A vertical stirring device based on material solidification degree intelligent speed regulation

By using a vertical mixing device with a divided cavity design and real-time speed regulation, the problems of inconsistent solidification and energy waste caused by uneven slurry were solved, achieving efficient and safe paste backfilling.

CN117160339BActive Publication Date: 2026-02-06CHANGZHOU XINWU MACHINERY
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Patent Information

Application Number
CN202311327286.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-10-13
Publication Date
2026-02-06
Estimated Expiration
2043-10-13

AI Technical Summary

Technical Problem

Existing mixing equipment causes uneven solidification of pastes during mixing, which increases energy consumption and may damage the drive structure. At the same time, the increased viscosity of the paste affects pumping efficiency and may even cause blockage.

Method used

The vertical mixing equipment with a divided chamber design monitors the solidification degree of the slurry in real time through the detection component, and adjusts the mixing rate and the speed of the booster paddle to ensure that the slurry is uniformly mixed and forms a paste that meets the backfilling standards, thereby reducing energy consumption and improving backfilling efficiency.

Benefits of technology

It achieves uniform mixing of slurry, reduces energy consumption, improves the solidification quality of paste and pumping efficiency, reduces the risk of blockage, and enhances the safety and efficiency of mine backfilling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a vertical stirring equipment based on material solidification degree intelligent speed regulation, which comprises a stirring barrel, a mixing device, a speed regulation device and a driving motor, wherein the stirring barrel is connected with the mixing device, the speed regulation device is connected with the mixing device, the driving motor is tightly connected with the stirring barrel, the stirring barrel is provided with a stirring cavity, the lower end of the stirring cavity is provided with a discharge port, the end of the discharge port away from the stirring cavity is provided with a booster pump, the mixing device is arranged in the stirring cavity, and the output end of the driving motor is in transmission connection with the mixing device; wherein the driving motor is installed outside the stirring barrel and is used for providing power for the mixing device; the mixing device is used for stirring slurry in the stirring cavity; after stirring is completed, paste is formed, discharged through the discharge port at the lower end, and used for backfilling of a mining area after pressure boosting through the booster pump; the speed regulation device is used for automatically regulating the stirring speed according to the solidification degree in the slurry mixing process, ensuring the uniformity of slurry mixing, and thus ensuring the backfilling quality of the mining area.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of vertical stirring equipment, in particular to a vertical stirring equipment based on intelligent speed regulation according to the solidification degree of materials. BACKGROUND

[0002] Stirring equipment is widely used in industrial material mixing, for example, in the process of mine backfilling, a large number of stirrers are needed to stir the slurry into paste and backfill the mining area to ensure the safety of mining.

[0003] The paste is generally composed of coal gangue, slag, fly ash and tailings, and a certain amount of gel material is added during stirring. With the progress of various reactions, the paste gradually forms and reaches the pre-solidification state. The paste is pumped to the goaf for hardening to support the mining area. However, in the process of stirring and forming the paste, due to the unevenness of the slurry, the solidification degree of the formed paste is not uniform. If the paste that has reached a certain solidification degree is stirred again, not only energy is wasted, but also the driving structure may be damaged due to the large resistance.

[0004] In addition, during the stirring process of the paste, the internal moisture evaporates. If the paste that has reached the solidification standard is stirred again, the viscosity will increase, affecting the flowability during the pumping process, reducing the pumping efficiency, and even causing local blockage, increasing the difficulty of backfilling. SUMMARY

[0005] The purpose of the present application is to provide a vertical stirring equipment based on intelligent speed regulation according to the solidification degree of materials to solve the problems raised in the background.

[0006] In order to solve the above technical problems, the present application provides the following technical scheme:

[0007] A vertical stirring equipment based on intelligent speed regulation according to the solidification degree of materials, comprising a stirring barrel, a mixing device, a speed regulation device and a driving motor, the stirring barrel and the mixing device are connected, the speed regulation device and the mixing device are connected, the driving motor and the stirring barrel are tightly connected, the stirring barrel is provided with a stirring cavity, the lower end of the stirring cavity is provided with a discharge port, the end of the discharge port away from the stirring cavity is provided with a booster pump, the mixing device is placed in the stirring cavity, and the output end of the driving motor is in transmission connection with the mixing device.

[0008] The stirring barrel is used for installing other devices and provides a stirring space through the internal stirring cavity, wherein the driving motor is installed outside the stirring barrel and is used for providing power for the mixing device, the slurry in the stirring cavity is stirred through the mixing device, the paste is formed after the stirring is completed, the paste is discharged through the discharge port at the lower end, and the mine area is backfilled after the paste is pressurized through the booster pump.

