A production apparatus for highly absorbent and abrasion-resistant spunlace nonwoven fabric and its application method

By designing a high-absorbency, high-wear-resistant spunlace nonwoven fabric production device that adjusts the roller gap through a drive and adjustment mechanism, the problems of low drying efficiency and poor adaptability in existing technologies have been solved, achieving a fast and uniform drying effect.

CN116951952BActive Publication Date: 2025-12-02JIANGSU JUYUAN NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202310932505.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-07-27
Publication Date
2025-12-02
Estimated Expiration
2043-07-27

AI Technical Summary

Technical Problem

In the existing technology, the drying efficiency of highly absorbent and abrasion-resistant spunlace nonwoven fabrics is low, and the rollers cannot adapt to the needs of fabrics of different specifications and thicknesses, resulting in uneven drying.

Method used

A production device including a base, a drive mechanism, a drying mechanism, and an adjustment mechanism was designed. The drive mechanism drives the drying mechanism and the adjustment mechanism to work, adjusts the roller gap to accommodate fabrics of different thicknesses, and uses hot air to dry them quickly.

Benefits of technology

It enables rapid and uniform drying of highly absorbent and abrasion-resistant spunlace nonwoven fabrics of different thicknesses, improving drying efficiency and adaptability.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention discloses a production apparatus and method for high absorbency and high abrasion resistance spunlace nonwoven fabric, relating to the field of nonwoven fabric production technology. The invention includes a base, with a first driving mechanism and a second driving mechanism fixedly installed on one side of the base's top. Several drying mechanisms and a rotating mechanism are linearly distributed on the top of the base. Several adjusting mechanisms are slidably arranged in a ring on the rotating mechanism. By setting up the first driving mechanism, drying mechanism, and adjusting mechanism, the invention enables the first driving mechanism to drive the drying mechanism, and then uses some components of the drying mechanism to drive the adjusting mechanism, allowing the gap between the sleeves of the several adjusting mechanisms to be adjusted. This facilitates the drying of high absorbency and abrasion resistance spunlace nonwoven fabrics of different thicknesses from inside the rollers. The rotating mechanism assists in conveying the high absorbency and abrasion resistance spunlace nonwoven fabric, and the drying mechanism rapidly dries the fabric.
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Description

Technical Field

[0001] This invention relates to the field of nonwoven fabric production technology, specifically to a production apparatus and method for using highly absorbent and abrasion-resistant spunlace nonwoven fabric. Background Technology

[0002] Spunlace nonwoven fabric is a type of nonwoven fabric produced by using multiple micro-jet water jets sprayed from a spunlace head to penetrate the fiber web layer. The water jets are then refracted and reflected by a wire mesh curtain or roller located below the fiber web layer, causing the fibers within the fiber web to become entangled. Subsequent drying treatment completes the process. Highly absorbent and abrasion-resistant spunlace nonwoven fabric is used in various fields such as medical and clothing manufacturing due to its excellent moisture absorption and abrasion resistance.

[0003] In the manufacturing process of highly absorbent and abrasion-resistant spunlace nonwoven fabrics, drying is required. Currently, the rollers used for drying these fabrics are mostly closed cylinders. This prevents the fabric from being quickly dried from inside the rollers during transport, resulting in poor drying efficiency. Furthermore, different specifications of highly absorbent and abrasion-resistant spunlace nonwoven fabrics have different basis weights, leading to varying fabric thicknesses. Therefore, gaps need to be reserved on the rollers for hot air to pass through, and these gaps need to be adjustable to accommodate the rapid drying of different specifications of highly absorbent and abrasion-resistant spunlace nonwoven fabrics. To address these issues, the inventors propose a production apparatus and method for using highly absorbent and abrasion-resistant spunlace nonwoven fabrics to solve these problems. Summary of the Invention

[0004] To address the current limitations of closed cylindrical rollers used in drying highly absorbent and abrasion-resistant spunlace nonwoven fabrics, which prevent rapid drying of the fabric from within the rollers during transport and result in low drying efficiency, and to further address the issue of varying fabric thicknesses due to different weights of the fabric, the present invention aims to provide a production apparatus and method for producing highly absorbent and abrasion-resistant spunlace nonwoven fabrics.

[0005] To solve the above technical problems, the present invention adopts the following technical solution: a production device for highly absorbent and highly abrasion-resistant spunlace nonwoven fabric, comprising a base, a first driving mechanism and a second driving mechanism fixedly installed on one side of the top of the base, a plurality of drying mechanisms and a rotating mechanism linearly distributed on the top of the base, wherein the plurality of drying mechanisms are respectively distributed inside the corresponding rotating mechanism, and a plurality of adjusting mechanisms slidably arranged in a ring on the rotating mechanism, wherein the plurality of adjusting mechanisms are fixedly connected to the drying mechanism on one side thereof.

