River dredging device and method thereof
By using a winch unit and a fixed pulley system in conjunction with a traction rope to control the digging state of the dredging equipment and the sealing of the slurry storage bin, the construction difficulties of existing equipment in small and medium-sized rivers and shallow water channels have been solved, achieving efficient and low-cost sludge removal.
Patent Information
- Application Number
- CN202310986568.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-04
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2043-08-04
AI Technical Summary
Existing dredging equipment cannot efficiently remove silt from river channels, especially in small and medium-sized rivers with low flow rates, where construction is complex and costly, and it cannot be used in shallow water channels.
By using a winch unit and a fixed pulley system in conjunction with a traction rope, the movement of the dredging support and the closing state of the slurry storage bin are controlled to achieve automated shoveling, temporary storage, and dumping of sludge. The attitude of the bucket and the opening and closing of the slurry storage bin are controlled by the change in the direction of the traction force.
It improves the automation level and construction efficiency of dredging equipment, reduces construction difficulty and cost, and is suitable for shallow water and rivers with no load-bearing capacity requirements, realizing mechanized operation with reduced manpower.
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Figure CN116988534B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of environmental governance, and particularly relates to a river channel dredging device and a dredging method thereof. BACKGROUND
[0002] River channel silting has gradually affected the normal functioning of flood control, drainage, irrigation, water supply, navigation and other functions. In order to restore the normal function of the river channel, make the river channel through governance to be deep, wide and clear, and at the same time, improve the production conditions and living environment of the masses, achieve the goal of "water clear, river smooth, green bank, beautiful scene", and promote the rapid and sustainable development of economy and society, it is very important to carry out river channel dredging and dredging engineering. For small and medium-sized river channels with small flow and without flood control, drainage and navigation functions, there are fewer special ships and equipment that can enter the river channel for dredging. Therefore, the river channel is usually drained and the silt is removed by dry excavation, which has a complex processing procedure and high construction cost. At present, some dredging equipment has certain requirements for water depth, and cannot be used in shallow water channels.
[0003] In the prior art, a patent with publication number CN 216552147 U discloses a river channel dredging device for water conservancy construction, which comprises a supporting mechanism, a storage mechanism and a dredging mechanism. The supporting mechanism comprises a base for supporting and moving the dredging device. The storage mechanism is arranged above the base and comprises a storage tank for storing and processing the silt cleaned by the dredging device. The dredging mechanism is arranged on one side of the storage tank and comprises a power assembly and a crushing assembly arranged at one end of the power assembly. The power assembly is used to provide the power required by the dredging device for sucking silt, and the crushing assembly is used to crush large silt to prevent the dredging device from being blocked. The dredging device can crush large silt or soil blocks at the position of the dredging head to prevent the dredging device from being blocked and reduce the dredging efficiency. Moreover, the dredged silt can be filtered, and then the filtered water is injected back into the river channel to reduce water waste. However, the dredging device can only store and process the silt cleaned by the dredging device, and cannot dredge the river channel silt.
[0004] Therefore, it is necessary to design a river channel dredging device and a dredging method thereof to solve the above problems. SUMMARY
[0005] The present application aims to provide a river channel dredging device and a dredging method thereof, which utilize a winch set and a fixed pulley set to cooperate with each other, provide traction force for the dredging support through a traction rope to move the dredging support. On the one hand, the dredging device can control the dredging state by changing the direction of the traction force, which is convenient to operate and has high automation. On the other hand, the dredging device can control the contact state of the slurry storage bin and the bucket by changing the direction of the traction force, and then control the closing and opening of the slurry storage bin to temporarily store and dump the silt.
