Crushing mechanism, feeding device, feeding system and automated feeding method
By designing a material breaking mechanism and a feeding device, automated feeding of lithium-ion battery cathode materials was achieved, solving the problems of human harm and material contamination caused by manual feeding, and improving the safety and consistency of production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-31
- Publication Date
- 2026-03-06
AI Technical Summary
In the current production process of lithium-ion battery cathode materials, the manual feeding method has problems such as great harm to human health, easy contamination of materials, and poor batch consistency, which leads to a decline in battery performance.
A material breaking mechanism and feeding device were designed, including a workbench, a piercing section and an iron removal device. The packaging bag is pierced and the material opening is sealed by a mechanical means. Combined with the iron removal device, metal impurities are removed to achieve automated feeding.
It reduces the harm to human health caused by manual feeding, lowers the risk of excessive metal impurities and moisture, and improves batch consistency and production efficiency.
Smart Images

Figure CN117104648B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of material feeding technology, specifically to a material crushing mechanism, a feeding device, a feeding system, and an automated feeding method. Background Technology
[0002] The document "Quality Management of Cathode Materials for Lithium-ion Batteries" points out that the performance of lithium-ion batteries is closely related to the quality of the cathode materials. When metallic impurities such as iron (Fe), copper (Cu), chromium (Cr), nickel (Ni), zinc (Zn), and silver (Ag) are present in the cathode materials, these metals will first oxidize at the cathode and then be reduced at the anode. When the metal elemental deposits accumulate to a certain level at the anode, the hard edges of the deposited metal can pierce the separator, causing the battery to self-discharge. In addition, excessive moisture content and poor batch consistency can also seriously harm battery performance. Therefore, avoiding these failures from a quality management perspective is an effective solution to further prevent quality problems and improve the quality of lithium-ion batteries.
[0003] For the reasons mentioned above, the production process of lithium battery materials has clear regulations regarding the type, weight, mixing process, and mixing time limit of each raw material or substitute. Even a small error in a production step can lead to the scrapping of the entire batch of products. Therefore, for industrial production, material input is the most crucial step, playing a decisive role in the production outcome.
[0004] Existing feeding stations typically rely on manual feeding. Operators place packaging bags on the station's support frame, push the bags into the grid using the frame, make an opening in the bag, and shake it to empty the contents. This manual feeding method is not only harmful to operators but also requires manual opening of the bag's side wall. Excessive human intervention can lead to feeding errors, and the manual shaking process can cause the material to be exposed to air for extended periods, resulting in excessive moisture or impurities, ultimately causing the aforementioned failures. Summary of the Invention
[0005] To address the aforementioned technical deficiencies, this invention provides a breaking mechanism, a feeding device, a feeding system, and an automated feeding method. The breaking mechanism can maintain a dynamic seal at the opening after the packaging bag is punctured, reducing the probability of contamination by moisture or metal impurities during the feeding process. This solves the problem of the significant harm to human health caused by manual feeding and reduces the occurrence of failure modes such as the introduction of metal foreign objects, excessive moisture, and poor batch consistency.
[0006] The first aspect of the present invention provides a material breaking mechanism for lithium battery materials, the material breaking mechanism comprising:
[0007] A workbench, wherein a feeding channel is provided on the workbench, and the feeding end of the feeding channel has a flange extending away from the workbench;
[0008] The piercing part has a distal end connected to the feed end, and the outer diameter of the distal end is smaller than the inner diameter of the flange. The proximal end of the piercing part forms a piercing tip. The piercing part has a hollowed-out portion at least near the piercing tip, and the hollowed-out portion is connected to the feeding channel.
[0009] An iron removal device is located at the discharge end of the feeding channel and is used to remove impurities from lithium battery materials.
[0010] In an embodiment of the present invention, the puncture portion includes a puncture segment located at the proximal end and a guide segment located at the distal end. The puncture segment is conical, the diameter of the guide segment is not less than the diameter of the cone, and the height of the guide segment is greater than or equal to one-third of the height of the puncture segment.
[0011] In this embodiment of the invention, the thickness of the flange is 3-5 mm;
[0012] And / or, the flange is made of an anti-slip material;
[0013] And / or, the flange surface is covered with an anti-slip layer; preferably, the anti-slip layer is rubber;
[0014] And / or, the inner wall of the feeding channel and the surface of the puncture part are provided with PTFE-coated or ECTFE-coated flanges.
[0015] In this embodiment of the invention, 4. The workbench is further provided with a slapping part, which is located around the puncture part and includes a vertical rod and a swing arm that is swayably mounted on the vertical rod. The free end of the swing arm is provided with a flexible slapping unit.
[0016] Preferably, there are multiple striking parts, and each striking part is arranged at equal intervals around the periphery of the puncture part.
[0017] A second aspect of the present invention provides a feeding device, including a feeding mechanism and a crushing mechanism as described above. The feeding mechanism is suspended above the crushing mechanism and is used to grab a material bag to be fed and transport the material bag to be fed to the puncturing part of the crushing mechanism by translation or telescopic movement.
[0018] Preferably, the feeding mechanism includes a horizontal moving unit, a vertical moving unit, and a robotic arm;
[0019] The lateral movement unit includes a lateral slide rail suspended above the crushing mechanism, a lateral slider is mounted on the lateral slide rail, and the lateral slider is electrically connected to a lateral drive unit.
[0020] The vertical moving unit includes a telescopic component connected to the free end of the horizontal slider, and the telescopic component is electrically connected to the vertical driving unit;
[0021] The robotic arm is mounted on the free end of the telescopic assembly and is used to rise or fall by extending or retracting the telescopic assembly and / or to translate by moving the lateral slider, thereby transporting the material package to be fed to the puncturing part of the crushing mechanism.
[0022] A third aspect of the present invention provides an automated feeding system based on the Internet of Things, comprising: a control module, a feeding mechanism, and a crushing mechanism as described above;
[0023] The control module is used to receive a first control command, generate a feeding command based on the first control command, send the feeding command to the feeding mechanism, and generate a breaking command and send the breaking command to the breaking mechanism.
[0024] The feeding mechanism is used to feed the material package to be fed according to the received feeding instruction;
[0025] The material breaking mechanism is used to break the material package to be fed according to the received material breaking instruction.
[0026] In this embodiment of the invention, the system further includes a warehouse management subsystem, an automated guided vehicle, and a manufacturing execution subsystem;
[0027] The warehouse management subsystem is used to obtain production demand information and send the production demand information to the production execution subsystem;
[0028] The manufacturing execution subsystem is used to generate transportation instructions based on the received production demand information and send the transportation instructions to the automated guided vehicle;
[0029] The automated guided vehicle is used to acquire and transport the material package to be fed according to the received transport instructions, and to send a transport completion instruction to the production execution subsystem when the transport of the material package to be fed is completed.
[0030] The manufacturing execution subsystem is also used to issue a first control command to the control module based on the received transportation completion command.
[0031] In this embodiment of the invention, the system further includes a database server, a remote mobile terminal, and a control terminal;
[0032] The remote mobile terminal is used to send a second control command to the control module;
[0033] The control module is also used to generate feeding instructions and breaking instructions according to the second control instructions;
[0034] The database server is connected to the control module through an intranet penetration tool and is used to receive and store instruction data sent by the control module. The instruction data includes transportation instructions and first control instructions of the production and manufacturing subsystem, transportation completion instructions of the automated guided vehicle, second control instructions of the remote mobile terminal, feeding instructions and breaking instructions. The database server is also used to store production demand information.