[0006] Preferably, the first drive mechanism includes two first bearing seats, and the two first bearing seats are fixedly installed on one side of the top of the base. A first drive shaft is rotatably provided on the two first bearing seats. A first motor is fixedly installed on the top of the base, and the output end of the first motor is fixedly connected to one end of the first drive shaft. A plurality of first bevel gears, the same number as the drying mechanism, are fixedly installed on the first drive shaft.

[0007] Preferably, the second drive mechanism includes two second bearing seats, and the two second bearing seats are fixedly installed on one side of the top of the base. A second drive shaft is rotatably mounted on the two second bearing seats. A second motor is fixedly installed on the top of the base, and the output end of the second motor is fixedly connected to one end of the second drive shaft.

[0008] Preferably, the drying mechanism includes two first support frames, which are fixedly installed on the top of the base. Two third bearing seats are fixedly installed on the first support frame closer to the first drive mechanism. A transmission shaft is rotatably mounted on the two third bearing seats. Two second bevel gears are fixedly installed on the transmission shaft, which are distributed vertically. A third bevel gear is fixedly installed at the lower end of the transmission shaft, and the third bevel gear meshes with the corresponding first bevel gear.

[0009] Preferably, two rotating shafts are rotatably provided on the two first support frames, and a fourth bevel gear is fixedly installed at the end of the rotating shaft near the first drive mechanism. The fourth bevel gear meshes with the second bevel gear. The rotating shaft is provided with two bidirectional threads. Two sets of retaining rings are fixedly installed on the rotating shaft, and the two sets of retaining rings are respectively located at the ends of the two bidirectional threads. Two movable disks are threaded on the bidirectional threads, and a rotating ring is rotatably provided on the outer ring of the movable disks.

[0010] Preferably, each of the two first support frames is fixedly installed with two sets of annularly distributed fixed pipes arranged vertically, and a movable disk on the rotating shaft is slidably disposed on one side of the fixed pipes. An air outlet pipe is fixedly installed between the two sets of fixed pipes located on the same horizontal plane, and the air outlet pipe is internally connected to the fixed pipes at both ends of the air outlet pipe. The outer ring of the air outlet pipe has several air holes. The end of the annularly distributed fixed pipes away from the air outlet pipe is connected to a connecting pipe. A main pipe is fixedly installed on the side of each of the two first support frames that is far from each other, and the other end of the connecting pipe on the side of the first support frame is connected to the main pipe.

[0011] Preferably, the rotating mechanism includes two second support frames, which are fixedly installed on the top of the base and located between two first support frames. Two rotating cylinders are rotatably mounted on the second support frames, and several fixed tubes are located at the center of the rotating cylinders. An external gear ring is fixedly installed on the outer ring of the rotating cylinder on the second support frame closer to the second drive mechanism. Two fixed columns are fixedly mounted on the second support frame closer to the second drive mechanism. External gears are rotatably mounted on the fixed columns, and the two external gears mesh with each other. The external gears and external gear rings located on the upper and lower parts of the second support frames mesh with each other. Two first annular brackets are provided at the end of the rotating cylinder near the air outlet pipe, and the first annular brackets near the rotating cylinder are fixedly connected to the rotating cylinder. A second annular bracket is fixedly installed between the two first annular brackets. An outer cylinder is fixedly installed on the outer ring of the two first annular brackets. The rotating cylinder located at the lower part is connected to the second drive shaft through a transmission belt and a transmission wheel.

[0012] Preferably, the adjusting mechanism includes two sets of connecting components, which are respectively located on the outer rings of the two rotating rings of the two bidirectional threaded outer rings. Each connecting component includes two hinge seats, which are slidably mounted on the second annular bracket. The two hinge seats are respectively fixedly connected to the outer rings of the two rotating rings of their inner rings. A first support arm and a second support arm are hinged to the ends of the two hinge seats away from the second annular bracket. A central shaft is fixedly mounted in the middle of the first support arm, and the middle of the second support arm is rotatably mounted on the central shaft. A slide rod is fixedly mounted at the ends of the first and second support arms away from the hinge seats.

[0013] Preferably, the two slide rods are provided with two slide rails on their outer rings, and support seats are fixedly installed on the two slide rails. The support seats are slidably mounted on the two first annular brackets. Two fixed seats are fixedly installed at the end of the support seat away from the second annular bracket. Fixed rods are fixedly installed on the fixed seats on the two sets of connecting components located on the same horizontal plane. A sleeve is provided in the middle of the fixed rod, and the sleeve is located between the two rotating cylinders.