[0006] To achieve the above-mentioned purposes, the application provides a river dredging equipment, which comprises
[0007] A dredging support, which is provided with at least one slurry storage bin with an open side;
[0008] A bucket, which is mounted on the dredging support through a rotating pair, and is provided with at least one slurry inlet and two traction points for changing the posture;
[0009] A traction mechanism, which comprises at least two opposite traction ropes, and the free ends of the two traction ropes are connected to the two traction points of the bucket through a guide mechanism arranged on the dredging support;
[0010] By selecting the positions of the guide mechanism and the traction points, when one of the traction ropes pulls the dredging support to move forward, the bucket is inclined downward to tightly close the open side of the slurry storage bin to form a temporary sludge storage space in the slurry storage bin; when the other traction rope pulls the dredging support to move reversely, the bucket is lifted upward to expose the open side of the slurry storage bin, so that the sludge in the temporary storage space flows out through the exposed open side.
[0011] As a further improvement of the application, the two traction points are respectively an inlet bucket fixed pin and a bucket lifting fixed pin, the inlet bucket fixed pin is arranged on the upper side of the bucket away from the bucket face, and the bucket lifting fixed pin is arranged on the bottom of the bucket.
[0012] As a further improvement of the application, the slurry inlet is arranged on the upper middle part of the bucket and below the inlet bucket fixed pin; a check baffle is arranged on the side of the bucket away from the bucket face and corresponds to the position of the slurry inlet, which is used to prevent the sludge in the slurry storage bin from flowing out through the slurry inlet.
[0013] As a further improvement of the application, the two traction ropes are respectively a forward traction rope and a backward traction rope, the guide mechanism comprises a first fixed pulley set and a second fixed pulley set, the end of the forward traction rope away from the backward traction rope is slidably connected with the first fixed pulley set and then fixed on the inlet bucket fixed pin, and the end of the backward traction rope away from the forward traction rope is slidably connected with the second fixed pulley set and then fixed on the bucket lifting fixed pin.
[0014] As a further improvement of the application, the first fixed pulley set comprises a forward fixed pulley arranged above the head of the dredging support and an auxiliary first fixed pulley arranged above the side of the slurry storage bin close to the head of the dredging support.
[0015] As a further improvement of the application, the second fixed pulley set comprises an auxiliary second fixed pulley arranged above the side of the slurry storage bin close to the head of the dredging support and a backward fixed pulley arranged above the side of the slurry storage bin close to the tail of the dredging support.
[0016] As a further improvement of the present application, the bottom of the opening side of the slurry storage bin is provided with a flexible support pad to improve the sealing performance of the slurry storage bin and to provide a buffering effect.
[0017] As a further improvement of the present application, the two ends of the dredging support frame are in an upwardly raised arc shape to reduce the resistance during traction.
[0018] As a further improvement of the present application, the traction mechanism further comprises a winch set and a fixed pulley set respectively arranged on the two banks of the river channel to provide traction force and control the direction of the traction force.
[0019] A river channel dredging method using the river channel dredging device according to the above technical solution for dredging treatment, comprising the following steps:
[0020] S1, the traction driving members of the traction mechanism are arranged at corresponding positions on the two banks of the river channel, and the free ends of the two traction ropes are then connected to the two traction points of the bucket after being wound around the guide mechanism arranged on the dredging support frame;
[0021] S2, the dredging support frame is moved to a specific dredging position by using the traction force provided by the traction mechanism, and then the dredging support frame is moved forward by using one of the traction ropes to make the bucket tilt downward and tightly close to the opening side of the slurry storage bin to dredge the silt, at the same time, a temporary storage space for the silt is formed in the slurry storage bin, and the dredged silt is temporarily stored in the slurry storage bin through the slurry inlet; when it is necessary to dump the silt, the bucket is lifted by using the reverse traction force provided by the other traction rope, the opening of the slurry storage bin is exposed, and the silt in the slurry storage bin flows out through the opening or flows out quickly under the action of inertia;
[0022] S4, after the silt is discharged, the dredging support frame is moved to a specific dredging position by using the traction force provided by the traction mechanism, and the river channel dredging work is continued.
