleaning tank 13. A support plate 2 is fixed to the upper left side of the base assembly. A box body 3 is fixed to the upper end of the support plate 2. The box body 3 contains a paste-like cleaning agent. A side plate 4 is fixed to the upper rear side of the box body 3. A screw slide assembly is installed at the rear of the side plate 4. Horizontal slide tracks 7 are opened on both the left and right sides of the front end of the side plate 4. A wave slide track 8 is provided between the horizontal slide tracks 7. A sliding shaft 38 is slidably connected inside the horizontal slide tracks 7. The rear of the sliding shaft 38 is slidably connected to the screw slide assembly. The screw slide assembly includes a guide rail 5, a screw motor 6, a screw 9, a slide table 35, and a slider 37. The guide rail 5 is fixed to the rear end of the side plate 4, and the screw motor 6 is installed on the left end of the guide rail 5. The lead screw 9 is located inside the guide rail 5 and connected to the output end of the lead screw motor 6. The slide table 35 is slidably connected inside the guide rail 5. The lead screw 9 passes through the slide table 35 and is threadedly connected to the slide table 35. The front end of the slide table 35 has a slide groove 36. The slider 37 is slidably connected inside the slide groove 36. The rear part of the slide shaft 38 is fixed to the front part of the slider 37. The lead screw 9 can be driven to rotate by the lead screw motor 6. As the lead screw 9 and the slide table 35 are threadedly engaged, the slide table 35 can move left or right along the guide rail 5. In this way, the slide table 35 will drive the slider 37 to move synchronously, so that the slider 37 will drive the slide shaft 38 to move synchronously. When the slide shaft 38 slides horizontally along the horizontal slide rail 7, the slider 37 will not move up and down. However, when the slide shaft 38 slides into the wavy slide rail 8 along the horizontal slide rail 7, the slide shaft 38 will move up and down along the wavy slide rail 8. At this time, the slider 37 will slide up and down along the slide groove 36.

[0020] A bushing 39 is movably sleeved on the outside of the sliding shaft 38. Suspension ropes 10 are fixed to the front and rear sides of both ends of the bushing 39. A mesh basket 11 located inside the box body 3 is fixed between the ends of the suspension ropes 10. An inclined mesh plate 12 is fixed inside the mesh basket 11. The inclination angle between the left part of the inclined mesh plate 12 and the inner wall of the mesh basket 11 is 30 degrees. A movable seat 29 is slidably connected between the lower part of the box body 3 and the upper part of the base assembly. A centrifugal motor 20 is fixedly installed at the lower part inside the cleaning tank 13. A motor base 18 is fixed to the lower end of the centrifugal motor 20. Two fasteners are fixed between the motor base 18 and the inner wall of the cleaning tank 13. The motor frame 19 has a motor shaft 21 connected to the output end of the centrifugal motor 20. A mesh barrel 14 is fixed to the upper part of the motor shaft 21. The inner wall of the mesh barrel 14 is provided with bristles 16, and multiple brush balls 17 are arranged inside the mesh barrel 14. A fixing bracket 23 is fixed to the side of the motor shaft 21. When the sliding shaft 38 moves up and down along the wave slide 8, it will drive the bushing 39 to move synchronously. In this way, the bushing 39 will drive the mesh basket 11 to move synchronously through the suspension rope 10. When the fastener is placed inside the mesh basket 11, due to the setting of the inclined mesh plate 12, the fastener can be piled up in the left part of the mesh basket 11, and driven by the lead screw motor 6. The lead screw 9 rotates clockwise, and as the lead screw 9 engages with the slide table 35, the slide table 35 moves to the right. This allows a portion of the mesh basket 11 to be immersed in the paste-like cleaning agent inside the housing 3. The sliding shaft 38 slides along the horizontal slide 7 into the wave-shaped slide 8, causing the mesh basket 11 to move in a wave-like motion. This allows the mesh basket 11 to move horizontally and vertically to the right within the housing 3, ensuring sufficient contact between the fasteners and the paste-like cleaning agent. The mesh basket 11 continues to slide until it abuts against the right end of the inner wall of the housing 3 and tilts. At this point, the sliding shaft 38 slides into the right-side horizontal slide 7 and continues to slide, thus securing the fasteners. The fasteners are poured into the mesh drum 14 of the cleaning tank 13 at an angle along the inclined mesh plate 12. Then, the centrifugal motor 20 drives the motor shaft 21 to rotate, which in turn drives the mesh drum 14 to rotate. At this time, the water supply pipe 15 is connected to an external water pump, and the cleaning water enters the mesh drum 14 to rinse the fasteners. This centrifugal cleaning of the fasteners removes the paste-like cleaning agent from the surface of the fasteners. Using a paste-like cleaning agent to remove oil stains from the surface of the fasteners not only reduces water pollution but also does not harm the workers. In addition, during the cleaning process, the brush bristles 16 and the brush balls 17 work together to brush the surface of the fasteners, which can improve the degreasing effect.

