A movable silt removal device and silt removal method thereof
By designing a movable sludge cleaning device and using a drive assembly and a suction head to clean sludge in a sewage pool, the problem of low efficiency in sludge cleaning in the existing technology, which requires draining the sewage, is solved. Efficient sludge cleaning is achieved in the presence of sewage, and the movement and cleaning process of the suction head is optimized.
Patent Information
- Application Number
- CN202211589611.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-12
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2042-12-12
AI Technical Summary
During the existing sewage pool cleaning process, the sewage needs to be drained before the sludge can be cleaned, resulting in low cleaning efficiency.
A movable silt removal device is designed, which adopts a movable frame and a movable seat, and is equipped with a silt removal pipe and a suction head. The suction head is controlled to move in the X-axis and Y-axis directions by a driving component, and the silt is sucked by the suction pipe. Combined with the driving component and the nozzle cleaning structure, silt removal work is achieved in the presence of sewage.
It improves the cleaning efficiency of the pool bottom sludge, reduces the impact of sludge obstruction on the movement of the suction head, extends the service life of the suction head, and optimizes the smoothness of movement by calculating the maximum inclination angle to ensure the adequacy of sludge cleaning.
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Figure CN117090255B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of sewage treatment, and in particular to a movable silt clearing device and a silt clearing method thereof. Background Art
[0002] At present, with the continuous development of society, sewage treatment effect has become an important factor in the quality of people's lives. Sewage treatment refers to the process of purifying sewage so that it meets the water quality requirements for discharge into a certain water body or reuse, and sewage treatment needs to be treated in a sewage pool.
[0003] Currently, during the sewage treatment process in the sewage pool, silt will be deposited at the bottom of the pool. Therefore, it is necessary to regularly drain the sewage in the sewage pool and then clean the silt at the bottom of the pool.
[0004] With respect to the above-mentioned related technologies, the inventor believes that it is necessary to drain the sewage before cleaning the sludge, which results in low cleaning efficiency. Summary of the Invention
[0005] In order to improve the efficiency of cleaning the silt at the bottom of the pond, the present application provides a movable silt cleaning device and a silt cleaning method thereof.
[0006] In the first aspect, the present application provides a movable silt removal device, which adopts the following technical solution:
[0007] A movable silt clearing device comprises a movable frame for being erected at the mouth of a sewage pool and moving in the X-axis direction and a movable base slidably mounted on the movable frame in the Y-axis direction, the movable base being installed with a silt clearing pipe, one section of the silt clearing hose being a connecting section mounted on the movable base and the other section being a free hose section, the end of the connecting section away from the free hose section being connected to an extraction member; the end of the free hose section away from the connecting section being installed with a suction head, the suction head being circumferentially installed with a plurality of suction tubes; the movable frame being installed with a driving assembly for driving the suction head to swing; and further comprising: a first driving assembly for driving the movable frame to move and a second driving assembly for driving the movable base to slide.
[0008] By adopting the above technical solution, when dredging is carried out, the first driving component and the second driving component are driven to drive the movable seat to move in the X-axis direction and the Y-axis direction to various positions of the sewage pool; whenever the movable seat moves to the position where dredging is required, the driving component is started to drive the suction head to swing so that the suction head is inserted into the sludge at the bottom of the sewage pool; then the suction piece is started to suck the sludge around the suction head through a number of suction pipes, so that dredging can be carried out when there is sewage in the sewage pool, thereby improving the efficiency of cleaning the sludge at the bottom of the pool; after the dredging work at one position is completed, the driving component is started to drive the suction head to swing so that the free hose section is tilted, that is, the suction head leaves the bottom of the sewage pool, and then the movable seat is driven to move to the next dredging position for dredging; thereby improving the smoothness of the suction head moving to the next dredging position, reducing the situation where the accuracy of the suction head's movement is affected by the obstruction of sludge, and improving the suction head's full absorption of sludge.
[0009] Preferably, the driving component includes: a reel and a pull rope, the reel is rotatably mounted on the movable frame, one end of the pull rope is reeled on the reel and the other end is mounted on the suction head; the driving component also includes: a first driving member for driving the reel to rotate.
[0010] By adopting the above technical solution, the first driving member is started, the reel is started, and the pull rope is reeled in, thereby pulling the suction head to an inclined setting; when the pull rope is unreeled, the suction head is swung vertically downward by its own gravity, so that the suction head is inserted into the sludge; this driving method is simple and low-cost.
