Dust collector with air separation assembly for easy recovery
By introducing magnetic separation, centrifugation, and vibration components into the dust collector, the problem of material mixing during the recycling process in existing dust collectors has been solved, achieving effective waste separation and recycling, and improving the operating efficiency of the dust collector and the material recovery rate.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-24
- Publication Date
- 2026-03-27
AI Technical Summary
Existing dust collectors tend to mix usable materials with dust when processing factory waste, making recycling difficult and resulting in waste.
A dust collector with an air separation component was designed, including a magnetic separation component, a centrifuge drum, a fine filter screen, and a vibration component. It separates and recycles different types of waste materials through magnetic separation, centrifugation, filtration, and vibration.
It enables the effective separation and recycling of different types of waste, prevents large-volume materials from entering subsequent processing components, prevents filter clogging, and improves material recycling efficiency and dust collector operation stability.
Smart Images

Figure CN116899749B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of dust collectors, and in particular to a dust collector with an air separation component for easy recycling. Background Technology
[0002] A dust collector is a device that separates dust from flue gas. The performance of a dust collector is expressed by the amount of gas it can handle, the resistance loss when gas passes through the dust collector, and the dust removal efficiency. Dust collectors are classified into the following five categories according to their working principle: filter dust collectors (including bag dust collectors and granular bed dust collectors), electrostatic dust collectors, magnetic dust collectors, dry dust collectors, semi-dry dust collectors, and wet dust collectors.
[0003] When a dust collector is used for dust removal in a factory, waste and usable materials will be mixed together. When the dust collector has a high power, it may process them together, which will prevent the materials from being recycled and reused in the future, resulting in waste.
[0004] Therefore, it is necessary to propose a dust collector with an air separation component for easy recycling to solve the above problems. Summary of the Invention
[0005] The main objective of this invention is to provide a dust collector with an air separation component for easy recycling, which can effectively solve the problems in the background art.
[0006] To achieve the above objectives, the technical solution adopted by the present invention is as follows:
[0007] A dust collector with an air separation component for easy recycling includes a dust collector body. A magnetic separation component is installed on the front of the top of the dust collector body. The front and back of the magnetic separation component are symmetrically fixedly connected with collars. Second magnetic columns are symmetrically fixedly connected around the periphery of the two collars on opposite sides.
[0008] A wind separator is mounted on the back of the magnetic separator. A centrifuge barrel is movably connected to the front of the inner cavity of the wind separator. A first gear is fixedly connected to the back of the centrifuge barrel. A coarse filter screen is fixedly connected to the center of the first gear. A second gear meshes with the top of the first gear.
[0009] The back of the air separator is threaded with a second flange, and a waste bin is fixedly connected to the center of the front of the second flange. A telescopic assembly is rotatably connected to the inner cavity of the waste bin, and a connecting column is movably connected to the top of the telescopic assembly. A scraper is fixedly connected to the top of the connecting column, and a vibration assembly is movably connected to the inner cavity of the scraper.
[0010] Preferably, universal wheels are symmetrically fixedly connected to the bottom of the dust collector body, a connecting pipe is inserted into the left side of the dust collector body, a controller is fixedly connected to the bottom of the front of the dust collector body, an installation groove is opened in the center of the front of the magnetic separation component, and an installation column with a size adapted to the installation groove is fixedly connected to the back of the connecting pipe.
[0011] Preferably, a first flange is fixedly connected to the back of the magnetic separator, and the first flange is threaded to the center of the front of the air separator. The magnetic separator communicates with the inner cavity of the air separator. Both collars are hollow structures with the front and back communicating with the outside. Connecting rods are symmetrically fixedly connected to the center of the top and bottom of the inner cavities of the two collars. A first magnetic column is fixedly connected to the opposite side of the top and bottom connecting rods.
[0012] Preferably, a waste chip groove is provided in the center of the air separation component, the first gear is rotatably connected to the center of the inner cavity of the air separation component, the back of the second gear is fixedly connected to a first servo motor through a first rotating shaft, the first servo motor is fixedly connected to the back of the top of the inner cavity of the air separation component, a through groove is provided in the center of the outer wall of the centrifuge barrel, and the inner cavity of the centrifuge barrel communicates with the inner cavity of the magnetic separation component.