[0009] Further, the mixing device comprises a stirring shaft, the upper end of the stirring shaft penetrates the stirring cavity, the output end of the driving motor is in transmission connection with the stirring shaft, a plurality of impellers are sleeved on the outer circle of the stirring shaft, a booster paddle is arranged at the lower end of the stirring shaft, the stirring shaft is in transmission connection with the booster paddle, the stirring shaft comprises a transmission shaft and a booster shaft, the impellers are sleeved on the outer circle of the transmission shaft, the booster shaft is in transmission connection with the booster paddle, a partition plate is arranged at the connection position of the transmission shaft and the booster shaft, the output end of the driving motor is in transmission connection with the transmission shaft, one end of the transmission shaft close to the booster shaft is in transmission connection with the partition plate, the stirring cavity comprises a primary cavity and a secondary cavity, a partition layer is arranged between the primary cavity and the secondary cavity, the partition plate is arranged in the partition layer, a groove is arranged in the partition layer, and the outer edge of the partition plate is inserted into the groove in the partition layer.

[0010] The speed regulating device comprises a booster motor, the output torque direction of the booster motor is the same as that of the driving motor, a transmission cavity is arranged on the transmission shaft, the booster motor is arranged in the transmission cavity, the output end of the booster motor is in transmission connection with the booster shaft, and the transmission shaft is in transmission connection with the booster shaft through the booster motor.

[0011] The upper end of the stirring shaft is sleeved with a bearing which is supported on the wall surface of the through hole of the upper end of the stirring cavity and connected with the output end of the driving motor. The driving motor outputs torque to drive the stirring shaft to rotate, thereby driving the impeller of the outer ring of the stirring shaft to rotate to mix the slurry. The stirring cavity is divided into two chambers. The first chamber is used for preliminary mixing after feeding. The slurry mixed to a certain degree is fed into the second chamber for further stirring by the booster paddle to form a paste so that the solidification degree of the paste reaches the backfill standard. The discharge direction of the booster paddle is towards the discharge port, thereby continuously discharging the paste to the discharge port to increase the pressure of the paste at the discharge port, reduce the pressure difference between the discharged paste and the backfill paste, facilitate the further pressurization of the booster pump, directly backfill the high-pressure paste, reduce energy consumption, and improve the backfill efficiency. The first chamber and the second chamber are separated by the partition in the groove of the partition layer. The different solidification degrees of the paste are stirred by layering to facilitate variable-speed stirring of the paste with different solidification degrees. The booster motor is used to connect the transmission shaft and the booster shaft. In the initial state, the transmission shaft and the booster shaft have the same speed. The initial feed is in the first chamber. The slurry mixed to a certain degree forms a paste which is fed into the second chamber. The booster motor with the same direction output torque further increases the speed of the booster paddle through the booster shaft to improve the mixing performance of the booster paddle, accelerate the solidification state of the paste, and reduce the backfill time. The power supply of the booster motor can adopt the collector ring mode to supply power to the booster motor in rotation. The related power supply mode is prior art and will not be described in detail.

[0012] Further, the speed regulating device further comprises a detection assembly. The partition plate is provided with a transduction groove, and the detection assembly is arranged in the transduction groove. The detection assembly comprises a transmission sheet, a pry bar and an induction coil. The transmission sheet and the induction coil are respectively arranged in the transduction groove. The transmission sheet and the pry bar are in transmission connection. The pry bar is a magnet. One end of the pry bar is inserted into the inner circle of the induction coil. The blade of the impeller is inclined downward. The transmission sheet is provided with a friction surface. The friction surface is in friction contact with the slurry in the first chamber.

[0013] The partition plate installs the detection assembly through the transduction groove. The detection assembly is used for detecting the solidification degree of the slurry. With the stirring of the impeller, the molecular movement in the slurry is promoted, the components in the slurry are uniformly mixed together, and the evaporation of the water in the slurry is accelerated, thereby promoting the solidification of the slurry and forming a paste. Compared with the slurry, the viscosity of the paste is larger. Due to the inclined downward discharge of the blade of the impeller, the transmission sheet and the upper layer of the slurry move at different speeds. The transmission sheet moves relative to the slurry. With the stirring, the slurry gradually forms a paste, the viscosity increases, the transmission sheet moves along the transduction groove under the friction resistance of the slurry, the pry bar moves along the inner circle of the induction coil, the induction coil moves in the cutting magnetic induction line and generates an induced current. The more uniform the stirring is, the greater the viscosity of the paste is, and the more the paste tends to solidify. That is, the induced current and the solidification degree of the paste are positively correlated, thereby detecting the solidification degree of the paste on the transmission sheet in real time.