[0014] A method of using a production apparatus for highly absorbent and highly abrasion-resistant spunlace nonwoven fabric includes the following steps;

[0015] Step 1: Start the first motor to drive the first drive shaft to rotate. The rotation of the first drive shaft drives the transmission shaft to rotate, which in turn drives the rotating shaft to rotate. The rotation of the rotating shaft causes the two moving discs on its bidirectional thread to move towards each other. The movement of the two moving discs towards each other causes the hinge seats connected to them to move towards each other. The movement of the two hinge seats towards each other causes the first and second support arms connected to them to deflect around the central axis, so that the slide rods at the other end of the first and second support arms slide inside the slide rail, and cause the support seat connected to the slide rail to slide on the two first annular brackets, thereby adjusting the distance between the support seat and the second annular bracket. The movement of the support seat causes the sleeve on the outer ring of the fixed rod on it to move, so that the distance between the several annularly distributed sleeves can be adjusted. The roller formed by the several annularly distributed sleeves can produce gaps of different sizes, which is convenient for drying high absorbency and wear-resistant spunlace nonwoven fabrics of different thicknesses.

[0016] Step 2: The highly absorbent and abrasion-resistant spunlace nonwoven fabric is wound around the outer ring of a roller consisting of several annularly distributed sleeves. The second motor drives the second drive shaft to rotate. The rotating cylinder located below is connected to the second drive shaft through a transmission belt and a transmission wheel. The rotation of the second drive shaft drives the several rotating cylinders located below to rotate. The rotation of the rotating cylinders drives the outer toothed ring of their outer ring to rotate. The rotation of the outer toothed ring drives the outer gear and another outer toothed ring above it to rotate. Thus, the rotation of the several rotating cylinders drives the rotation of several adjustment mechanisms. The rotation of the adjustment mechanisms assists in transporting the highly absorbent and abrasion-resistant spunlace nonwoven fabric.

[0017] Step 3: Hot air is discharged into the main pipe, and then enters the air outlet pipe through the connecting pipe and the fixed pipe. It is then discharged through the air hole of the air outlet pipe and arrives at the gap of the roller composed of several sleeves to quickly dry the highly absorbent and wear-resistant spunlace nonwoven fabric.

[0018] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0019] 1. The present invention sets up a first driving mechanism, a drying mechanism and an adjusting mechanism, so that the first driving mechanism can drive the drying mechanism to work, and then uses some components of the drying mechanism to drive the adjusting mechanism to operate, so that the gap between the sleeves of several adjusting mechanisms can be adjusted, thereby facilitating the drying of highly absorbent and wear-resistant spunlace nonwoven fabrics of different thicknesses.

[0020] 2. In this invention, the rotation of the first drive shaft drives the rotation of the transmission shaft, which in turn drives the rotation shaft to rotate. The rotation shaft then drives the moving disc on it to move, which in turn drives the adjustment mechanism to operate. This causes the first and second support arms of the adjustment mechanism to deflect, and the sleeves on the outer ring of the fixed rod on the support seat that is slidably connected to the other ends of the first and second support arms to move accordingly. This allows the roller formed by several sleeves arranged in a ring to produce gaps of different sizes, which facilitates the drying of highly absorbent and abrasion-resistant spunlace nonwoven fabrics of different thicknesses from inside the roller.

[0021] 3. This invention utilizes the rotation of a second drive shaft to drive several rotating cylinders to rotate, and the rotation of the rotating cylinders to drive several adjusting mechanisms to rotate, thereby assisting in the conveying of the highly absorbent and abrasion-resistant spunlace nonwoven fabric. By discharging hot air into the air outlet pipe through the main pipe, connecting pipe and fixed pipe, and then discharging it through the air holes of the air outlet pipe, the highly absorbent and abrasion-resistant spunlace nonwoven fabric is quickly dried. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a schematic diagram of the overall structure of the present invention.

[0024] Figure 2 This is a schematic diagram of the overall cross-sectional structure of the present invention.

[0025] Figure 3 This is a cross-sectional structural diagram of the drying mechanism and the adjusting mechanism of the present invention.

[0026] Figure 4 For the present invention Figure 2 Enlarged schematic diagram of the structure at point A in the middle.

[0027] Figure 5 For the present invention Figure 3 Enlarged schematic diagram of the structure at point B.

[0028] Figure 6 For the present invention Figure 4 Enlarged schematic diagram of the structure at point C.

[0029] Figure 7 For the present invention Figure 4 Enlarged schematic diagram of the structure at point D.

[0030] Figure 8 For the present invention Figure 5 Enlarged schematic diagram of the structure at point E in the middle.