[0035] The control terminal is used to manage the instruction data stored in the database server.
[0036] A fourth aspect of this invention provides an automated material feeding method based on the Internet of Things, comprising the following steps:
[0037] The control module receives the first control command and generates feeding and crushing commands based on the first control command.
[0038] The feeding mechanism receives feeding instructions and releases the material package to be fed according to the received feeding instructions;
[0039] The material breaking mechanism receives a breaking instruction and breaks the material package to be fed according to the received feeding instruction.
[0040] In this embodiment of the invention, the method further includes:
[0041] The production demand information is obtained through the warehouse subsystem and then sent to the production execution subsystem.
[0042] The manufacturing execution subsystem generates transportation instructions based on the received production demand information and sends the transportation instructions to the automated guided vehicle.
[0043] The automated guided vehicle acquires and transports the material package to be fed according to the received transport instructions, and sends a transport completion instruction to the production execution subsystem when the transport of the material package to be fed is completed.
[0044] The manufacturing execution subsystem issues the first control command to the control module based on the received transportation completion instruction.
[0045] The material breaking mechanism designed in this invention has a flange at the feed end of the feeding channel. Therefore, when the material bag is punctured, the bag opening will slide tightly against the outer wall of the punctured part. When it reaches the flange, it will be sealed and positioned on the worktable due to resistance, so as not to spill the material onto the worktable. Based on the setting of the flange, a dynamic sealing effect is achieved. In this application, the flange is preferably made of non-slip material, so that the sealing effect is better. The setting of the iron removal device can further ensure that the metal impurities mixed in with the material during the feeding process can be removed in time and will not contaminate the material.
[0046] Other features and advantages of the technical solution of the present invention will be described in detail in the following detailed embodiments section. Attached Figure Description
[0047] The accompanying drawings, which are included to provide a further understanding of the invention and form part of this invention, illustrate exemplary embodiments of the invention and are used to explain the invention, but do not constitute an undue limitation of the invention. In the drawings:
[0048] Figure 1 This is a schematic diagram of the feeding device provided in Embodiment 1 of the present invention;
[0049] Figure 2 This is a schematic diagram of the material crushing mechanism provided in Embodiment 1 of the present invention;
[0050] Figure 3 This is a schematic diagram of the structure of the lateral movement unit provided in Embodiment 1 of the present invention;
[0051] Figure 4 This is a schematic diagram of the structure of the vertical moving unit provided in Embodiment 1 of the present invention;
[0052] Figure 5 This is a schematic diagram of the structure of the robotic arm provided in Embodiment 1 of the present invention;
[0053] Figure 6 This is a structural block diagram of an automated feeding system based on the Internet of Things provided in Embodiment 2 of the present invention;
[0054] Figure 7 This is a flowchart of an automated feeding method based on the Internet of Things provided in Embodiment 3 of the present invention.
[0055] Explanation of reference numerals in the attached figures
[0056] 1-Feeding mechanism, 11-Horizontal movement unit, 111-Servo motor, 112-Gear, 113-Rack, 114-Second slider, 115-Second slide rail, 116-Connecting plate, 12-Vertical movement unit, 121-Second push rod motor, 122-Linear bearing guide rail, 123-Smooth rod, 124-Connecting rod, 13-Manipulator, 131-First push rod motor, 132-Force transmission arm, 133-First slider, 134-First slide rail, 135-Gripping arm, 136-Two-finger parallel gripper, 2-Crushing mechanism, 21-Discharge channel, 211-Piercing tip, 213-Flange, 22-Workbench, 23-Push rod cylinder, 24-Data display panel, 25-Control panel, 26-Iron removal device. Detailed Implementation
[0057] To make the technical solutions and advantages of the embodiments of the present invention clearer, the exemplary embodiments of the present invention will be further described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not an exhaustive list of all embodiments. It should be noted that, unless otherwise specified, the embodiments and features in the embodiments of the present invention can be combined with each other.
[0058] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0059] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0060] In this invention, unless otherwise explicitly specified and limited, terms such as "installation," "connection," "linking," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0061] In the material feeding process of industrial production, the inventors discovered that existing feeding stations typically rely on manual feeding. Operators place packaging bags on a support frame at the feeding station, push the bags into the grid using the frame, make an opening in the bag, and shake it to empty the material inside. Manual feeding poses significant health risks, and the need to make an opening in the side of the bag increases the risk of raw materials or substitutes being left inside, impacting production results.
[0062] To address the aforementioned problems, this invention provides a material breaking mechanism, comprising: a workbench with a feeding channel, the feeding end of which has a flange extending away from the workbench; a piercing portion, the distal end of which is connected to the feeding end, and the outer diameter of the distal end being smaller than the inner diameter of the flange, the proximal end of which forms a piercing tip, and a hollow portion formed on the piercing portion at least near the piercing tip, the hollow portion communicating with the feeding channel; and an iron removal device located at the discharge end of the feeding channel for removing impurities from lithium battery materials. This invention opens the material bag to be fed through the piercing tip of the crushing mechanism. The material inside the material bag slides down along the shape of the piercing part and enters the feeding channel through the hollow part of the piercing tip. This solves the problems of the great harm to human body caused by manual feeding and the impact of incomplete material feeding on production results. In addition, the flange set in this invention can seal the piercing part and the material bag to be fed due to resistance, preventing the material from spilling onto the worktable. The iron removal device of the crushing mechanism is used to remove metal impurities generated during material transportation, preventing metal impurities from contaminating the lithium battery material.
[0063] Example 1
[0064] Figure 1 This is a schematic diagram of the feeding device provided in Embodiment 1 of the present invention. Figure 1 As shown, the feeding device provided in this embodiment includes: a feeding mechanism 1 and a crushing mechanism 2;
[0065] Figure 2 This is a schematic diagram of the material crushing mechanism 2 provided in Embodiment 1 of the present invention, as shown below. Figure 2 As shown, the material breaking mechanism 2 includes: a workbench 22, on which a feeding channel 21 is provided, the feeding end of the feeding channel 21 having a flange 213 extending away from the workbench 22; a piercing part, the distal end of which is connected to the feeding end, and the outer diameter of the distal end is smaller than the inner diameter of the flange 213, the proximal end of which forms a piercing tip 211, and the piercing part having a hollowed-out portion at least near the piercing tip, the hollowed-out portion communicating with the feeding channel 21; and an iron removal device 26, located at the discharge end of the feeding channel 21, used to remove impurities from the lithium battery material.
[0066] The workbench 22 is used to place the material package to be fed. The piercing tip 211 breaks the bottom of the material package placed on the surface of the workbench 22, allowing the material inside the material package to enter the feeding channel 21 through the hollowed-out portion of the piercing tip 211. The flange 213 can seal the piercing portion and the material package due to resistance, preventing material from spilling onto the workbench. The piercing tip 211 is made of polyethylene material to prevent the generation of metal impurities that may mix into the material and affect the production results.