[0013] Preferably, a second servo motor is fixedly connected to the center of the back of the second flange, and a second rotating shaft is fixedly connected to the front of the second servo motor via a coupling. The bottom of the telescopic component is fixedly connected to the center of the top of the second rotating shaft, and the telescopic component is a cavity structure with its top communicating with the outside.
[0014] Preferably, the front and back sides of the bottom of the telescopic component are symmetrically fixedly connected to first springs, the bottom of the connecting post is fixedly connected to the top of the two first springs, and the connecting post is movably connected in the inner cavity of the telescopic component.
[0015] Preferably, the scraper is arc-shaped, the top of the scraper is in contact with the inner wall of the waste bin, the scraper is a cavity structure with its top communicating with the outside, the vibration component is movably connected in the inner cavity of the scraper, the vibration component is arc-shaped, and the top of the vibration component is in contact with the inner wall of the waste bin.
[0016] Preferably, a vibration motor is fixedly connected to the center of the bottom of the vibration assembly, and telescopic columns are symmetrically fixedly connected to the front and back of the bottom of the scraper inner cavity. The outer walls of the two telescopic columns are symmetrically wound with second springs. The bottoms of the two second springs are symmetrically fixedly connected to the front and back of the bottom of the scraper inner cavity, and the tops of the two second springs are symmetrically fixedly connected to the front and back of the bottom of the vibration assembly. The tops and bottoms of the two telescopic columns are symmetrically fixedly connected to the front and back of the bottom of the vibration assembly.
[0017] Beneficial effects
[0018] Compared with the prior art, the present invention provides a dust collector with an air separation component for easy recycling, which has the following advantages:
[0019] 1. This dust collector with an air separation component facilitates recycling. It can be easily connected to the connecting pipe for dust removal through the set installation slot. The set casters allow for free movement of the whole unit. The set second magnetic column and first magnetic column can adsorb magnetic materials in the waste when absorbing waste, so as to adsorb and recycle them. The adsorbed material can be discharged by removing the set first flange.
[0020] 2. This dust collector with an air separation component facilitates recycling. By activating the first servo motor, the second gear can be driven to rotate. At this time, the second gear can mesh with the first gear, thereby driving the centrifuge barrel to rotate. The centrifuge barrel can centrifuge the large-volume material entering its inner cavity, and the dust and waste attached to its surface can be thrown into the inner cavity of the waste trough through the through slot, thus enabling the recycling of large-volume materials. The coarse filter screen can prevent large-volume materials from entering the subsequent processing components.
[0021] 3. This dust collector with an air separation component facilitates recycling. Through the fine filter screen, it can prevent dust and debris from entering the inner cavity of the waste bin from entering the inner cavity of the dust collector body. By activating the second servo motor, the telescopic component can be driven to rotate. At this time, the scraper can be driven to rotate through the connecting column. The scraper can filter the debris adhering to the inner wall of the waste bin, preventing it from accumulating in the inner cavity of the waste bin, thus facilitating subsequent cleaning.
[0022] 4. This dust collector with an air separation component facilitates recycling. By starting the vibration motor, the vibration component can be rotated. When it moves to the fine filter screen, it can vibrate the fine filter screen to prevent waste and dust from clogging it. The telescopic column and the second spring can also push the vibration component outward at any time, so that the vibration component can better fit with the fine filter screen during the fine filter screen processing. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the front structure of the present invention;
[0024] Figure 2 This is an exploded view of the magnetic separation component of the present invention;
[0025] Figure 3 This is a schematic diagram of the internal structure of the air separator component of the present invention;
[0026] Figure 4 This is a schematic diagram of the centrifuge tank of the present invention;
[0027] Figure 5 This is a schematic diagram of the waste bin of the present invention;
[0028] Figure 6 This is the present invention. Figure 5 Enlarged view of point A in the middle;
[0029] Figure 7 This is a schematic diagram of the structure of the vibration component of the present invention.
