A full-automatic super-large TV polarizer packaging device
The fully automated ultra-large TV polarizer packaging device, with its suction, pulling, and lifting units, enables automated handling and positioning correction of polarizers, solving the quality damage and unevenness issues caused by manual packaging and improving packaging quality.
Patent Information
- Application Number
- CN202310717084.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-16
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2043-06-16
AI Technical Summary
When manually lifting polarizing film for unloading and packaging, issues such as differences in operating techniques and personnel skills can easily cause nail marks or bumps, resulting in damage to product quality. Manual packaging also makes it impossible to position and correct individual pieces, leading to uneven edges on the polarizing film.
Design a fully automatic ultra-large TV polarizer packaging device, including a suction unit, a pulling unit and a lifting unit. The device uses suction cups to adsorb polarizers and achieves automated handling and positioning correction of polarizers through the coordinated movement of telescopic rods and lead screws.
This avoids product damage caused by manual handling, ensures that polarizers are stacked neatly, and improves packaging effectiveness.
Smart Images

Figure CN116946473B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of polarizer production, and particularly relates to a full-automatic super-large TV polarizer packaging device. BACKGROUND
[0002] The full name of the polarizer is polarized light sheet, and imaging of a liquid crystal display must rely on the polarized light sheet. All liquid crystals have front and back two polarized light sheets closely attached to the liquid crystal glass to form a liquid crystal sheet with a total thickness of about 1mm. If any one polarized light sheet is missing, the liquid crystal sheet cannot display an image. After the production of the polarized light sheet is completed, the polarized light sheet needs to be packaged and handled,
[0003] At present, in industrialized production, many products need to be packaged after processing and then sold. Traditional product packaging is mostly manually packaged by workers. With the rapid development of science and technology, the precision of electronic instruments is getting higher and higher, so that machine packaging has been greatly developed and widely applied. In the prior art, the packaging of the polarized light sheet is generally manually packaged by workers. Since the overall size of the super-large TV polarized light sheet is large, the longest side can reach 2.5M. When two people lift the polarized light sheet for unloading and packaging operation, different degrees of nail marks or bruises may be caused due to operation methods, personnel quality differences and other problems, resulting in damage to product quality. Since the manual packaging is carried out by carrying the whole stack, the single sheet cannot be positioned and corrected, resulting in uneven edges of the polarized light sheet. SUMMARY
[0004] The technical problem to be solved by the present application is that when the polarized light sheet is manually lifted for unloading and packaging operation, different degrees of nail marks or bruises may be caused due to operation methods, personnel quality differences and other problems, resulting in damage to product quality. Since the manual packaging is carried out by carrying the whole stack, the single sheet cannot be positioned and corrected, resulting in uneven edges of the polarized light sheet.
[0005] To solve the above technical problems, the present application provides the following technical scheme: a full-automatic super-large TV polarizer packaging device, comprising a suction unit, a pulling unit and a jacking unit, the suction unit comprises a suction disc, a containing shell and a suction pipe, the suction disc is arranged on the lower surface of the containing shell, the containing shell is hollow inside, and the containing shell is connected with the suction pipe; the pulling unit comprises a third telescopic rod, a movable plate, a first telescopic rod and a top beam, one end of the third telescopic rod is connected with the containing shell, the other end of the third telescopic rod is connected with the movable plate, one end of the movable plate is connected with the first telescopic rod, and the other end of the first telescopic rod is connected with the top beam; the jacking unit comprises a lead screw, an internally threaded pipe, a bottom plate and a material frame, the top of the lead screw is threadedly connected with the internally threaded pipe, the outer wall of the internally threaded pipe is fixedly connected with the lower surface of the bottom plate, and the bottom plate is slidingly connected with the inner wall of the material frame.
[0006] As a preferred scheme of the full-automatic super-large TV polarizer packaging device, the pulling unit further comprises a chute, the two sides of the movable plate are slidably connected with the chute, and the two ends of the chute are fixedly connected with the top beam.
[0007] As a preferred scheme of the full-automatic super-large TV polarizer packaging device, the bottom of the lead screw is provided with a fixed shaft, the fixed shaft is rotatably connected with the top of the rotating shaft, and the bottom of the rotating shaft is rotatably connected with the sleeve.
