Prefabricated assembled vertical shaft type regulating reservoir structure and construction method
By using a modular design and a fully prefabricated assembly form for the vertical shaft-type regulating reservoir structure, combined with a spiral cascade corridor and corbel structure, the problems of high construction difficulty and high risk of vertical shaft-type regulating reservoirs have been solved, achieving rapid and efficient construction and high-quality vertical shaft-type regulating reservoir structures.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SHANGHAI URBAN CONSTRUCTION DESIGN & RESEARCH INSTITUTE (GROUP) CO LTD
- Filing Date
- 2023-08-29
- Publication Date
- 2026-05-19
AI Technical Summary
Vertical shaft-type regulating reservoirs are difficult and risky to construct, and the construction quality is hard to guarantee, especially in environments with large water volumes and corrosive conditions.
The modular design and fully prefabricated assembly method are adopted. The spiral drop channel and corbel structure are used to splice the structure through positioning steel bars and socket holes, combined with the fixing method of sliding groove lock plate and sliding block lock plate, so as to achieve rapid and efficient construction of the vertical shaft type regulating reservoir structure.
The construction of the vertical shaft-type regulating reservoir structure was accelerated and made more efficient, which reduced the difficulty and risk of construction, improved the construction quality, met the requirements of continuous cascading water energy dissipation, and reduced the corrosive effect on the concrete structure.
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Figure CN117071718B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of water storage tank construction technology, and in particular to the structure and construction method of prefabricated assembled vertical shaft type water storage tank. Background Technology
[0002] With the rapid development of cities, rainwater and sewage treatment has become an important issue in urban water affairs. As a storage facility for collecting rainwater runoff, stormwater storage tanks can reduce runoff peaks and prevent initial rainwater runoff from polluting river water bodies. They are an important infrastructure for improving the regional water ecological environment in cities.
[0003] However, since regulating reservoirs are mostly built in urban areas and next to existing pumping stations, the available land for construction is very limited, and traditional regulating reservoirs often face the dilemma of being unable to be built due to their large land area.
[0004] Vertical shaft structures have many advantages, such as small footprint, fast construction speed, and minimal impact on the surrounding area. Using vertical shaft structures in the construction of regulating reservoirs has become a new development direction.
[0005] However, due to the characteristics of the vertical shaft structure, there is no support system inside the shaft. Using traditional methods to construct the internal structure is not only difficult and risky, but also makes it difficult to guarantee the construction quality.
[0006] In addition, the large volume of water entering the storage tank and its strong corrosiveness place higher demands on the construction quality control of the internal structure.
[0007] Therefore, how to solve the problems of high construction difficulty, high risk, and difficulty in ensuring construction quality in the internal structure of vertical shaft-type structures has become a technical problem that urgently needs to be solved by those skilled in the art. Summary of the Invention
[0008] In view of the above-mentioned defects of the prior art, the present invention provides a prefabricated assembled vertical shaft type water storage tank structure and construction method. The purpose is to combine modular design and adopt a fully prefabricated assembly form to achieve a fast, efficient, green and low-carbon vertical shaft type water storage tank structure, and solve the problems of high construction difficulty, high risk and difficulty in ensuring construction quality in the prior art.
[0009] To achieve the above objectives, the present invention discloses a prefabricated assembled vertical shaft type regulating reservoir structure, including a spiral-shaped drop channel set within the vertical shaft structure.
[0010] The inner side of the waterfall corridor is equipped with multiple columns;
[0011] Each of the columns is provided with multiple bracket structures on the side facing the shaft structure;
[0012] All of the aforementioned corbel structures are arranged in a spiral around the central axis of the shaft structure;
[0013] The waterfall corridor is erected on multiple of the corbel structures;
[0014] Each of the aforementioned columns comprises multiple prefabricated column segments that are spliced together end to end;
[0015] Each pair of adjacent prefabricated column segments is spliced together by multiple matching positioning steel bars and multiple socket holes;
[0016] Each of the prefabricated assembled column segments has at least one corbel structure on the side facing the inner wall of the shaft structure;
[0017] The waterfall corridor comprises multiple prefabricated, assembled corridor segments that are spliced together end to end.
[0018] In the plurality of corbel structures arranged along the spiral, any two adjacent corbel structures along the spiral are provided with corresponding prefabricated assembly corridor sections.