[0023] The present application has the following advantages:
[0024] 1. According to the present application, one end of the forward traction rope is sequentially connected with the forward fixed pulley and the auxiliary first fixed pulley in a sliding manner, and then fixed on the bucket advancing fixed pin, and one end of the backward traction rope is sequentially connected with the backward fixed pulley and the auxiliary second fixed pulley in a sliding manner, and then fixed on the bucket lifting fixed pin, the dredging support frame is moved forward by using the forward traction rope, the bucket has a certain cutting angle with the horizontal plane, and is in a dredging state, and then the silt is dredged, at the same time, the check plate is in an open state under the pushing force of the silt, so that the silt enters the slurry storage bin through the slurry inlet; when the silt is dumped, the bucket is in a lifting state by using the traction force provided by the backward traction rope and the inertial effect, and the silt is dumped.
[0025] 2. The application utilizes the silt dredging support to advance, the bucket is inclined to the opening side of the slurry storage bin in the silt dredging posture, and the slurry storage bin is in a closed state, which can provide a temporary sludge storage space during the sludge dredging process. Meanwhile, by setting a flexible support pad at the bottom of the opening side of the slurry storage bin, the sealing property of the slurry storage bin is improved, and the buffer effect is achieved, preventing wear and tear at the contact part of the slurry storage bin and the bucket, affecting the service life. In addition, by changing the traction force, when the bucket is in the lifted state, the opening side of the slurry storage bin is separated from the bucket, and the opening side of the slurry storage bin is in an open state, facilitating the dumping of sludge, thereby smoothly completing the dredging and dumping of sludge, with high automation degree. During the sludge dumping process, the inertial effect contributes to the lifting force of the bucket to some extent, saving construction cost and improving construction efficiency. In addition, by setting a stirring device in the slurry storage bin, the sludge can be stirred and broken, making the sludge more smooth during the dumping process.
[0026] 3. The river dredging equipment has the advantages of light structure, convenient transportation, simple operation, low construction difficulty, no river bearing capacity requirement during dry excavation dredging operation, operation on the bank slope, high equipment operation efficiency, no water depth requirement during shallow water dredging operation, wide application range of construction operation, single-person operation after equipment installation, independent dredging operation without the cooperation of other mechanical equipment, mechanization and labor reduction, saving of a large amount of construction cost, and great improvement of construction efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 It is a working schematic view of the river dredging equipment.
[0028] Figure 2 It is a first perspective structural schematic view of the dredging support.
[0029] Figure 3 It is a second perspective structural schematic view of the dredging support.
[0030] Figure 4 It is a third perspective structural schematic view of the dredging support.
[0031] Figure 5 It is a three-dimensional structural schematic view of the bucket.
[0032] Figure 6 It is a three-dimensional structural schematic view of the bucket from another perspective.
[0033] Figure 7 It is a structural schematic view of the winch set and the slurry tank.
[0034] Figure 8 It is a structural schematic view of the fixed pulley set.
[0035] REFERENCE SIGNS
[0036] 10, winch unit; 11, first fixed frame; 12, winch; 13, control box; 14, fixed pulley I; 20, fixed pulley set; 21, second fixed frame; 22, fixed pulley II; 30, slurry tank; 41, forward traction rope; 42, backward traction rope; 50, dredging support; 51, arc structure; 52, bucket; 521, slurry inlet; 522, check baffle; 523, bucket-entering fixing pin; 524, bucket-raising fixing pin; 525, rotating shaft; 53, stirring device; 531, stirring impeller; 54, battery cabin; 55, slurry storage bin; 551, rubber supporting pad; 552, screw; 561, forward fixed pulley; 562, auxiliary first fixed pulley; 571, backward fixed pulley; 572, auxiliary second fixed pulley. DETAILED DESCRIPTION
[0037] In order to make the objects, technical solutions and advantages of the present application clearer, the present application will be described in detail below in conjunction with the drawings and specific embodiments.