[0067] In this embodiment, the piercing portion includes a piercing section at the proximal end and a guide section at the distal end. The piercing section is conical, the diameter of the guide section is not less than the diameter of the cone, and the height of the guide section is greater than or equal to one-third of the height of the piercing section. Specifically, the piercing tip 211 is conical, which facilitates piercing. The guide section increases resistance to slow down the opening of the rupture and guides the material package to be fed down.
[0068] In this embodiment, the thickness of the flange 213 is 3-5 mm;
[0069] And / or, the flange 213 is made of an anti-slip material;
[0070] And / or, the surface of the flange 213 is covered with an anti-slip layer; the anti-slip layer is rubber;
[0071] And / or, the inner wall of the feeding channel 21 and the surface of the puncture portion are coated with a PTFE coating or an ECTFE coating. The PTFE coating or ECTFE coating can further prevent the generation of metal impurities and ensure material quality.
[0072] In this embodiment, the workbench 22 is also provided with a striking part, which is located around the puncture part and includes a vertical rod and a swing arm that is swayably mounted on the vertical rod. The free end of the swing arm is provided with a flexible striking unit.
[0073] The slapping parts are multiple, and each slapping part is arranged at equal intervals around the periphery of the puncture part.
[0074] The tapping unit includes a push rod cylinder 23, which taps the material package to be fed, facilitating rapid material discharge. All raw materials in the feeding channel 21 undergo iron removal by the iron removal device 26 before proceeding to the next process.
[0075] like Figure 2 As shown, in this embodiment, the crushing mechanism 2 further includes a data display panel 24 and a control panel 25. The data display panel 24 is used to display the working status of the crushing mechanism 2, and the control panel 25 is used to control the working status of the crushing mechanism 2.
[0076] The feeding mechanism 1 is suspended above the crushing mechanism 2 and is used to grab the material package to be fed and transport the material package to be fed to the puncture part of the crushing mechanism 2 by translation or telescopic movement.
[0077] In this embodiment, the feeding mechanism 1 includes a robotic arm 13, a horizontal moving unit 11, and a vertical moving unit 12.
[0078] Specifically, the horizontal moving unit 11 is connected to the vertical moving unit 12, and the vertical moving unit 12 is connected to the robotic arm 13. The robotic arm 13 is used to grasp the material package to be fed from the feeding station. The horizontal moving unit 11 is used to drive the robotic arm 13 to move horizontally, and the vertical moving unit 12 is used to drive the robotic arm 13 to move vertically. Under the operation of the horizontal moving unit 11 and the vertical moving unit 12, the robotic arm 13 delivers the material package to be fed onto the workbench 22. Specifically, the feeding mechanism 1 also includes a mounting base, which is connected to the horizontal moving unit 11 and used to support the horizontal moving unit 11. The horizontal moving unit 11 is connected to the vertical moving unit 12 and used to drive the vertical moving unit 12 to move. The vertical moving unit 12 is connected to the robotic arm 13 and used to drive the robotic arm 13 to move both horizontally and vertically.
[0079] Figure 3 This is a schematic diagram of the structure of the lateral moving unit provided in Embodiment 1 of the present invention, as shown below. Figure 3 As shown, further, the lateral movement unit 11 includes a lateral slide rail suspended above the crushing mechanism 2, a lateral slider is mounted on the lateral slide rail, and the lateral slider is electrically connected to a lateral drive unit. The lateral slide rail is the second slide rail 115 in 3, and the lateral slider is... Figure 3 The second slider 114 in the middle, as Figure 3 As shown, the lateral movement unit 11 includes a second drive unit, a second slider 114, and a second slide rail 115. The second slider 114 is mounted on the second slide rail 115 and is connected to both the second drive unit and the vertical movement unit 12. The second drive unit drives the second slider 114 to move laterally on the second slide rail 115, causing the vertical movement unit 12 to move laterally along with the second slider 114. Specifically, the lateral movement unit 11 also includes a connecting plate 116. The second drive unit includes a servo motor 111, a gear 112, and a rack 113. The drive end of the servo motor 111 is connected to the gear 112, and the rack 113 meshes with the gear 112. The servo motor 111 is mounted on the connecting plate 116, which is fixedly connected to the second slider 114. The servo motor 111 drives the gear 112 to move on the rack 113, causing the connecting plate 116 to move the second slider 114 on the second slide rail 115, thus achieving lateral movement. The connecting plate 116 is also connected to the vertical moving unit 12, and is used to drive the vertical moving unit 12 to move laterally. The second slide rail 115 and the rack 113 are mounted on the mounting base.
[0080] Figure 4 This is a schematic diagram of the structure of the vertical moving unit provided in Embodiment 1 of the present invention, as shown below. Figure 4As shown, furthermore, the vertical moving unit 12 includes a telescopic component connected to the free end of the horizontal slider, and the telescopic component is electrically connected to the vertical driving unit; specifically, as... Figure 4 As shown, the vertical moving unit 12 includes a third driving unit and a telescopic assembly. The third driving unit is used to drive the telescopic assembly to extend and retract. The telescopic assembly is connected to the robotic arm 13 and is used to drive the robotic arm 13 to move vertically. Specifically, the vertical moving unit 12 also includes a connecting rod 124, which is used to connect to the connecting plate 116 of the horizontal moving unit 11. The telescopic assembly includes a second push rod motor 121, a linear bearing guide rail 122, and a guide rod 123. The second push rod motor 121 extends and retracts, thereby driving the guide rod 123 to extend and retract along the linear bearing guide rail 122, realizing the movement of the vertical moving unit 12.
[0081] Figure 5 This is a schematic diagram of the structure of the robotic arm provided in Embodiment 1 of the present invention, as shown below. Figure 5As shown, further, the robotic arm 13 is mounted on the free end of the telescopic assembly, and is used to rise or fall by the extension and retraction of the telescopic assembly, and / or to translate by the movement of the lateral slider, thereby transporting the material package to be fed to the puncturing part of the crushing mechanism 2. Specifically, the robotic arm 13 includes a first drive unit, a force transmission arm 132, a first slider 133, a first slide rail 134, and a gripping arm 135. The drive end of the first drive unit is connected to the first end of the force transmission arm 132, and the second end of the force transmission arm 132 is linked to the first slider 133. The first drive unit drives the first section of the force transmission arm 132 to move up and down, causing the second end of the force transmission arm 132 to move horizontally. The first slider 133 slides on the first slide rail 134 under the drive of the force transmission arm 132. The first slider 133 is also connected to the gripping arm 135, and the first slider 133 is used to drive the gripping arm 135 to move. Specifically, the first drive unit operates, with the drive end causing the first end of the force transmission arm 132 to move vertically, causing the second segment of the force transmission arm 132 to move horizontally, thereby causing the first slider 133 to move, which in turn causes the first slider 133 to move the gripping arm 135. The gripping arm 135 is a two-finger parallel gripper 136, which includes a first vertical plate and a first horizontal plate. One end of the first vertical plate is connected to the force transmission arm 132, and the other end of the first vertical plate is connected to one end of the first horizontal plate. The other end of the first horizontal plate engages with a groove in the material bag to be fed, and the first horizontal plate is inserted into the material bag to be fed, thereby fixing the material bag and preventing it from falling out. In this embodiment, there are four first drive units, four force transmission arms 132, four first sliders 133, four first slide rails 134, and four gripping arms 135, forming two gripping units. Each gripping unit includes one first drive unit, two force transmission arms 132, two first sliders 133, two first slide rails 134, and one gripping arm 135. The two gripping arms 135 grip the material package to be fed. The first drive unit is a first push rod motor 131.