[0011] Preferably, a pair of oppositely arranged mounting plates are installed on the downward side of the movable frame and at the position corresponding to the winding shaft, and a pair of arc-shaped slide grooves are provided on the opposite side walls of the two mounting plates, and the inner arcs of the two arc-shaped slide grooves of the same pair are arranged opposite to each other, and the arc-shaped slide grooves of the two mounting plates are arranged one by one, and the two arc-shaped slide grooves corresponding to the two mounting plates form a group; a pair of arc-shaped slide plates are provided between the two mounting plates, and the two arc-shaped slide plates are respectively slidably installed on the two groups of arc-shaped slide grooves; a second driving component for driving the arc-shaped slide plate to slide is installed between the two mounting plates; a nozzle is installed on the inner arc surface of the arc-shaped slide plate, and the movable frame is installed with a water supply component for supplying water to the nozzle.
[0012] By adopting the above technical solution, in order to reduce the shortening of the service life of the suction head due to long-term contact with sewage, and to reduce the situation where the suction head is difficult to clean due to the silt attached to the suction head when it is not used for a long time; when the dredging work is completed, the movable seat is first driven to move to a position where the distance between the movable seat and the two mounting plates is equal to the length of the free hose section plus the suction head; then the first driving member is started to pull the suction head to the position between the two mounting plates; the water supply member is started to spray clean water through the nozzle to the upward side of the suction head; then the second driving member is started to drive the two arc-shaped slides to slide along the arc-shaped slide groove until the nozzle faces the downward side of the suction head, thereby completing the cleaning of the entire suction head.
[0013] Preferably, a replacement port is provided at the top of the movable rack corresponding to the position of the two mounting plates, and a pair of baffles are installed at the position of the movable rack corresponding to the replacement port, and the two baffles slide in the direction of approaching or moving away from each other; one of the mounting plates is provided with a limiting hole for the free hose section to be inserted, and clamping blocks are installed at positions on both sides of the limiting hole of the mounting plate, and the two clamping blocks slide in the direction of approaching or moving away from each other, and the baffles and the clamping blocks are arranged in a one-to-one correspondence; the movable rack is installed with a third driving component for driving the corresponding baffles and clamping blocks to move in opposite directions.
[0014] By adopting the above technical solution, since the suction head needs to be replaced after being used for a period of time, the third drive component is activated to drive the two baffles to slide in the direction away from each other, thereby opening the replacement port and facilitating the disassembly and assembly of the suction head; at the same time, the two clamping blocks can be driven to move in the direction close to each other, thereby clamping the free hose section into the position in the limit hole, so as to reduce the free hose section from falling into the sewage pool after the suction head is removed, thereby improving the efficiency of the subsequent installation of a new suction head; the above synchronization drives the corresponding baffles and clamping blocks to move in opposite directions, reducing the power source and lowering costs.
[0015] Preferably, the third driving assembly includes: a connecting rod, a first rack, a second rack and a driving gear, one end of the connecting rod is installed on the clamping block, and the other end extends toward the baffle; the first rack is installed on the baffle, and the second rack is installed on the end of the connecting rod extending away from the baffle; the driving gear is rotatably installed on the movable frame, and the driving gear is located between the first rack and the second rack, and the first rack and the second rack are respectively engaged with both sides of the driving gear; the third driving assembly also includes: a third driving member for driving the driving gear to rotate.
[0016] By adopting the above technical solution, the third driving member is started, the driving gear is driven to rotate, and the first rack and the second rack are driven to move away from each other, thereby driving the corresponding baffles and clamping blocks to move in opposite directions; this structure has high synchronization and stability.
[0017] Preferably, the extraction member includes a centrifugal pump and a water filling cylinder, the centrifugal pump and the water filling cylinder are connected through a pipeline, the end of the connecting section away from the free hose section is connected to the water filling cylinder, and the water filling cylinder is connected to a water pipe for passing water.
[0018] By adopting the above technical solution, before starting the centrifugal pump, the water filling cylinder is first filled with water to ensure that the centrifugal pump is full of water, and then the centrifugal pump is started, thereby forming suction in the connecting section and the free hose section to achieve the purpose of dredging.
[0019] Preferably, the connecting section is connected to a backwash pipe, and the backwash pipe is equipped with a valve.
[0020] By adopting the above technical solution, in order to reduce the silt accumulated in the silt cleaning pipe after multiple uses, which will solidify and affect the next use, after each silt cleaning work is completed, the valve is opened and clean water is introduced into the backwash pipe to clear out the mud and water left in the silt cleaning pipe.
