An autonomous communication interaction method and system for distributed logistics transmission equipment

Abstract

The present invention provides an autonomous communication and interaction method and system for distributed logistics transmission equipment. By networking the various logistics frequency conversion integrated machines on site and electing a master logistics frequency conversion integrated machine, the master logistics frequency conversion integrated machine allocates permissions to multiple slave logistics frequency conversion integrated machines. After each logistics frequency conversion integrated machine collects on-site logistics transportation information, it pre-processes the data and aggregates the pre-processed on-site logistics transportation information to the master logistics frequency conversion integrated machine. The master logistics frequency conversion integrated machine analyzes the received data and allocates control instructions to each slave logistics frequency conversion integrated machine based on the data analysis results, and instructs the slave logistics frequency conversion integrated machine to update the configuration data to control the logistics transportation process. Through the above scheme, industrial production efficiency can be effectively improved, the logistics process can be optimized, and an analysis basis can be provided for subsequent improvement of the production process.

Description

Technical Field

[0001] The present invention belongs to the field of monitoring technology, and in particular relates to an autonomous communication interaction method and system for distributed logistics transmission equipment. Background Art

[0002] In the control process of transmission equipment, usually one controlled device corresponds to one logistics frequency converter. There are one or more PLCs in each logistics frequency converter, and no pre-processing module is set. As a result, when the on-site working conditions are complex, multiple logistics frequency converters are required. This requires multiple PLCs, which is costly. In addition, the various logistics frequency converters are unrelated during operation, which is not conducive to unified management. In addition, when attacking the PLC, it is easy to locate the PLC, causing excessive losses.

[0003] Therefore, there is an urgent need for an autonomous communication and interaction method for distributed logistics transmission equipment to save the number of PLCs and electricity when multiple logistics frequency conversion integrated machines exist, while enabling each logistics frequency conversion integrated machine to be uniformly managed during operation and improving the security of the PLC. Summary of the Invention

[0004] In response to the problems existing in the prior art, the present invention provides an autonomous communication and interaction method for distributed logistics transmission equipment. By setting up only one PLC when multiple logistics frequency conversion integrated machines are present, the overall control of the site is completed and the safety of the PLC is improved.

[0005] The present invention provides an autonomous communication and interaction method for distributed logistics transmission equipment, specifically:

[0006] S1. There are n logistics frequency conversion integrated machines on site [B1, B2···B n ] to form a self-organizing network; where n is a natural number;

[0007] S2. After the n logistics frequency conversion integrated machines are networked, they execute an election process to elect the master logistics frequency conversion integrated machine B. a ;

[0008] S3. The main logistics frequency conversion integrated machine B a The main logistics frequency conversion integrated machine B a The number is sent to the central control platform, and the central control platform sends the main logistics frequency conversion integrated machine B a The number is pushed to the handheld terminal of the on-site staff, and the on-site staff installs the PLC for the main logistics frequency conversion integrated machine B1 and adds the PLC to the self-organizing network after activating the PLC;

[0009] S4. The main logistics frequency conversion integrated machine B aThe pre-processing modules [Y1, Y2···Y n ]、Data acquisition module [C1,C2···C n ] and forwarding modules [Z1, Z2···Z n ];

[0010] S5. Each logistics frequency conversion integrated machine [B1, B2···B n ] Collect the corresponding controlled devices [K1, K2···K n ] working parameters and transmit them to the corresponding pre-processing module periodically T1;

[0011] S6. The preprocessing module [Y1, Y2···Y n ] respectively pre-process the received data and forward it through the corresponding forwarding modules [Z1, Z2···Z n ] is transmitted to the main logistics frequency conversion integrated machine B a , through the main logistics frequency conversion integrated machine B a After unified data processing, corresponding control instructions are issued.

[0012] Furthermore, each logistics frequency conversion integrated machine has a unique number;

[0013] Each logistics frequency conversion integrated machine stores the number information of the n logistics frequency conversion integrated machines at the site.