[0082] Iron removal device
[0083] Example 2
[0084] Figure 6 This is a structural block diagram of an automated material feeding system based on the Internet of Things provided in Embodiment 2 of the present invention. Figure 6 As shown, this embodiment provides an automated feeding system based on the Internet of Things, including: a control module and a feeding device as described in Embodiment 1;
[0085] The control module is used to receive a first control command, generate a feeding command according to the first control command, send the feeding command to the feeding mechanism 1, and generate a breaking command and send the breaking command to the breaking mechanism 2.
[0086] The feeding mechanism 1 is used to feed the material package to be fed according to the received feeding instruction;
[0087] The material breaking mechanism 2 is used to break the material package to be fed according to the received material breaking instruction.
[0088] In this embodiment, the system further includes a warehouse management subsystem, an automated guided vehicle (AGV), and a manufacturing execution subsystem. The warehouse management subsystem acquires production demand information and sends it to the manufacturing execution subsystem. The manufacturing execution subsystem generates transportation instructions based on the received production demand information and sends these instructions to the AGV. The AGV acquires and transports material packages according to the received transportation instructions, and sends a transportation completion instruction to the manufacturing execution subsystem upon completion of transporting the material packages. The manufacturing execution subsystem also issues a first control instruction to the control module based on the received transportation completion instruction.
[0089] Specifically, process technicians issue tasks in the warehouse management subsystem. The warehouse management subsystem retrieves production demand information from the database and sends it to the manufacturing execution subsystem. Upon receiving the production demand information, the manufacturing execution subsystem generates a transportation instruction and sends it to the automated guided vehicle (AGV). After receiving the signal, the AAV retrieves the material package to be fed at the designated location. After retrieving the material package, the AAV transports the material to the lithium battery material feeding station and transmits a transportation completion instruction to the upper-level manufacturing execution subsystem. Upon receiving the transportation completion instruction, the manufacturing execution subsystem transmits the transportation completion instruction and the material package information to the warehouse management subsystem and the control module. The manufacturing execution subsystem also stores the transportation instruction, transportation completion instruction, and control instructions. After receiving the transportation completion signal, the control module sends a signal to the first drive unit of the control robot 13, causing it to control the robot 13 to grab the material package to be fed, place the material package stably on the feeding platform, and control the breaking mechanism 2 to break the bag and feed the material package.
[0090] In this embodiment, the system further includes a database server, a remote mobile terminal, and a control terminal; the remote mobile terminal is used to send a second control command to the control module; the control module is also used to generate feeding commands and breaking commands based on the second control command; the database server is connected to the control module through an intranet penetration tool, and is used to receive and store the command data sent by the control module, the command data including the transportation command and first control command of the production and manufacturing subsystem, the transportation completion command of the automated guided vehicle, the second control command of the remote mobile terminal, the feeding command, and the breaking command; the database server is also used to store production demand information; the control terminal is used to manage the command data stored in the database server.
[0091] Specifically, the intranet penetration tool includes an intranet router, a PeanutShell box, a PeanutShell server, and a database server. The intranet router connects to the PLC control cabinet. The PLC control cabinet uses the PLC's MODBUS communication protocol to connect to the PeanutShell box via the intranet router. The PeanutShell box is configured to connect to an external Wi-Fi network and penetrate to the external PeanutShell server. The PeanutShell server connects to the database server, and the database is hosted on the database server. In this design, the PLC is the intranet hardware device, with its Ethernet port IP address being 192.168.0.20, subnet mask 255.255.255.0, and default gateway 0.0.0.0. The IP address of the PeanutShell box is 192.168.0.100. The intranet uses an intranet router or intranet switch to establish MODBUS communication between the PeanutShell box and the PLC. The PeanutShell box establishes communication with the external PeanutShell cloud server, binding PeanutShell to a personal account. After this, PeanutShell needs to be connected to the internet; this system connects to a mobile phone's personal hotspot. PeanutShell's cloud server is deployed on a personal computer, which also hosts a MySQL database. This server boasts high availability and fault tolerance, automatically recovering from database server failures. This ensures high availability and data consistency during downtime. Furthermore, it offers excellent query performance, handling a large volume of queries and responding quickly. This allows the database server to handle high-concurrency query requests and achieve high throughput, facilitating information access. Its IP address is 172.0.0.1. By entering the internal database's IP address in PeanutShell's internal network address field, data interaction with the internal database can occur. This process involves PLC data to the internal router, the internal router to PeanutShell, and PeanutShell then using a personal hotspot to penetrate the network to the cloud server, where the server stores the data in the internal database. Similarly, data retrieval from the PLC control cabinet follows the reverse process.
[0092] In this embodiment, as Figure 2 As shown, the material breaking mechanism 2 includes: a workbench 22, on which a feeding channel 21 is provided, the feeding end of the feeding channel 21 having a flange 213 extending away from the workbench 22; a piercing part, the distal end of which is connected to the feeding end, and the outer diameter of the distal end is smaller than the inner diameter of the flange 213, the proximal end of which forms a piercing tip 211, and a hollow part is provided on the piercing part at least near the piercing tip, the hollow part communicating with the feeding channel 21; and an iron removal device 26, provided at the discharge end of the feeding channel 21, for removing impurities from lithium battery materials.
[0093] The workbench 22 is used to place the material package to be fed. The piercing tip 211 breaks the bottom of the material package placed on the surface of the workbench 22, allowing the material inside the material package to enter the feeding channel 21 through the hollowed-out portion of the piercing tip 211. The flange 213 can seal the piercing portion and the material package due to resistance, preventing material from spilling onto the workbench. The piercing tip 211 is made of polyethylene material to prevent the generation of metal impurities that may mix into the material and affect the production results.
[0094] In this embodiment, the piercing portion includes a piercing section at the proximal end and a guide section at the distal end. The piercing section is conical, the diameter of the guide section is not less than the diameter of the cone, and the height of the guide section is greater than or equal to one-third of the height of the piercing section. Specifically, the piercing tip 211 is conical, which facilitates piercing. The guide section increases resistance to slow down the opening of the rupture and guides the material package to be fed down.
[0095] In this embodiment, the thickness of the flange 213 is 3-5 mm;
[0096] And / or, the flange 213 is made of an anti-slip material;
[0097] And / or, the surface of the flange 213 is covered with an anti-slip layer; the anti-slip layer is rubber;
[0098] And / or, the inner wall of the feeding channel 21 and the surface of the puncture portion are coated with a PTFE coating or an ECTFE coating. The PTFE coating or ECTFE coating can further prevent the generation of metal impurities and ensure material quality.
[0099] In this embodiment, the workbench 22 is also provided with a striking part, which is located around the puncture part and includes a vertical rod and a swing arm that is swayably mounted on the vertical rod. The free end of the swing arm is provided with a flexible striking unit.
[0100] The slapping parts are multiple, and each slapping part is arranged at equal intervals around the periphery of the puncture part.
[0101] The tapping unit includes a push rod cylinder 23, which taps the material package to be fed, facilitating rapid material discharge. All raw materials in the feeding channel 21 undergo iron removal by the iron removal device 26 before proceeding to the next process.