[0031] Figure 9 For the present invention Figure 5 Enlarged schematic diagram of the structure at point F.

[0032] In the diagram: 1. Base; 2. First drive mechanism; 201. First bearing housing; 202. First drive shaft; 203. First motor; 204. First bevel gear; 3. Second drive mechanism; 301. Second bearing housing; 302. Second drive shaft; 303. Second motor; 4. Drying mechanism; 401. First support frame; 402. Third bearing housing; 403. Transmission shaft; 404. Second bevel gear; 405. Third bevel gear; 406. Rotating shaft; 407. Fourth bevel gear; 408. Bidirectional thread; 409. Snap ring; 410. Moving disc; 411. Fixed tube ; 412. Connecting pipe; 413. Main pipe; 414. Air outlet pipe; 415. Rotating ring; 5. Rotating mechanism; 501. Second support frame; 502. Rotating cylinder; 503. Fixed column; 504. External gear ring; 505. External gear; 506. First annular bracket; 507. Second annular bracket; 508. Outer cylinder; 6. Adjusting mechanism; 601. Hinge seat; 602. First support arm; 603. Second support arm; 604. Central shaft; 605. Slide rod; 606. Slide rail; 607. Support seat; 608. Fixed seat; 609. Fixed rod; 610. Sleeve. Detailed Implementation

[0033] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0034] Example: Figure 1-9 As shown, the present invention provides a production device for highly absorbent and highly abrasion-resistant spunlace nonwoven fabric, including a base 1. A first driving mechanism 2 and a second driving mechanism 3 are fixedly installed on one side of the top of the base 1. A plurality of drying mechanisms 4 and a rotating mechanism 5 are fixedly installed on the top of the base 1 in a straight line, and the plurality of drying mechanisms 4 are respectively distributed inside the corresponding rotating mechanism 5. A plurality of adjusting mechanisms 6 are slidably arranged in a ring on the rotating mechanism 5, and the plurality of adjusting mechanisms 6 are fixedly connected to the drying mechanism 4 on one side of it.

[0035] The first drive mechanism 2 includes two first bearing seats 201, and the two first bearing seats 201 are fixedly installed on one side of the top end of the base 1. A first drive shaft 202 is rotatably mounted on the two first bearing seats 201. A first motor 203 is fixedly installed on the top end of the base 1, and the output end of the first motor 203 is fixedly connected to one end of the first drive shaft 202. A plurality of first bevel gears 204, the same number as the drying mechanism 4, are fixedly installed on the first drive shaft 202.

[0036] By adopting the above technical solution, the first motor 203 can drive the first drive shaft 202 to rotate.

[0037] The second drive mechanism 3 includes two second bearing seats 301, and the two second bearing seats 301 are fixedly installed on one side of the top end of the base 1. A second drive shaft 302 is rotatably mounted on the two second bearing seats 301. A second motor 303 is fixedly installed on the top end of the base 1, and the output end of the second motor 303 is fixedly connected to one end of the second drive shaft 302.

[0038] By adopting the above technical solution, the second motor 303 can drive the second drive shaft 302 to rotate.

[0039] The drying mechanism 4 includes two first support frames 401, which are fixedly installed on the top of the base 1. Two third bearing seats 402 are fixedly installed on the first support frame 401 closest to the first drive mechanism 2. A transmission shaft 403 is rotatably mounted on the two third bearing seats 402. Two second bevel gears 404 are fixedly installed on the transmission shaft 403. A third bevel gear 405 is fixedly installed at the lower end of the transmission shaft 403, and the third bevel gear 405 meshes with the corresponding first bevel gear 204.

[0040] By adopting the above technical solution, the rotation of the first drive shaft 202 can drive the transmission shaft 403 to rotate.

[0041] Two rotating shafts 406 are rotatably mounted on the two first support frames 401, which are distributed vertically. A fourth bevel gear 407 is fixedly mounted on one end of the rotating shaft 406 near the first drive mechanism 2, and the fourth bevel gear 407 meshes with the second bevel gear 404. Two bidirectional threads 408 are provided on the rotating shaft 406. Two sets of retaining rings 409 are fixedly mounted on the rotating shaft 406, and the two sets of retaining rings 409 are respectively located at the ends of the two bidirectional threads 408. Two movable disks 410 are threaded on the bidirectional threads 408, and a rotating ring 415 is rotatably mounted on the outer ring of the movable disks 410.

[0042] By adopting the above technical solution, the rotation of the drive shaft 403 can drive the moving disk 410 on the rotating shaft 406 to move.

