A bucket elevator and rapping device
By installing a vibrating device in the bucket elevator, the movement of the bucket drives the hammer to rotate, automatically knocking down the material adhering to the inner wall of the bucket. This solves the problems of reduced conveying capacity and motor overload caused by material adhering to the bucket, and realizes automated bucket cleaning and stable operation of the elevator.
Patent Information
- Application Number
- CN202311021820.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-15
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2043-08-15
AI Technical Summary
When bucket elevators transport materials with high moisture content, material may adhere to the inner wall of the buckets, leading to a decrease in conveying capacity or overload tripping of the drive motor. Existing cleaning methods rely on manual operation, which is inefficient and labor-intensive.
Design a vibratory device comprising at least two vibratory hammers, each vibratory hammer having a rotating shaft capable of rotating around a fixed axis and multiple hammer arms arranged around the rotating shaft. The hammer arms have rigid hammer heads and elastic hammer rods. The trajectory of the hammer head coincides with the coplanar trajectory of the hopper. Automatic striking is achieved by driving the hammer head to rotate through the movement of the hopper.
It achieves automatic loosening and emptying of materials in the hopper, reduces manual intervention, improves conveying efficiency, and avoids motor overload.
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Figure CN116873471B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of material handling technology, and more particularly to a vibrating device. It also relates to a bucket elevator including the aforementioned vibrating device. Background Technology
[0002] Bucket elevators, as a type of continuous vertical material conveying machinery, are widely used in bulk material lifting systems in industries such as power, building materials, mining, conveying, grain, and feed.
[0003] When using bucket elevators to transport materials with high moisture content or viscous materials, material often adheres to the inner walls of the buckets, and this material is difficult to remove automatically even when the buckets enter the return section. This material adhering to the inner walls of the buckets can lead to anything from a decrease in the bucket's conveying capacity to, in severe cases, overload and tripping of the bucket elevator's drive motor.
[0004] The common current method involves manually striking the buckets with a hammer through the inspection port on the bucket elevator casing to shake off the material adhering to the inner wall of the buckets, thus emptying the buckets after unloading. This method is highly dependent on manual labor, involves high work intensity, and has low work quality. Summary of the Invention
[0005] The purpose of this application is to provide a rapping device that operates as the object to be rapped moves and stops after the object stops, thereby achieving automatic rapping of the object. Another purpose of this application is to provide a bucket elevator that includes the aforementioned rapping device.
[0006] To achieve the above objectives, this application provides a vibrating device, comprising at least two vibrating hammers arranged adjacent to the object to be struck; each vibrating hammer includes a rotating shaft capable of rotating around a fixed axis and a plurality of hammer arms arranged around the rotating shaft, each hammer arm having a rigid hammer head and an elastic hammer rod I, the two ends of the elastic hammer rod I being connected to the rotating shaft and the rigid hammer head respectively; the ideal trajectories of the rigid hammer heads of any two adjacent vibrating hammers are coplanar and partially coincident to achieve a transmission connection; the ideal trajectory of the rigid hammer head of any vibrating hammer is used to be coplanar and partially coincident with the movement trajectory of the object to be struck to achieve a transmission connection.
[0007] In some embodiments, the ideal trajectory of the rigid hammer head of any vibratory hammer is separated from the ideal trajectory of the elastic hammer rod I of the adjacent vibratory hammer; the ideal trajectory of the elastic hammer rod I of any vibratory hammer is used to separate it from the movement trajectory of the object to be struck.
[0008] In some embodiments, any hammer arm further includes an elastic hammer rod II; the elastic hammer rod II passes through the rigid hammer head; the elastic hammer rod I and the elastic hammer rod II are integrally formed, and the elastic hammer rod I is connected to the rigid hammer head through the elastic hammer rod II.
[0009] In some embodiments, the rigid hammer head tapers from the root to the head along the direction perpendicular to the plane of the rotation axis, and the rigid hammer head is in the shape of an acute angle with a smooth transition along the direction perpendicular to the plane of the rotation axis; the rigid hammer head is in the shape of a rectangular plate along the plane shared with the rotation axis.
[0010] In some embodiments, the percussion hammer further comprises a mounting seat sleeved on the rotation axis; the peripheral side of the mounting seat is provided with a plurality of rigid mounting plates, all the rigid mounting plates are distributed radially around the mounting seat, and all the rigid mounting plates are connected one by one to all the elastic hammer rods I.
[0011] In some embodiments, the percussion device and the objects to be struck are both arranged in the equipment cabinet, both ends of the rotation axis are provided with bearing seats and fixing seats, the bearing seats are sleeved on the rotation axis and fixed to the fixing seats, and the fixing seats are used for fixedly connecting the inner wall of the equipment cabinet.
