An assembly template mounting apparatus and method
By assembling the clamping and flipping components of the template installation equipment, the problem of cumbersome template assembly was solved, enabling rapid splicing and hoisting, and improving construction efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- DACHANG CONSTR GRP
- Filing Date
- 2023-09-18
- Publication Date
- 2026-05-05
AI Technical Summary
In the current construction formwork assembly process, the formwork assembly is troublesome, and the construction efficiency is affected after it is hoisted to the installation position.
The assembly template installation equipment includes a base and mounting frame, clamping blocks, drive components, assembly components, and flipping components. The clamping blocks fix the template body, and the assembly and flipping components enable the template to be quickly spliced and hoisted, reducing construction time.
It improved construction efficiency, reduced construction time, and ensured better formwork installation results.
Smart Images

Figure CN117090389B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the technical field of building engineering, and in particular to an assembly template installation device and installation method. Background Technology
[0002] Construction formwork is a temporary support and formwork system used to assemble building structures. It is typically made of steel, wood, or plastic, and has specific shapes and sizes to provide support and positioning functions for supporting concrete pouring and constructing building walls, floors, beams, and other parts of a building.
[0003] This application relates to a template body, the template body has an isosceles trapezoidal cross section with all bottom interior angles at 45 degrees, slots are provided on the upper and lower sides of the template body, the slots are vertically extending cylindrical grooves, the template body has an installation groove that communicates with the slots, and the template body is detachably connected to a plug-in block that can be inserted into two adjacent template bodies at the same time, the plug-in block is set to be embedded in the template body, and the plug-in block is provided with a locking bolt for fixing to the template body.
[0004] Regarding the aforementioned technologies, existing building formwork assembly involves transporting the formwork to the construction site, then hoisting it to the installation location using a crane for assembly. However, formwork assembly is usually quite complicated, and the docking and installation after hoisting to the installation location can affect construction efficiency. Summary of the Invention
[0005] To improve construction efficiency, this application provides an assembly template installation device and installation method.
[0006] In a first aspect, this application provides an assembly template installation device, which adopts the following technical solution:
[0007] An assembly template installation device includes a base and an installation frame. The installation frame is a square frame and has clamping blocks for fixing the template body. Four sets of clamping blocks are arranged opposite each other. The installation frame has a driving component that brings the clamping blocks in the same set closer to each other. The installation frame has a matching assembly that brings two sets of clamping blocks on the same side closer to each other. The base has a flipping assembly for flipping the installation frame.
[0008] By adopting the above technical solution, the driving component is used to drive the clamping blocks to move closer to each other, so that the clamping blocks clamp and fix the template body. The four sets of clamping blocks can clamp the two ends of the two template bodies. Then, under the action of the assembly component, the two template bodies move closer to each other and splice the two template bodies together. Then, the mounting frame is rotated by the flipping component. At this time, one side of the template body rises, and the higher side is installed with the crane. The clamping blocks release the template body and reset it. Then, the assembled template body can be transferred to the installation position by the crane and connected with other template bodies. The splicing operation of two installation templates continues on the installation equipment, reducing construction time, thereby improving construction efficiency and installation effect.
[0009] Optionally, the driving component includes a sliding block, and the inner side of the mounting bracket is provided with a sliding groove for limiting the sliding block. Each sliding block is rotatably connected to a first bidirectional screw rod, which extends vertically. Opposite clamping blocks in the same group are threadedly connected to both sides of the bidirectional screw rod. The sliding block is provided with a first drive motor for driving the bidirectional screw rod to rotate.
[0010] By adopting the above technical solution, the first drive motor causes the first bidirectional screw to rotate. When the first bidirectional screw rotates, the clamping blocks on both sides of the first bidirectional screw can move closer and further apart. When the clamping blocks move closer together, they can clamp and fix the template body, and at the same time, they can adapt to template bodies of different thicknesses.