[0038] Here, it also needs to be noted that, in order to avoid the present application being obscured by unnecessary details, only the structures and / or processing steps closely related to the solution of the present application are shown in the drawings, and other details not closely related to the present application are omitted.
[0039] In addition, it also needs to be noted that the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such a process, method, article or device.
[0040] As shown in Figures 1-4 the present application provides a river dredging device, which comprises
[0041] a traction mechanism, comprising a winch unit 10 and a fixed pulley set 20 respectively arranged on two banks of the river, for providing traction and controlling the direction of traction, and a forward traction rope 41 connected with the winch unit 10 and a backward traction rope 42 connected with the fixed pulley set 20;
[0042] The dredging support 50 is provided with a guiding mechanism, a one-side opening slurry storage bin 55 and a bucket 52 installed on the dredging support 50 through a rotating shaft 525, the bucket 52 is provided with a slurry inlet 521 and two traction points for changing the posture, by selecting the positions of the guiding mechanism and the traction points, when the dredging support 50 is moved forward by the forward traction rope 41, the bucket 52 is inclined downward to tightly close the opening side of the slurry storage bin 55 in the dredging posture, so as to form a temporary storage space for the sludge in the slurry storage bin 55; when the dredging support 50 is moved reversely by the backward traction rope 42, the bucket 52 is lifted upward to expose the opening of the slurry storage bin 55, so that the sludge in the temporary storage space flows out through the exposed opening.
[0043] Specifically, the two traction points are respectively an in-bucket fixed pin 523 and a bucket lifting fixed pin 524, the in-bucket fixed pin 523 is arranged on the upper side of the bucket 52 away from the dredging face, and the bucket lifting fixed pin 524 is arranged on the bottom of the bucket 52; the guiding mechanism comprises a first fixed pulley set 20 and a second fixed pulley set 20, one end of the forward traction rope 41 away from the backward traction rope 42 is slidably connected with the first fixed pulley set 20 and then fixed on the in-bucket fixed pin 523, and one end of the backward traction rope 42 away from the forward traction rope 41 is slidably connected with the second fixed pulley set 20 and then fixed on the bucket lifting fixed pin 524.
[0044] Specifically, the first fixed pulley set 20 comprises a forward fixed pulley 561 arranged above the head of the dredging support 50 and an auxiliary first fixed pulley 562 arranged above the side of the slurry storage bin 55 close to the head of the dredging support 50, and the second fixed pulley set 20 comprises an auxiliary second fixed pulley 572 arranged above the side of the slurry storage bin 55 close to the head of the dredging support 50 and a backward fixed pulley 571 arranged above the side of the slurry storage bin 55 close to the tail of the dredging support 50.
[0045] Specifically, the bottom of the opening side of the slurry storage bin 55 is provided with a flexible supporting pad for improving the sealing performance of the slurry storage bin 55 and playing a buffering role, in the embodiment, the flexible supporting pad is a rubber supporting pad 551, the rubber supporting pad 551 is fixed on the bottom of the slurry storage bin 55 through a screw 552, when the bucket 52 is in the dredging state under the action of the forward traction force, the side of the bucket 52 away from the dredging face is closely connected with the rubber supporting pad 551, so that the side of the slurry storage bin 55 close to the bow forms a closed state for temporarily storing the dredged sludge; when the bucket 52 is in the bucket lifting state under the action of the backward traction force and inertia, the side of the bucket 52 away from the dredging face is separated from the rubber supporting pad 551, so that the side of the slurry storage bin 55 close to the bow forms an open state for dumping the sludge.
[0046] Specifically, the winch set 10 is further provided with a slurry pool 30 close to the river channel side for storing and processing the sludge.