[0043] Two sets of annularly distributed fixed pipes 411 are fixedly installed on each of the two first support frames 401. A movable disk 410 on the rotating shaft 406 is slidably disposed on one side of the fixed pipes 411. An air outlet pipe 414 is fixedly installed between the two sets of fixed pipes 411 located on the same horizontal plane. The air outlet pipe 414 is connected to the interior of the fixed pipes 411 at both ends. The outer ring of the air outlet pipe 414 has several air holes. The end of the annularly distributed fixed pipes 411 away from the air outlet pipe 414 is connected to a connecting pipe 412. A main pipe 413 is fixedly installed on the side of the two first support frames 401 that is away from each other. The other end of the connecting pipe 412 on the side of the first support frame 401 is connected to the main pipe 413.

[0044] By adopting the above technical solution, hot air can be discharged through the air outlet pipe 414.

[0045] The rotating mechanism 5 includes two second support frames 501, which are fixedly installed on the top of the base 1. The two second support frames 501 are located between two first support frames 401. Two rotating cylinders 502 are rotatably mounted on the second support frames 501, and several fixed tubes 411 are located at the center of the rotating cylinders 502. An external toothed ring 504 is fixedly installed on the outer ring of the rotating cylinder 502 on the second support frame 501 closest to the second drive mechanism 3. Two fixed columns 503 are fixedly installed on the second support frame 501 closest to the second drive mechanism 3. An external gear 505 is rotatably mounted on the column 503, and the two external gears 505 mesh with each other. The external gears 505 located above and below the second support frame 501 mesh with each other. Two first annular supports 506 are provided at one end of the rotating cylinder 502 near the air outlet pipe 414, and the first annular supports 506 near the rotating cylinder 502 are fixedly connected to the rotating cylinder 502. A second annular support 507 is fixedly installed between the two first annular supports 506. An outer cylinder 508 is fixedly installed on the outer ring of the two first annular supports 506. The rotating cylinder 502 located below is connected to the second drive shaft 302 through a transmission belt and a transmission wheel.

[0046] By adopting the above technical solution, the rotation of the second drive shaft 302 can drive the rotating cylinder 502 to rotate.

[0047] The adjusting mechanism 6 includes two sets of connecting components. The two sets of connecting components are respectively located on the outer rings of the two rotating rings 415 of the outer ring of the two bidirectional threads 408. Each connecting component includes two hinge seats 601, and the two hinge seats 601 are slidably disposed on the second annular bracket 507. The two hinge seats 601 are respectively fixedly connected to the outer rings of the two rotating rings 415 of their inner rings. The ends of the two hinge seats 601 away from the second annular bracket 507 are hinged to a first support arm 602 and a second support arm 603. A central shaft 604 is fixedly installed in the middle of the first support arm 602, and the middle of the second support arm 603 is rotatably disposed on the central shaft 604. A slide rod 605 is fixedly installed in the ends of the first support arm 602 and the second support arm 603 away from the hinge seats 601.

[0048] By adopting the above technical solution, the movement of the movable disk 410 can drive the first support arm 602 and the second support arm 603 to deflect.

[0049] Two slide rails 606 are provided on the outer ring of the two slide rods 605. Support seats 607 are fixedly installed on the two slide rails 606, and the support seats 607 are slidably arranged on the two first annular brackets 506. Two fixed seats 608 are fixedly installed on the end of the support seat 607 away from the second annular bracket 507. Fixed rods 609 are fixedly installed on the fixed seats 608 on the two sets of connecting components located on the same horizontal plane. A sleeve 610 is provided in the middle of the fixed rod 609, and the sleeve 610 is located between the two rotating cylinders 502.

[0050] By adopting the above technical solution, the deflection of the first support arm 602 and the second support arm 603 can drive the sleeve 610 to move.

[0051] A method of using a production apparatus for highly absorbent and highly abrasion-resistant spunlace nonwoven fabric includes the following steps;

[0052] Step 1: Start the first motor 203, which drives the first drive shaft 202 to rotate. The rotation of the first drive shaft 202 drives the transmission shaft 403 to rotate, which in turn drives the rotating shaft 406 to rotate. The rotation of the rotating shaft 406 causes the two movable disks 410 on its bidirectional thread 408 to move towards each other. The movement of the two movable disks 410 towards each other causes the hinge seats 601 connected to them to move towards each other. The movement of the two hinge seats 601 towards each other causes the first support arm 602 and the second support arm 603, which are hinged to each other, to deflect around the central axis 604, causing the first support arm 602 and the second support arm 603 to deflect. The slide bar 605 at the other end of the support arm 603 slides inside the slide rail 606, and drives the support seat 607 connected to the slide rail 606 to slide on the two first annular brackets 506, thereby adjusting the distance between the support seat 607 and the second annular bracket 507. The movement of the support seat 607 drives the sleeve 610 on the outer ring of the fixed rod 609 on it to move, so that the distance between the several annularly distributed sleeves 610 can be adjusted. The roller formed by the several annularly distributed sleeves 610 can produce gaps of different sizes, which is convenient for drying high absorbency and wear-resistant spunlace nonwoven fabrics of different thicknesses.