[0011] Optionally, the mounting assembly includes a second bidirectional screw, which is configured as two parallel screws, both of which are rotatably connected to the mounting bracket. Each bidirectional screw is threadedly connected to two sliding blocks. The mounting bracket is equipped with a second drive motor that rotates the second bidirectional screw.
[0012] By adopting the above technical solution, the second drive motor causes the second bidirectional screw to rotate. When the second bidirectional screw rotates, the sliding blocks on both sides of the second bidirectional screw can move closer and further apart. When the sliding blocks move closer, the two template bodies can be connected and their relative positions can be fixed, making it convenient for workers to insert the plug-in block into the slot for installation.
[0013] Optionally, each of the second bidirectional screws is provided with a first synchronous pulley on the same side end, and a first synchronous belt is provided outside the first synchronous pulley to make the first synchronous pulley rotate synchronously. The output shaft of the second drive motor is fixed to one of the ends of the second bidirectional screws and is coaxial with the second bidirectional screw.
[0014] By adopting the above technical solution, after the second drive motor is turned on, the two first synchronous pulleys rotate synchronously under the action of the first synchronous belt. Therefore, the two second bidirectional screws also rotate synchronously, thereby causing the sliding blocks on the second bidirectional screws to move closer synchronously.
[0015] Optionally, a limiting block is fixed in the middle of the second bidirectional screw, and compression springs of the same specification are fixed on both sides of the limiting block. The compression springs are sleeved on the outside of the second bidirectional screw, and the other end of the compression springs is fixedly connected to the same abutment block, which is also sleeved on the outside of the second bidirectional screw.
[0016] By adopting the above technical solution, a limiting block is set in the middle of the second bidirectional screw, and an abutment block is connected by a compression spring. The abutment block abuts against the sliding block, which can prevent the two template bodies from colliding due to insufficient deceleration when they approach each other, thus preventing damage to the template bodies.
[0017] Optionally, the flipping assembly includes a telescopic cylinder, the bottom side of the mounting frame is rotatably connected to the base, the base has a placement groove, the telescopic cylinder is placed in the placement groove, the output shaft of the telescopic cylinder is connected to a support block, the bottom of the mounting frame has a limiting groove for the support block to slide, and the support block is rotatably connected to a roller that slides along the limiting groove.
[0018] By adopting the above technical solution, the telescopic cylinder is placed in the placement groove. When the output shaft of the telescopic cylinder extends, the roller and the support block slide along the limiting groove at the bottom of the support frame. At the same time, the mounting frame rotates to flip the upper side upward, so that the template body is lifted with the mounting frame, which facilitates hoisting.
[0019] Optionally, the base is rotatably connected to a plurality of conveying rollers for conveying the template body. The base is equipped with a rotating motor for driving the conveying rollers to rotate. The conveying rollers are horizontally arranged on both sides of the mounting frame, and the mounting frame has openings on both sides.
[0020] By adopting the above technical solution, the rotating motor causes the rotating roller to rotate, so that the template body is fed into the through-hole and enters between the corresponding clamping blocks from both sides. After being fixed by the clamping blocks, it replaces the work of the staff to move and place, reducing the workload of the staff.
[0021] Optionally, a second synchronous pulley is fixed at the same end of each conveyor roller, and a second synchronous belt is provided outside the second synchronous pulley on the same side to make the conveyor roller on that side rotate synchronously. The rotating motor is coaxial with and fixed to one of the conveyor rollers located on the same side.
[0022] By adopting the above technical solution, under the action of the second synchronous pulley and the second synchronous belt, the rotation motor can be turned on to make all the conveying rollers on the same side rotate synchronously, which facilitates the conveying of the template body.
[0023] Optionally, the mounting bracket has opposing correction blocks slidably connected to both sides of the opening, the mounting bracket is rotatably connected to a third bidirectional screw, the correction blocks pass through both sides of the third bidirectional screw and are threadedly connected to the correction blocks, and the mounting bracket is equipped with a third drive motor to rotate the third bidirectional screw.