[0047] Specifically, as shown in Figures 5-6 the figure, the pulp inlet 521 is arranged in the upper part of the bucket 52 and below the shovel fixing pin 523; so that when the dredging equipment advances the shovel to dig, the sludge enters the closed storage tank 55 through the pulp inlet 521, and at the same time, the sludge in the storage tank 55 can avoid forming resistance to block the sludge in the bucket 52 from entering the storage tank 55 due to the pulp inlet 521 being arranged too low. A non-return baffle 522 is arranged on the side of the bucket 52 away from the shovel face corresponding to the position of the pulp inlet 521, which is used to prevent the sludge in the storage tank 55 from flowing out of the pulp inlet 521.
[0048] Specifically, the dredging support 50 is in an upwardly raised arc structure 51 at both ends, so as to reduce the resistance in the traction process.
[0049] Specifically, the storage tank 55 is also provided with a stirring device 53 for stirring and crushing the sludge, the stirring device 53 is fixed in the storage tank 55, and is powered by the battery cabin 54 arranged on the ship body, so as to use the stirring impeller 531531 to stir and crush the sludge.
[0050] Specifically, as shown in Figure 7 the figure, the winch set 10 includes a first fixed frame 11, a winch 12 arranged on the first fixed frame 11, and a control box 13 for controlling the rotation direction and speed of the winch 12, and the fixed frame is also provided with a fixed pulley one 14 in sliding connection with the forward traction rope 41 of the traction rope.
[0051] Specifically, as shown in Figure 8 the figure, the fixed pulley set 20 includes a second fixed frame 21 and a fixed pulley two 22 arranged on the second fixed frame 2121 in sliding connection with the backward traction rope 42 of the traction rope.
[0052] A river dredging method, using the river dredging equipment described in the above technical solution for dredging treatment, including the following steps:
[0053] S1, respectively, the winch set 10 and the fixed pulley set 20 are installed at the corresponding positions on both sides of the river, and the winch set 10 is close to the river side of the dredging slurry pool 30;
[0054] S2, using the traction rope to connect the dredging support 50 with the winch set 10 and the fixed pulley set 20 respectively, wherein the end of the forward traction rope 41 away from the backward traction rope 42 is in turn connected with the forward fixed pulley 561 and the auxiliary first fixed pulley 562 in sliding connection, and then fixed on the shovel fixing pin 523; the end of the backward traction rope 42 away from the forward traction rope 41 is in turn connected with the backward fixed pulley 571 and the auxiliary second fixed pulley 572 in sliding connection, and then fixed on the bucket fixing pin 524;
[0055] S3, after the dredging support is moved to the specific dredging position by the traction provided by the winch set 10, the dredging support 50 is advanced by the traction provided by the winch set 10, the bucket 52 is in the state of dredging under the action of the traction rope, and the dredging of the silt is performed, at this time, the rubber support pad 551 and the opening side of the slurry storage bin 55 are combined with the bucket 52, so that the slurry storage bin 55 is in the closed state, the dredged silt is pushed into the slurry storage bin 55 through the slurry inlet 521 to be temporarily stored after the check valve 522 is pushed away; when the slurry storage bin 55 is advanced to the slurry pool 30, the bucket 52 is in the state of lifting the bucket under the action of inertia and the reverse traction provided by the winch set 10, the bucket 52 is separated from the opening side of the slurry storage bin 55, so that the opening side of the slurry storage bin 55 is in the open state, and the dumping of the silt is performed;
[0056] S4, after the slurry is discharged, the dredging support is moved to the specific dredging position by the traction provided by the winch set 10, and the dredging of the river channel is continuously performed.
[0057] The above examples are only used to illustrate the technical solutions of the present application and are not limited. Although the present application has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present application can be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present application.