[0008] As a preferred scheme of the full-automatic super-large TV polarizer packaging device, the bottom of the lead screw is fixedly connected with a fixed ring and a limiting pin shaft, the fixed ring is fixedly connected with one end of the first spring, the other end of the first spring is fixedly connected with the first flat ratchet, the first flat ratchet is slidably connected with the bottom of the lead screw and the limiting pin shaft, the bottom of the lead screw is provided with a first flat ratchet meshing connection second flat ratchet, and the second flat ratchet is fixedly connected with the rotating shaft.
[0009] As a preferred scheme of the full-automatic super-large TV polarizer packaging device, the first spring is provided with a protective tube outside, the inner wall of the protective tube is fixedly connected with a first clamping ring and a second clamping ring, the first clamping ring is arranged above the fixed ring, and the second clamping ring is arranged below the second flat ratchet.
[0010] As a preferred scheme of the full-automatic super-large TV polarizer packaging device, the driving unit further comprises a first gear, a toothed plate and a second telescopic rod, the rotating shaft is connected with the first gear, the first gear is meshingly connected with the toothed plate, and one end of the toothed plate is fixedly connected with the second telescopic rod.
[0011] As a preferred scheme of the full-automatic super-large TV polarizer packaging device, the jacking unit further comprises a reset member, the reset member comprises a motor, a driving shaft, a second gear and a third gear, one end of the motor is fixedly connected with the driving shaft, the other end of the driving shaft is fixedly connected with the second gear, the second gear is meshingly connected with the third gear, and the third gear is fixedly connected with the bottom of the lead screw.
[0012] As a preferred scheme of the full-automatic super-large TV polarizer packaging device, the motor is fixedly connected with a motor base, the motor base is fixedly connected with a base, the upper surface of the base is provided with a sleeve and a fixed seat, and the fixed seat is fixedly connected with the second telescopic rod.
[0013] As a preferred scheme of the full-automatic super-large TV polarizer packaging device, the control unit is further included, the control unit comprises a cylinder, a second air suction pipe, a first connecting pipe, a second connecting pipe, a third connecting pipe, an electric valve, a second spring, a piston head and a baffle, the outer wall of the cylinder is fixedly connected with a sliding groove, the cylinder is connected with one end of the first connecting pipe, the second connecting pipe and the third connecting pipe, the other end of the first connecting pipe is connected with a third telescopic rod, the third telescopic rod is sleeved with a third spring, one end of the first telescopic rod is connected with the other end of the second connecting pipe, the first telescopic rod is sleeved with a fourth spring, the other end of the third connecting pipe is connected with a second telescopic rod, the second telescopic rod is sleeved with a fifth spring, one end of the second spring is fixedly connected with the inner wall of the cylinder, the other end of the second spring is fixedly connected with the piston head, the piston head is fixedly connected with the baffle, and the baffle is provided with a through hole.
[0014] The present application has the advantages that: the present application can avoid manual operation of the polarizer, prevent the product quality from being damaged due to different degrees of nail marks or bruises caused by different operation methods and personnel quality differences when the polarizer is unloaded and packaged, and optimize the packaging effect by positioning and correcting the single polarizer, stacking the polarizer more neatly and placing the polarizer at the packaging position. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure in the embodiment of the present disclosure.
[0016] Figure 2 It is a schematic diagram of the material suction unit structure in the embodiment of the present disclosure.
[0017] Figure 3 It is a schematic diagram of the material suction unit structure in the embodiment of the present disclosure. Figure 1 It is an enlarged schematic diagram of position A in the embodiment.
[0018] Figure 4 It is a sectional view of the jacking unit in the embodiment of the present disclosure.
[0019] Figure 5 It is a schematic diagram of the jacking unit structure in the embodiment of the present disclosure.
[0020] Figure 6 It is a schematic diagram of the jacking unit structure in the embodiment of the present disclosure. Figure 1 It is an enlarged schematic diagram of position B in the embodiment.
[0021] Figure 7 It is a sectional view of the cylinder in the embodiment of the present disclosure.