[0024] By adopting the above technical solution, the third drive motor causes the third bidirectional screw to rotate. The rotation of the third bidirectional screw can make the correction blocks move closer or further apart. When the correction blocks move closer together, they can correct the position of the template body, so that the two template bodies can be aligned.
[0025] Secondly, this application provides a method comprising the following steps:
[0026] S1: The clamping blocks are controlled by the driving component to clamp and fix the two template bodies on both sides in the width direction.
[0027] S2: By assembling the components, the two template bodies are brought close together and joined together;
[0028] S3: Insert the connector into the slot and tighten the locking bolt;
[0029] S4: The mounting frame is flipped by the flipping component. After the template body is installed with the crane, the template body is released and hoisted to the installation position.
[0030] By adopting the above technical solution, two template bodies are installed on the mounting frame. Then, the mounting frame is rotated by the flipping component. At this time, one side of the template body rises, and the higher side is installed with the crane. The clamping block is released and the template body is reset. Then, the assembled template body can be transferred to the installation position by the crane and connected with other template bodies. The splicing operation of the two installation templates continues on the installation equipment, which reduces construction time, thereby improving construction efficiency and installation effect.
[0031] In summary, this application includes at least one of the following beneficial technical effects:
[0032] 1. The driving component is used to drive the clamping blocks to move closer together, so that the clamping blocks clamp and fix the template body. The four sets of clamping blocks can clamp the two ends of the two template bodies. Then, under the action of the assembly component, the two template bodies move closer together and splice the two template bodies together. Then, the mounting frame is rotated by the flipping component. Then, the assembled template body can be transferred to the installation position by the crane and connected with other template bodies. The splicing operation of two installation templates can continue on the installation equipment, which reduces construction time, thereby improving construction efficiency and installation effect.
[0033] 2. The first drive motor causes the first bidirectional screw to rotate. When the first bidirectional screw rotates, the clamping blocks on both sides of the first bidirectional screw can move closer and further apart. When the clamping blocks move closer together, they can clamp and fix the template body. At the same time, it can adapt to template bodies of different thicknesses.
[0034] 3. The second drive motor causes the second bidirectional screw to rotate. When the second bidirectional screw rotates, the sliding blocks on both sides of the second bidirectional screw can move closer and further apart. When the sliding blocks move closer, they can align the two template bodies and fix their relative positions, making it convenient for workers to insert the plug-in blocks into the slots for installation. Attached Figure Description
[0035] Figure 1 This is a schematic diagram of the assembly structure of the template body of this application.
[0036] Figure 2 This is a schematic diagram of the overall structure of an assembly template installation device according to this application.
[0037] Figure 3 This is a cross-sectional schematic diagram of an assembly template installation device according to this application.
[0038] Explanation of reference numerals in the attached drawings: 100, template body; 101, plug-in block; 102, locking bolt; 1, base; 11, placement groove; 2, mounting bracket; 21, sliding groove; 22, through port; 3, clamping block; 31, sliding block; 32, first bidirectional screw; 33, first drive motor; 4, assembly assembly; 41, second bidirectional screw; 42, second drive motor; 43, first synchronous pulley; 44, first synchronous belt; 45, limiting block; 451, compression spring; 452, abutment block; 5, flipping assembly; 51, telescopic cylinder; 52, support block; 53, roller; 6, conveyor roller; 61, rotating motor; 62, second synchronous pulley; 63, second synchronous belt; 7, correction block; 71, third bidirectional screw; 72, third drive motor. Detailed Implementation
[0039] The present application will be further described in detail below with reference to all the accompanying drawings.
[0040] This application discloses an assembly template installation device.