[0021] In the second aspect, the present application provides a dredging method, which adopts the following technical solution:
[0022] A dredging method, based on the above-mentioned movable dredging device, comprising:
[0023] Obtain the sewage pool specification information and the suction range information of the suction head, and determine the dredging location information at the bottom of the sewage pool;
[0024] Calculating the maximum inclination angle of the free hose section before the suction head reaches each desilting position according to the sewage pool specification information and each desilting position information;
[0025] triggering a dredging instruction according to the dredging position information and the maximum inclination angle information of the free hose section;
[0026] Obtaining mud and water concentration information within the connection section, and determining whether the mud and water concentration is less than a predetermined threshold;
[0027] If so, a stop instruction is triggered.
[0028] By adopting the above technical solution, the various dredging positions at the bottom of the sewage pool are determined according to the specifications of the sewage pool and the silt suction range of the suction head, and the subsequent moving position of the moving seat can be determined; then, according to the specifications of the sewage pool and the various dredging positions, the maximum inclination angle of the free hose section before the suction head reaches each dredging position is calculated to improve the smoothness of the movement of the suction head; according to each dredging position and the maximum inclination angle of the free hose section, the dredging instruction is triggered, so that the dredging work is carried out on each dredging position through the suction head; in order to more conveniently know whether the silt at each dredging position has been cleaned, the mud and water concentration in the connecting section is detected; when the mud and water concentration is less than the predetermined threshold value, it means that the silt at the position where the suction head is located has been cleaned, thereby triggering a stop instruction, and the judgment method is convenient.
[0029] Preferably, the method for calculating the maximum inclination angle information of the free hose section before the suction head reaches each dredging position according to the sewage pool specification information and each dredging position information includes:
[0030] According to the sewage pool specification information, the depth information of the sewage pool is obtained, and the total length information of the suction head after being installed in the free hose section is determined;
[0031] According to the desilting position information, obtaining the horizontal distance information between the desilting position and the sewage pool wall in the moving direction of the movable base;
[0032] The maximum inclination angle of the free hose section is calculated according to the length information of the free hose section and the horizontal distance information.
[0033] By adopting the above technical solution, the depth of the sewage pool is obtained from the sewage pool specifications, so that the total length of the suction head after being installed in the free hose section can be determined; then, the horizontal distance between the dredging position and the sewage pool wall in the forward direction of the movable seat is obtained according to the dredging position; finally, the maximum inclination angle of the free hose section can be calculated using the Pythagorean theorem based on the total length and horizontal distance after the suction head is installed in the free hose section; this calculation method is simple and efficient.
[0034] Preferably, after the "if yes, then trigger the stop instruction", the dredging method further comprises:
[0035] Obtain the trigger information of the dredging end instruction and obtain the distance information between the moving seat and the initial position;
[0036] According to the distance information, the suction head storage instruction is triggered.
[0037] By adopting the above technical solution, after completing the dredging work at each dredging position on the bottom of the sewage pool, the distance between the movable seat and the initial position is obtained, and the suction head storage instruction is triggered to first move the movable seat to the initial position, and then drive the suction head into the position between the two mounting plates, and finally clean the suction head to increase the service life of the suction head.
[0038] In summary, this application includes at least one of the following beneficial technical effects:
[0039] 1. Whenever the mobile base moves to the position where silt removal is required, the driving component is activated to drive the suction head to swing, so that the suction head is inserted into the silt at the bottom of the sewage pool; then the suction part is activated to suck the silt around the suction head through a number of suction pipes, so that silt removal can be carried out when there is sewage in the sewage pool, thereby improving the cleaning efficiency of the silt at the bottom of the pool;
[0040] 2. After the desilting work at one location is completed, the driving component is activated to drive the suction head to swing, so that the free hose section is tilted, that is, the suction head leaves the bottom of the sewage pool, and then the movable base is driven to move to the next desilting location to carry out desilting work; thereby improving the smoothness of the suction head moving to the next desilting location, reducing the situation where the suction head's moving position accuracy is affected by the obstruction of silt, and improving the suction head's ability to fully absorb silt;
[0041] 3. Reduce the shortening of the service life of the suction head due to long-term contact with sewage, and reduce the situation where the suction head is attached with silt, which is difficult to clean when not in use for a long time;
[0042] 4. According to the specifications of the sewage pool and the suction range of the suction head, the dredging positions at the bottom of the sewage pool are determined, and the subsequent moving position of the moving seat can be determined; then, according to the specifications of the sewage pool and the dredging positions, the maximum inclination angle of the free hose section before the suction head reaches each dredging position is calculated to improve the smoothness of the movement of the suction head; according to each dredging position and the maximum inclination angle of the free hose section, the dredging command is triggered, so that the dredging work at each dredging position is carried out through the suction head. BRIEF DESCRIPTION OF THE DRAWINGS
[0043] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.