[0012] In some embodiments, the number of the percussion hammers is two; the axis line of the two percussion hammers is parallel to the moving track of the objects to be struck; the two percussion hammers and the objects to be struck satisfy the following formula:
[0013]
[0014] a < R ≤ b;
[0015]
[0016] 2R-H < L < 2R;
[0017]
[0018]
[0019] wherein L is the axial distance of the two percussion hammers, R is the length of the hammer arm, H is the length of the rigid hammer head, θ is the angle of the central angle of the two intersection points corresponding to the ideal track of the rigid hammer head and the plane where the outer edge of the object to be struck is located, n is the number of the hammer arms of any percussion hammer, α is the angle of the central angle of the two intersection points corresponding to the ideal track of the rigid hammer heads of the two percussion hammers, B is the distance between the two objects to be struck which contact the percussion device in sequence, a is the distance between the plane where the outer edge of the object to be struck is located and the plane where the inner edge is located, b is the distance between the plane where the inner edge of the object to be struck is located and any rotation axis, and c is the distance between the axis of any percussion hammer and the line connecting the adjacent two hammer arms.
[0020] In some embodiments, a is 120 mm, b is 245 mm, B is 600 mm, L is 300 mm, and R is 185 mm; any percussion hammer is provided with four hammer arms; the percussion device and the objects to be struck are both arranged in the equipment cabinet, and the minimum distance between the plane where the outer edge of the object to be struck is located and the inner wall of the equipment cabinet is 110 mm.
[0021] The application also provides a bucket elevator, which comprises a bucket elevator body and the above-described rapping device; the bucket elevator body comprises a transmission carrier and a hopper arranged on the transmission carrier, the transmission carrier comprises a belt or a chain, and the hopper is the object to be knocked; the rapping device is arranged on the hopper in the downstroke side and / or the hopper in the upstroke side of the bucket elevator body.
[0022] In some embodiments, the number of the rapping devices is two or more; the hopper in the downstroke side and the hopper in the upstroke side are both provided with the rapping devices.
[0023] With respect to the above background, the rapping device provided by the application comprises at least two rapping hammers arranged close to the object to be knocked; in the rapping device, any rapping hammer comprises a rotating shaft capable of being fixedly rotated and a plurality of hammer arms arranged around the rotating shaft, any hammer arm has a rigid hammer head and an elastic hammer rod I, and the two ends of the elastic hammer rod I are connected with the rotating shaft and the rigid hammer head respectively; in the rapping device, the ideal trajectories of the rigid hammer heads of any two adjacent rapping hammers are coplanar and partially coincide to realize the transmission connection; the ideal trajectory of the rigid hammer head of any rapping hammer is used to be coplanar and partially coincide with the moving trajectory of the object to be knocked to realize the transmission connection.
[0024] All the rapping hammers of the rapping device are distributed along the moving trajectory of the object to be knocked, once the object to be knocked drives the first rapping hammer of all the rapping hammers to rotate, the first rapping hammer and the remaining rapping hammers will be sequentially transmitted to realize the rotation of each rapping hammer around the respective rotating shaft and the dynamic operation of all the rapping hammers. When all the rapping hammers rotate around the respective rotating shafts, the hoppers passing by can be knocked and rapped, and the object to be knocked can be rationally and effectively rapped. It can be seen that the rapping device is driven by the moving object to be knocked, all the rapping hammers rotate around the respective rotating shafts, and the object to be knocked passing by can be knocked and rapped when all the rapping hammers rotate.
[0025] The above-described rapping device can be used to knock and rap the hopper of the bucket elevator, to loosen the materials in the hopper, or to empty the hopper. BRIEF DESCRIPTION OF DRAWINGS
[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only embodiments of the present application, and other drawings can also be obtained by the provided drawings without creative labor for those skilled in the art.
[0027] Figure 1 The structural schematic diagram of the rapping device provided by the embodiments of the present application;
[0028] Figure 2 The design principle diagram of the rapping device provided by the embodiments of the present application;
[0029] Figure 3 Structure diagram of the hammer provided by the embodiment of the present application;
[0030] Figure 4 Structure diagram of the hammer provided by the embodiment of the present application;
[0031] Figure 5 Structure diagram of the hammer provided by the embodiment of the present application;
[0032] Figure 6 Structure diagram of the hammer provided by the embodiment of the present application; Figure 5 Structure diagram of the hammer provided by the embodiment of the present application;
[0033] Figure 7 Structure diagram of the hammer provided by the embodiment of the present application;
[0034] Figure 8 Structure diagram of the hammer provided by the embodiment of the present application;
[0035] Wherein, 01- object to be struck, 02- equipment casing, 03- transmission carrier, 1- rotating shaft, 2- hammer arm, 21- rigid hammer head, 22- elastic hammer rod I, 23- elastic hammer rod II, 3- mounting seat, 31- rigid mounting plate, 4- bearing seat, 5- fixing seat. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0037] In order to make the technical personnel in the technical field better understand the present application, the present application will be further described in detail below with reference to the drawings and specific embodiments.