[0041] Reference Figure 1 and Figure 2A template assembly device includes a rectangular base 1 and a mounting frame 2. The mounting frame 2 extends in the same length and width directions as the base 1. The mounting frame 2 is equipped with clamping blocks 3 for fixing the template body 100. All clamping blocks 3 are horizontal, and four sets of clamping blocks 3 are arranged opposite each other. The mounting frame 2 is equipped with a driving component to bring the clamping blocks 3 in the same group closer together. The mounting frame 2 is also equipped with a mating assembly 4 to bring two sets of clamping blocks 3 on the same side closer together. The bottom side of the mounting frame 2 is rotatably connected to the base 1. The base 1 is equipped with a flipping assembly 5 for flipping the mounting frame 2. The driving component is used to drive the clamping blocks 3 to move closer together, so that the clamping blocks 3 clamp and fix the template body 100. The clamping block 3 can clamp the two ends of the two template bodies 100, and then, under the action of the assembly component 4, the two template bodies 100 are brought closer to each other and spliced together. Then, the mounting frame 2 is rotated by the flipping component 5. At this time, one side of the template body 100 rises, and the higher side is installed with the crane. The clamping block 3 releases the template body 100 and resets. Then, the assembled template body 100 can be transferred to the installation position by the crane and connected with other template bodies 100. The splicing operation of the two installation templates continues on the installation equipment, reducing construction time, thereby improving construction efficiency and installation effect.
[0042] Reference Figure 2 The mounting frame 2 is a square frame. The base 1 is rotatably connected to several conveying rollers 6 for conveying the template body 100. The conveying rollers 6 are parallel to each other and extend in the same direction as the width of the base 1. The conveying rollers 6 are horizontally arranged on both sides of the length of the mounting frame 2. A second synchronous wheel 62 is fixed at the same end of each conveying roller 6. A second synchronous belt 63 is provided outside the second synchronous wheel 62 on the same side to make the conveying roller 6 on that side rotate synchronously. The base 1 is provided with a rotating motor 61 to drive the conveying rollers 6 to rotate. The rotating motor 61 is coaxial with and fixed to one of the conveying rollers 6 on the same side. Under the action of the second synchronous wheel 62 and the second synchronous belt 63, after the rotating motor 61 is turned on, all the conveying rollers 6 on the same side can rotate synchronously, which facilitates the conveying of the template body 100.
[0043] Reference Figure 2 and Figure 3The mounting frame 2 has an opening 22 in the width direction for the template body 100 to pass through. On both sides of the opening 22 of the mounting frame 2, there are opposing correction blocks 7 slidably connected. The mounting frame 2 is rotatably connected to a third bidirectional screw 71. The correction blocks 7 are threaded through both sides of the third bidirectional screw 71 and are threadedly connected to the correction blocks 7. The third bidirectional screw 71 extends in the same direction as the width direction of the mounting frame 2. The mounting frame 2 is equipped with a third drive motor 72 that rotates the third bidirectional screw 71. The third drive motor 72 is fixed to one end of the third bidirectional screw 71 and is coaxial. The third drive motor 72 rotates the third bidirectional screw 71. The rotation of the third bidirectional screw 71 can make the correction blocks 7 move closer or further away from each other. When the correction blocks 7 move closer to each other, they can correct the position of the template body 100, so that the two template bodies 100 can be aligned.
[0044] Reference Figure 2 and Figure 3 The driving component includes a sliding block 31. The mounting bracket 2 has a sliding groove 21 on its inner side along the length direction to limit the sliding block 31. Each sliding block 31 is rotatably connected to a first bidirectional screw 32. The first bidirectional screw 32 extends vertically. The clamping block 3 is slidably connected to the sliding block 31 along the vertical direction. The opposite clamping blocks 3 in the same group are threadedly connected to both sides of the bidirectional screw. The sliding block 31 is provided with a first drive motor 33 for driving the bidirectional screw to rotate. The first drive motor 33 causes the first bidirectional screw 32 to rotate. When the first bidirectional screw 32 rotates, the clamping blocks 3 on both sides of the first bidirectional screw 32 can move closer and further away from each other. When the clamping blocks 3 move closer to each other, they can clamp and fix the template body 100. At the same time, it can adapt to template bodies 100 of different thicknesses.