[0022] The drawings are marked: suction unit 1, suction cup 11, containing shell 12, suction pipe 13, pulling material unit 2, third telescopic rod 21, fixed cylinder 211, third spring 2111, second piston head 212, movable rod 213, movable plate 22, first telescopic rod 23, fourth spring 231, top beam 24, sliding groove 25, jacking unit 3, lead screw 31, fixed shaft 311, rotating shaft 312, sleeve 313, fixed ring 314, first flat ratchet 315, first spring 316, limit pin shaft 317, protection pipe 318, first clasp ring 3181, second clasp ring 3182, internally threaded pipe 32, bottom plate 33, material frame 34, return element 35, motor 351, motor base 3511, drive shaft 352, second gear 353, third gear 354, base 36, drive unit 4, first gear 41, toothed plate 42, second telescopic rod 43, fixed seat 431, fifth spring 432, control unit 5, cylinder 51, second suction pipe 52, first connecting pipe 53, second connecting pipe 54, third connecting pipe 55, electric valve 56, second spring 57, piston head 58, baffle 59, through hole 591. DETAILED DESCRIPTION
[0023] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the drawings.
[0024] Embodiment 1
[0025] Reference Figure 1 And Figure 2 This embodiment provides a full-automatic super-large TV polarizing plate packaging device, which comprises a suction unit 1, a pulling material unit 2 and a jacking unit 3. The suction unit 1 comprises a suction cup 11, a containing shell 12 and a suction pipe 13. The suction cup 11 is arranged on the lower surface of the containing shell 12. The containing shell 12 is hollow inside and connected with the suction pipe 13.
[0026] In this embodiment, preferably, a plurality of suction cups 11 are arranged at the bottom of the containing shell 12 to form a matrix of suction cups 11, which is beneficial to uniform stress of the polarizing plate when the suction cups 11 adsorb the polarizing plate. The suction pipe 13 is connected with an existing negative pressure pump. The negative pressure pump generates negative pressure when working, which acts on the suction cups 11 through the suction pipe 13 and the containing shell 12 to adsorb the polarizing plate.
[0027] The pulling material unit 2 comprises a third telescopic rod 21, a movable plate 22, a first telescopic rod 23 and a top beam 24. One end of the third telescopic rod 21 is connected with the containing shell 12, and the other end of the third telescopic rod 21 is connected with the movable plate 22. One end of the movable plate 22 is connected with the first telescopic rod 23, and the other end of the first telescopic rod 23 is connected with the top beam 24.
[0028] In the embodiment, preferably, the third telescopic rod 21 can drive the containing shell 12 to rise when it is retracted, and the polarizer is driven to rise, the movable plate 22 is driven to move when the first telescopic rod 23 is retracted or extended, the third telescopic rod 21 is driven to move by the movable plate 22, and the containing shell 12, the suction cup 11 and the polarizer are driven to move, so that the polarizer is carried.
[0029] The jacking unit 3 comprises a lead screw 31, an internally threaded tube 32, a bottom plate 33 and a material frame 34, the top of the lead screw 31 is threadedly connected with the internally threaded tube 32, the outer wall of the internally threaded tube 32 is fixedly connected with the lower surface of the bottom plate 33, and the bottom plate 33 is slidingly connected with the inner wall of the material frame 34.
[0030] In the embodiment, preferably, the internally threaded tube 32 can move up and down along the lead screw 31 under the action of threads when the lead screw 31 rotates, the bottom plate 33 is driven to move up and down when the internally threaded tube 32 moves, and the bottom plate 33 slides up and down on the inner wall of the material frame 34, which is beneficial to improve the stability of the bottom plate 33 when it moves up and down. In actual application, the polarizers are stacked above the bottom plate 33, and the polarizers are located inside the material frame 34, so that the polarizers are prevented from being scattered, and the polarizers are limited. By the way that the suction cup 11 adsorbs the polarizer, the containing shell 12 is driven to rise when the third telescopic rod 21 is retracted, and the polarizer is driven to rise, the movable plate 22 is driven to move when the first telescopic rod 23 is retracted or extended, the third telescopic rod 21 is driven to move by the movable plate 22, and the containing shell 12, the suction cup 11 and the polarizer are driven to move, the polarizer is carried by automation, manual operation of the polarizer is avoided, manual lifting of the polarizer for unloading and packaging operation is prevented, different degrees of nail marks or bruises caused by different operation methods and personnel quality are prevented, product quality is prevented from being damaged, the containing shell 12 and the polarizer are driven to rise by the third telescopic rod 21, the containing shell 12, the suction cup 11 and the polarizer are driven to move horizontally by the third telescopic rod 21, the single polarizer is positioned and corrected, the polarizers are placed in the packaging position, the polarizers are stacked more neatly, and the packaging effect is optimized.