[0038] Please refer to Figures 1 to 8 , Figure 1 Structure diagram of the hammer provided by the embodiment of the present application; Figure 2 Design principle diagram of the hammer provided by the embodiment of the present application; Figure 3 Structure diagram of the hammer provided by the embodiment of the present application; Figure 4 Structure diagram of the hammer provided by the embodiment of the present application; Figure 5 Structure diagram of the hammer provided by the embodiment of the present application; Figure 6 Structure diagram of the hammer provided by the embodiment of the present application; Figure 5 Structure diagram of the hammer provided by the embodiment of the present application; Figure 7A structure diagram of a rigid hammer head provided by an embodiment of the present application is shown in the figure. Figure 8 A structure diagram of a mounting seat provided by an embodiment of the present application is shown in the figure.
[0039] Please refer to Figure 1 and Figure 2 The present application provides a rapping device, which comprises at least two rapping hammers, all of which are adjacent to an object 01 to be struck; any one of the rapping hammers can comprise a rotating shaft 1 and a plurality of hammer arms 2 arranged around the rotating shaft 1, the rotating shaft 1 can be fixedly rotated, and the rotating shaft 1 can drive all the hammer arms 2 arranged thereon to rotate synchronously when the rotating shaft 1 rotates; the aforementioned hammer arm 2 has a rigid hammer head 21 and an elastic hammer rod I 22 connected thereto, and the two ends of the elastic hammer rod I 22 are connected to the rotating shaft 1 and the rigid hammer head 21 respectively; the ideal trajectories of the rigid hammer heads 21 of any two adjacent rapping hammers are coplanar and partially coincide with each other, and at the same time, the ideal trajectory of the rigid hammer head 21 of any one of the rapping hammers is used to be coplanar and partially coincide with the moving trajectory of the object 01 to be struck, and it can be seen that all the rapping hammers are distributed along the moving trajectory of the object 01 to be struck in turn. Among them, the ideal trajectory of the rigid hammer head 21 of the rapping hammer refers to the circular trajectory formed by the outer end of the rigid hammer head 21 when the elastic hammer rod I 22 is not deformed. Similarly, the ideal trajectory of the elastic hammer rod I 22 mentioned below refers to the circular trajectory formed by the outer end of the elastic hammer rod I 22 when the elastic hammer rod I 22 is not deformed.
[0040] In this embodiment, the ideal trajectory of the rigid hammer head 21 of any one of the rapping hammers is coplanar and partially coincides with the moving trajectory of the object 01 to be struck, so that the rigid hammer head 21 of the rapping hammer and the object 01 to be struck can collide in the overlapping area of the two, and the rigid hammer head 21 and the object 01 to be struck that collide with each other can transmit force to each other, realizing transmission connection; the ideal trajectories of the rigid hammer heads 21 of any two adjacent rapping hammers are coplanar and partially coincide with each other, so that the rigid hammer heads 21 of the two adjacent rapping hammers can collide in the overlapping area of the two, and the two rigid hammer heads 21 that collide with each other can transmit force to each other, realizing transmission connection.
[0041] For the entire rapping device, all the rapping hammers are distributed along the moving trajectory of the object 01 to be struck in turn. When the object 01 to be struck moves to the first rapping hammer among all the rapping hammers, the object 01 to be struck can collide with the rigid hammer head 21 of the first rapping hammer, realizing the transmission of kinetic energy of the object 01 to be struck to the first rapping hammer, so as to drive the first rapping hammer to rotate, then the rotating first rapping hammer can collide with the rigid hammer head 21 of the second rapping hammer adjacent to the first rapping hammer, realizing the transmission of kinetic energy of the first rapping hammer to the second rapping hammer, so as to drive the second rapping hammer to rotate, and the same is true for the subsequent rapping hammers. It can be seen that once the object 01 to be struck drives the first rapping hammer among all the rapping hammers to rotate, the first rapping hammer and the remaining rapping hammers will be transmitted in turn, realizing the rotation of each rapping hammer around the respective rotating shaft 1 and the dynamic operation of all the rapping hammers.
[0042] Since all the beating hammers are arranged along the moving track of the object to be struck 01 in sequence, and the ideal track of the rigid hammer head 21 of any beating hammer is coplanar and partially coincident with the moving track of the object to be struck 01, all the beating hammers of the beating device can collide with the object to be struck 01.