[0102] like Figure 2 As shown, in this embodiment, the crushing mechanism 2 further includes a data display panel 24 and a control panel 25. The data display panel 24 is used to display the working status of the crushing mechanism 2, and the control panel 25 is used to control the working status of the crushing mechanism 2.
[0103] In this embodiment, the feeding mechanism 1 is used to grab the material package to be fed and transport the material package to the crushing mechanism 2. The feeding mechanism 1 includes a robot arm 13, a horizontal moving unit 11, and a vertical moving unit 12. The horizontal moving unit 11 is connected to the vertical moving unit 12, and the vertical moving unit 12 is connected to the robot arm 13. The robot arm 13 is used to grab the material package to be fed from the feeding station. The horizontal moving unit 11 is used to drive the robot arm 13 to move horizontally, and the vertical moving unit 12 is used to drive the robot arm 13 to move vertically. Under the operation of the horizontal moving unit 11 and the vertical moving unit 12, the robot arm 13 puts the material package to be fed onto the workbench 22. Specifically, the feeding mechanism 1 also includes a mounting base, which is connected to the horizontal moving unit 11 and is used to support the horizontal moving unit 11. The horizontal moving unit 11 is connected to the vertical moving unit 12 and is used to drive the vertical moving unit 12 to move. The vertical moving unit 12 is connected to the robot arm 13 and is used to drive the robot arm 13 to move horizontally and vertically.
[0104] Furthermore, the lateral movement unit 11 includes a second drive unit, a second slider 114, and a second slide rail 115. The second slider 114 is mounted on the second slide rail 115 and is connected to both the second drive unit and the vertical movement unit 12. The second drive unit drives the second slider 114 to move laterally on the second slide rail 115, causing the vertical movement unit 12 to move laterally along with the second slider 114. Specifically, the lateral movement unit 11 also includes a connecting plate 116. The second drive unit includes a servo motor 111, a gear 112, and a rack 113. The drive end of the servo motor 111 is connected to the gear 112, and the rack 113 meshes with the gear 112. The servo motor 111 is mounted on the connecting plate 116, which is fixedly connected to the second slider 114. The servo motor 111 drives the gear 112 to move on the rack 113, causing the connecting plate 116 to move the second slider 114 on the second slide rail 115, thus achieving lateral movement. The connecting plate 116 is also connected to the vertical moving unit 12, and is used to drive the vertical moving unit 12 to move laterally. The second slide rail 115 and the rack 113 are mounted on the mounting base.
[0105] Furthermore, the vertical movement unit 12 includes a third drive unit and a telescopic assembly. The third drive unit is used to drive the telescopic assembly to extend and retract. The telescopic assembly is connected to the robotic arm 13 and is used to drive the robotic arm 13 to move vertically. Specifically, the vertical movement unit 12 also includes a connecting rod 124, which is used to connect to the connecting plate 116 of the horizontal movement unit 11. The telescopic assembly includes a second push rod motor 121, a linear bearing guide rail 122, and a guide rod 123. The second push rod motor 121 extends and retracts, thereby driving the guide rod 123 to extend and retract along the linear bearing guide rail 122, realizing the movement of the vertical movement unit 12.
[0106] The robotic arm 13 includes a first drive unit, a force transmission arm 132, a first slider 133, a first slide rail 134, and a gripping arm 135. The drive end of the first drive unit is connected to the first end of the force transmission arm 132, and the second end of the force transmission arm 132 is linked to the first slider 133. The first drive unit drives the first segment of the force transmission arm 132 to move up and down, causing the second end of the force transmission arm 132 to move horizontally. The first slider 133 slides on the first slide rail 134 under the drive of the force transmission arm 132. The first slider 133 is also connected to the gripping arm 135 and is used to drive the gripping arm 135 to move. Specifically, when the first drive unit operates, the drive end drives the first end of the force transmission arm 132 to move vertically, causing the second segment of the force transmission arm 132 to move horizontally, thereby driving the first slider 133 to move, and the first slider 133 drives the gripping arm 135 to move. The gripping arm 135 is a two-finger parallel gripper 136, which includes a first vertical plate and a first horizontal plate. One end of the first vertical plate is connected to the force transmission arm 132, and the other end of the first vertical plate is connected to one end of the first horizontal plate. The other end of the first horizontal plate mates with a groove in the material bag to be fed. The first horizontal plate is inserted into the material bag to be fed to fix it and prevent it from falling. In this embodiment, there are four first drive units, four force transmission arms 132, four first sliders 133, four first slide rails 134, and four gripping arms 135, forming two sets of gripping units. Each gripping unit includes one first drive unit, two force transmission arms 132, two first sliders 133, two first slide rails 134, and one gripping arm 135. The two gripping arms 135 grip the material bag to be fed. The first drive unit is a first push rod motor 131.
[0107] In this embodiment, the control module is a PLC control cabinet, which is connected to the first drive unit, the second drive unit, the third drive unit, and the tapping unit. The PLC control cabinet is used to issue feeding instructions to the first drive unit, the second drive unit, and the third drive unit. The feeding instructions include grabbing instructions, horizontal movement instructions, vertical movement instructions, and dispensing instructions. The first drive unit receives the grabbing instructions and grabs the material bag to be fed according to the grabbing instructions. The first drive unit receives the dispensing instructions and dispenses the material bag to be fed onto the worktable 22 of the crushing mechanism 2 according to the dispensing instructions. The second drive unit receives the horizontal movement instructions and drives the robot arm 13 and the material bag to be fed to move horizontally. The third drive unit receives the vertical movement instructions and drives the robot arm 13 and the material bag to be fed to move vertically. The PLC control cabinet is used to send crushing instructions to the crushing mechanism 2. The crushing instructions include tapping instructions. The tapping unit receives the tapping instructions and taps the material bag to be fed according to the tapping instructions, so that the material in the material bag to be fed is completely discharged. The PLC control cabinet is also used to receive working data from the first drive unit, the second drive unit, the third drive unit, and the tapping unit, and to determine the working status based on the working data.
[0108] Furthermore, the PLC control cabinet is also connected to the data display panel 24 and the control panel 25. The PLC control cabinet sends the operating status to the data display panel 24, and the data display panel 24 receives and displays the operating status. The control panel 25 is used to send control commands to the PLC control cabinet, and the PLC control cabinet is used to receive control commands from the control panel 25.
[0109] This invention employs Internet of Things (IoT) technology, issuing corresponding operation commands to the control module and automated guided vehicle (AGV) through the manufacturing execution subsystem. The control module and AAV execute actions according to these commands, effectively eliminating the risk of human error in material feeding. The control terminal manages and monitors the data stored in the database, ensuring reliable traceability of production results. Remote mobile terminals control the control module, eliminating the need for on-site personnel to manage the operation, effectively reducing production pressure, improving product stability and quality, and making related information easier to control, making it suitable for high-volume production.