[0014] Furthermore, the on-site staff handheld terminal stores the serial number information of each logistics frequency conversion integrated machine and the corresponding placement position information of each logistics frequency conversion integrated machine.

[0015] Furthermore, each logistics frequency conversion integrated machine is provided with a pre-processing module, a data acquisition module and a forwarding module.

[0016] Furthermore, the logistics frequency conversion integrated machine B b The corresponding preprocessing module is Y b , the corresponding data acquisition module is C b , the corresponding forwarding module is Z b , the corresponding controlled device is K b ;

[0017] Among them, 1≤b≤n.

[0018] Furthermore, the main logistics frequency conversion integrated machine B a The preprocessing module is Y a ; said Y a After the election process is completed, the Y aThe activation also requires the PLC to send an activation signal through the self-organizing network.

[0019] Furthermore, each logistics frequency conversion integrated machine collects the working parameters of the corresponding controlled equipment, specifically:

[0020] Each data acquisition module respectively acquires the operating parameters of the corresponding controlled device, and the operating parameters of the controlled device are: conveyor belt transmission speed, motor speed and whether there are goods on the conveyor belt.

[0021] Furthermore, the pre-processing module [Y1, Y2···Y n ]Preprocess the received data respectively, specifically:

[0022] Each pre-processing module classifies and packages the collected data according to the conveyor belt speed, motor speed, and whether there is cargo on the conveyor belt, and marks the data packet according to the time when the pre-processing module receives the data, and adds a data type identifier to the data packet;

[0023] In addition, each preprocessing module can mark the conveyor belt speed and motor speed that do not meet the standard correspondence based on the standard correspondence between the conveyor belt speed and the motor speed, and add warning information to the corresponding conveyor belt speed package and motor speed data package.

[0024] Furthermore, each pre-processing module sends the packaged data to the main logistics frequency conversion integrated machine B via the corresponding forwarding modules. a , the main logistics frequency conversion integrated machine B a Based on the received data packet, send the data to the logistics inverter B b Forwarding module Z b Feedback corresponding control instructions, the forwarding module Z b Directly forward the corresponding control instructions to the logistics frequency conversion integrated machine B b The corresponding controlled equipment to realize the main logistics frequency conversion integrated machine B a Direct control of all controlled devices.

[0025] Furthermore, the present invention also provides an autonomous communication and interaction system for distributed logistics transmission equipment, in which a storage module is provided to store code instructions for the processor to call to execute the autonomous communication and interaction method for distributed logistics transmission equipment.

[0026] The present invention has the advantages that:

[0027] 1. After multiple logistics frequency conversion integrated machines are self-organized and networked, an election is conducted to select the main logistics frequency conversion integrated machine. PLC is only installed on the main logistics frequency conversion integrated machine. Other logistics frequency conversion integrated machines only have data collection, data forwarding, and data preprocessing functions. The pre-processed data of each logistics frequency conversion integrated machine is sent to the main logistics frequency conversion integrated machine. All data are processed by a PLC, and each controlled device is controlled based on the instructions corresponding to the preset working conditions. Except for the main logistics frequency conversion integrated machine, other logistics frequency conversion integrated machines only provide instruction forwarding function during the control instruction issuance process, which can effectively save PLC, save electricity, reduce production costs, and enable unified management of various devices.

[0028] 2. To reduce the workload of the PLC, a pre-processing module is set up in other logistics frequency converters except the main logistics frequency converter to perform preliminary data processing. The PLC can directly query the warning information and the existence of goods and make decisions on issuing instructions.

[0029] 3. After the main logistics frequency conversion integrated machine is determined through election and then deployed through the central control center, the PLC is manually installed and activated. This process can increase the randomness of the main logistics frequency conversion integrated machine, making it difficult for attackers to determine the location of the PLC, thereby increasing system security.