[0044] Figure 2 It is a schematic diagram of the mobile rack structure of an embodiment of the present application.
[0045] Figure 3 It is a schematic diagram of the structure between two mounting plates in an embodiment of the present application.
[0046] Figure 4 This is a cross-sectional view of the position structure between the arc-shaped slide and the suction head in an embodiment of the present application.
[0047] Figure 5 It is a structural cross-sectional view of the third drive assembly of an embodiment of the present application.
[0048] Figure 6 This is a flow chart of a dredging method in one embodiment of the present application.
[0049] Figure 7 This is a method flow chart of step S20 in the dredging method in one embodiment of the present application.
[0050] Description of reference numerals:
[0051] 1. Track; 2. Moving frame; 21. First drive assembly; 22. Mounting plate; 221. Limiting hole; 222. Arc chute; 223. Arc slide; 224. Sprinkler; 225. Water pipe; 23. Fixing plate; 24. Second drive member; 241. Drive shaft; 242. Drive rope; 25. Replacement port; 26. Baffle; 27. Clamping block; 3. Moving seat; 31. Second drive assembly; 4. Desilting pipe ; 41. Connecting section; 42. Free hose section; 43. Backwash pipe; 44. Valve; 5. Extraction member; 51. Centrifugal pump; 52. Water filling cylinder; 6. Suction head; 61. Suction tube; 7. Driving assembly; 71. Reel; 72. Pull rope; 73. First driving member; 8. Third driving assembly; 81. Connecting rod; 82. First rack; 83. Second rack; 84. Driving gear; 85. Third driving member. DETAILED DESCRIPTION
[0052] The following is combined with Figure 1-7 This application is described in further detail.
[0053] The present application discloses a movable silt removal device. Figure 1 and Figure 2 The movable silt cleaning device includes a track 1, a movable frame 2 and a movable seat 3. The track 1 is provided with a pair, the track 1 extends in the X-axis direction, and the two tracks 1 are fixedly installed on both sides of the sewage pool; the movable frame 2 extends in the Y-axis direction, the movable frame 2 is erected at the pool mouth of the sewage pool, and both ends of the movable frame 2 are movably installed on the track 1; the movable silt cleaning device also includes a first driving assembly 21, the first driving assembly 21 includes a pair of mobile trolleys, the two mobile trolleys are fixedly installed at both ends of the mobile frame 2, and the rollers of the mobile trolleys are driven to rotate by a servo motor, thereby driving the mobile frame 2 to move in the X-axis direction; the mobile seat 3 is slidably installed on the mobile frame 2 in the extension direction of the mobile frame 2; the movable silt cleaning device also includes a second driving assembly 31, the second driving assembly 31 can be a screw motor module, a gear rack driving module, etc. In this embodiment, the second driving assembly 31 is a gear rack driving module, which can drive the mobile seat 3 to move in the Y-axis direction.
[0054] Reference Figure 1 and Figure 2 The movable seat 3 is fixedly installed with a dredging pipe 4, which includes a connecting section 41 and a free hose section 42. The connecting section 41 and the free hose section 42 are both hoses. The boundary between the connecting section 41 and the free hose section 42 is fixedly installed on the movable seat 3, and the free hose section 42 extends toward the sewage pool; the movable dredging device also includes an extraction component 5 installed on the side of the track 1 away from the sewage pool, the extraction component 5 includes a centrifugal pump 51 and a water filling cylinder 52, the centrifugal pump 51 and the water filling cylinder 52 are connected by a pipeline, and one end of the connecting section 41 away from the free hose section 42 is connected to the water filling cylinder 52, and the top of the water filling cylinder 52 is connected to a water pipe for tap water; thus, when the centrifugal pump 51 is turned on, water is added to the water filling cylinder 52, so that the centrifugal pump 51 is filled with water, so that the centrifugal pump 51 can operate normally after starting.
[0055] One end of the free hose section 42 away from the connecting section 41 is connected to a suction head 6, which is a metal part. The suction head 6 is hollow and has suction tubes 61 fixedly installed at equal intervals along the circumference. Therefore, when the suction head 6 is placed in the sewage pool, the centrifugal pump 51 is started to clean the sludge at the bottom of the sewage pool.