[0021] The cleaning tank 13 has an upper cavity and a lower cavity on its upper and lower sides, respectively. The mesh bucket 14 is located inside the upper cavity. A shaft hole 22 is provided between the upper cavity and the lower cavity. The motor shaft 21 is inserted into the shaft hole 22. There is a gap between the motor shaft 21 and the shaft hole 22. A water guide platform 24 is fixed outside the motor shaft 21 and below the fixing frame 23. The water guide platform 24 has a frustum structure. The water after cleaning will pass through the mesh bucket 14 and flow down along the gap between the motor shaft 21 and the shaft hole 22 onto the water guide platform 24. The water guide platform 24 can not only prevent the centrifugal motor 20 from getting wet, but also facilitate the water to splash onto the inner wall of the cleaning tank 13 and fall down. Finally, the water after cleaning is discharged outside along the drain pipe 26.

[0022] The base assembly includes a base 1, a guide block 32, a guide rod 33, and a return spring 34. The base 1 is fixed to the support plate 2 and the cleaning tank 13 respectively. A guide groove 31 is formed at the upper end of the base 1. The guide rod 33 is fixed inside the guide groove 31. The guide block 32 is slidably connected inside the guide groove 31, and the guide rod 33 and guide block 32 pass through each other. The upper part of the guide block 32 is fixed to the lower end of the movable seat 29. The return spring 34 is connected between the left side of the guide block 32 and the left end of the inner wall of the guide groove 31. The return spring 34 is located outside the guide rod 33. The movable seat 29... 9 has rolling grooves at its four lower corners, and rollers 30 are rotatably connected inside each rolling groove. The rollers 30 are rotatably connected to the upper end of the base 1. The upper part of the movable seat 29 is slidably connected to the bottom of the box 3. The movable seat 29 is above the base 1 and can be moved by the rollers 30. During the movement of the movable seat 29, it can drive the guide block 32 to slide along the guide rod 33 inside the guide groove 31. When the guide block 32 moves to the left, it will squeeze the return spring 34, and the return spring 34 will give the guide block 32 a force to move to the right. In this way, the movable seat 29 can move left and right above the base 1.

[0023] A squeezing ball 25 is fixed to the end of the fixed frame 23. A connecting pipe 28 is fixed through the left side of the cleaning box 13. Airbags 27 are fixed to both ends of the connecting pipe 28. The squeezing ball 25 contacts the airbag 27 at the right end, and the airbag 27 at the left end contacts the right end of the movable seat 29. A magnetic plate 45 is fixed to the left end of the movable seat 29. A striking component that repels the magnetic plate 45 is installed at the lower end of the box body 3, located between the support plate 2 and the movable seat 29. The striking component includes a fixed... The system comprises a fixed seat 40, a shaft 41, movable seats 42, striking balls 43, and magnetic blocks 44. The fixed seats 40 are in pairs and are respectively fixed to the front and rear sides of the lower end of the housing 3. The shaft 41 is connected to the fixed seats 40 by bearings. Multiple movable seats 42 are sequentially fixed to the outside of the shaft 41 from front to back. A striking ball 43 is fixed to the lower end of each movable seat 42. The left end of each striking ball 43 contacts the support plate 2, and a magnetic block 44, which repels the magnetic plate 45, is fixed to the right end of each striking ball 43. (Centrifugal power supply...) During the rotation of the mesh barrel 14 driven by the motor shaft 21, the machine 20 can also drive the extrusion ball 25 to move synchronously in a circular motion through the fixed frame 23. As the extrusion ball 25 extrudes the air bladder 27 at the right end, the air inside the air bladder 27 enters the air bladder 27 at the left end along the connecting pipe 28, causing the air bladder 27 at the left end to inflate and increase its volume. At this time, the air bladder 27 at the left end pushes the right end of the moving seat 29, so the moving seat 29 will drive the magnetic plate 45 to move to the left and closer to the magnetic block 44. At this time, through the magnetic plate 45 and the magnetic block 44 The repulsive force between them causes the magnetic block 44 to drive the striking ball 43 to move to the left in a circular motion through the shaft 41, striking the support plate 2. This causes the support plate 2 to vibrate, which in turn causes the box 3 to vibrate. As the net basket 11 moves left and right and moves up and down, the box 3 and the net basket 11 also vibrate. This not only helps the fasteners inside the net basket 11 to tilt and pour into the net bucket 14, but also helps the fasteners to stick with the paste-like cleaning agent, thereby further improving the degreasing effect of the fasteners.