[0031] Embodiment 2
[0032] Referring to Figures 1 to 7 The embodiment is based on the previous embodiment, and is different from the previous embodiment in that.
[0033] The material pulling unit 2 further comprises a chute 25, the movable plate 22 is slidingly connected with the chute 25 on both sides, and the chute 25 is fixedly connected with the top beam 24 at both ends.
[0034] In the embodiment, preferably, two sliding grooves 25 are arranged on both sides of the movable plate 22, which is beneficial to improve the stability of the movable plate 22 during movement. Two top beams 24 are arranged at both ends of the sliding grooves 25, which is beneficial to improve the stability of the structure.
[0035] With reference to Figure 3 , the bottom of the lead screw 31 is provided with a fixed shaft 311, the fixed shaft 311 is rotationally connected to the top of a rotating shaft 312, and the bottom of the rotating shaft 312 is rotationally connected to a sleeve 313.
[0036] In the embodiment, preferably, the fixed shaft 311 at the bottom of the lead screw 31 can rotate at the top of the rotating shaft 312, and the rotating shaft 312 can rotate inside the sleeve 313.
[0037] With reference to Figures 3 to 5 , the bottom of the lead screw 31 is fixedly connected with a fixed ring 314 and a limiting pin shaft 317, one end of the fixed ring 314 is fixedly connected with a first spring 316, the other end of the first spring 316 is fixedly connected with a first flat ratchet wheel 315, the first flat ratchet wheel 315 is slidingly connected with the bottom of the lead screw 31 and the limiting pin shaft 317, and the bottom of the lead screw 31 is provided with a second flat ratchet wheel 3121 which is meshingly connected with the first flat ratchet wheel 315, and the second flat ratchet wheel 3121 is fixedly connected with the rotating shaft 312.
[0038] In the embodiment, preferably, the fixed ring 314 can be clamped at the top of the first spring 316, and under the action of the elasticity of the first spring 316, the first flat ratchet wheel 315 can be pushed towards the second flat ratchet wheel 3121, the first flat ratchet wheel 315 can slide up and down on the bottom of the lead screw 31, the bottom of the lead screw 31 is not provided with a thread, the limiting pin shaft 317 is fixedly connected with the bottom of the lead screw 31, and the limiting pin shaft 317 can prevent the first flat ratchet wheel 315 from rotating relative to the lead screw 31. When the second flat ratchet wheel 3121 rotates in the direction of the first flat ratchet wheel 315, the teeth on the second flat ratchet wheel 3121 slide relative to the first flat ratchet wheel 315, which will push the first flat ratchet wheel 315 upwards, at this time, the first flat ratchet wheel 315 overcomes the elasticity of the first spring 316, and at this time, the second flat ratchet wheel 3121 cannot drive the first flat ratchet wheel 315 to rotate; when the second flat ratchet wheel 3121 rotates against the first flat ratchet wheel 315, at this time, the second flat ratchet wheel 3121 can drive the first flat ratchet wheel 315 to rotate. Figure 5
[0039] With reference to Figure 3 and Figure 4 , the first spring 316 is externally provided with a protection tube 318, the inner wall of the protection tube 318 is fixedly connected with a first clamping ring 3181 and a second clamping ring 3182, the first clamping ring 3181 is arranged above the fixed ring 314, and the second clamping ring 3182 is arranged below the second flat ratchet wheel 3121.
[0040] The protective tube 318 can protect the first spring 316, the first flat ratchet 315 and the second flat ratchet 3121.
[0041] Referring to Figure 3 and Figure 4 The driving unit 4 further comprises a first gear 41, a toothed plate 42 and a second telescopic rod 43, the rotating shaft 312 is connected with the first gear 41, the first gear 41 is connected with the toothed plate 42 in a meshing manner, and one end of the toothed plate 42 is fixedly connected with the second telescopic rod 43.
[0042] In the embodiment, when the second telescopic rod 43 is retracted, the toothed plate 42 moves to the right in the Figure 3 , the toothed plate 42 drives the first gear 41 to rotate, the first gear 41 drives the rotating shaft 312 to rotate, and the rotating shaft 312 drives the second flat ratchet 3121 to rotate along the direction of the first flat ratchet 315, so that the second flat ratchet 3121 cannot drive the first flat ratchet 315 to rotate; when the second telescopic rod 43 is extended, the toothed plate 42 moves to the left in the Figure 3 , the toothed plate 42 drives the first gear 41 to rotate, the first gear 41 drives the rotating shaft 312 to rotate, and the rotating shaft 312 drives the second flat ratchet 3121 to rotate against the direction of the first flat ratchet 315, so that the second flat ratchet 3121 can drive the first flat ratchet 315 to rotate.