[0043] Among them, the first beating hammer is driven to rotate by the object to be struck 01, and the first beating hammer can be regarded as a driven part of the object to be struck 01. Although the interaction force when the two collide with each other can have a certain striking effect on the object to be struck 01, the striking and beating effect is generally poor. The remaining beating hammers except the first beating hammer are driven to rotate by the adjacent beating hammers in front of them, and the remaining beating hammers except the first beating hammer can be regarded as driving parts. When the object to be struck 01 passes through these beating hammers, these beating hammers can actively hit the object to be struck 01, and good striking and beating effects can be achieved. As can be seen, all the beating hammers of the beating device complement each other, can run with the kinetic energy of the object to be struck 01 as power, and do not need to specially set up power equipment, and can effectively strike and beat the object to be struck 01.
[0044] All the beating hammers of the beating device are driven in sequence, and all the beating hammers can strike and beat the object to be struck 01 passing through them. This not only requires that the movements of all the beating hammers are related to each other and do not interfere with each other, but also requires that the movements of all the beating hammers and the object to be struck 01 are related to each other and do not interfere with each other. Therefore, it is necessary to reasonably design the processing parameters, installation parameters and operation parameters of the beating device, its beating hammers and the object to be struck 01.
[0045] Generally, a beating device is provided with two beating hammers, and the object to be struck 01 can be struck and beaten by one or more beating devices, which can simplify the design of various parameters such as the processing parameters, installation parameters and operation parameters of the beating device, its beating hammers and the object to be struck 01, and can also ensure that the beating device and its beating hammers can reasonably and effectively beat the object to be struck 01.
[0046] In addition, in this embodiment, the beating hammer strikes the object to be struck 01 or the rigid hammer head 21 of the adjacent beating hammer by using the rigid hammer head 21, and the rigid hammer head 21 is arranged on the rotating shaft 1 through the elastic hammer rod I22. The arrangement of the aforementioned elastic hammer rod I22 can not only reasonably control the force applied by the rigid hammer head 21 to the object to be struck 01, so as to avoid the object to be struck 01 being struck and flattened due to the excessive force applied by the rigid hammer head 21 to the object to be struck 01, but also is conducive to coordinating the movement relationship among the beating hammer, the object to be struck 01 and the adjacent beating hammer, so as to avoid the beating device or the device where the object to be struck 01 is located from being jammed and stopped.
[0047] In summary, the vibration device provided by the present application can be driven by the moving object to be struck 01, so that all the vibration hammers rotate around their respective rotating shafts 1, and when all the vibration hammers rotate, they can strike and vibrate the object to be struck 01 passing by, thereby exerting a reasonable and effective vibration effect on the object to be struck 01.
[0048] The vibration device provided by the present application can be used for striking and vibrating the hopper of a bucket elevator, for example, to loosen the material in the hopper before unloading, or to empty the hopper after unloading.
[0049] The vibration device provided by the present application will be further described below in combination with the drawings and embodiments.
[0050] Still referring to Figure 1 and Figure 2 , as can be seen, the ideal trajectory of the rigid hammer head 21 of any two adjacent vibration hammers is coplanar and partially coincident, and the ideal trajectory of the rigid hammer head 21 of any vibration hammer is coplanar and partially coincident with the moving trajectory of the object to be struck 01, so that the vibration hammer can strike the rigid hammer head 21 of the adjacent vibration hammer with its rigid hammer head 21, thereby achieving transmission between the adjacent vibration hammers, and the vibration hammer can strike the object to be struck 01 passing by with its rigid hammer head 21, thereby achieving transmission between the vibration hammer and the object to be struck 01. On this basis, in order to ensure the smoothness of the movement between the adjacent vibration hammers, the vibration hammer and the object to be struck 01, in some embodiments, the ideal trajectory of the rigid hammer head 21 of any vibration hammer is separated from the ideal trajectory of the elastic hammer rod I 22 of the adjacent vibration hammer, and the ideal trajectory of the elastic hammer rod I 22 of any vibration hammer is used to separate from the moving trajectory of the object to be struck 01.
[0051] The ideal trajectory of the rigid hammer head 21 of the vibration hammer is separated from the ideal trajectory of the elastic hammer rod I 22 of the adjacent vibration hammer, and the ideal trajectory of the elastic hammer rod I 22 of the vibration hammer is used to separate from the moving trajectory of the object to be struck 01, which limits the relative position relationship between the adjacent vibration hammers and the relative position relationship between any vibration hammer and the object to be struck 01, so that the rigid hammer head 21 of the vibration hammer only strikes the object to be struck 01 and the rigid hammer head 21 of the adjacent vibration hammer, avoiding the distance between the adjacent two vibration hammers being too small, so that the rigid hammer head 21 of the vibration hammer strikes the elastic hammer rod I 22 of the adjacent vibration hammer, and the vibration hammer only uses the rigid hammer head 21 to strike the object to be struck 01, avoiding the elastic hammer rod II 23 of the vibration hammer contacting the object to be struck 01 and affecting the striking and vibrating effect on the object to be struck 01.