[0030] 4. During the networking process, any logistics frequency conversion integrated machine can initiate the networking process, and for any logistics frequency conversion integrated machine, it sends a networking request to the other n-1 logistics frequency conversion integrated machines, and receives the networking requests sent by the other n-1 logistics frequency conversion integrated machines except itself. All n logistics frequency conversion integrated machines simultaneously feedback the networking information of agreement to the other n-1 logistics frequency conversion integrated machines except themselves. The above method can ensure that the devices that access the network by broadcasting networking information are all logistics frequency conversion integrated machines required for networking; at the same time, the logistics frequency conversion integrated machine initiated by networking and the other n-1 logistics frequency conversion integrated machines are processed separately during the networking process, which can avoid signal conflicts during the networking process and facilitate monitoring of the networking process.

[0031] 5. Querying early warning information through PLC to trigger a click deceleration instruction can avoid malfunctions during transportation. At the same time, by confirming whether there is cargo on the controlled device to determine whether to stop the controlled device, it can save system resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a flowchart of the steps of the autonomous communication interaction method for distributed logistics transmission equipment; DETAILED DESCRIPTION

[0033] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0034] like Figure 1 As shown, the specific execution steps of an autonomous communication interaction method for distributed logistics transmission equipment are as follows:

[0035] S1. There are n logistics frequency conversion integrated machines on site [B1, B2···B n ] to form a self-organizing network; where n is a natural number;

[0036] S11. Any logistics frequency conversion integrated machine B m , 1≤m≤n, initiate network broadcast, broadcast network information outward, the network information carries the network startup instruction and the B m Network address information;

[0037] S12. Except for B m After receiving the networking information, the other n-1 logistics frequency conversion integrated machines all send a message to the B m Feedback network startup information;

[0038] S13. Except for B m The other n-1 logistics frequency conversion integrated machines all send to B m Send a networking request, the B m After receiving the networking request of the other n-1 logistics frequency conversion integrated machines, the broadcasting of the networking information is stopped, and the B m Recording the networking requests of the other n-1 logistics frequency conversion integrated machines;

[0039] S14. The other n-1 logistics frequency conversion integrated machines all broadcast their respective first network information, the respective first network information including the other n-1 logistics frequency conversion integrated machines respective device number and respective network address information;

[0040] S15.B m Search the first network information broadcasted by the other n-1 logistics frequency conversion integrated machines. When the number of the first network information searched is n-1, the B m Send a networking request to the other n-1 logistics frequency conversion integrated machines, and the other n-1 logistics frequency conversion integrated machines record the B m The network request signal sent;

[0041] S16. The other n-1 logistics frequency conversion integrated machines search for the Bm The first networking information is broadcasted by the other n-2 logistics frequency conversion integrated machines except itself. When the number of the first networking information searched is n-2, a networking request is sent to the other n-2 logistics frequency conversion integrated machines except itself;

[0042] S17. The n logistics frequency conversion integrated machines send a networking request to the other n-1 logistics frequency conversion integrated machines except themselves;

[0043] For any logistics frequency conversion integrated machine, when receiving the networking request sent by the other n-1 logistics frequency conversion integrated machines except itself, all n logistics frequency conversion integrated machines will simultaneously feedback the networking agreement information to the other n-1 logistics frequency conversion integrated machines except itself. At this time, the networking is completed.

[0044] S2. After the n logistics frequency conversion integrated machines are networked, they execute an election process to elect the master logistics frequency conversion integrated machine B. a ;

[0045] S3. The main logistics frequency conversion integrated machine B a The main logistics frequency conversion integrated machine B a The number is sent to the central control platform, and the central control platform sends the main logistics frequency conversion integrated machine B a The number is pushed to the handheld terminal of the on-site staff, and the on-site staff is the main logistics frequency conversion integrated machine B a Installing a PLC and, after activating the PLC, adding the PLC into the ad hoc network;

[0046] S4. The main logistics frequency conversion integrated machine B a The pre-processing modules [Y1, Y2···Y n ]、Data acquisition module [C1,C2···C n ] and forwarding modules [Z1, Z2···Z n ];

[0047] S5. Each logistics frequency conversion integrated machine [B1, B2···B n ] Collect the corresponding controlled equipment[K m , K2···K n ] operating parameters, and periodic T m Transmit to the corresponding preprocessing module;

[0048] S6. The preprocessing module [Y1, Y2···Y n ] respectively pre-process the received data and forward it through the corresponding forwarding modules [Z1, Z2···Z n] is transmitted to the main logistics frequency conversion integrated machine B a , through the main logistics frequency conversion integrated machine B a After unified data processing, corresponding control instructions are issued.