[0053] Step 2: The highly absorbent and abrasion-resistant spunlace nonwoven fabric is wound around the outer ring of a roller consisting of several annularly distributed sleeves 610. The second motor 303 drives the second drive shaft 302 to rotate. The rotating cylinder 502 located below is connected to the second drive shaft 302 through a transmission belt and a transmission wheel. The rotation of the second drive shaft 302 drives the several rotating cylinders 502 located below to rotate. The rotation of the rotating cylinders 502 drives the outer toothed ring 504 of its outer ring to rotate. The rotation of the outer toothed ring 504 drives the outer gear 505 above it and another outer toothed ring 505 to rotate. Thus, the rotation of the several rotating cylinders 502 drives the rotation of several adjusting mechanisms 6. The rotation of the adjusting mechanisms 6 assists in transporting the highly absorbent and abrasion-resistant spunlace nonwoven fabric.

[0054] Step 3: Hot air is discharged into the main pipe 413 and enters the air outlet pipe 414 through the connecting pipe 412 and the fixed pipe 411. Then it is discharged through the air hole of the air outlet pipe 414 and arrives at the gap of the roller composed of several sleeves 610 to quickly dry the highly absorbent and wear-resistant spunlace nonwoven fabric.

[0055] Working Principle: In use, the invention utilizes a first motor 203 to drive a first drive shaft 202 to rotate. The rotation of the first drive shaft 202 drives a first bevel gear 204 to rotate, which in turn drives a third bevel gear 405 to rotate. The third bevel gear 405 then drives a transmission shaft 403 to rotate, which in turn drives a second bevel gear 404 to rotate. The second bevel gear 404 then drives a fourth bevel gear 407 to rotate, which in turn drives a rotating shaft 406 to rotate. The rotating shaft 406 then drives two bidirectional threads 408 on it to rotate. The sliding of a movable disk 410 on a fixed tube 411 causes the bidirectional threads 408 to rotate, moving the two movable disks 410 towards each other. This movement of the two movable disks 410 towards each other causes the two hinge seats 601 of the connecting assembly of the adjusting mechanism 6 to move towards each other. The two hinged seats 601 move towards each other, causing the first support arm 602 and the second support arm 603 connected to them to deflect around the central axis 604. The slide rod 605 at the other end of the first support arm 602 and the second support arm 603 slides inside the slide rail 606, and causes the support seat 607 connected to the slide rail 606 to slide on the two first annular brackets 506, thereby adjusting the distance between the support seat 607 and the second annular bracket 507. The movement of the support seat 607 causes the fixed seat 608 to move, the movement of the fixed seat 608 causes the fixed rod 609 to move, and the movement of the fixed rod 609 causes the sleeve 610 to move, so that the distance between the several annularly distributed sleeves 610 can be adjusted. The roller formed by the several annularly distributed sleeves 610 can produce gaps of different sizes, which is convenient for drying high absorbency and wear-resistant spunlace nonwoven fabrics of different thicknesses.

[0056] Highly absorbent and abrasion-resistant spunlace nonwoven fabric is wound around the outer ring of a roller consisting of several annularly distributed sleeves 610. Then, a second motor 303 drives a second drive shaft 302 to rotate. A rotating cylinder 502 located below is connected to the second drive shaft 302 via a transmission belt and a transmission wheel. The rotation of the second drive shaft 302 drives several rotating cylinders 502 located below to rotate. The rotation of the rotating cylinders 502 drives the outer toothed ring 504 of its outer ring to rotate. The rotation of the outer toothed ring 504 drives the meshing outer gear 505 to rotate. The rotation of the outer gear 505 drives the meshing outer gear 505 above it to rotate. The rotation of the outer gear 505 above drives the meshing outer toothed ring 504 and the rotating cylinders 502 to rotate. Thus, the rotating cylinders 502 can drive several adjusting mechanisms 6 to rotate. The rotation of the adjusting mechanisms 6 assists in transporting the highly absorbent and abrasion-resistant spunlace nonwoven fabric.

[0057] Hot air is discharged into the main pipe 413, and then enters the air outlet pipe 414 through the connecting pipe 412 and the fixed pipe 411. It is then discharged through the air hole of the air outlet pipe 414 and arrives at the gap of the roller composed of several sleeves 610 to quickly dry the highly absorbent and wear-resistant spunlace nonwoven fabric.