[0019] Preferably, each of the prefabricated column segments has multiple positioning steel bars extending upward from the upper end face and arranged in a rectangular array on the corresponding upper end face, and multiple socket holes are provided at the lower end corresponding to the multiple positioning steel bars of another prefabricated column segment below.
[0020] Preferably, each of the prefabricated assembled corridor sections has a tenon on its underside near both ends;
[0021] Each of the bracket structures has a corresponding tenon on the top of the two prefabricated assembled corridor sections, which is provided with a corresponding corridor positioning groove.
[0022] Preferably, the side of each of the bracket structures facing the inner wall of the shaft structure is fixed to the shaft structure.
[0023] More preferably, each of the bracket structures and the inner wall of the shaft structure is provided with a pair of matching groove locking steel plates and slider locking steel plates.
[0024] Each of the aforementioned sliding lock plates is fixed to the corresponding bracket structure or the corresponding shaft structure, and the side facing the corresponding sliding lock plate is provided with a T-slot or dovetail slot extending in the vertical direction.
[0025] Each of the slider locking steel plates is fixed to the corresponding bracket structure or the corresponding shaft structure, and the side facing the corresponding sliding groove locking steel plate is provided with a slider that matches the corresponding T-slot or the corresponding dovetail groove.
[0026] More preferably, each of the bracket structures is provided with a slider locking steel plate on the side facing the inner wall of the shaft structure, and each slider locking steel plate includes two sliders extending in the vertical direction.
[0027] The inner wall of the shaft structure is provided with a sliding groove locking steel plate corresponding to the position of each bracket structure, and each sliding groove locking steel plate includes two T-slots or dovetail slots extending in the vertical direction.
[0028] More preferably, each of the T-slots or dovetail slots protrudes from the corresponding slide lock plate, and multiple stiffening ribs are provided on both sides and between the corresponding slide lock plate in a vertical direction.
[0029] Preferably, the inner cavity of the shaft structure is cylindrical, and four columns are provided inside;
[0030] The four columns are evenly distributed around the axis of the shaft structure.
[0031] Each of the prefabricated assembled corridor segments corresponds to the length of the 90-degree included angle of the corresponding spiral.
[0032] This invention also provides a construction method for a prefabricated assembled vertical shaft type regulating reservoir structure, comprising the following steps:
[0033] Step 1: Prefabricate all precast column segments and all precast corridor segments in the factory;
[0034] Step 2: Install the foundation structure for each column at the bottom of the shaft structure; during installation, set the height of each foundation structure according to the rise of the spiral line to form a spiral rising structure;
[0035] Step 3: Sequentially hoist the upper layer of the prefabricated column segment of each column, so that each two adjacent prefabricated column segments are spliced together by multiple matching positioning steel bars and multiple socket holes. During the descent of each prefabricated column segment, the corresponding sliding groove locking steel plate and sliding block locking steel plate are aligned and inserted.
[0036] Step 4: Grouting is performed between the multiple positioning steel bars and multiple socket holes of each pair of prefabricated column segments that have been spliced. The groove locking steel plate and the slider locking steel plate are welded and fixed.
[0037] Step 5: After completion, hoist the corresponding prefabricated assembled corridor section, and position each prefabricated assembled corridor section and the corresponding two corbel structures through matching tenons and corridor positioning grooves, and then reinforce them with grouting.
[0038] Step 6: Repeat steps 2 to 5 until the assembly of all prefabricated column segments and all prefabricated corridor segments is completed.
[0039] The beneficial effects of this invention are:
[0040] The internal structure of the prefabricated, assembled vertical shaft-type regulating reservoir of this invention neither obstructs the flow path of fluid droplets, thus satisfying the requirement for continuous flow energy dissipation, nor erodes the structural columns, thereby reducing the corrosive effect on the concrete structure.
[0041] This invention can effectively solve the problems of high difficulty, high risk, and difficulty in ensuring construction quality when using traditional methods to construct the internal structure of ultra-deep vertical shaft-type regulating reservoirs.
[0042] This invention combines modular design and adopts a fully prefabricated assembly method, which can achieve the goals of speed, efficiency, greenness and low carbon emissions.
[0043] The following will further explain the concept, specific structure, and technical effects of the present invention in conjunction with the accompanying drawings, so as to fully understand the purpose, features, and effects of the present invention. Attached Figure Description
[0044] Figure 1 This diagram illustrates the internal cascading waterway and columns in one embodiment of the present invention.