[0110] Example 3
[0111] Figure 7 This is a flowchart of an automated material feeding method based on the Internet of Things (IoT) provided in Embodiment 3 of the present invention, as shown below. Figure 7 As shown, this embodiment provides an automated feeding method based on the Internet of Things (IoT). The method is applied to an IoT-based automated feeding system and includes:
[0112] S1. Receive the first control command through the control module, and generate feeding command and crushing command according to the first control command;
[0113] S2. Receive feeding instructions through feeding mechanism 1, and feed the material package to be fed according to the received feeding instructions;
[0114] S3. Receive the crushing instruction through the crushing mechanism 2, and crush the material package to be fed according to the received feeding instruction.
[0115] In this embodiment, the method further includes:
[0116] The production demand information is obtained through the warehouse subsystem and then sent to the production execution subsystem.
[0117] The manufacturing execution subsystem generates transportation instructions based on the received production demand information and sends the transportation instructions to the automated guided vehicle.
[0118] The automated guided vehicle acquires and transports the material package to be fed according to the received transport instructions, and sends a transport completion instruction to the production execution subsystem when the transport of the material package to be fed is completed.
[0119] The manufacturing execution subsystem issues the first control command to the control module based on the received transportation completion instruction.
[0120] The IoT-based automated feeding method provided in this embodiment is applied to an IoT-based automated feeding system, which includes a control module and a feeding device.
[0121] The control module is used to receive a first control command, generate a feeding command according to the first control command, send the feeding command to the feeding mechanism 1, and generate a breaking command and send the breaking command to the breaking mechanism 2.
[0122] The feeding mechanism 1 is used to feed the material package to be fed according to the received feeding instruction;
[0123] The material breaking mechanism 2 is used to break the material package to be fed according to the received material breaking instruction.
[0124] In this embodiment, the system further includes a warehouse management subsystem, an automated guided vehicle (AGV), and a manufacturing execution subsystem. The warehouse management subsystem acquires production demand information and sends it to the manufacturing execution subsystem. The manufacturing execution subsystem generates transportation instructions based on the received production demand information and sends these instructions to the AGV. The AGV acquires and transports material packages according to the received transportation instructions, and sends a transportation completion instruction to the manufacturing execution subsystem upon completion of transporting the material packages. The manufacturing execution subsystem also issues a first control instruction to the control module based on the received transportation completion instruction.
[0125] Specifically, process technicians issue tasks in the warehouse management subsystem. The warehouse management subsystem retrieves production demand information from the database and sends it to the manufacturing execution subsystem. Upon receiving the production demand information, the manufacturing execution subsystem generates a transportation instruction and sends it to the automated guided vehicle (AGV). After receiving the signal, the AAV retrieves the material package to be fed at the designated location. After retrieving the material package, the AAV transports the material to the lithium battery material feeding station and transmits a transportation completion instruction to the upper-level manufacturing execution subsystem. Upon receiving the transportation completion instruction, the manufacturing execution subsystem transmits the transportation completion instruction and the material package information to the warehouse management subsystem and the control module. The manufacturing execution subsystem also stores the transportation instruction, transportation completion instruction, and control instructions. After receiving the transportation completion signal, the control module sends a signal to the first drive unit of the control robot 13, causing it to control the robot 13 to grab the material package to be fed, place the material package stably on the feeding platform, and control the breaking mechanism 2 to break the bag and feed the material package.
[0126] In this embodiment, the system further includes a database server, a remote mobile terminal, and a control terminal; the remote mobile terminal is used to send a second control command to the control module; the control module is also used to generate feeding commands and breaking commands based on the second control command; the database server is connected to the control module through an intranet penetration tool, and is used to receive and store the command data sent by the control module, the command data including the transportation command and first control command of the production and manufacturing subsystem, the transportation completion command of the automated guided vehicle, the second control command of the remote mobile terminal, the feeding command, and the breaking command; the database server is also used to store production demand information; the control terminal is used to manage the command data stored in the database server.
[0127] Specifically, the intranet penetration tool includes an intranet router, a PeanutShell box, a PeanutShell server, and a database server. The intranet router connects to the PLC control cabinet. The PLC control cabinet uses the PLC's MODBUS communication protocol to connect to the PeanutShell box via the intranet router. The PeanutShell box is configured to connect to an external Wi-Fi network and penetrate to the external PeanutShell server. The PeanutShell server connects to the database server, and the database is hosted on the database server. In this design, the PLC is the intranet hardware device, with its Ethernet port IP address being 192.168.0.20, subnet mask 255.255.255.0, and default gateway 0.0.0.0. The IP address of the PeanutShell box is 192.168.0.100. The intranet uses an intranet router or intranet switch to establish MODBUS communication between the PeanutShell box and the PLC. The PeanutShell box establishes communication with the external PeanutShell cloud server, binding PeanutShell to a personal account. After this, PeanutShell needs to be connected to the internet; this system connects to a mobile phone's personal hotspot. PeanutShell's cloud server is deployed on a personal computer, which also hosts a MySQL database. This server boasts high availability and fault tolerance, automatically recovering from database server failures. This ensures high availability and data consistency during downtime. Furthermore, it offers excellent query performance, handling a large volume of queries and responding quickly. This allows the database server to handle high-concurrency query requests and achieve high throughput, facilitating information access. Its IP address is 172.0.0.1. By entering the internal database's IP address in PeanutShell's internal network address field, data interaction with the internal database can occur. This process involves PLC data to the internal router, the internal router to PeanutShell, and PeanutShell then using a personal hotspot to penetrate the network to the cloud server, where the server stores the data in the internal database. Similarly, data retrieval from the PLC control cabinet follows the reverse process.
[0128] In this embodiment, as Figure 2 As shown, the material breaking mechanism 2 includes: a workbench 22, on which a feeding channel 21 is provided, the feeding end of the feeding channel 21 having a flange 213 extending away from the workbench 22; a piercing part, the distal end of which is connected to the feeding end, and the outer diameter of the distal end is smaller than the inner diameter of the flange 213, the proximal end of which forms a piercing tip 211, and the piercing part having a hollowed-out portion at least near the piercing tip, the hollowed-out portion communicating with the feeding channel 21; and an iron removal device 26, located at the discharge end of the feeding channel 21, used to remove impurities from the lithium battery material.
[0129] The workbench 22 is used to place the material package to be fed. The piercing tip 211 breaks the bottom of the material package placed on the surface of the workbench 22, allowing the material inside the material package to enter the feeding channel 21 through the hollowed-out portion of the piercing tip 211. The flange 213 can seal the piercing portion and the material package due to resistance, preventing material from spilling onto the workbench. The piercing tip 211 is made of polyethylene material to prevent the generation of metal impurities that may mix into the material and affect the production results.
[0130] In this embodiment, the piercing portion includes a piercing section at the proximal end and a guide section at the distal end. The piercing section is conical, the diameter of the guide section is not less than the diameter of the cone, and the height of the guide section is greater than or equal to one-third of the height of the piercing section. Specifically, the piercing tip 211 is conical, which facilitates piercing. The guide section increases resistance to slow down the opening of the rupture and guides the material package to be fed down.
[0131] In this embodiment, the thickness of the flange 213 is 3-5 mm;
[0132] And / or, the flange 213 is made of an anti-slip material;
[0133] And / or, the surface of the flange 213 is covered with an anti-slip layer; the anti-slip layer is rubber;
[0134] And / or, the inner wall of the feeding channel 21 and the surface of the puncture portion are coated with a PTFE coating or an ECTFE coating. The PTFE coating or ECTFE coating can further prevent the generation of metal impurities and ensure material quality.