Claims
1. A river channel dredging apparatus characterised in that: comprising a dredging support, at least one slurry storage bin with an open side is arranged on the dredging support; a bucket, the top of which is installed on the dredging support through a rotating pair, at least one slurry inlet and two traction points for changing the posture are arranged on the bucket; the two traction points are respectively an inlet bucket fixing pin and a bucket lifting fixing pin, the inlet bucket fixing pin is arranged on the upper side of the bucket away from the bucket face, and the bucket lifting fixing pin is arranged on the bottom of the bucket; a traction mechanism, at least two opposite traction ropes are arranged, the free ends of the two traction ropes are respectively connected to the two traction points of the bucket after passing through the guide mechanism arranged on the dredging support; the two traction ropes are respectively a forward traction rope and a backward traction rope, the guide mechanism comprises a first fixed pulley set and a second fixed pulley set, the end of the forward traction rope away from the backward traction rope is slidably connected to the first fixed pulley set and then fixed on the inlet bucket fixing pin, and the end of the backward traction rope away from the forward traction rope is slidably connected to the second fixed pulley set and then fixed on the bucket lifting fixing pin; by selecting the positions of the guide mechanism and the traction points, when one of the traction ropes pulls the dredging support to move forward, the bucket is inclined downward in the sludge scooping posture and tightly adheres to the open side of the slurry storage bin to form a temporary sludge storage space in the slurry storage bin; when the other traction rope pulls the dredging support to move reversely, the bucket is lifted upward to expose the open side of the slurry storage bin, so that the sludge in the temporary storage space flows out through the exposed open side.
2. The riverway dredging apparatus according to claim 1, characterized by: the slurry inlet is arranged on the upper middle part of the bucket and below the inlet bucket fixing pin; a check baffle is arranged on the side of the bucket away from the bucket face and corresponds to the position of the slurry inlet, which is used to prevent the sludge in the slurry storage bin from flowing out of the slurry inlet.
3. The riverway dredging apparatus of claim 1, wherein: the first fixed pulley set comprises a forward fixed pulley arranged above the head of the dredging support and an auxiliary first fixed pulley arranged above the side of the slurry storage bin close to the head of the dredging support.
4. The riverway dredging apparatus of claim 1, wherein: the second fixed pulley set comprises an auxiliary second fixed pulley arranged above the side of the slurry storage bin close to the head of the dredging support and a backward fixed pulley arranged above the side of the slurry storage bin close to the tail of the dredging support.
5. The riverway dredging apparatus of claim 1, wherein: a flexible supporting pad is arranged on the bottom of the open side of the slurry storage bin, which is used to improve the sealing performance of the slurry storage bin and play a buffering role.
6. The riverway dredging apparatus of claim 1, wherein: the two ends of the dredging support are in an upwardly raised arc structure to reduce the resistance in the traction process.
7. The riverway dredging apparatus of claim 1, wherein: the traction mechanism further comprises winch sets and fixed pulley sets arranged on the two banks of the river respectively, which are used to provide traction force and control the direction of the traction force.
8. A method of river channel dredging, characterized by, the river dredging equipment according to any one of claims 1-7 is used for dredging, comprising the following steps: S1, the traction driving parts of the traction mechanism are arranged at corresponding positions on the two banks of the river respectively, and then the free ends of the two traction ropes are connected to the two traction points of the bucket after passing through the guide mechanism arranged on the dredging support; S2, the dredging support is moved to a specific dredging position by using the traction provided by the traction mechanism, and then the dredging support is pulled forward by using one of the traction ropes to make the bucket tilt downward and tightly close to the opening side of the slurry storage bin in a dredging position, to dredge the silt and form a temporary storage space for the silt in the slurry storage bin, and the silt dredged by the bucket enters the slurry storage bin through the slurry inlet for temporary storage; when it is needed to dump the silt, the bucket is lifted upward by using the reverse traction provided by the other traction rope, the opening of the slurry storage bin is exposed, and the silt in the slurry storage bin flows out through the opening or flows out quickly under the action of inertia; S4, after the silt is discharged, the dredging support is moved to a specific dredging position by using the traction provided by the traction mechanism, and the dredging work of the river channel is continued.
Citation Information
Patent Citations
River channel desilting equipment and river channel desilting method thereof
CN115182404A
Sludge cleaning device for lake improvement
CN215759268U