A Φ22.3mm round steel finished product rack rolling guide roller
By designing rolling guide rollers for the finished product rack of Φ22.3mm round steel, the problem that Morgan's fifth-generation high-speed wire rod mill could not produce Φ22.3mm wire rod was solved, thus achieving product expansion and improved economic benefits.
Patent Information
- Application Number
- CN202311045955.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-18
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2043-08-18
AI Technical Summary
Morgan's fifth-generation high-speed wire rod mill is unable to produce Φ22.3mm wire rod, which makes it impossible to meet the personalized needs and product expansion of downstream users.
Design a rolling guide roller for the finished steel bar with a diameter of Φ22.3mm. The roller adopts the 35 series type, and the guide roller bore radius is the same as that of the front stand roller ring. It uses 6202 rolling bearings and the guide roller material is 1Cr13 or 0Cr18Ni4Cu4Nb to meet the production requirements of Morgan's fifth-generation high-speed wire rod mill.
The Morgan fifth-generation high-speed wire rod mill has enabled the production of Φ22.3mm wire rod that meets national standards, expanding the product range, meeting user needs, and creating considerable economic benefits.
Smart Images

Figure CN117102258B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of high-speed wire rod production in the metallurgical industry, in particular to the finishing rolling of the Morgan fifth generation high-speed wire rod mill, and discloses a Φ22.3 mm round steel finished product rack rolling guide roller. BACKGROUND
[0002] With the rapid development of the national economy in China, the metal product industry has made certain progress in both capacity and products, and more requirements are put forward for the raw materials required by the industry, mainly as follows: 1. In order to be more economical and convenient, the demand for non-standard specifications of wire rods increases. 2. The single roll weight of wire rods is expected to be improved on the basis of the current situation. 3. The demand for high-quality steel and alloy steel increases significantly. As the mainstream wire rod mill for wire rod production in China, the Morgan fifth generation high-speed wire rod mill has a product outline of finished product ф5.5mm-ф20mm with 0.5mm increments, and the market demand for Φ22.3mm wire rod is large. However, many wire rod mills are limited by equipment level and process design and cannot produce Φ22.3mm wire rod. In order to meet the individual needs of users, it is necessary to design and produce Φ22.3mm wire rod, which not only widens the product outline but also reserves technical capabilities. When developing the Φ22.3mm product of the Morgan fifth generation high-speed wire rod mill, the design of the finished product rack rolling guide roller is a key link. The finished product rack rolling guide roller rotates at high speed with the rolled piece, and its hole type width, depth and curvature as well as the opening degree of the two guide rollers are the key to ensure smooth production. SUMMARY
[0003] The purpose of the present application is to provide a Φ22.3mm round steel finished product rack rolling guide roller, which breaks through the original design specifications of the Morgan fifth generation high-speed wire rod mill and provides necessary technical guarantee for widening the product outline of the production line.
[0004] To solve the above technical problems, the present application adopts the following technical scheme:
[0005] The Φ22.3mm round steel finished product rack rolling guide roller of the present application comprises:
[0006] 1) The Ф22.3mm round steel specification finished product rack rolling guide roller refers to the ф22.0mm finished product rack rolling guide roller, and the guide roller type adopts the 35 series;
[0007] 2) The guide roller hole type radius R value is the same as the finished product front rack roller ring R value, that is, R = 21.0mm;
[0008] 3) ф22.3mm round steel specification finished product frame rolling guide guide roller bearing adopts 6202 rolling bearing;
[0009] 4) ф22.3mm specification finished product frame rolling guide guide roller parameters as follows table:
[0010]
[0011] Further, the guide roller material is selected as 1Cr13.
[0012] Further, the guide roller material is selected as 0Cr18Ni4Cu4Nb.