[0030] In the diagram: 1. Dust collector body; 2. Connecting pipe; 3. Caster wheel; 4. Controller; 5. Magnetic separation assembly; 6. Mounting slot; 7. First magnetic column; 8. Connecting rod; 9. Collar; 10. Second magnetic column; 11. First flange; 12. Air separator assembly; 13. Waste chip trough; 14. Centrifuge drum; 15. Through slot; 16. First gear; 17. Coarse filter screen; 18. Second gear; 19. First servo motor; 20. Second flange; 21. Second servo motor; 22. Waste chip trough; 23. Fine filter screen; 24. Telescopic assembly; 25. First spring; 26. Connecting column; 27. Scraper; 28. Vibration assembly; 29. Vibration motor; 30. Telescopic column; 31. Second spring. Detailed Implementation
[0031] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.
[0032] like Figure 1-2 As shown, a dust collector with an air separation component for easy recycling includes a dust collector body 1. A magnetic separation component 5 is installed on the front of the top of the dust collector body 1. Sleeves 9 are symmetrically fixedly connected to the front and back of the inner cavity of the magnetic separation component 5. Second magnetic columns 10 are symmetrically fixedly connected to the four sides of opposite sides of the two sleeves 9. Universal wheels 3 are symmetrically fixedly connected to the four sides of the bottom of the dust collector body 1. A connecting pipe 2 is inserted into the left side of the dust collector body 1. A controller 4 is fixedly connected to the bottom of the front of the dust collector body 1. The central part has an installation groove 6. The back of the connecting pipe 2 is fixedly connected to an installation column whose size matches the installation groove 6. The back of the magnetic separation component 5 is fixedly connected to a first flange 11. The first flange 11 is threadedly connected to the center of the front of the air separation component 12. The inner cavity of the magnetic separation component 5 and the air separation component 12 are connected. Both collars 9 are hollow structures with the front and back sides connected to the outside. The top and bottom of the inner cavity of the two collars 9 are symmetrically fixedly connected to a connecting rod 8. The top and bottom connecting rods 8 are fixedly connected to a first magnetic column 7 on opposite sides.
[0033] The installation slot 6 facilitates connection with the connecting pipe 2 for dust removal. The casters 3 allow for free movement of the entire unit. The second magnetic column 10 and the first magnetic column 7 can adsorb magnetic materials in the waste when absorbing waste, thus enabling adsorption and recycling. The adsorbed material can be discharged by removing the first flange 11.
[0034] like Figure 1 , 3 As shown in Figure 4, a dust collector with an air separation component for easy recycling is provided. An air separation component 12 is installed on the back of a magnetic separation component 5. A centrifuge barrel 14 is movably connected to the front of the inner cavity of the air separation component 12. A first gear 16 is fixedly connected to the back of the centrifuge barrel 14. A coarse filter screen 17 is fixedly connected to the center of the first gear 16. A second gear 18 meshes with the top of the first gear 16. A waste chip groove 13 is opened in the center of the air separation component 12. The first gear 16 is rotatably connected to the center of the inner cavity of the air separation component 12. A first servo motor 19 is fixedly connected to the back of the second gear 18 through a first rotating shaft. The first servo motor 19 is fixedly connected to the back of the top of the inner cavity of the air separation component 12. A through groove 15 is opened in the center of the outer wall of the centrifuge barrel 14. The inner cavity of the centrifuge barrel 14 communicates with the inner cavity of the magnetic separation component 5.
[0035] By activating the first servo motor 19, the second gear 18 can be driven to rotate. At this time, the second gear 18 can mesh with the first gear 16, thereby driving the centrifuge tank 14 to rotate. The centrifuge tank 14 can centrifuge the large volume material entering its inner cavity, and the dust and waste attached to its surface can be thrown from the through groove 15 into the inner cavity of the waste trough 13, thereby recycling the large volume material. The coarse filter 17 can prevent the large volume material from entering the subsequent processing components.