[0056] The connecting section 41 is connected to a backwash pipe 43 , and a valve 44 is fixedly installed on the backwash pipe 43 . When the cleaning is completed, clean water is introduced into the backwash pipe 43 to clear out the muddy water left in the desilting pipe 4 and the suction head 6 .
[0057] Reference Figure 2 A driving component 7 for driving the suction head 6 to swing is installed at a position near one end of the movable frame 2. The driving component 7 includes a reel 71, a pull rope 72 and a first driving member 73. The reel 71 is rotatably mounted on the movable frame 2, and the reel 71 extends horizontally in a length direction perpendicular to the movable frame 2; one end of the pull rope 72 is fixedly mounted on the middle position of one side of the suction head 6, and the other end is reeled on the reel 71; the first driving member 73 is a motor, the first driving member 73 is fixedly mounted on the movable frame 2, and the output shaft of the first driving member 73 is fixedly mounted on the end of the reel 71; thereby, the suction head 6 can be driven to swing by winding and unwinding the reel 71.
[0058] Reference Figure 2 and Figure 3A pair of mounting plates 22 are fixedly installed on the downward side of the movable frame 2 and at the position corresponding to the winding shaft 71. The two mounting plates 22 are arranged in the length direction of the movable frame 2 and are arranged opposite to each other. A mounting plate 22 located near the movable seat 3 is provided with a limiting hole 221 for the free hose section 42 to be inserted into; thereby, the suction head 6 can be moved into the position between the two mounting plates 22 by reeling in the pull rope 72, and the free hose section 42 is inserted into the limiting hole 221 at the position where it is connected to the suction head 6, thereby completing the storage of the suction head 6.
[0059] Reference Figure 3 and Figure 4 , a pair of arc-shaped slides 222 are provided on the opposite side walls of the two mounting plates 22, and the inner arcs of the two arc-shaped slides 222 of the same pair are arranged oppositely, and the arc-shaped slides 222 of the two mounting plates 22 are arranged one by one, and the two arc-shaped slides 222 corresponding to the two mounting plates 22 are a group; a pair of arc-shaped slides 223 are provided between the two mounting plates 22, and the arc of the arc-shaped slides 223 is 90 degrees. The two arc-shaped slides 223 are respectively slidably mounted on the same A group of arc-shaped chutes 222, and the two ends of the arc-shaped slide plate 223 are respectively slidably installed on the two arc-shaped chutes 222 of the same group; the inner arc surfaces of the two arc-shaped slide plates 223 are evenly fixed with nozzles 224, and the movable frame 2 is installed with a water supply part for supplying water to the nozzles 224. The water supply part includes a water pipe 225, and the water pipe 225 is connected to the nozzle 224, so that water can be supplied to the water pipe 225 to clean the surface of the suction head 6 through the nozzle 224.
[0060] A fixed plate 23 is fixedly installed at the top position between the two mounting plates 22, and a pair of second driving members 24 are installed on the fixed plate 23 for driving the arc-shaped slide 223 to slide. The two second driving members 24 are respectively located directly above the two arc-shaped slides 223 corresponding to the fixed plate 23. The second driving member 24 includes a driving shaft 241 and a driving rope 242. The driving shaft 241 is rotatably installed on the fixed plate 23, and the driving shaft 241 is driven to rotate by a motor; one end of the driving rope 242 is wound on the driving shaft 241, and the other end is fixedly installed on the arc-shaped slide 223, so that the arc-shaped slide 223 can be driven to slide along the arc-shaped slide groove 222 by winding and unwinding the driving shaft 241, thereby achieving circumferential cleaning of the suction head 6.
[0061] Reference Figure 3 and Figure 5, a replacement port 25 is provided at the top of the movable frame 2 and at the position corresponding to the position between the two mounting plates 22, and the replacement port 25 is communicated with the position between the two mounting plates 22; a pair of baffles 26 are installed at the position corresponding to the replacement port 25 of the movable frame 2, and the two baffles 26 slide horizontally in the X-axis direction and in the direction of approaching or moving away from each other, so that the suction head 6 can be replaced by opening the baffle 26; the mounting plate 22 with a limiting hole 221 is provided and clamping blocks 27 are installed on both sides of the corresponding limiting hole 221, and the two clamping blocks 27 slide horizontally in the X-axis direction and in the direction of approaching or moving away from each other, so that the part of the free hose section 42 that is stuck in the limiting hole 221 can be clamped; the two baffles 26 and the two clamping blocks 27 are arranged in a one-to-one correspondence, and the movable frame 2 is installed with a third drive assembly 8 for driving the corresponding baffles 26 and clamping blocks 27 to move in opposite directions.