[0135] In this embodiment, the workbench 22 is also provided with a striking part, which is located around the puncture part and includes a vertical rod and a swing arm that is swayably mounted on the vertical rod. The free end of the swing arm is provided with a flexible striking unit.
[0136] The slapping parts are multiple, and each slapping part is arranged at equal intervals around the periphery of the puncture part.
[0137] The tapping unit includes a push rod cylinder 23, which taps the material package to be fed, facilitating rapid material discharge. All raw materials in the feeding channel 21 undergo iron removal by the iron removal device 26 before proceeding to the next process.
[0138] like Figure 2 As shown, in this embodiment, the crushing mechanism 2 further includes a data display panel 24 and a control panel 25. The data display panel 24 is used to display the working status of the crushing mechanism 2, and the control panel 25 is used to control the working status of the crushing mechanism 2.
[0139] In this embodiment, the feeding mechanism 1 is used to grab the material package to be fed and transport the material package to the crushing mechanism 2. The feeding mechanism 1 includes a robot arm 13, a horizontal moving unit 11, and a vertical moving unit 12. The horizontal moving unit 11 is connected to the vertical moving unit 12, and the vertical moving unit 12 is connected to the robot arm 13. The robot arm 13 is used to grab the material package to be fed from the feeding station. The horizontal moving unit 11 is used to drive the robot arm 13 to move horizontally, and the vertical moving unit 12 is used to drive the robot arm 13 to move vertically. Under the operation of the horizontal moving unit 11 and the vertical moving unit 12, the robot arm 13 puts the material package to be fed onto the workbench 22. Specifically, the feeding mechanism 1 also includes a mounting base, which is connected to the horizontal moving unit 11 and is used to support the horizontal moving unit 11. The horizontal moving unit 11 is connected to the vertical moving unit 12 and is used to drive the vertical moving unit 12 to move. The vertical moving unit 12 is connected to the robot arm 13 and is used to drive the robot arm 13 to move horizontally and vertically.
[0140] Furthermore, the lateral movement unit 11 includes a second drive unit, a second slider 114, and a second slide rail 115. The second slider 114 is mounted on the second slide rail 115 and is connected to both the second drive unit and the vertical movement unit 12. The second drive unit drives the second slider 114 to move laterally on the second slide rail 115, causing the vertical movement unit 12 to move laterally along with the second slider 114. Specifically, the lateral movement unit 11 also includes a connecting plate 116. The second drive unit includes a servo motor 111, a gear 112, and a rack 113. The drive end of the servo motor 111 is connected to the gear 112, and the rack 113 meshes with the gear 112. The servo motor 111 is mounted on the connecting plate 116, which is fixedly connected to the second slider 114. The servo motor 111 drives the gear 112 to move on the rack 113, causing the connecting plate 116 to move the second slider 114 on the second slide rail 115, thus achieving lateral movement. The connecting plate 116 is also connected to the vertical moving unit 12, and is used to drive the vertical moving unit 12 to move laterally. The second slide rail 115 and the rack 113 are mounted on the mounting base.
[0141] Furthermore, the vertical movement unit 12 includes a third drive unit and a telescopic assembly. The third drive unit is used to drive the telescopic assembly to extend and retract. The telescopic assembly is connected to the robotic arm 13 and is used to drive the robotic arm 13 to move vertically. Specifically, the vertical movement unit 12 also includes a connecting rod 124, which is used to connect to the connecting plate 116 of the horizontal movement unit 11. The telescopic assembly includes a second push rod motor 121, a linear bearing guide rail 122, and a guide rod 123. The second push rod motor 121 extends and retracts, thereby driving the guide rod 123 to extend and retract along the linear bearing guide rail 122, realizing the movement of the vertical movement unit 12.
[0142] The robotic arm 13 includes a first drive unit, a force transmission arm 132, a first slider 133, a first slide rail 134, and a gripping arm 135. The drive end of the first drive unit is connected to the first end of the force transmission arm 132, and the second end of the force transmission arm 132 is linked to the first slider 133. The first drive unit drives the first segment of the force transmission arm 132 to move up and down, causing the second end of the force transmission arm 132 to move horizontally. The first slider 133 slides on the first slide rail 134 under the drive of the force transmission arm 132. The first slider 133 is also connected to the gripping arm 135 and is used to drive the gripping arm 135 to move. Specifically, when the first drive unit operates, the drive end drives the first end of the force transmission arm 132 to move vertically, causing the second segment of the force transmission arm 132 to move horizontally, thereby driving the first slider 133 to move, and the first slider 133 drives the gripping arm 135 to move. The gripping arm 135 is a two-finger parallel gripper 136, which includes a first vertical plate and a first horizontal plate. One end of the first vertical plate is connected to the force transmission arm 132, and the other end of the first vertical plate is connected to one end of the first horizontal plate. The other end of the first horizontal plate mates with a groove in the material bag to be fed. The first horizontal plate is inserted into the material bag to be fed to fix it and prevent it from falling. In this embodiment, there are four first drive units, four force transmission arms 132, four first sliders 133, four first slide rails 134, and four gripping arms 135, forming two sets of gripping units. Each gripping unit includes one first drive unit, two force transmission arms 132, two first sliders 133, two first slide rails 134, and one gripping arm 135. The two gripping arms 135 grip the material bag to be fed. The first drive unit is a first push rod motor 131.
[0143] In this embodiment, the control module is a PLC control cabinet, which is connected to the first drive unit, the second drive unit, the third drive unit, and the tapping unit. The PLC control cabinet is used to issue feeding instructions to the first drive unit, the second drive unit, and the third drive unit. The feeding instructions include grabbing instructions, horizontal movement instructions, vertical movement instructions, and dispensing instructions. The first drive unit receives the grabbing instructions and grabs the material bag to be fed according to the grabbing instructions. The first drive unit receives the dispensing instructions and dispenses the material bag to be fed onto the worktable 22 of the crushing mechanism 2 according to the dispensing instructions. The second drive unit receives the horizontal movement instructions and drives the robot arm 13 and the material bag to be fed to move horizontally. The third drive unit receives the vertical movement instructions and drives the robot arm 13 and the material bag to be fed to move vertically. The PLC control cabinet is used to send crushing instructions to the crushing mechanism 2. The crushing instructions include tapping instructions. The tapping unit receives the tapping instructions and taps the material bag to be fed according to the tapping instructions, so that the material in the material bag to be fed is completely discharged. The PLC control cabinet is also used to receive working data from the first drive unit, the second drive unit, the third drive unit, and the tapping unit, and to determine the working status based on the working data.
[0144] Furthermore, the PLC control cabinet is also connected to the data display panel 24 and the control panel 25. The PLC control cabinet sends the operating status to the data display panel 24, and the data display panel 24 receives and displays the operating status. The control panel 25 is used to send control commands to the PLC control cabinet, and the PLC control cabinet is used to receive control commands from the control panel 25.
[0145] The present invention also provides a computer device, including: a memory, a processor, and a computer program, the computer program being stored in the memory and configured to be executed by the processor to implement the above-described Internet of Things-based automated feeding method.