[0036] like Figure 1 , 5As shown in Figures 6 and 7, a dust collector with an air separation component for easy recycling is described. A second flange 20 is threaded to the back of the air separation component 12. A waste bin 22 is fixedly connected to the center of the front of the second flange 20. A telescopic component 24 is rotatably connected to the inner cavity of the waste bin 22. A connecting column 26 is movably connected to the top of the telescopic component 24. A scraper 27 is fixedly connected to the top of the connecting column 26. A vibration component 28 is movably connected to the inner cavity of the scraper 27. A second servo motor 21 is fixedly connected to the center of the back of the second flange 20. A second rotating shaft is fixedly connected to the front of the second servo motor 21 via a coupling. The bottom of the telescopic component 24 is fixedly connected to the center of the top of the second rotating shaft. The telescopic component 24 is a hollow structure with its top communicating with the outside. First springs 25 are symmetrically fixedly connected to the front and back of the bottom of the inner cavity of the telescopic component 24. The bottom of the connecting column 26 is fixedly connected to two first springs 25. At the top, the connecting column 26 is movably connected to the inner cavity of the telescopic component 24. The scraper 27 is arc-shaped, and its top is in contact with the inner wall of the waste bin 22. The scraper 27 is a hollow structure with its top communicating with the outside. The vibration component 28 is movably connected to the inner cavity of the scraper 27. The vibration component 28 is arc-shaped, and its top is in contact with the inner wall of the waste bin 22. A vibration motor 29 is fixedly connected to the center of the bottom of the vibration component 28. Telescopic columns 30 are symmetrically fixedly connected to the front and back of the bottom of the inner cavity of the scraper 27. The outer walls of the two telescopic columns 30 are symmetrically wound with second springs 31. The bottoms of the two second springs 31 are symmetrically fixedly connected to the front and back of the bottom of the inner cavity of the scraper 27. The tops of the two second springs 31 are symmetrically fixedly connected to the front and back of the bottom of the vibration component 28. The tops and bottoms of the two telescopic columns 30 are symmetrically fixedly connected to the front and back of the bottom of the vibration component 28.
[0037] The fine filter 23 prevents dust and debris from entering the inner cavity of the waste bin 22 and then into the inner cavity of the dust collector body 1. Activating the second servo motor 21 rotates the telescopic component 24, which in turn rotates the scraper 27 via the connecting column 26. The scraper 27 filters debris adhering to the inner wall of the waste bin 22, preventing it from accumulating and facilitating subsequent cleaning. Activating the vibration motor 29 rotates the vibration component 28, which vibrates the fine filter 23 after it moves to it, preventing dust and debris from clogging it. The telescopic column 30 and the second spring 31 continuously push the vibration component 28 outwards, ensuring better contact between the vibration component 28 and the fine filter 23 during processing.
[0038] It should be noted that this invention is a dust collector with an air separation component for easy recycling. In use, the dust collector body 1 is moved to a suitable position, and the connecting pipe 2 is installed on the front of the magnetic separation component 5 through the mounting slot 6. The dust collector body 1 is then started to perform dust removal. At this time, the air draws debris into the inner cavity of the magnetic separation component 5. The magnetic material in the debris is attracted by the second magnetic column 10 and the first magnetic column 7. The remaining material enters the inner cavity of the centrifuge bucket 14. The first servo motor 19 is started, driving the second gear 18 to rotate. The second gear 18 meshes with the first gear 16, thereby driving the centrifuge bucket 14 to rotate. The centrifuge bucket 14 will throw materials smaller than the size of the through slot 15 into the inner cavity of the waste trough 13 through the through slot 15. The remaining large-volume material will remain in the inner cavity of the centrifuge bucket 14. The waste and dust thrown into the inner cavity of the waste trough 13 and the remaining waste and dust in the inner cavity of the centrifuge bucket 14 will all enter the inner cavity of the waste trough 22. The dust remaining in the inner cavity of the waste trough 22... Dust and debris are isolated by the fine filter screen 23. The second servo motor 21 is activated, driving the telescopic assembly 24 to rotate. The first spring 25 inside the telescopic assembly 24 constantly pushes the connecting column 26 outwards, allowing the scraper 27 to tightly adhere to the inner wall of the waste bin 22, thus scraping off the debris adhering to the inner wall. When the scraper 27 drives the vibration assembly 28 to the fine filter screen 23, the vibration motor 29 is activated, causing it to vibrate and preventing clogging of the fine filter screen 23. This ensures that the dust collector body 1 can perform normal dust removal. When material recovery is needed, the second flange 20 is removed to recover the material inside the waste bin 22. The first flange 11 is removed to recover the material adsorbed at the first magnetic column 7 and the second magnetic column 10. After removing the first flange 11, the material inside the centrifuge tank 14 can also be recovered. The above describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that this invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to this invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the invention as claimed. The scope of protection of this invention is defined by the appended claims and their equivalents.