[0062] The third driving assembly 8 includes a connecting rod 81, a first rack 82, a second rack 83 and a driving gear 84. One end of the connecting rod 81 is fixedly mounted on the clamping block 27, and the other end extends outside the mounting plate 22 and extends toward the baffle 26. The mounting plate 22 is provided with a sliding hole for sliding the connecting rod 81. The first rack 82 is fixedly mounted on the downward side of the baffle 26, and the first rack 82 extends in the sliding direction of the baffle 26. The second rack 83 is fixedly mounted on the end of the connecting rod 81 away from the clamping block 27, and the second rack 83 extends in the sliding direction of the clamping block 27. The driving gear 84 is rotatably mounted on the movable frame 2. The driving gear 84 is located between the first rack 82 and the second rack 83. The first rack 82 and the second rack 83 are respectively engaged with the two sides of the driving gear 84. The third driving assembly 8 also includes a third driving member 85. The third driving member 85 is a motor. The output shaft of the third driving member 85 is fixedly mounted on the rotating shaft of the driving gear 84, thereby driving the driving gear 84 to rotate, and then driving the baffle 26 and the clamping block 27 to move in opposite directions, so as to open the replacement port 25 while clamping the free hose section 42.
[0063] The implementation principle of a movable silt clearing device in an embodiment of the present application is as follows: when silting is performed, the movable seat 3 is driven to move in the X-axis direction and the Y-axis direction to various positions of the sewage pool through the driving action of the first drive component 21 and the second drive component 31; whenever the movable seat 3 moves to the position where silt needs to be cleared, the first drive component 73 is started to drive the reel 71 to unwind, and the suction head 6 falls into the sewage pool due to its own gravity and is inserted into the silt at the bottom of the pool; the centrifugal pump 51 is started to clean the silt.
[0064] After the dredging work at this position is completed, the first driving member 73 is started to drive the reel 71 to reel, pulling the suction head 6 so that the suction head 6 leaves the bottom of the pool and is tilted, and then the movable seat 3 is driven to move to the corresponding next dredging position.
[0065] After completing the dredging work at all dredging positions, first move the movable seat 3 to a position where the distance between the movable seat 3 and the two mounting plates 22 is equal to the length of the free hose section 42 plus the suction head 6; then start the first driving member 73 to pull the suction head 6 to the position between the two mounting plates 22; start the water supply assembly to spray clean water on the upward side of the suction head 6 through the nozzle 224; then start the second driving member 24 to drive the two arc-shaped slides 223 to slide along the arc-shaped slide groove 222 to the nozzle 224 toward the downward side of the suction head 6, thereby completing the cleaning of the entire suction head 6.
[0066] The present application also discloses a method for dredging. Figure 6 , dredging methods include:
[0067] S10: Obtain the sewage pool specification information and the silt suction range information of the suction head, and determine the silt removal position information of the bottom of the sewage pool.
[0068] Specifically, the sewage pool specifications are obtained from the sewage pool construction data, including the length, width, bottom area, depth and other data of the sewage pool; then, based on the power of the centrifugal pump and the size of the suction head, the silt suction range of the suction head is obtained through experiments; then, the bottom area of the sewage pool in the sewage pool specifications and the silt suction range of the suction head are used to divide and determine the various dredging positions at the bottom of the sewage pool.
[0069] S20: Calculating the maximum inclination angle information of the free hose section before the suction head reaches each desilting position according to the sewage pool specification information and each desilting position information.
[0070] In this embodiment, the maximum inclination angle of the free hose section refers to the inclination angle of the free hose section that improves the smoothness of the movement of the suction head along the movable base while preventing the suction head from hitting the wall of the sewage pool when reaching the desilting position.
[0071] Specifically, based on the width and depth data in the sewage pool specifications and each dredging position, the maximum inclination angle of the free hose section before the suction head reaches each dredging position is calculated. Whenever the suction head is moved to a dredging position, the inclination angle of the free hose section is kept smaller than the maximum inclination angle to improve the smoothness of the movement of the suction head.
[0072] S30: triggering a dredging instruction according to the dredging position information and the maximum inclination angle information of the free hose section.