[0013] Compared with the prior art, the beneficial technical effects of the present application are:
[0014] Through the design of a high-speed wire rod mill for producing ф22.3mm specification finished product frame rolling guide guide roller, the Morgan fifth generation high-speed wire rod mill can produce ф22.3mm specification wire rod that meets the national standard requirements, which broadens the product outline of the Morgan fifth generation high-speed wire rod mill, meets the individualized needs of different downstream users, breaks through the design limit, provides a reference for the development of various types of units in the future, and creates considerable economic benefits for related enterprises. According to the annual production of 2000 tons of ф22.3mm specification finished product, and the profit of 350 yuan per ton of product compared with other standard specifications, the annual economic benefit is: 2000X350=70(10,000 yuan). BRIEF DESCRIPTION OF DRAWINGS
[0015] The present application will be further described below in conjunction with the drawings.
[0016] Figure 1 It is a schematic diagram of ф22.3mm finished product frame rolling guide guide roller. DETAILED DESCRIPTION
[0017] The technical problem to be solved by the present embodiment is to break through the original design specification series of the Morgan fifth generation high-speed wire rod mill by designing a ф22.3mm specification round steel finished product frame rolling guide guide roller, which provides necessary technical guarantee for broadening the product outline of the production line. The specific technical scheme is as follows:
[0018] 1. ф22.3mm round steel specification finished product frame rolling guide guide roller refers to ф22.0mm finished product frame rolling guide guide roller, and the guide roller type adopts 35 series;
[0019] 2. In order to better support the rolled piece, the guide roller hole type radius R value is the same as the finished product front frame roller ring R value, i.e. R=21.0mm;
[0020] 3. In order to ensure the universality of spare parts, ф22.3mm round steel specification finished product frame rolling guide guide roller bearing adopts 6202 rolling bearing;
[0021] 4. By referring to the hole type design and the new design of the Ф22.3mm specification finished product frame of the Morgan fifth generation high-speed wire rod mill, the hole type parameters of the Ф22.3mm specification finished product frame rolling guide roller are specially designed as shown in Table 1:
[0022] Table 1 Ф22.3mm specification finished product frame rolling guide roller parameters
[0023]
[0024] 5. In order to ensure the wear resistance and heat treatment of the guide roller, the material of the guide roller is generally selected as 1Cr13 or 0Cr18Ni4Cu4Nb.
[0025] The application discloses a high-speed wire rod mill production Ф22.3mm specification finished product frame rolling guide roller, and the Morgan fifth generation high-speed wire rod mill can produce Ф22.3mm specification wire rod coils meeting the national standard requirements, the product outline of the Morgan fifth generation high-speed wire rod mill is widened, the individualized needs of different downstream users are met, the design limit is broken through, the development of various types of units in the future is provided with reference, and considerable economic benefits are created for related enterprises, and the annual production of the Ф22.3mm specification finished product is 1000 tons, the profit of each ton product is 200 yuan higher than that of other standard specifications, and the annual economic benefits are 1000X200=20 (ten thousand yuan).
[0026] The above-described embodiments are only used for describing the preferred modes of the application, and do not limit the scope of the application, and various deformations and improvements on the technical scheme of the application made by the ordinary skilled in the art without departing from the design spirit of the application should fall into the protection scope of the application defined by the claims.
Claims
1. A Φ22.3mm round steel finished product rack rolling guide guide roller, characterized in that: Comprise: 1) The guide roller hole type radius R value is the same as the finished product front frame roller ring R value, that is, R=21.0mm; 2) ф22.3mm round steel specification finished product frame rolling guide roller bearing adopts 6202 rolling bearing; 3) ф22.3mm specification finished product frame rolling guide roller parameters are as follows: 。 2. The Φ 22.3 mm round bar product rack rolling guide roller according to claim 1, characterized in that: The guide roller material is selected as 1Cr13.
3. The Φ 22.3 mm round bar product rack rolling guide roller according to claim 1, characterized in that: The guide roller material is selected as 0Cr18Ni4Cu4Nb.
Citation Information
Patent Citations
Method using phi-180 round billet as raw material of Morgan five-generation high-speed wire rod mill
CN104707867A
Rod and wire outlet guide and guard device
CN111687221A