[0045] Reference Figure 2 and Figure 3 The mounting assembly 4 includes a second bidirectional screw 41, which passes through the sliding groove 21. The second bidirectional screw 41 consists of two parallel screws, each rotatably connected to the mounting frame 2. Each screw is threadedly connected to two sliding blocks 31. A first synchronous pulley 43 is provided on the same side end of each screw 41. A first synchronous belt 44 is provided outside the first synchronous pulley 43 to cause it to rotate synchronously. The mounting frame 2 is equipped with a second drive motor 42 that rotates the second bidirectional screw 41. The output shaft of the second drive motor 42 is fixed to one end of the second bidirectional screw 41 and is coaxial with it. The second drive motor 42 causes the second bidirectional screw 41 to rotate. When the second bidirectional screw 41 rotates, the sliding blocks 31 on both sides of the screw 41 can move closer and further apart. When the sliding blocks 31 move closer, they can align the two template bodies 100 and fix their relative positions, facilitating the insertion of the connector 101 (see reference). Figure 1 Insert it into the slot for installation.
[0046] Reference Figure 2and Figure 3 A cylindrical limiting block 45 is fixedly provided in the middle of the second bidirectional screw 41. A compression spring 451 of the same specification is fixedly provided on both sides of the limiting block 45. The compression spring 451 is sleeved on the outside of the second bidirectional screw 41. The other end of the compression spring 451 is fixedly connected to the same abutment block 452. The abutment block 452 is cylindrical and is also sleeved on the outside of the second bidirectional screw 41. The limiting block 45 is set in the middle of the second bidirectional screw 41 and is connected to the abutment block 452 through the compression spring 451. The abutment block 452 abuts against the sliding block 31, which can prevent the two template bodies 100 from colliding due to insufficient deceleration when they approach each other, thus preventing damage to the template body 100.
[0047] Reference Figure 2 and Figure 3 The flipping assembly 5 includes a telescopic cylinder 51. The bottom side of the mounting frame 2 is rotatably connected to the base 1. The base 1 has two placement slots 11, which are located in the middle of the width direction of the mounting frame 2. The telescopic cylinder 51 is placed in the placement slot 11. The output shaft of the telescopic cylinder 51 is connected to a support block 52. The support block 52 is rotatably connected to a roller 53 that slides along a limiting slot. The bottom of the mounting frame 2 has two parallel limiting slots for the support blocks 52 to slide. When the output shaft of the telescopic cylinder 51 extends, the roller 53 and the support block 52 slide along the limiting slot at the bottom of the support frame. At the same time, the mounting frame 2 rotates to flip the upper side upward, so that the template body 100 is lifted along with the mounting frame 2 for easy hoisting.
[0048] The implementation principle of the product in this application embodiment is as follows: The template body 100 is placed on the conveyor roller 6 according to the position to be connected. The rotating motor 61 is turned on, and the driving component is used to drive the clamping blocks 3 to move closer to each other, so that the clamping blocks 3 clamp and fix the template body 100. The four sets of clamping blocks 3 can clamp the two ends of the two template bodies 100. Then, under the action of the assembly component 4, the two template bodies 100 are brought closer to each other and spliced together. Then, the mounting frame 2 is rotated by the flipping component 5. At this time, one side of the template body 100 rises and the higher side is installed with the crane. The clamping blocks 3 release the template body 100 and reset. Then, the assembled template body 100 can be transferred to the installation position by the crane and connected with other template bodies 100. The splicing operation of the two installation templates continues on the installation equipment, which reduces the construction time, thereby improving the construction efficiency and the installation effect.
[0049] This application also discloses a method for assembling a template.
[0050] Reference Figure 1 An assembly template installation method includes the following steps:
[0051] S1: The clamping block 3 is controlled by the driving component to clamp and fix the two template bodies 100 on both sides in the width direction.
[0052] S2: By using the assembly component 4, the two template bodies 100 are brought close together and mated together;
[0053] S3: Insert the connector 101 into the slot and tighten the locking bolt 102;
[0054] S4: The mounting frame 2 is flipped by the flipping component 5, and the template body 100 is installed with the crane, then the template body 100 is released and hoisted to the installation position.