[0045] Figure 2 This is a schematic diagram of the structure when the internal cascading water corridor is spliced in one embodiment of the present invention.
[0046] Figure 3 This diagram shows a cross-sectional structure of a vertical shaft containing prefabricated assembled columns in one embodiment of the present invention.
[0047] Figure 4 This diagram shows a cross-sectional structure of a vertical shaft containing a drop corridor and prefabricated assembled columns, according to an embodiment of the present invention.
[0048] Figure 5 This diagram illustrates the structure of a prefabricated, assembled drop corridor section according to one embodiment of the present invention.
[0049] Figure 6 This diagram shows a cross-sectional view of a prefabricated, assembled drop channel section near its end in one embodiment of the present invention.
[0050] Figure 7 This diagram shows a structural elevation of the connection between the prefabricated assembled column and the shaft structure in one embodiment of the present invention.
[0051] Figure 8 A schematic diagram of a prefabricated assembled column structure is shown in one embodiment of the present invention.
[0052] Figure 9The diagram shows a schematic of the structure of the groove locking steel plate and the slider locking steel plate in one embodiment of the present invention.
[0053] Figure 10 This is a schematic diagram of the cross-sectional structure of the groove locking steel plate and the slider locking steel plate spliced together in one embodiment of the present invention.
[0054] Figure 11 This is a schematic diagram of the elevation structure of the groove locking steel plate and the slider locking steel plate spliced together in one embodiment of the present invention. Detailed Implementation
[0055] Example
[0056] like Figures 1 to 7 As shown, the prefabricated assembled vertical shaft type regulating reservoir structure includes a spiral waterfall channel set inside the vertical shaft structure 1.
[0057] Among them, multiple pillars are installed on the inner side of the waterfall corridor;
[0058] Each column has multiple corbel structures 4 on the side facing the shaft structure 1;
[0059] All the corbel structures 4 are arranged in a spiral around the central axis of the shaft structure 1;
[0060] The waterfall corridor is supported by multiple corbel structures 4;
[0061] Each column consists of multiple prefabricated column segments 2 that are spliced together end to end;
[0062] Each pair of adjacent precast assembled column segments 2 are spliced together by multiple matching positioning steel bars 3 and multiple socket holes;
[0063] Each prefabricated column segment 2 has at least one corbel structure 4 on the side facing the inner wall of the shaft structure 1;
[0064] The drop corridor consists of multiple prefabricated and assembled corridor segments that are spliced together end to end;
[0065] Among the multiple corbel structures 4 arranged along the spiral, any two adjacent corbel structures 4 along the spiral are provided with corresponding prefabricated and assembled corridor sections 6.
[0066] The prefabricated column segment 2 with corbel structure 4 of the present invention is connected by vertical positioning to meet the verticality of the column, reduce the eccentricity caused by assembly, and facilitate the vertical load transfer of the structure to the bottom of the shaft structure 1.
[0067] like Figure 7 and Figure 8As shown, in some embodiments, each prefabricated column segment 2 has multiple positioning steel bars 3 extending upward from the upper end face and arranged in a rectangular array on the corresponding upper end face, and multiple socket holes are provided at the lower end corresponding to the multiple positioning steel bars 3 of another prefabricated column segment 2 below.
[0068] In some embodiments, each prefabricated assembled corridor segment 6 has a tenon 61 located on its underside near both ends;
[0069] Each bracket structure 4 has a corresponding tenon 61 on the top of the two prefabricated assembled corridor sections 6, which are provided with corresponding corridor positioning grooves 5.
[0070] In some embodiments, the side of each corbel structure 4 facing the inner wall of the shaft structure 1 is fixed to the shaft structure 1.
[0071] In practical applications, the corbel structure 4 is connected to the shaft structure 1, which increases the lateral constraint nodes of the column, reduces the slenderness ratio of the column, and improves the stability of the column.
[0072] like Figures 9 to 11 As shown, in some embodiments, a pair of matching groove locking steel plates 42 and slider locking steel plates 41 are provided between each bracket structure 4 and the inner wall of the shaft structure 1.
[0073] Each sliding lock plate 42 is fixed to the corresponding bracket structure 4 or the corresponding shaft structure 1, and the side facing the corresponding sliding lock plate 41 is provided with a T-shaped groove or dovetail groove extending in the vertical direction.