[0049] Furthermore, each logistics frequency conversion integrated machine has a unique number;

[0050] Each logistics frequency conversion integrated machine stores the number information of the n logistics frequency conversion integrated machines at the site.

[0051] Furthermore, the on-site staff handheld terminal stores the serial number information of each logistics frequency conversion integrated machine and the corresponding placement position information of each logistics frequency conversion integrated machine.

[0052] Furthermore, each logistics frequency conversion integrated machine is provided with a pre-processing module, a data acquisition module and a forwarding module.

[0053] Furthermore, the logistics frequency conversion integrated machine B b The corresponding preprocessing module is Y b , the corresponding data acquisition module is C b , the corresponding forwarding module is Z b , the corresponding controlled device is K b ;

[0054] Among them, 1≤b≤n.

[0055] Furthermore, the main logistics frequency conversion integrated machine B a The preprocessing module is Y a ; said Y a After the election process is completed, the Y a The activation also requires the PLC to send an activation signal through the self-organizing network.

[0056] Furthermore, each logistics frequency conversion integrated machine collects the working parameters of the corresponding controlled equipment, specifically:

[0057] Each data acquisition module respectively acquires the operating parameters of the corresponding controlled device, and the operating parameters of the controlled device are: conveyor belt transmission speed, motor speed and whether there are goods on the conveyor belt.

[0058] Furthermore, the pre-processing module [Y1, Y2···Y n ]Preprocess the received data respectively, specifically:

[0059] Each pre-processing module classifies and packages the collected data according to the conveyor belt speed, motor speed, and whether there is cargo on the conveyor belt, and marks the data packet according to the time when the pre-processing module receives the data, and adds the data type identifier and the number of the logistics frequency conversion integrated machine to which the data packet belongs to the data packet.

[0060] In addition, each preprocessing module can mark the conveyor belt speed and motor speed that do not meet the standard correspondence based on the standard correspondence between the conveyor belt speed and the motor speed, and add warning information to the corresponding conveyor belt speed package and motor speed data package.

[0061] Furthermore, each pre-processing module sends the packaged data to the main logistics frequency conversion integrated machine B via the corresponding forwarding modules. a , the main logistics frequency conversion integrated machine B a Based on the received data packet, send the data to the logistics inverter B b Forwarding module Z b Feedback corresponding control instructions, the forwarding module Z b Directly forward the corresponding control instructions to the logistics frequency conversion integrated machine B b The corresponding controlled equipment to realize the main logistics frequency conversion integrated machine B a Direct control of all controlled devices.

[0062] The main logistics frequency conversion integrated machine B a After receiving the data collected by the respective logistics frequency conversion integrated machine sent by the respective pre-processing modules via the respective forwarding modules, the data is transmitted to the forwarding module Z a Send to the PLC, the PLC checks whether the warning information exists;

[0063] When the warning information exists, the number of the logistics frequency conversion integrated machine in the conveyor belt transmission speed package and the motor speed data package is queried, and the PLC sends a control instruction to reduce the motor speed to the forwarding module in the logistics frequency conversion integrated machine corresponding to the warning information based on the number of the logistics frequency conversion integrated machine. The control instruction to reduce the motor speed is directly sent to the motor controlled by the logistics frequency conversion integrated machine corresponding to the warning information via the forwarding module, and the motor speed is reduced.