[0052] Please refer to Figure 1 , Figure 3 , Figures 5 to 7, on the basis of the above-mentioned embodiments, the hammer arm 2 of the beating hammer further comprises a resilient hammer rod II 23; the resilient hammer rod I 22, the resilient hammer rod II 23 and the rigid hammer head 21 are sequentially connected; the resilient hammer rod II 23 is arranged in the rigid hammer head 21, in other words, the rigid hammer head 21 wraps the resilient hammer rod II 23; the resilient hammer rod II 23 is between the resilient hammer rod I 22 and the rigid hammer head 21, in other words, the resilient hammer rod I 22 connects the rigid hammer head 21 through the resilient hammer rod II 23.
[0053] Generally, the resilient hammer rod I 22 can be integrally formed with the resilient hammer rod II 23, and the two can be respectively regarded as two ends of the resilient hammer rod, and the two ends of the resilient hammer rod are respectively connected to the rotating shaft 1 and the rigid hammer head 21.
[0054] For reference Figures 5 to 7 In some embodiments, the size of the rigid hammer head 21 along the normal plane direction of the rotating shaft 1 tapers from the root to the head, that is, the root of the rigid hammer head 21 is thicker than the head of the rigid hammer head 21 along the normal plane direction of the rotating shaft 1, and vice versa. The head of the rigid hammer head 21 is thinner than the root of the rigid hammer head 21. The aforementioned rigid hammer head 21 along the normal plane direction of the rotating shaft 1 is a smooth transition acute angle, that is, the rigid hammer head 21 is an acute angle along the normal plane direction of the rotating shaft 1, and the acute angle end of the rigid hammer head 21 is smoothly transitioned to form a smooth curved surface. In addition, the rigid hammer head 21 along its common plane with the rotating shaft 1 is a rectangular plate, that is, any one rigid hammer head 21 and the rotating shaft 1 are in the same plane, and the rigid hammer head 21 is a rectangular plate along the plane.
[0055] In the above-mentioned embodiments, the root of the rigid hammer head 21 is thicker than the head of the rigid hammer head 21 along the normal plane direction of the rotating shaft 1, and the head of the rigid hammer head 21 is an acute angle and has a smooth surface, which can quickly and effectively knock and beat the object to be knocked 01, and can guarantee the relative movement between the rigid hammer head 21 and the object to be knocked 01; along the common plane of the rigid hammer head 21 and the rotating shaft 1, the rigid hammer head 21 is a rectangular plate, and in combination with the shape of the rigid hammer head 21 along the normal plane direction of the rotating shaft 1, the rigid hammer head 21 presents a flat and wide plate body shape as shown in Figure 5 and Figure 6 which is beneficial to smoothly knock the object to be knocked 01, and can appropriately increase the contact area with the object to be knocked 01, and guarantee the knocking and beating effect on the object to be knocked 01.
[0056] For reference Figure 3 , Figure 4 and Figure 8In some embodiments, the beating hammer further comprises a mounting seat 3, the mounting seat 3 is sleeved and fixed on the rotating shaft 1, the mounting seat 3 is provided with a plurality of rigid mounting plates 31 on the circumferential side, all the rigid mounting plates 31 are distributed radially around the mounting seat 3, or in other words, all the rigid mounting plates 31 are distributed in a ring around the mounting seat 3 and the rotating shaft 1. In this embodiment, the hammer arm 2 is connected to the rotating shaft 1 through the mounting seat 3 and its rigid mounting plates 31, as shown in Figure 3 and Figure 4 , all the rigid mounting plates 31 are connected to all the elastic hammer rods I22 one by one. The mounting seat 3 and its rigid mounting plates 31 can realize the connection of the elastic hammer rod I22 and the rotating shaft 1, which can simplify the processing and installation of the elastic hammer rod I22, and also facilitate the separate replacement of the hammer arm 2 in the beating hammer, so that the hammer arm 2 can be replaced in time when the rigid hammer head 21 is severely worn or the elastic hammer rod I22 is severely aged.
[0057] Generally, one beating hammer is provided with three or more hammer arms 2, all the hammer arms 2 are uniformly and circularly distributed around the rotating shaft 1, correspondingly, the mounting seat 3 is provided with three or more rigid mounting plates 31, the number of all the rigid mounting plates 31 can be equal to the number of all the hammer arms 2, one rigid mounting plate 31 is connected to one hammer arm 2.