[0043] Referring to Figure 3 , the jacking unit 3 further comprises a reset member 35, the reset member 35 comprises a motor 351, a driving shaft 352, a second gear 353 and a third gear 354, one end of the motor 351 is fixedly connected with the driving shaft 352, the other end of the driving shaft 352 is fixedly connected with the second gear 353, the second gear 353 is connected with the third gear 354 in a meshing manner, and the third gear 354 is fixedly connected with the bottom of the lead screw 31.
[0044] In the embodiment, when the motor 351 works, the driving shaft 352 is driven to rotate, the second gear 353 is driven to rotate by the driving shaft 352, the third gear 354 is driven to rotate by the second gear 353, and the lead screw 31 is driven to rotate by the third gear 354, so that the inner threaded tube 32 moves downward under the action of threads and is reset.
[0045] Referring to Figure 3 , the motor 351 is fixedly connected with a motor base 3511, the motor base 3511 is fixedly connected with a base 36, a sleeve 313 and a fixed seat 431 are arranged on the upper surface of the base 36, and the fixed seat 431 is fixedly connected with the second telescopic rod 43.
[0046] In this preferred embodiment, the base 36 can provide fixed support for the motor base 3511 and the sleeve 313, the motor base 3511 can provide fixed support for the motor 351, and the fixed seat 431 can provide fixed support for the second telescopic rod 43.
[0047] Reference Figure 6 and Figure 7 It also includes a control unit 5, which includes a cylinder body 51, a second intake pipe 52, a first connecting pipe 53, a second connecting pipe 54, a third connecting pipe 55, an electric valve 56, a second spring 57, a piston head 58, and a baffle 59. A sliding groove 25 is fixedly connected to the outer wall of the cylinder body 51. One end of the cylinder body 51 is connected to the first connecting pipe 53, the second connecting pipe 54, and the third connecting pipe 55. The other end of the first connecting pipe 53 is connected to a third telescopic rod 21. A third spring 2111 is sleeved on the third telescopic rod 21, and one end of the third spring 2111 is fixedly connected to a movable plate 22, and the other end is fixedly connected to a receiving shell 12. The second connecting pipe 56... The other end of the connecting pipe 54 is connected to one end of the first telescopic rod 23. A fourth spring 231 is fitted on the first telescopic rod 23. One end of the fourth spring 231 is fixedly connected to the movable plate 22, and the other end is fixedly connected to the top beam 24. The other end of the third connecting pipe 55 is connected to the second telescopic rod 43. A fifth spring 432 is fitted on the second telescopic rod 43. One end of the fifth spring 432 is fixedly connected to the toothed plate 42, and the other end is fixedly connected to the fixed seat 431. One end of the second spring 57 is fixedly connected to the inner wall of the cylinder 51. The other end of the second spring 57 is fixedly connected to the piston head 58. The piston head 58 is fixedly connected to the baffle 59. A through hole 591 is provided on the baffle 59.
[0048] In this embodiment, the preferred embodiment is... Figure 7 The position of the piston head 58 is the initial position. When the air pump draws air from the second intake pipe 52, negative pressure acts on the inside of the cylinder 51. Since the through hole 591 is located at the position of the first connecting pipe 53, the baffle 59 blocks the second connecting pipe 54 and the third connecting pipe 55. At this time, the negative pressure acts on the third telescopic rod 21 through the first connecting pipe 53, and the third telescopic rod 21 retracts. At this time, the third spring 2111 is compressed. When the third telescopic rod 21 retracts to its maximum stroke, the air pump continues to draw air until the negative pressure is greater than the tension of the second spring 57. At this time, the piston head 58 moves towards... Figure 7 The piston head 58 moves to the right, causing the baffle 59 to move until the through hole 591 moves to the position of the second connecting pipe 54. At this time, the negative pressure acts on the first telescopic rod 23 through the second connecting pipe 54, causing the first telescopic rod 23 to retract. At this time, the fourth spring 231 is compressed until the first telescopic rod 23 retracts to its maximum stroke. At this time, the air pump continues to draw air until the negative pressure is greater than the tension of the second spring 57. At this time, the piston head 58 moves to the right. Figure 7Move to the right until the through hole 591 moves to the position of the third connecting pipe 55. At this time, the baffle 59 blocks the second connecting pipe 54 and the first connecting pipe 53. At this time, the negative pressure acts on the second telescopic rod 43 through the third connecting pipe 55, and the second telescopic rod 43 retracts. At this time, the fifth spring 432 is compressed.