[0064] For the same logistics frequency conversion integrated machine, if warning information appears in two consecutive cycles T1, the PLC sends a stop working signal to the corresponding controlled device via the forwarding module of the logistics frequency conversion integrated machine corresponding to the controlled device that appears warning information in two consecutive cycles T1.

[0065] When the warning information does not exist, it is checked whether there are goods on the conveyor belts of each running controlled device. If there are no goods on the conveyor belts of the running controlled devices, the PLC sends a stop working signal to the corresponding controlled device via the forwarding module of the logistics frequency conversion integrated machine corresponding to the controlled device where there are no goods on the conveyor belts of the running controlled devices.

[0066] Furthermore, the present invention also provides an autonomous communication and interaction system for distributed logistics transmission equipment, in which a storage module is provided to store code instructions for the processor to call to execute the autonomous communication and interaction method for distributed logistics transmission equipment.

[0067] The present invention has the advantages that:

[0068] 1. After multiple logistics frequency conversion integrated machines are self-organized and networked, an election is conducted to select the main logistics frequency conversion integrated machine. PLC is only installed on the main logistics frequency conversion integrated machine. Other logistics frequency conversion integrated machines only have data collection, data forwarding, and data preprocessing functions. The pre-processed data of each logistics frequency conversion integrated machine is sent to the main logistics frequency conversion integrated machine. All data are processed by a PLC, and each controlled device is controlled based on the instructions corresponding to the preset working conditions. Except for the main logistics frequency conversion integrated machine, other logistics frequency conversion integrated machines only provide instruction forwarding function during the control instruction issuance process, which can effectively save PLC, save electricity, reduce production costs, and enable unified management of various devices.

[0069] 2. To reduce the workload of the PLC, a pre-processing module is set up in other logistics frequency converters except the main logistics frequency converter to perform preliminary data processing. The PLC can directly query the warning information and the existence of goods and make decisions on issuing instructions.

[0070] 3. After the main logistics frequency conversion integrated machine is determined through election and then deployed through the central control center, the PLC is manually installed and activated. This process can increase the randomness of the main logistics frequency conversion integrated machine, making it difficult for attackers to determine the location of the PLC, thereby increasing system security.

[0071] 4. During the networking process, any logistics frequency conversion integrated machine can initiate the networking process, and for any logistics frequency conversion integrated machine, it sends a networking request to the other n-1 logistics frequency conversion integrated machines, and receives the networking requests sent by the other n-1 logistics frequency conversion integrated machines except itself. All n logistics frequency conversion integrated machines simultaneously feedback the networking information of agreement to the other n-1 logistics frequency conversion integrated machines except themselves. The above method can ensure that the devices that access the network by broadcasting networking information are all logistics frequency conversion integrated machines required for networking; at the same time, the logistics frequency conversion integrated machine initiated by networking and the other n-1 logistics frequency conversion integrated machines are processed separately during the networking process, which can avoid signal conflicts during the networking process and facilitate monitoring of the networking process.

[0072] 5. Querying early warning information through PLC to trigger a click deceleration instruction can avoid malfunctions during transportation. At the same time, by confirming whether there is cargo on the controlled device to determine whether to stop the controlled device, it can save system resources.

[0073] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An autonomous communication and interaction method for distributed logistics transmission equipment, characterized by: S1. There are n logistics frequency conversion integrated machines on site [B1, B2···B n ] to form a self-organizing network; where n is a natural number; S2. After the n logistics frequency conversion integrated machines are networked, they execute an election process to elect the master logistics frequency conversion integrated machine B. a ; S3. The main logistics frequency conversion integrated machine B a The main logistics frequency conversion integrated machine B a The number is sent to the central control platform, and the central control platform sends the main logistics frequency conversion integrated machine B a The number is pushed to the handheld terminal of the on-site staff, and the on-site staff is the main logistics frequency conversion integrated machine B a Installing a PLC and activating the PLC, and then adding the PLC to the ad hoc network; the other n-1 logistics frequency conversion integrated machines do not have PLCs; S4. The main logistics frequency conversion integrated machine B a The pre-processing modules [Y1, Y2···Y n ]、Data acquisition module [C1,C2···C n ] and forwarding modules [Z1, Z2···Z n ]; S5. Each logistics frequency conversion integrated machine [B1, B2···B n ] Collect the corresponding controlled devices [K1, K2···K n ] working parameters and transmit them to the corresponding pre-processing module periodically T1; S6. The preprocessing module [Y1, Y2···Y n ] respectively pre-process the received data and forward it through the corresponding forwarding modules [Z1, Z2···Z n ] is transmitted to the main logistics frequency conversion integrated machine B a , through the main logistics frequency conversion integrated machine B a The PLC processes the data uniformly and then issues corresponding control instructions.