[0058] In addition, in some embodiments, the device in which the to-be-struck object 01 is located is provided with a device shell 02, the to-be-struck object 01 is arranged in the device shell 02, and at the same time, the beating device provided by the present application is also arranged in the aforementioned device shell 02.
[0059] As shown in Figure 1 and Figure 4 , the beating device is provided with a bearing seat 4 and a fixing seat 5, both the bearing seat 4 and the fixing seat 5 can be arranged at the end of the rotating shaft 1, for example, both ends of the rotating shaft 1 are provided with the bearing seat 4 and the fixing seat 5. Taking any one end of the rotating shaft 1 as an example, the bearing seat 4 is sleeved on the rotating shaft 1, and the bearing seat 4 is fixed on the fixing seat 5, and the fixing seat 5 is used for fixedly connecting the inner wall of the device shell 02, so that the rotating shaft 1 is positioned and arranged in the device shell 02. Generally, the device shell 02 is provided with an inspection observation hole aligned with the beating device, so as to facilitate the installation, disassembly and maintenance of the beating device.
[0060] As mentioned above, one beating device is generally provided with two beating hammers. As shown in Figure 1 and Figure 2 , the beating device has two beating hammers, the connecting line of the shaft centers of the two beating hammers is parallel to the moving track of the to-be-struck object 01, and the following gives the product design and installation relationship of the beating device to meet the beating operation requirements of the to-be-struck object 01:
[0061] The two beating hammers and the to-be-struck object 01 meet the following formula:
[0062]
[0063] a < R ≤ b (2);
[0064]
[0065] 2R - H < L < 2R (4);
[0066]
[0067]
[0068] In the above formula (1) to formula (6), L is the axial distance of the two beating hammers, R is the length of the hammer arm 2, H is the length of the rigid hammer head 21, θ is the angle of the central angle corresponding to the two intersection points of the plane where the outer edge of the object to be struck 01 is located and the ideal trajectory of the rigid hammer head 21, n is the number of hammer arms 2 of any one beating hammer, α is the angle of the central angle corresponding to the two intersection points of the ideal trajectories of the rigid hammer heads 21 of the two beating hammers, B is the distance between the two objects to be struck 01 that contact the beating device in sequence, a is the distance between the plane where the outer edge of the object to be struck 01 is located and the plane where the inner edge is located, b is the distance between the plane where the inner edge of the object to be struck 01 is located and any one rotating shaft 1, and c is the distance between the axis of any one beating hammer and the connecting line of the two adjacent hammer arms 2.
[0069] wherein, Figure 2 Two dashed lines and one solid line are marked in sequence from left to right, passing through Figure 2 the right side of the solid line and perpendicular to Figure 2 the plane of the paper surface can be regarded as the plane where the inner edge of the object to be struck 01 is located, passing through Figure 2 the right side of the dashed line and perpendicular to Figure 2 the plane of the paper surface can be regarded as the plane where the outer edge of the object to be struck 01 is located, and passing through Figure 2 the left side of the dashed line and perpendicular to Figure 2 the plane of the paper surface can be regarded as the plane where the rotating shaft 1 of the two beating hammers is located.
[0070] Figure 2 Two dashed circles and two solid right-angle sectors are also marked, and the two dashed circles can be regarded as the ideal trajectories of the rigid hammer heads 21 of the two beating hammers, respectively, and the two solid right-angle sectors refer to the two objects to be struck 01 that contact the beating device in sequence.
[0071] In addition, for convenience of description, the beating hammer above Figure 2 will be referred to as the first beating hammer, and the beating hammer below Figure 2 will be referred to as the second beating hammer.
[0072] When two beating hammers and the object 01 to be struck satisfy the above formula (1), two or more objects 01 to be struck that successively contact the beating device can enter the working area of the beating device one by one, that is, the object 01 to be struck that enters the working area of the first beating hammer first can contact and drive the first beating hammer to rotate, the first beating hammer can contact and drive the second beating hammer to rotate when the first beating hammer rotates, and then the aforementioned object 01 to be struck leaves the working area of the first beating hammer and enters the working area of the second beating hammer, the second beating hammer strikes and beats the aforementioned object 01 to be struck, and after the aforementioned object 01 to be struck leaves the working area of the second beating hammer, the next object 01 to be struck enters the working area of the first beating hammer and coincides with the action of the previous object 01 to be struck. This can ensure that the beating device strikes and beats multiple objects 01 to be struck one by one, avoid two or more objects 01 to be struck from entering the working area of the beating device at the same time, and avoid disturbing the movement rules of the two beating hammers of the beating device.
[0073] When two beating hammers and the object 01 to be struck satisfy the above formula (2) and formula (3), it can be ensured that both beating hammers can strike and beat the object 01 to be struck along the way.