[0049] When the piston head 58 needs to return to its initial position, the air pump continues to draw air from inside the second suction pipe 52. The movement of the piston head 58 causes the baffle 59 to move until the baffle 59 touches the ground. Figure 7 On the right inner wall of the cylinder body 51, with the first connecting pipe 53, the second connecting pipe 54, and the third connecting pipe 55 located to the left of the piston head 58, the electric valve 56 is opened, and air enters the cylinder body 51 from the position of the electric valve 56. The air enters the first connecting pipe 53, the second connecting pipe 54, and the third connecting pipe 55 respectively. Air enters the third telescopic rod 21 from the first connecting pipe 53, and the negative pressure inside the third telescopic rod 21 is lost. Under the elastic force of the third spring 2111, the third spring 2111 pushes the receiving shell 12 to move, and the third telescopic rod 21 extends and returns to its original position. Air enters from the second connecting pipe 54. The first telescopic rod 23 loses its negative pressure. Under the elastic force of the fourth spring 231, the fourth spring 231 pushes the movable plate 22 to move, and the first telescopic rod 23 extends and returns to its original position. Air enters the second telescopic rod 43 from the third connecting pipe 55. The second telescopic rod 43 loses its negative pressure. Under the elastic force of the fifth spring 432, it pushes the toothed plate 42 to move, and the second telescopic rod 43 extends and returns to its original position. Finally, the interface of the air pump and the second suction pipe 52 is opened, and air enters the cylinder 51 from the second suction pipe 52. Under the pulling force of the second spring 57, the piston head 58 returns to its original position. Figure 7 After reaching the middle position, close the electric valve 56.
[0050] During operation, polarizing films are stacked on top of the base plate 33 and located inside the material frame 34. By connecting the suction pipe 13 to the existing negative pressure pump, the negative pressure pump generates negative pressure, which acts on the suction cup 11 through the suction pipe 13 and the housing 12 to adsorb the polarizing films.
[0051] Simultaneously, when air is drawn from the second intake pipe 52 by the air pump, negative pressure is applied to the inside of the cylinder 51. Since the through hole 591 is located at the position of the first connecting pipe 53 at this time, the baffle 59 blocks the second connecting pipe 54 and the third connecting pipe 55. At this time, the negative pressure is applied to the third telescopic rod 21 through the first connecting pipe 53. The third telescopic rod 21 retracts. When the third telescopic rod 21 retracts, it can drive the housing 12 to rise, thereby driving the polarizer to rise.
[0052] When the third telescopic rod 21 retracts to its maximum stroke, the air pump continues to draw in air until the negative pressure exceeds the tension of the second spring 57. At this point, the piston head 58 moves towards... Figure 7The piston head 58 moves to the right, causing the baffle 59 to move until the through hole 591 moves to the position of the second connecting pipe 54. At this time, the negative pressure acts on the first telescopic rod 23 through the second connecting pipe 54, causing the first telescopic rod 23 to retract. When the first telescopic rod 23 moves, it can drive the movable plate 22 to move. The movable plate 22 drives the third telescopic rod 21 to move. The third telescopic rod 21 drives the housing 12, suction cup 11 and polarizer to move. When the predetermined packaging position is reached, the negative pressure pump stops working and the polarizer is lowered.
[0053] At this point, the fourth spring 231 is compressed until the first telescopic rod 23 retracts to its maximum stroke. The air pump continues to draw in air until the negative pressure exceeds the tension of the second spring 57. At this point, the piston head 58 moves towards... Figure 7 The plate moves to the right until the through hole 591 moves to the position of the third connecting pipe 55. At this time, the baffle 59 blocks the second connecting pipe 54 and the first connecting pipe 53. At this time, the negative pressure acts on the second telescopic rod 43 through the third connecting pipe 55, and the second telescopic rod 43 retracts. When the second telescopic rod 43 retracts, the toothed plate 42 moves towards the right. Figure 3 When the gear moves to the right, the toothed plate 42 drives the first gear 41 to rotate, the first gear 41 drives the rotating shaft 312 to rotate, and the rotating shaft 312 drives the second flat ratchet 3121 to rotate in the same direction as the first flat ratchet 315. At this time, the second flat ratchet 3121 cannot drive the first flat ratchet 315 to rotate.