[0058] Obviously, those skilled in the art can make various modifications and variations to this invention without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this invention and their equivalents, this invention also intends to include these modifications and variations.

Claims

1. A production apparatus for highly absorbent and highly abrasion-resistant spunlace nonwoven fabric, comprising a base (1), characterized in that: The base (1) is fixedly installed with a first driving mechanism (2) and a second driving mechanism (3) on one side of the top end. The base (1) is fixedly installed with a number of drying mechanisms (4) and a rotating mechanism (5) arranged in a straight line. The drying mechanisms (4) are respectively distributed inside the corresponding rotating mechanism (5). The rotating mechanism (5) is slidably provided with a number of adjusting mechanisms (6) arranged in a ring. The adjusting mechanisms (6) are fixedly connected to the drying mechanism (4) on one side of it. The first drive mechanism (2) includes two first bearing seats (201), and the two first bearing seats (201) are fixedly installed on one side of the top of the base (1). A first drive shaft (202) is rotatably mounted on the two first bearing seats (201). A first motor (203) is fixedly mounted on the top of the base (1), and the output end of the first motor (203) is fixedly connected to one end of the first drive shaft (202). A number of first bevel gears (204) of the same number as those in the drying mechanism (4) are fixedly mounted on the first drive shaft (202). The drying mechanism (4) includes two first support frames (401), and the two first support frames (401) are fixedly installed on the top of the base (1). Two third bearing seats (402) are fixedly installed on the first support frame (401) closer to the first drive mechanism (2). A transmission shaft (403) is rotatably provided on the two third bearing seats (402). Two second bevel gears (404) are fixedly installed on the transmission shaft (403). A third bevel gear (405) is fixedly installed at the lower end of the transmission shaft (403), and the third bevel gear (405) meshes with the corresponding first bevel gear (204). Two rotating shafts (406) are rotatably provided on each of the two first support frames (401). A fourth bevel gear (407) is fixedly installed on one end of the rotating shaft (406) near the first drive mechanism (2), and the fourth bevel gear (407) meshes with the second bevel gear (404). Two bidirectional threads (408) are provided on the rotating shaft (406). Two sets of retaining rings (409) are fixedly installed on the rotating shaft (406), and the two sets of retaining rings (409) are respectively located at the ends of the two bidirectional threads (408). Two movable disks (410) are threaded on the bidirectional threads (408), and a rotating ring (415) is rotatably provided on the outer ring of the movable disks (410). Two sets of annularly distributed fixed tubes (411) are fixedly installed on each of the two first support frames (401). A movable disk (410) on the rotating shaft (406) is slidably disposed on one side of the fixed tubes (411). An air outlet pipe (414) is fixedly installed between the two sets of fixed tubes (411) located on the same horizontal plane. The air outlet pipe (414) is internally connected to the fixed tubes (411) at both ends. The outer ring of the air outlet pipe (414) has several air holes. The end of the annularly distributed fixed tubes (411) away from the air outlet pipe (414) is connected to a connecting pipe (412). A main pipe (413) is fixedly installed on the side of the two first support frames (401) that is far away from each other. The other end of the connecting pipe (412) on the side of the first support frame (401) is connected to the main pipe (413).

2. The production apparatus for highly absorbent and highly abrasion-resistant spunlace nonwoven fabric as described in claim 1, characterized in that, The second drive mechanism (3) includes two second bearing seats (301), and the two second bearing seats (301) are fixedly installed on one side of the top of the base (1). A second drive shaft (302) is rotatably provided on the two second bearing seats (301). A second motor (303) is fixedly installed on the top of the base (1), and the output end of the second motor (303) is fixedly connected to one end of the second drive shaft (302).

3. The production apparatus for highly absorbent and highly abrasion-resistant spunlace nonwoven fabric as described in claim 2, characterized in that, The rotating mechanism (5) includes two second support frames (501), which are fixedly installed on the top of the base (1). The two second support frames (501) are located between two first support frames (401). Two rotating cylinders (502) are rotatably mounted on the second support frames (501) and distributed vertically. Several fixed tubes (411) are located at the center of the rotating cylinders (502). An external toothed ring (504) is fixedly installed on the outer ring of the rotating cylinder (502) on the second support frame (501) closer to the second drive mechanism (3). Two fixed columns (503) are fixedly installed on the second support frame (501) closer to the second drive mechanism (3). An external gear (505) is rotatably mounted on the fixed column (503), and the two external gears (505) mesh with each other. The external gears (505) located above and below the second support frame (501) mesh with each other. Two first annular brackets (506) are provided at one end of the rotating cylinder (502) near the air outlet pipe (414), and the first annular brackets (506) near the rotating cylinder (502) are fixedly connected to the rotating cylinder (502). A second annular bracket (507) is fixedly installed between the two first annular brackets (506). An outer cylinder (508) is fixedly installed on the outer ring of the two first annular brackets (506). The rotating cylinder (502) located below is connected to the second drive shaft (302) through a transmission belt and a transmission wheel.