2. The autonomous communication and interaction method for distributed logistics transmission equipment according to claim 1, characterized in that: Each logistics frequency converter has a unique number; Each logistics frequency conversion integrated machine stores the number information of the n logistics frequency conversion integrated machines at the site.

3. The autonomous communication and interaction method for distributed logistics transmission equipment according to claim 2, characterized in that: The on-site staff handheld terminal stores the serial number information of each logistics frequency conversion integrated machine and the corresponding placement position information of each logistics frequency conversion integrated machine.

4. The autonomous communication and interaction method for distributed logistics transmission equipment according to claim 3, characterized in that: Each logistics frequency conversion integrated machine is equipped with a pre-processing module, a data acquisition module and a forwarding module.

5. The autonomous communication and interaction method for distributed logistics transmission equipment according to claim 4, characterized in that: Logistics frequency conversion integrated machine B b The corresponding preprocessing module is Y b , the corresponding data acquisition module is C b , the corresponding forwarding module is Z b , the corresponding controlled device is K b ; Among them, 1≤b≤n.

6. The autonomous communication and interaction method for distributed logistics transmission equipment according to claim 5, characterized in that: The main logistics frequency conversion integrated machine B a The preprocessing module is Y a ; said Y a After the election process is completed, the Y a The activation also requires the PLC to send an activation signal through the self-organizing network.

7. The autonomous communication and interaction method for distributed logistics transmission equipment according to claim 6, characterized in that: Each logistics frequency conversion integrated machine collects the working parameters of the corresponding controlled equipment, specifically: Each data acquisition module respectively acquires the operating parameters of the corresponding controlled device, and the operating parameters of the controlled device are: conveyor belt transmission speed, motor speed and whether there are goods on the conveyor belt.

8. The autonomous communication and interaction method for distributed logistics transmission equipment according to claim 7, characterized in that: The preprocessing module [Y1, Y2···Y n ]Preprocess the received data respectively, specifically: Each pre-processing module classifies and packages the collected data according to the conveyor belt speed, motor speed, and whether there is cargo on the conveyor belt, and marks the data packet according to the time when the pre-processing module receives the data, and adds a data type identifier to the data packet; In addition, each preprocessing module can mark the conveyor belt speed and motor speed that do not meet the standard correspondence based on the standard correspondence between the conveyor belt speed and the motor speed, and add warning information to the corresponding conveyor belt speed package and motor speed data package.

9. The autonomous communication and interaction method for distributed logistics transmission equipment according to claim 8, characterized in that: Each pre-processing module sends the packaged data to the main logistics frequency conversion integrated machine B via the corresponding forwarding module a , the main logistics frequency conversion integrated machine B a Based on the received data packet, send the data to the logistics inverter B b Forwarding module Z b Feedback corresponding control instructions, the forwarding module Z b Directly forward the corresponding control instructions to the logistics frequency conversion integrated machine B b The corresponding controlled equipment to realize the main logistics frequency conversion integrated machine B a Direct control of all controlled devices.

10. A system based on the autonomous communication and interaction method for distributed logistics transmission equipment according to any one of claims 1 to 9, characterized in that: A storage module is provided in the system to store code instructions for the processor to call, so as to execute the autonomous communication and interaction method for distributed logistics transmission equipment described in claims 1-9.

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