[0054] At this point, the first stage of the operation is complete. When the piston head 58 returns to its initial position, and the air pump continues to draw air from the second suction pipe 52, the movement of the piston head 58 causes the baffle 59 to move until the baffle 59 touches the ground. Figure 7 On the right inner wall of the cylinder body 51, the first connecting pipe 53, the second connecting pipe 54, and the third connecting pipe 55 are located to the left of the piston head 58. When the electric valve 56 is opened, air enters the cylinder body 51 from the position of the electric valve 56. The air enters the first connecting pipe 53, the second connecting pipe 54, and the third connecting pipe 55 respectively. The air enters the third telescopic rod 21 from the first connecting pipe 53. The negative pressure inside the third telescopic rod 21 is lost. Under the elastic force of the third spring 2111, the third spring 2111 pushes the receiving shell 12 to move, and the third telescopic rod 21 extends and returns to its original position. Air enters the first telescopic rod 23 from the second connecting pipe 54. The negative pressure inside the first telescopic rod 23 is lost. Under the elastic force of the fourth spring 231, the fourth spring 231 pushes the movable plate 22 to move, and the first telescopic rod 23 extends and returns to its original position. At this time, the polarizer inside the material frame 34 is below the suction cup 11.
[0055] Air enters the second telescopic rod 43 through the third connecting pipe 55, causing the negative pressure inside the second telescopic rod 43 to be released. Under the elastic force of the fifth spring 432, the toothed plate 42 is pushed to move, and the second telescopic rod 43 extends and returns to its original position. When the second telescopic rod 43 extends, the toothed plate 42 moves towards... Figure 3When the left side in the middle moves, the toothed plate 42 drives the first gear 41 to rotate, the first gear 41 drives the rotating shaft 312 to rotate, the rotating shaft 312 drives the second flat ratchet wheel 3121 to rotate against the direction of the first flat ratchet wheel 315, at this time, the second flat ratchet wheel 3121 can drive the first flat ratchet wheel 315 to rotate, the first flat ratchet wheel 315 drives the lead screw 31 to rotate, under the action of the screw thread, the inner threaded tube 32 can move upwards along the lead screw 31, the upward movement of the inner threaded tube 32 drives the bottom plate 33 to move upwards, the polaroid on the bottom plate 33 contacts the suction cup 11, which facilitates the suction cup 11 to adsorb the polaroid.
[0056] Finally, the interface between the air pump and the second air suction pipe 52 part is opened, air enters the inside of the cylinder body 51 from the second air suction pipe 52, under the action of the pulling force of the second spring 57, the piston head 58 resets to the middle position, and then the electric valve 56 is closed. Figure 7
[0057] When the inner threaded tube 32 moves upwards to the maximum stroke, the position of the moving fixed seat 431 is moved, the fixed seat 431 drives the second telescopic rod 43 and the toothed plate 42 to move, so that the toothed plate 42 and the first gear 41 are disengaged, the electric motor 351 is controlled to work, the electric motor 351 drives the driving shaft 352 to rotate, the driving shaft 352 drives the second gear 353 to rotate, the second gear 353 drives the third gear 354 to rotate, the third gear 354 drives the lead screw 31 to rotate, under the action of the screw thread, the inner threaded tube 32 moves downwards and resets.