4. The production apparatus for highly absorbent and highly abrasion-resistant spunlace nonwoven fabric as described in claim 3, characterized in that, The adjusting mechanism (6) includes two sets of connecting components. The two sets of connecting components are located on the outer rings of the two rotating rings (415) of the outer ring of the two bidirectional threads (408). The connecting components include two hinge seats (601), and the two hinge seats (601) are slidably disposed on the second annular bracket (507). The two hinge seats (601) are fixedly connected to the outer rings of the two rotating rings (415) of their inner rings respectively. The two hinge seats (601) are hinged to a first support arm (602) and a second support arm (603) at one end away from the second annular bracket (507). A central shaft (604) is fixedly installed in the middle of the first support arm (602), and the middle of the second support arm (603) is rotatably disposed on the central shaft (604). A slide rod (605) is fixedly installed at one end of the first support arm (602) and the second support arm (603) away from the hinge seat (601).

5. The production apparatus for highly absorbent and highly abrasion-resistant spunlace nonwoven fabric as described in claim 4, characterized in that, Two slide rails (606) are provided on the outer ring of the two slide rods (605). Support seats (607) are fixedly installed on the two slide rails (606). The support seats (607) are slidably arranged on the two first annular brackets (506). Two fixed seats (608) are fixedly installed at the end of the support seat (607) away from the second annular bracket (507). Fixed rods (609) are fixedly installed on the fixed seats (608) on the two sets of connecting components located on the same horizontal plane. A sleeve (610) is provided in the middle of the fixed rod (609), and the sleeve (610) is located between the two rotating cylinders (502).

6. The method of using the production apparatus for highly absorbent and highly abrasion-resistant spunlace nonwoven fabric as described in any one of claims 1-5, characterized in that, Includes the following steps; Step 1: Start the first motor (203) to drive the first drive shaft (202) to rotate. The rotation of the first drive shaft (202) drives the transmission shaft (403) to rotate. The rotation of the transmission shaft (403) drives the rotating shaft (406) to rotate. The rotation of the rotating shaft (406) drives the two moving discs (410) on its bidirectional thread (408) to move towards each other. The movement of the two moving discs (410) towards each other drives the hinge seats (601) connected to them to move towards each other. The movement of the two hinge seats (601) towards each other drives the first support arm (602) and the second support arm (603) connected to them to deflect around the central axis (604), so that the first support arm (602) and The slide bar (605) at the other end of the second support arm (603) slides inside the slide rail (606) and drives the support seat (607) connected to the slide rail (606) to slide on the two first annular brackets (506), thereby adjusting the distance between the support seat (607) and the second annular bracket (507). The movement of the support seat (607) drives the sleeve (610) on the outer ring of the fixed rod (609) on it to move, so that the distance between the several annularly distributed sleeves (610) can be adjusted. The roller formed by the several annularly distributed sleeves (610) can produce gaps of different sizes, which is convenient for drying high absorbency and wear-resistant spunlace nonwoven fabrics of different thicknesses. Step 2: The highly absorbent and abrasion-resistant spunlace nonwoven fabric is wound around the outer ring of a roller consisting of several sleeves (610) arranged in a ring. The second motor (303) drives the second drive shaft (302) to rotate. The rotating cylinder (502) located below is connected to the second drive shaft (302) through a transmission belt and a transmission wheel. The rotation of the second drive shaft (302) can drive the rotation of several rotating cylinders (502) located below. The rotation of the rotating cylinder (502) drives the outer toothed ring (504) of its outer ring to rotate. The rotation of the outer toothed ring (504) drives the outer gear (505) above it and another outer toothed ring (504) to rotate. Thus, the rotation of several rotating cylinders (502) can drive the rotation of several adjusting mechanisms (6). The rotation of the adjusting mechanisms (6) assists in transporting the highly absorbent and abrasion-resistant spunlace nonwoven fabric. Step 3: Hot air is discharged into the main pipe (413), and then enters the air outlet pipe (414) through the connecting pipe (412) and the fixed pipe (411). It is then discharged through the air hole of the air outlet pipe (414) and arrives at the gap of the roller composed of several sleeves (610) to quickly dry the highly absorbent and wear-resistant spunlace nonwoven fabric.

Citation Information

Patent Citations

  • Composite spunlace non-woven fabric processing equipment

    CN114851676A

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    CN215724869U