[0074] Each slider locking steel plate 41 is fixed to the corresponding bracket structure 4 or the corresponding shaft structure 1, and the side facing the corresponding sliding groove locking steel plate 42 is provided with a slider that matches the corresponding T-slot or the corresponding dovetail groove.
[0075] In some embodiments, each bracket structure 4 is provided with a slider locking plate 41 on the side facing the inner wall of the shaft structure 1, and each slider locking plate 41 includes two sliders extending in the vertical direction.
[0076] The inner wall of the shaft structure 1 is provided with a sliding groove locking steel plate 42 corresponding to the position of each bracket structure 4, and each sliding groove locking steel plate 42 includes two T-shaped grooves or dovetail grooves extending in the vertical direction.
[0077] In some embodiments, each T-slot or dovetail slot protrudes from the corresponding slide lock plate 42, and multiple stiffening ribs 43 are provided on both sides and between the corresponding slide lock plate 42 in a vertically evenly distributed manner.
[0078] In some embodiments, the inner cavity of the shaft structure 1 is cylindrical, and four columns are provided inside;
[0079] Four columns are evenly distributed around the axis of vertical shaft structure 1;
[0080] Each prefabricated assembly corridor segment 6 corresponds to a length of 90-degree angle between the spiral lines.
[0081] like Figure 2 As shown, the present invention also provides a construction method for a prefabricated assembled vertical shaft type regulating reservoir structure, including the following steps:
[0082] Step 1: Prefabricate all prefabricated column segments 2 and all prefabricated corridor segments 6 in the factory;
[0083] Step 2: Install the foundation structure of each column at the bottom of the shaft structure 1; during installation, set the height of each foundation structure according to the rise of the spiral line to form a spiral rising structure;
[0084] Step 3: hoist the upper layer of prefabricated column segment 2 of each column in sequence, so that each two adjacent prefabricated column segments 2 are spliced by multiple matching positioning steel bars 3 and multiple socket holes. During the descent of each prefabricated column segment 2, the corresponding sliding groove locking steel plate 42 and sliding block locking steel plate 41 are aligned and inserted.
[0085] Step 4: Grouting reinforcement is carried out between the multiple positioning steel bars 3 and multiple socket holes of each pair of prefabricated assembled column segments 2 that have been spliced. The sliding groove locking steel plate 42 and the sliding block locking steel plate 41 are welded and fixed.
[0086] Step 5: After completion, hoist the corresponding prefabricated assembled corridor section 6, and position each prefabricated assembled corridor section 6 and the corresponding two corbel structures 4 through matching tenons 61 and corridor positioning grooves 5, and then reinforce them with grouting.
[0087] Step 6: Repeat steps 2 to 5 until the assembly of all prefabricated column segments 2 and all prefabricated corridor segments 6 is completed.
[0088] The preferred embodiments of the present invention have been described in detail above. It should be understood that those skilled in the art can make numerous modifications and variations based on the concept of the present invention without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of the present invention through logical analysis, reasoning, or limited experimentation on the basis of existing technology should be within the scope of protection defined by the claims.
Claims
1. A prefabricated, assembled vertical shaft type regulating reservoir structure, comprising a spiral-shaped drop channel set within the vertical shaft structure (1); characterized in that, The inner side of the waterfall corridor is equipped with multiple pillars; Each of the columns is provided with multiple corbel structures (4) on the side facing the shaft structure (1). All of the aforementioned corbel structures (4) are arranged around the central axis of the shaft structure (1) in a spiral pattern; The waterfall corridor is erected on multiple corbel structures (4); Each of the columns comprises multiple prefabricated column segments (2) that are spliced together end to end. Each pair of adjacent prefabricated column segments (2) are spliced together by multiple matching positioning steel bars (3) and multiple socket holes; Each of the prefabricated assembled column segments (2) is provided with at least one corbel structure (4) on the side facing the inner wall of the shaft structure (1). The drop corridor includes multiple prefabricated and assembled corridor segments (6) that are spliced together end to end. In the plurality of corbel structures (4) arranged along the spiral, any two adjacent corbel structures (4) along the spiral are provided with corresponding prefabricated assembled corridor sections (6).