Claims

1. A degreasing device for fastener manufacturing, comprising a cleaning tank, wherein a water inlet pipe and a drain pipe are respectively provided on the upper and lower sides of the right end of the cleaning tank, characterized in that: A base assembly is installed on the lower left side of the cleaning tank. A support plate is fixed to the upper left side of the base assembly. A box is fixed to the upper part of the support plate. The box contains a paste-like cleaning agent. A side plate is fixed to the upper rear side of the box. A screw slide assembly is installed at the rear of the side plate. Horizontal slides are opened on both the left and right sides of the front end of the side plate. A wave slide is provided between the horizontal slides. A sliding shaft is slidably connected inside the horizontal slides. The rear part of the sliding shaft is slidably connected to the screw slide assembly. A bushing is movably sleeved on the outside of the sliding shaft. Suspension ropes are fixed to the front and rear sides of both ends of the bushing. A net basket located inside the box is fixed between the ends of the suspension ropes. An inclined mesh plate is fixed inside the net basket. The left part of the inclined mesh plate is inclined with the inner wall of the net basket. The angle is 30 degrees. A movable seat is slidably connected between the lower part of the box and the upper part of the base assembly. A centrifugal motor is fixedly installed inside the lower part of the cleaning box. The output end of the centrifugal motor is connected to a motor shaft. A mesh barrel is fixed on the upper part of the motor shaft. The inner wall of the mesh barrel is provided with bristles. Multiple brush balls are arranged inside the mesh barrel. A fixing frame is fixed on the side of the motor shaft. A squeezing ball is fixed at the end of the fixing frame. A connecting pipe is fixed through the left part of the cleaning box. Airbags are fixed at both ends of the connecting pipe. The squeezing ball contacts the airbag at the right end. The airbag at the left end contacts the right end of the movable seat. A magnetic plate is fixed on the left end of the movable seat. A knocking component that repels the magnetic plate is installed at the lower end of the box and between the support plate and the movable seat. The lead screw slide assembly includes a guide rail, a lead screw motor, a lead screw, a slide table, and a slider. The guide rail is fixed to the rear end of the side plate. The lead screw motor is installed at the left end of the guide rail. The lead screw is located inside the guide rail and connected to the output end of the lead screw motor. The slide table is slidably connected inside the guide rail. The lead screw passes through the slide table and is threadedly connected to the slide table. A groove is opened at the front end of the slide table. The slider is slidably connected inside the groove. The rear part of the slide shaft is fixed to the front part of the slider. The base assembly includes a base, a guide block, a guide rod, and a return spring. The base is fixed to the support plate and the cleaning tank respectively. The upper end of the base has a guide groove. The guide rod is fixed inside the guide groove. The guide block is slidably connected inside the guide groove. The guide rod and the guide block pass through each other. The upper part of the guide block is fixed to the lower end of the movable seat. The return spring is connected between the left part of the guide block and the left end of the inner wall of the guide groove. The return spring is located outside the guide rod. The striking assembly includes a fixed base, a shaft, a movable base, a striking ball, and a magnetic block. There is a pair of fixed bases, which are respectively fixed on the front and rear sides of the lower end of the box. The shaft is connected between the fixed bases by a bearing. Multiple movable bases are fixed to the outside of the shaft from front to back. A striking ball is fixed to the lower end of each movable base. The left end of each striking ball contacts the support plate, and a magnetic block that repels the magnetic plate is fixed to the right end of each striking ball. The magnetic block drives the striking ball to move to the left in a circular motion through the shaft, striking the support plate and causing the support plate to vibrate. This causes the box to vibrate, and as the net basket moves left and right and moves up and down, the box and the net basket vibrate. This not only helps the fasteners inside the net basket to tilt and pour into the net bucket, but also helps the fastener surface to adhere to the paste-like cleaning agent.

2. The degreasing equipment for fastener manufacturing according to claim 1, characterized in that: The four corners of the lower end of the movable base are provided with rolling grooves, and each rolling groove is rotatably connected to a roller. The rollers are rotatably connected to the upper end of the base, and the upper part of the movable base is slidably connected to the bottom of the box.

3. The degreasing equipment for fastener manufacturing according to claim 1, characterized in that: The lower end of the centrifugal motor is fixed with a motor base, and motor frames are fixed on both sides between the motor base and the inner wall of the cleaning tank.

4. The degreasing equipment for fastener manufacturing according to claim 1, characterized in that: A water guide platform is fixed outside the motor shaft and below the fixing frame. The water guide platform has a frustum structure.

5. The degreasing equipment for fastener manufacturing according to claim 1, characterized in that: The cleaning tank has an upper cavity and a lower cavity on its upper and lower sides, respectively. The mesh barrel is located inside the upper cavity. A shaft hole is provided between the upper cavity and the lower cavity. The motor shaft is inserted into the shaft hole, and there is a gap between the motor shaft and the shaft hole.

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