[0146] Those skilled in the art will understand that embodiments of the present invention can be provided as methods, systems, or computer program products. Therefore, the present invention can take the form of a completely hardware embodiment, a completely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present invention can take the form of a computer program product implemented on one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) containing computer-usable program code. The solutions in the embodiments of the present invention can be implemented using various computer languages, such as the object-oriented programming language Java and the interpreted scripting language JavaScript.
[0147] This invention is described with reference to flowchart illustrations and / or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It will be understood that each block of the flowchart illustrations and / or block diagrams, and combinations of blocks in the flowchart illustrations and / or block diagrams, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, special-purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, generate instructions for implementing the flowchart illustrations and / or block diagrams. Figure 1 One or more processes and / or boxes Figure 1 A device that provides the functions specified in one or more boxes.
[0148] These computer program instructions may also be stored in a computer-readable storage medium that can direct a computer or other programmable data processing device to function in a particular manner, such that the instructions stored in the computer-readable storage medium produce an article of manufacture including instruction means, which are implemented in a process Figure 1 One or more processes and / or boxes Figure 1 The function specified in one or more boxes.
[0149] These computer program instructions may also be loaded onto a computer or other programmable data processing equipment to cause a series of operational steps to be performed on the computer or other programmable equipment to produce a computer-implemented process, thereby providing instructions that execute on the computer or other programmable equipment for implementing the process. Figure 1 One or more processes and / or boxes Figure 1 The steps of the function specified in one or more boxes.
[0150] Although preferred embodiments of the invention have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including both the preferred embodiments and all changes and modifications falling within the scope of the invention.
[0151] Obviously, those skilled in the art can make various modifications and variations to this invention without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this invention and their equivalents, this invention also intends to include these modifications and variations.
Claims
1. A dynamic seal breakage mechanism characterized by, A lithium battery material includes: A workbench for placing a material package to be broken, the workbench being provided with a discharging channel, the feeding end of the discharging channel being provided with a flange extending away from the workbench; A piercing part including a piercing section at a proximal end and a guide section at a distal end, the guide section being connected to the feeding end, and the outer diameter of the guide section being smaller than the inner diameter of the flange, the proximal end of the piercing part forming a piercing tip, the piercing tip being made of polyethylene material, the piercing part being provided with an openwork part at least near the piercing tip, the openwork part being in communication with the discharging channel; the piercing section being tapered, the diameter of the guide section being not less than the diameter of the tapered section, and the height of the guide section being greater than or equal to one-third of the height of the piercing section, the guide section being used to increase the resistance to slow the cracking of the material package to be broken, and to guide the material package to be broken to slide downward; An iron removal device provided at the discharging end of the discharging channel for removing impurities from the lithium battery material; The material in the material package to be broken slides along the shape of the piercing part, and enters the discharging channel through the openwork part of the piercing tip; the flange can seal the piercing part and the material package to be broken due to the resistance, preventing the material from spilling on the workbench; the inner wall of the discharging channel and the surface of the piercing part are provided with a PTFE coating or an ECTFE coating; The workbench is further provided with a beating part, the beating part being provided on the circumferential side of the piercing part, including a vertical rod and a swing arm swingably mounted on the vertical rod, the free end of the swing arm being provided with a flexible beating unit.
2. The material breaking mechanism of claim 1, wherein The thickness of the flange is 3-5mm; And / or, the flange is made of anti-slip material; And / or, the surface of the flange is covered with an anti-slip layer; The anti-slip layer is rubber.
3. The material breaking mechanism of claim 1, wherein The beating part is a plurality of beating parts, each of the beating parts being equally spaced and arranged on the circumferential side of the piercing part.
4. A dosing device, characterized in that A feeding mechanism and a breaking mechanism as claimed in any one of claims 1-3, the feeding mechanism being suspended above the breaking mechanism, for grabbing the material package to be broken, and transporting the material package to be broken to the piercing part of the breaking mechanism through translation or extension movement; The feeding mechanism includes a horizontal moving unit, a vertical moving unit and a mechanical hand; The horizontal moving unit includes a horizontal slide rail suspended above the breaking mechanism, a horizontal slide block being mounted on the horizontal slide rail, and a horizontal driving unit being connected to the horizontal slide block; The vertical moving unit includes an extension assembly connected to the free end of the horizontal slide block, and the extension assembly being electrically connected to a vertical driving unit; The mechanical hand is mounted on the free end of the extension assembly, for rising or falling through the extension of the extension assembly, and / or translating through the movement of the horizontal slide block, and then transporting the material package to be broken to the piercing part of the breaking mechanism.
5. A dosing system, characterized in that A control module, a feeding mechanism and a breaking mechanism as claimed in any one of claims 1-3; The control module is configured to receive a first control instruction, generate a feeding instruction according to the first control instruction, send the feeding instruction to a feeding mechanism, and generate a breaking instruction and send the breaking instruction to a breaking mechanism; The feeding mechanism is configured to feed the material package to be fed according to the received feeding instruction; The breaking mechanism is configured to break the material package to be fed according to the received breaking instruction.
6. The dosing system of claim 5, wherein, The system further comprises a warehouse management subsystem, an automated guided vehicle, and a production manufacturing execution subsystem; The warehouse management subsystem is configured to obtain production demand information and send the production demand information to the production manufacturing execution subsystem; The production manufacturing execution subsystem is configured to generate a transportation instruction according to the received production demand information and send the transportation instruction to the automated guided vehicle; The automated guided vehicle is configured to obtain the material package to be fed and transport the material package to be fed according to the received transportation instruction, and send a transportation completion instruction to the production manufacturing execution subsystem when the transportation of the material package to be fed is completed; The production manufacturing execution subsystem is further configured to issue a first control instruction to the control module according to the received transportation completion instruction.
7. The dosing system of claim 6, wherein, The system further comprises a database server, a remote mobile terminal, and a control terminal; The remote mobile terminal is configured to issue a second control instruction to the control module; The control module is further configured to generate a feeding instruction and a breaking instruction according to the second control instruction; The database server is connected to the control module through a network penetration tool, configured to receive and store instruction data sent by the control module, the instruction data comprising a transportation instruction and a first control instruction of the production manufacturing subsystem, a transportation completion instruction of the automated guided vehicle, a second control instruction of the remote mobile terminal, a feeding instruction, and a breaking instruction, and the database server is further configured to store production demand information; The control terminal is configured to manage the instruction data stored in the database server.
8. An automated dosing method, characterized by, The method is implemented based on the feeding system according to any one of claims 5-7, and the method comprises: receiving a first control instruction by the control module, generating a feeding instruction and a breaking instruction according to the first control instruction; receiving a feeding instruction by the feeding mechanism, and feeding the material package to be fed according to the received feeding instruction; receiving a breaking instruction by the breaking mechanism, and breaking the material package to be fed according to the received breaking instruction.
9. The automated dosing method of claim 8, wherein, The method further comprises: obtaining production demand information by the warehouse subsystem and sending the production demand information to the production manufacturing execution subsystem; generating a transportation instruction by the production manufacturing execution subsystem according to the received production demand information and sending the transportation instruction to the automated guided vehicle; obtaining the material package to be fed by the automated guided vehicle according to the received transportation instruction and transporting the material package to be fed, and sending a transportation completion instruction to the production manufacturing execution subsystem when the transportation of the material package to be fed is completed; issuing a first control instruction to the control module by the production manufacturing execution subsystem according to the received transportation completion instruction.
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