[0074] When two beating hammers satisfy the above formula (4) and formula (5), it can be ensured that the rigid hammer heads 21 of the two beating hammers can contact and drive each other, achieving transmission connection, and it can also be avoided that the rigid hammer head 21 of any beating hammer contacts the elastic hammer rod I22 of the other beating hammer, avoiding the phenomenon that the two beating hammers are stuck to each other.
[0075] When two beating hammers and the object 01 to be struck satisfy the above formula (6), the hopper can only contact one hammer arm 2 when passing through the working area of any beating hammer, that is, each beating hammer only uses one hammer arm 2 to strike and beat the object 01 to be struck. Of course, each beating hammer can also use two or more hammer arms 2 to strike and beat the object 01 to be struck. Generally, the number of hammer arms 2 that can be used by each beating hammer to strike and beat the object 01 to be struck is preferably one, which can reduce the design difficulty of the beating device and is also conducive to adjusting the movement speed of the object 01 to be struck.
[0076] In summary, when two beating hammers and the object 01 to be struck satisfy the above formula (1) to formula (6), the object 01 to be struck can be struck and beaten, and the striking and beating effect on the object 01 to be struck can be ensured.
[0077] On the basis of the above, the present application provides a rapping device suitable for a hopper of a bucket elevator, the rapping device and the hopper of the bucket elevator and part parameters thereof are as follows: a is equal to 120 mm, b is equal to 245 mm, B is equal to 600 m, L is equal to 300 mm, and R is equal to 185 mm; at the same time, any one of the rapping hammers is provided with four hammer arms 2; the rapping device and the hopper as the object to be struck 01 are arranged in the equipment cabinet 02, and the minimum distance between the plane where the outer edge of the hopper is located and the inner wall of the equipment cabinet 02 is 110 mm.
[0078] On the basis of the above, the present application provides a rapping device suitable for a hopper of a bucket elevator, the rapping device and the hopper of the bucket elevator and part parameters thereof are as follows: a is equal to 120 mm, b is equal to 245 mm, B is equal to 600 m, L is equal to 300 mm, and R is equal to 185 mm; at the same time, any one of the rapping hammers is provided with four hammer arms 2; the rapping device and the hopper as the object to be struck 01 are arranged in the equipment cabinet 02, and the minimum distance between the plane where the outer edge of the hopper is located and the inner wall of the equipment cabinet 02 is 110 mm.
[0079] In the bucket elevator, the transmission carrier 03 can include a belt or a chain, that is, the hopper is arranged on the belt or the chain and is driven to move by the belt or the chain; in the bucket elevator, the track formed when the belt or the chain drives the hopper to move can be divided into a hopper outward travel side and a hopper return travel side, the hopper loaded with materials moves along the hopper outward travel side, the materials can be transported to a designated location and unloading is completed, and the hopper after unloading moves along the hopper return travel side, and the hopper can be moved back to the original position. The bucket elevator can be provided with the rapping device on the hopper outward travel side or the hopper return travel side, or the rapping device can be respectively arranged on the hopper outward travel side and the hopper return travel side.
[0080] The rapping device is arranged on the hopper outward travel side, and the plurality of rapping hammers of the rapping device can rotate under the drive of the hopper, the rotating rapping hammers can strike and rap the hopper, loosen the materials of the hopper, and facilitate unloading of the hopper.
[0081] The rapping device is arranged on the hopper return travel side, and the plurality of rapping hammers of the rapping device can rotate under the drive of the hopper, the rotating rapping hammers can strike and rap the hopper, and the materials adhered to the inner wall of the hopper can be separated from the materials, so that the hopper is emptied.
[0082] In the above embodiments, the bucket elevator body is often provided with a plurality of hoppers, the hoppers are distributed at intervals along the belt or the chain, the hoppers are in contact with the transmission of the rapping device, the hopper can drive the rapping hammers of the rapping device to rotate, and the plurality of rotating rapping hammers can be used for continuous striking and rapping of the hopper, so that the problems of material sticking to the hopper and material blocking in the hopper can be solved.
[0083] In the above embodiment, the number of the rapping devices is two or more, and all the rapping devices are respectively arranged on the bucket outgoing side and the bucket returning side, in other words, the bucket outgoing side and the bucket returning side are respectively provided with the rapping devices.
[0084] The bucket elevator and the rapping device provided by the present application are described in detail above. The principles and implementation manners of the present application are described by using specific examples in this paper, and the above embodiment is only used to help understand the method of the present application and its core idea. It should be pointed out that, for those skilled in the art, some improvements and modifications can be made to the present application without departing from the principles of the present application, and these improvements and modifications also fall within the protection scope of the claims of the present application.