2. The prefabricated assembled vertical shaft type regulating reservoir structure according to claim 1, characterized in that, Each of the prefabricated assembled column segments (2) has multiple positioning steel bars (3) extending upward from the upper end face and arranged in a rectangular array on the corresponding upper end face. The lower end of each of the positioning steel bars (3) corresponding to the other prefabricated assembled column segment (2) below has multiple socket holes.
3. The prefabricated assembled vertical shaft type regulating reservoir structure according to claim 1, characterized in that, Each of the prefabricated assembled corridor sections (6) has tenons (61) located near both ends on its underside. Each of the bracket structures (4) has a corresponding corridor positioning groove (5) on the tenon (61) of the two prefabricated assembled corridor sections (6).
4. The prefabricated assembled vertical shaft type regulating reservoir structure according to claim 1, characterized in that, Each of the bracket structures (4) is fixed to the shaft structure (1) on the side facing the inner wall of the shaft structure (1).
5. The prefabricated assembled vertical shaft type regulating reservoir structure according to claim 4, characterized in that, Each of the bracket structures (4) and the inner wall of the shaft structure (1) is provided with a pair of matching sliding groove locking steel plates (42) and sliding block locking steel plates (41). Each of the aforementioned sliding lock plate (42) is fixed to the corresponding bracket structure (4) or the corresponding shaft structure (1), and each of the sides facing the corresponding sliding lock plate (41) is provided with a T-shaped groove or dovetail groove extending in the vertical direction. Each of the slider locking steel plates (41) is fixed to the corresponding bracket structure (4) or the corresponding shaft structure (1), and the side facing the corresponding groove locking steel plate (42) is provided with a slider that matches the corresponding T-slot or the corresponding dovetail groove.
6. The prefabricated assembled vertical shaft type regulating reservoir structure according to claim 5, characterized in that, Each of the bracket structures (4) is provided with a slider locking steel plate (41) on the side facing the inner wall of the shaft structure (1), and each slider locking steel plate (41) includes two sliders extending in the vertical direction. The inner wall of the vertical shaft structure (1) is provided with a sliding groove locking steel plate (42) corresponding to the position of each of the bracket structures (4), and each of the sliding groove locking steel plates (42) includes two T-shaped grooves or dovetail grooves extending in the vertical direction.
7. The prefabricated assembled vertical shaft type regulating reservoir structure according to claim 6, characterized in that, Each of the T-slots or dovetail slots protrudes from the corresponding slide lock plate (42), and multiple stiffening ribs (43) are provided on both sides and between the corresponding slide lock plate (42) in a vertical direction.
8. The prefabricated assembled vertical shaft type regulating reservoir structure according to claim 1, characterized in that, The inner cavity of the vertical shaft structure (1) is cylindrical, and four columns are provided inside; The four columns are evenly distributed around the axis of the shaft structure (1); Each of the prefabricated assembled corridor segments (6) corresponds to the length of the 90-degree included angle of the corresponding spiral.
9. The construction method of the prefabricated assembled vertical shaft type regulating reservoir structure according to any one of claims 1-8, characterized in that, Includes the following steps: Step 1: Prefabricate all prefabricated column segments (2) and all prefabricated corridor segments (6) in the factory. Step 2: Install the foundation structure of each column at the bottom of the vertical shaft structure (1); during installation, set the height of each foundation structure according to the rise of the spiral line to form a spiral rising structure; Step 3: Sequentially hoist the upper layer of the prefabricated column segment (2) of each column, so that each two adjacent prefabricated column segments (2) are spliced together by multiple matching positioning steel bars (3) and multiple socket holes. During the descent of each prefabricated column segment (2), the corresponding sliding groove locking steel plate (42) and sliding block locking steel plate (41) are aligned and inserted. Step 4: Grouting reinforcement is carried out between the multiple positioning steel bars (3) and multiple socket holes of each pair of prefabricated assembled column segments (2) that have been spliced. The sliding groove locking steel plate (42) and the sliding block locking steel plate (41) are welded and fixed. Step 5: After completion, hoist the corresponding prefabricated assembled corridor section (6), and position each prefabricated assembled corridor section (6) and the corresponding two corbel structures (4) through matching tenons (61) and corridor positioning grooves (5), and then perform grouting reinforcement. Step 6: Repeat steps 2 to 5 until the assembly of all prefabricated column segments (2) and all prefabricated corridor segments (6) is completed.