Claims
1. A fully automatic ultra-large TV polarizer packaging device, characterized in that: include; The suction unit (1) includes a suction cup (11), a receiving shell (12) and a suction pipe (13). The suction cup (11) is disposed on the lower surface of the receiving shell (12). The receiving shell (12) is hollow inside and connected to the suction pipe (13). The material pulling unit (2) includes a third telescopic rod (21), a movable plate (22), a first telescopic rod (23), and a top beam (24). One end of the third telescopic rod (21) is connected to the receiving shell (12), and the other end of the third telescopic rod (21) is connected to the movable plate (22). The movable plate (22) is connected to one end of the first telescopic rod (23), and the other end of the first telescopic rod (23) is connected to the top beam (24). The lifting unit (3) includes a lead screw (31), an internally threaded tube (32), a base plate (33), and a material frame (34). The lead screw (31) is threadedly connected to the internally threaded tube (32) at its top. The outer wall of the internally threaded tube (32) is fixedly connected to the lower surface of the base plate (33). The base plate (33) is slidably connected to the inner wall of the material frame (34). The drive unit (4) includes a first gear (41), a toothed plate (42), and a second telescopic rod (43). The first gear (41) meshes with the toothed plate (42), and the toothed plate (42) is fixedly connected to one end of the second telescopic rod (43). The drive unit (4) is used to drive the base plate (33) to move upward. The control unit (5) includes a cylinder (51), a second intake pipe (52), a first connecting pipe (53), a second connecting pipe (54), a third connecting pipe (55), an electric valve (56), a second spring (57), a piston head (58), and a baffle (59). The outer wall of the cylinder (51) is fixedly connected to a sliding groove (25). One end of the cylinder (51) is connected to the first connecting pipe (53), the second connecting pipe (54), and the third connecting pipe (55). The other end of the first connecting pipe (53) is connected to a third telescopic rod (21). The upper part is fitted with a third spring (2111), the other end of the second connecting pipe (54) is connected to one end of the first telescopic rod (23), the first telescopic rod (23) is fitted with a fourth spring (231), the other end of the third connecting pipe (55) is connected to the second telescopic rod (43), the second telescopic rod (43) is fitted with a fifth spring (432), the inner wall of the cylinder (51) is fixedly connected to one end of the second spring (57), the other end of the second spring (57) is fixedly connected to the piston head (58), the piston head (58) is fixedly connected to the baffle (59), and the baffle (59) is provided with a through hole (591).
2. The fully automatic ultra-large TV polarizer packaging device as described in claim 1, characterized in that: The material pulling unit (2) also includes a chute (25), which is slidably connected to both sides of the movable plate (22), and the top beam (24) is fixedly connected to both ends of the chute (25).
3. The fully automatic ultra-large TV polarizer packaging device as described in claim 1, characterized in that: The bottom of the lead screw (31) is provided with a fixed shaft (311), which is rotatably connected to the top of the rotating shaft (312), and the bottom of the rotating shaft (312) is rotatably connected to the sleeve (313).
4. The fully automatic ultra-large TV polarizer packaging device as described in claim 3, characterized in that: The bottom of the lead screw (31) is fixedly connected to a fixing ring (314) and a limiting pin (317). The fixing ring (314) is fixedly connected to one end of the first spring (316). The other end of the first spring (316) is fixedly connected to the first flat ratchet (315). The first flat ratchet (315) is slidably connected to the bottom of the lead screw (31) and the limiting pin (317). The bottom of the lead screw (31) is provided with a first flat ratchet (315) meshing with a second flat ratchet (3121). The second flat ratchet (3121) is fixedly connected to a rotating shaft (312). The rotating shaft (312) is connected to the first gear (41).
5. The fully automatic ultra-large TV polarizer packaging device as described in claim 4, characterized in that: The first spring (316) is provided with a protective tube (318) on its outside. The inner wall of the protective tube (318) is fixedly connected to a first retaining ring (3181) and a second retaining ring (3182). The first retaining ring (3181) is located above the fixed ring (314), and the second retaining ring (3182) is located below the second flat ratchet (3121).
6. The fully automatic ultra-large TV polarizer packaging device as described in claim 5, characterized in that: The lifting unit (3) also includes a reset component (35), which includes a motor (351), a drive shaft (352), a second gear (353) and a third gear (354). The motor (351) is fixedly connected to one end of the drive shaft (352), and the other end of the drive shaft (352) is fixedly connected to the second gear (353). The second gear (353) meshes with the third gear (354), and the third gear (354) is fixedly connected to the bottom of the lead screw (31).
7. The fully automatic ultra-large TV polarizer packaging device as described in claim 6, characterized in that: The motor (351) is fixedly connected to the motor base (3511), the motor base (3511) is fixedly connected to the base (36), the upper surface of the base (36) is provided with a sleeve (313) and a fixed seat (431), and the fixed seat (431) is fixedly connected to the second telescopic rod (43).
Citation Information
Patent Citations
Polaroid fragmentation feeding device
CN212245305U