Claims
1. A dust collector with an air separation component for easy recycling, comprising a dust collector body (1), characterized in that: A magnetic separation assembly (5) is installed on the front of the top of the dust collector body (1). A collar (9) is symmetrically fixedly connected to the front and back of the inner cavity of the magnetic separation assembly (5). A second magnetic column (10) is symmetrically fixedly connected to the four sides of the opposite side of the two collars (9). The magnetic separator (5) is equipped with an air separator (12) on its back side. The air separator (12) is movably connected to the front side of its inner cavity with a centrifuge barrel (14). The centrifuge barrel (14) is fixedly connected to the back side with a first gear (16). A coarse filter screen (17) is fixedly connected to the center of the first gear (16). A second gear (18) meshes with the top of the first gear (16). The back of the air separator (12) is threaded with a second flange (20), and a waste bin (22) is fixedly connected to the center of the front of the second flange (20). A telescopic assembly (24) is rotatably connected to the inner cavity of the waste bin (22), and a connecting column (26) is movably connected to the top of the telescopic assembly (24). A scraper (27) is fixedly connected to the top of the connecting column (26), and a vibration assembly (28) is movably connected to the inner cavity of the scraper (27). Universal wheels (3) are symmetrically fixedly connected around the bottom of the dust collector body (1). A connecting pipe (2) is inserted into the left side of the dust collector body (1). A controller (4) is fixedly connected to the bottom of the front of the dust collector body (1). An installation groove (6) is opened in the center of the front of the magnetic separation component (5). An installation column with a size that matches the installation groove (6) is fixedly connected to the back of the connecting pipe (2). The magnetic separator (5) is fixedly connected to the back of a first flange (11), which is threaded to the center of the front of the air separator (12). The magnetic separator (5) communicates with the inner cavity of the air separator (12). Both collars (9) are hollow structures with their front and back sides communicating with the outside. Connecting rods (8) are symmetrically fixedly connected to the center of the top and bottom of the inner cavities of the two collars (9). A first magnetic column (7) is fixedly connected to the opposite side of the connecting rods (8) at the top and bottom. The air separator (12) has a waste chip groove (13) in the center. The first gear (16) is rotatably connected to the center of the inner cavity of the air separator (12). The back of the second gear (18) is fixedly connected to the first servo motor (19) through the first rotating shaft. The first servo motor (19) is fixedly connected to the back of the top of the inner cavity of the air separator (12). The centrifuge barrel (14) has a through groove (15) in the center of the outer wall. The inner cavity of the centrifuge barrel (14) is connected to the inner cavity of the magnetic separator (5). A second servo motor (21) is fixedly connected to the center of the back of the second flange (20). A second rotating shaft is fixedly connected to the front of the second servo motor (21) via a coupling. The bottom of the telescopic component (24) is fixedly connected to the center of the top of the second rotating shaft. The telescopic component (24) is a cavity structure with its top communicating with the outside. A fine filter screen (23) is fixedly connected to the center of the bottom of the waste bin (22). The waste bin (22) communicates with the inner cavity of the dust collector body (1). The telescopic assembly (24) has first springs (25) fixedly connected symmetrically to the front and back sides of the bottom of the inner cavity. The bottom of the connecting post (26) is fixedly connected to the top of the two first springs (25), and the connecting post (26) is movably connected to the inner cavity of the telescopic assembly (24). The scraper (27) is arc-shaped, and the top of the scraper (27) is in contact with the inner wall of the waste bin (22). The scraper (27) is a cavity structure with the top communicating with the outside. The vibration component (28) is movably connected in the inner cavity of the scraper (27). The vibration component (28) is arc-shaped, and the top of the vibration component (28) is in contact with the inner wall of the waste bin (22). A vibration motor (29) is fixedly connected to the center of the bottom of the vibration assembly (28). Telescopic columns (30) are symmetrically fixedly connected to the front and back sides of the bottom of the inner cavity of the scraper (27). The outer walls of the two telescopic columns (30) are symmetrically wound with second springs (31). The bottoms of the two second springs (31) are symmetrically fixedly connected to the front and back sides of the bottom of the inner cavity of the scraper (27). The tops of the two second springs (31) are symmetrically fixedly connected to the front and back sides of the bottom of the vibration assembly (28). The tops and bottoms of the two telescopic columns (30) are symmetrically fixedly connected to the front and back sides of the bottom of the vibration assembly (28).
Citation Information
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