[0055] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. An assembly template installation device, characterized in that: The system includes a base (1) and a mounting bracket (2). The mounting bracket (2) is a square frame. The mounting bracket (2) has clamping blocks (3) for fixing the template body (100). The clamping blocks (3) are arranged in four sets facing each other. The mounting bracket (2) has a driving component for bringing the clamping blocks (3) in the same set closer to each other. The mounting bracket (2) has a mounting assembly (4) for bringing two sets of clamping blocks (3) on the same side closer to each other. The base (1) has a flipping assembly (5) for flipping the mounting bracket (2). The driving component includes a sliding block (31), and the mounting bracket (2) has a sliding groove (21) on its inner side to limit the sliding block (31). Each sliding block (31) is rotatably connected to a first bidirectional screw (32). The first bidirectional screw (32) extends vertically, and the corresponding clamping blocks (3) are threaded to both sides of the bidirectional screw. The sliding block (31) is provided with a first drive motor (33) for driving the bidirectional screw to rotate. The mounting assembly (4) includes a first drive motor (33) for driving the bidirectional screw to rotate. Two bidirectional screws (41) are provided. The two bidirectional screws (41) are set as two parallel screws and are rotatably connected to the mounting frame (2). Each bidirectional screw is threadedly connected to two sliding blocks (31). The mounting frame (2) is provided with a second drive motor (42) to rotate the two bidirectional screws (41). The two bidirectional screws (41) are provided with a first synchronous pulley (43) on the same side end. The first synchronous pulley (43) is provided with a first synchronous belt (44) to rotate the first synchronous pulley (43) synchronously. The output shaft of the second drive motor (42) is fixed to one end of the two bidirectional screws (41) and is coaxial with the two bidirectional screws (41). The base (1) is rotatably connected with a plurality of conveying rollers (6) for conveying the template body (100). The base (1) is provided with a rotating motor (61) to drive the conveying rollers (6) to rotate. The conveying rollers (6) are horizontally arranged on both sides of the mounting frame (2). The mounting frame (2) has openings (22) on both sides.
2. The assembly template installation equipment according to claim 1, characterized in that: Each of the second bidirectional screws (41) is fixed with a limiting block (45) in the middle. Both sides of the limiting block (45) are fixed with compression springs (451) of the same specification. The compression springs (451) are sleeved on the outside of the second bidirectional screws (41). The other end of the compression springs (451) is fixedly connected with the same abutment block (452). The abutment block (452) is also sleeved on the outside of the second bidirectional screws (41).
3. The assembly template installation equipment according to claim 2, characterized in that: The flipping assembly (5) includes a telescopic cylinder (51). The bottom side of the mounting bracket (2) is rotatably connected to the base (1). The base (1) has a placement groove (11). The telescopic cylinder (51) is placed in the placement groove (11). The output shaft of the telescopic cylinder (51) is connected to a support block (52). The bottom of the mounting bracket (2) has a limiting groove for the support block (52) to slide. The support block (52) is rotatably connected to a roller (53) that slides along the limiting groove.
4. The assembly template installation equipment according to claim 1, characterized in that: The same end of each conveying roller (6) is fixed with a second synchronous wheel (62), and the second synchronous wheel (62) on the same side is provided with a second synchronous belt (63) to make the conveying roller (6) on that side rotate synchronously. The rotating motor (61) is coaxial with and fixed to one of the conveying rollers (6) on the same side.
5. The assembly template installation equipment according to claim 4, characterized in that: The mounting bracket (2) has opposing correction blocks (7) slidably connected on both sides of the opening (22). The mounting bracket (2) is rotatably connected to a third bidirectional screw (71). The correction blocks (7) are threaded through both sides of the third bidirectional screw (71) and threadedly connected to the correction blocks (7). The mounting bracket (2) is equipped with a third drive motor (72) that rotates the third bidirectional screw (71).
Citation Information
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