[0073] Specifically, after obtaining each dredging position and the maximum inclination angle of the free hose section, the dredging instruction is triggered, and the first drive component and the second drive component drive the movable seat to move to a position directly above each dredging position. In the process of movement, the driving component causes the suction head to swing with the free hose section and remain at a position less than the maximum inclination angle.
[0074] S40: Obtaining mud and water concentration information in the connection section, and determining whether the mud and water concentration is less than a predetermined threshold.
[0075] In this embodiment, the predetermined threshold value refers to a value used to determine whether the silt at the silt removal location has been completed.
[0076] Specifically, the mud and water concentration in the connecting section is detected in real time by a sludge concentration meter to obtain the mud and water concentration in the connecting section, and then the mud and water concentration is compared with a predetermined threshold to determine whether the mud and water concentration is less than the predetermined threshold, that is, to determine whether the sludge at the dredging location has been cleaned.
[0077] S50: If yes, trigger a stop instruction.
[0078] Specifically, if it is determined that the mud-water concentration is less than a predetermined threshold, that is, it is determined that the silt at the silt removal location has been cleared, a stop instruction is triggered to stop the centrifugal pump.
[0079] In one embodiment, referring to Figure 7 The method of step S20 includes:
[0080] S21: According to the sewage pool specification information, the depth information of the sewage pool is obtained, and the total length information of the suction head after being installed in the free hose section is determined.
[0081] Specifically, the depth of the sewage pool is obtained from the sewage pool specifications, and then the total length of the suction head after being installed in the free hose section is determined based on the position of the movable seat, that is, the distance between the movable seat and the bottom of the sewage pool. The straight line formed is one of the right-angled sides.
[0082] S22: According to the desilting position information, obtain the horizontal distance information between the desilting position and the sewage pool wall in the forward direction of the moving seat.
[0083] Specifically, according to the dredging position, the horizontal distance between the dredging position and the sewage pool wall in the forward direction of the moving seat is obtained, and the straight line where the dredging position is located is another right-angled side.
[0084] S23: Calculating a maximum inclination angle of the free hose segment according to the length information and the horizontal distance information of the free hose segment.
[0085] Specifically, a right triangle can be formed according to the length information and the horizontal distance of the free hose segment, and thus the maximum inclination angle of the free hose segment can be calculated according to the Pythagorean theorem; the calculation method is simple and efficient.
[0086] In one embodiment, referring to Figure 6 After step S50, the dredging method further includes:
[0087] S60: Acquire dredging end instruction trigger information, and acquire distance information between the moving seat and the initial position.
[0088] In this embodiment, the initial position refers to the position at which the maximum distance between the movable base and the mounting plate can be reached when the suction head is stuck between the two mounting plates.
[0089] Specifically, after the dredging work at all dredging positions is completed, the dredging end instruction trigger information can be obtained and the distance between the moving seat and the initial position can be calculated.
[0090] S70: Triggering a suction head storage instruction based on the distance information.
[0091] Specifically, according to the distance between the moving base and the initial position, the suction head storage instruction is triggered, the moving base is first moved to the initial position, and then the suction head is driven to be stored between the two mounting plates, and the suction head is cleaned by the nozzle to improve the service life of the suction head.
[0092] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A movable silt removal device, characterized in that: The invention comprises a movable frame (2) for being erected at the entrance of a sewage pool and moving in the X-axis direction, and a movable seat (3) slidably mounted on the movable frame (2) in the Y-axis direction, wherein the movable seat (3) is equipped with a dredging pipe (4), one section of the dredging pipe (4) is a connecting section (41) mounted on the movable seat (3), and the other section is a free hose section (42), and an extraction member (5) is connected to the end of the connecting section (41) away from the free hose section (42); a suction head (6) is mounted on the end of the free hose section (42) away from the connecting section (41), and a plurality of suction tubes (61) are mounted on the suction head (6) along the circumferential direction; the movable frame (2) is equipped with a driving assembly (7) for driving the suction head (6) to swing; and further comprises: a first driving assembly (21) for driving the movable frame (2) to move, and a second driving assembly (31) for driving the movable seat (3) to slide. The driving assembly (7) comprises: a reel (71) and a pull rope (72), wherein the reel (71) is rotatably mounted on the movable frame (2), one end of the pull rope (72) is reeled on the reel (71), and the other end is mounted on the suction head (6); the driving assembly (7) further comprises: a first driving member (73) for driving the reel (71) to rotate; A pair of oppositely arranged mounting plates (22) are installed on the downward side of the movable frame (2) and at the position of the corresponding reel (71), and a pair of arc-shaped sliding grooves (222) are provided on the opposite side walls of the two mounting plates (22), and the inner arcs of the two arc-shaped sliding grooves (222) of the same pair are arranged oppositely, and the arc-shaped sliding grooves (222) of the two mounting plates (22) are arranged one by one, and the two arc-shaped sliding grooves (222) corresponding to the two mounting plates (22) form a group; A pair of arc-shaped slides (223) are provided between the two mounting plates (22), and the two arc-shaped slides (223) are respectively slidably mounted on the two groups of arc-shaped chutes (222); a second driving member (24) for driving the arc-shaped slides (223) to slide is installed between the two mounting plates (22); a nozzle (224) is installed on the inner arc surface of the arc-shaped slide (223), and a water supply member for supplying water to the nozzle (224) is installed on the movable frame (2); A replacement port (25) is provided at the top of the movable frame (2) and at positions corresponding to the two mounting plates (22); a pair of baffles (26) are installed at positions corresponding to the replacement port (25) of the movable frame (2); the two baffles (26) slide in directions approaching or moving away from each other; one of the mounting plates (22) is provided with a limiting hole (221) for the free hose section (42) to be inserted; clamping blocks (27) are installed at positions on both sides of the limiting hole (221) of the mounting plate (22); the two clamping blocks (27) slide in directions approaching or moving away from each other, and the baffles (26) and the clamping blocks (27) are arranged in a one-to-one correspondence; the movable frame (2) is provided with a third driving assembly (8) for driving the corresponding baffles (26) and the clamping blocks (27) to move in opposite directions; The third driving assembly (8) comprises: a connecting rod (81), a first rack (82), a second rack (83) and a driving gear (84); one end of the connecting rod (81) is mounted on the clamping block (27), and the other end extends in the direction of the baffle (26); the first rack (82) is mounted on the baffle (26), and the second rack (83) is mounted on the end of the connecting rod (81) extending away from the baffle (26); the driving gear (84) is rotatably mounted on the movable frame (2), and the driving gear (84) is located between the first rack (82) and the second rack (83), and the first rack (82) and the second rack (83) are respectively engaged with the two sides of the driving gear (84); the third driving assembly (8) further comprises: a third driving member (85) for driving the driving gear (84) to rotate.
2. A movable silt removal device according to claim 1, characterized in that: The extraction member (5) comprises a centrifugal pump (51) and a water filling cylinder (52), wherein the centrifugal pump (51) and the water filling cylinder (52) are connected via a pipeline, and an end of the connecting section (41) away from the free hose section (42) is connected to the water filling cylinder (52), and the water filling cylinder (52) is connected to a water pipe for passing water.
3. The movable silt removal device according to claim 1, characterized in that: The connecting section (41) is connected to a backwash pipe (43), and the backwash pipe (43) is installed with a valve (44).
4. A dredging method, based on the movable dredging device according to any one of claims 1 to 3, characterized in that: The dredging method comprises: Obtain the sewage pool specification information and the suction range information of the suction head, and determine the dredging location information at the bottom of the sewage pool; Calculating the maximum inclination angle of the free hose section before the suction head reaches each desilting position according to the sewage pool specification information and each desilting position information; triggering a dredging instruction according to the dredging position information and the maximum inclination angle information of the free hose section; Obtaining mud and water concentration information within the connection section, and determining whether the mud and water concentration is less than a predetermined threshold; If so, a stop instruction is triggered.
5. A dredging method according to claim 4, characterized in that: The method for calculating the maximum inclination angle information of the free hose section before the suction head reaches each desilting position according to the sewage pool specification information and each desilting position information includes: According to the sewage pool specification information, the depth information of the sewage pool is obtained, and the total length information of the suction head after being installed in the free hose section is determined; According to the desilting position information, obtaining the horizontal distance information between the desilting position and the sewage pool wall in the moving direction of the movable base; The maximum inclination angle of the free hose section is calculated according to the length information of the free hose section and the horizontal distance information.
6. A dredging method according to claim 4, characterized in that: Obtaining mud and water concentration information within the connection section, and determining whether the mud and water concentration is less than a predetermined threshold; If so, a stop instruction is triggered; Afterwards, the dredging method further comprises: Obtain the trigger information of the dredging end instruction and obtain the distance information between the moving seat and the initial position; According to the distance information, the suction head storage instruction is triggered.
Citation Information
Patent Citations
Position adjustable dredging device
CN110761348A
River channel dredging device
CN214116768U