Claims
1. A rapping device, characterized in that The invention relates to a percussion device, comprising at least two percussion hammers arranged close to the object to be struck (01); any of the percussion hammers comprises a rotatable shaft (1) and a plurality of hammer arms (2) arranged around the shaft (1); any of the hammer arms (2) has a rigid hammer head (21) and an elastic hammer rod I (22), the two ends of the elastic hammer rod I (22) are connected to the shaft (1) and the rigid hammer head (21) respectively; the ideal trajectories of the rigid hammer heads (21) of any two adjacent percussion hammers are coplanar and partially overlapped to achieve transmission connection; the ideal trajectory of the rigid hammer head (21) of any of the percussion hammers is used to be coplanar and partially overlapped with the moving trajectory of the object to be struck (01) to achieve transmission connection. The number of the percussion hammers is two; the connecting line of the shaft centers of the two percussion hammers is parallel to the moving trajectory of the object to be struck (01); the two percussion hammers and the object to be struck (01) satisfy the following formula: ; ; ; ; ; ; wherein L is the axial distance of the two said beating hammers, R is the length of the said hammer arm (2), H is the length of the said rigid hammer head (21), is the angle of the central angle of the circle corresponding to the two intersection points of the plane where the outer edge of the object to be struck (01) is located and the ideal trajectory of the said rigid hammer head (21), n is the number of the said hammer arm (2) of any said beating hammer, is the angle of the central angle of the circle corresponding to the two intersection points of the ideal trajectories of the said rigid hammer head (21) of the two said beating hammers, B is the distance between the two objects to be struck (01) which contact the said beating device in turn, a is the distance between the plane where the outer edge of the object to be struck (01) is located and the plane where the inner edge is located, b is the distance between the plane where the inner edge of the object to be struck (01) is located and any said rotating shaft (1), c is the distance between the axis of any said beating hammer and the line connecting the adjacent two said hammer arms (2).
2. A rapping device according to claim 1, characterized in that The ideal trajectory of the rigid hammer head (21) of any of the percussion hammers is separated from the ideal trajectory of the elastic hammer rod I (22) of the adjacent percussion hammer; the ideal trajectory of the elastic hammer rod I (22) of any of the percussion hammers is used to be separated from the moving trajectory of the object to be struck (01).
3. A rapping device according to claim 2, characterised in that Any of the hammer arms (2) further has an elastic hammer rod II (23); the elastic hammer rod II (23) is arranged in the rigid hammer head (21); the elastic hammer rod I (22) and the elastic hammer rod II (23) are integrally formed, and the elastic hammer rod I (22) is connected to the rigid hammer head (21) through the elastic hammer rod II (23).
4. The rapping device of claim 1, wherein The size of the rigid hammer head (21) in the direction of the normal plane of the shaft (1) gradually decreases from the root to the head, and the rigid hammer head (21) in the direction of the normal plane of the shaft (1) is in the shape of an acute angle with smooth transition; the rigid hammer head (21) in the direction of the normal plane of the shaft (1) is in the shape of a rectangular plate.
5. The rapping device of claim 1, wherein The percussion hammer further comprises a mounting seat (3) sleeved on the shaft (1); the peripheral side of the mounting seat (3) is provided with a plurality of rigid mounting plates (31), all the rigid mounting plates (31) are radially distributed around the mounting seat (3), and all the rigid mounting plates (31) are one-to-one corresponding to all the elastic hammer rods I (22).
6. The rapping device of claim 1, wherein The percussion device and the object to be struck (01) are arranged in the equipment cabinet (02), both ends of the shaft (1) are provided with a bearing seat (4) and a fixed seat (5), the bearing seat (4) is sleeved on the shaft (1) and fixed to the fixed seat (5), and the fixed seat (5) is used for fixedly connecting the inner wall of the equipment cabinet (02).
7. The rapping device of claim 1, wherein The a is 120 mm, the b is 245 mm, the B is 600 m, the L is 300 mm, and the R is 185 mm; any of the percussion hammers is provided with four hammer arms (2); the percussion device and the object to be struck (01) are arranged in the equipment cabinet (02), and the minimum distance between the plane where the outer edge of the object to be struck (01) is located and the inner wall of the equipment cabinet (02) is 110 mm.
8. A bucket elevator, characterized in that The bucket elevator body comprises a transmission carrier (03) and a hopper provided on the transmission carrier (03), the transmission carrier (03) comprises a belt or a chain, and the hopper is the object (01) to be knocked; the knocking device is installed on the hopper away side and / or the hopper return side of the bucket elevator body.
9. An elevator as claimed in claim 8, characterised in that The number of the knocking devices is two or more; the knocking devices are arranged on the hopper away side and the hopper return side.
Citation Information
Patent Citations
Fully-closed building structure of net rack membrane structure coal yard
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