[0014] Further, the induction coil and the booster motor are electrically connected.

[0015] The current generated on the induction coil and the control current of the booster motor are negatively correlated, that is, the greater the solidification degree of the paste formed by stirring, the greater the current on the induction coil through the friction energy conversion with the transmission sheet, and the smaller the output speed of the booster motor; when the solidification degree of the paste is small, the smaller the current generated on the induction coil through the friction energy conversion, the greater the output speed of the booster motor, thereby ensuring the uniformity of the paste after stirring, and the induction coil can transmit the collected current signal to the controller to control the input current of the booster motor, thereby controlling the output speed of the booster motor.

[0016] Further, the partition plate is provided with a blanking groove, the first cavity is communicated with the second cavity through the blanking groove, and the blanking groove and the energy conversion groove are arranged in sequence along the rotation direction of the partition plate.

[0017] The blanking groove is used to communicate the first cavity and the second cavity, the blanking groove is kept in a closed state during the initial stirring process after the feeding of the first cavity is completed, the slurry is stirred to a certain degree to form a paste, and then the paste is fed into the second cavity for further stirring to evaporate the moisture in the paste and promote the solidification of the paste, the paste is guided through the discharge port and further pressurized by the booster pump for filling the mining area, and the blanking groove and the energy conversion groove are arranged in sequence, so that the slurry in the first cavity that meets the standard can be directly fed into the second cavity, the injection efficiency is improved, and the power consumption is increased.

[0018] Further, the speed regulating device further comprises a disconnecting plate and an adjusting cylinder, the induction coil and the adjusting cylinder are electrically connected, the partition plate is provided with a cut-off groove, the adjusting cylinder is arranged in the cut-off groove, the output end of the adjusting cylinder is in transmission connection with the disconnecting plate, the cut-off groove is communicated with the blanking groove, the disconnecting plate is in sliding connection with the cut-off groove, and the end of the disconnecting plate away from the adjusting cylinder is inserted into the blanking groove.

[0019] The disconnecting plate and the adjusting cylinder in the cut-off groove are used to control the on-off of the blanking groove, thereby controlling the conduction state of the first cavity and the second cavity, in the initial state, the disconnecting plate is inserted into the blanking groove, so that the blanking groove is in a cut-off state, when it is detected that the solidification degree of the slurry on the upper end of the transmission sheet meets the standard to form a paste, the output end of the adjusting cylinder is retracted, so that the disconnecting plate moves to the cut-off groove, the blanking groove enters a conduction state, so that the paste flows into the second cavity through the blanking groove for further stirring, when the local paste is discharged into the second cavity, the output displacement of the adjusting cylinder is adjusted, so that the disconnecting plate re-cuts off the blanking groove until new paste appears.

[0020] As an optimization, the roughness of the friction surface is gradually changed, and the roughness of the friction surface gradually decreases along the rotation direction of the partition plate. Through the roughness gradual change, the friction between the friction surface and the paste is increased, thereby facilitating the improvement of the transmission efficiency.

[0021] As optimization, the transmission sheet is provided with a material guide surface, and the end of the material guide surface faces the dropping groove. The material reaching the standard is guided into the dropping groove through the material guide surface at the end of the transmission sheet.

[0022] As optimization, the transmission sheet is provided with a reset spring away from the intercepting groove, and the reset spring is in abutment with the wall surface of the energy conversion groove away from the transmission sheet. The reset spring is arranged to reset the transmission sheet. When the slurry on the upper layer of the transmission sheet is not formed, the transmission sheet cannot be moved or is moved to a certain distance, that is, the adjusting cylinder does not work, and the dropping groove is not conducted.

[0023] Compared with the prior art, the beneficial effects achieved by the present application are as follows: the primary cavity is used for preliminary mixing after feeding, the slurry mixed to a certain degree is sent into the secondary cavity, further stirring is performed through the booster paddle, the paste is formed, the solidification degree of the paste reaches the backfilling standard, the discharge direction of the booster paddle faces the discharge port, so that the paste is continuously discharged to the discharge port, the paste pressure of the discharge port is increased, the pressure difference between the discharged paste and the backfilled paste is reduced, the booster pump is further boosted, the high-pressure paste is directly backfilled, the energy consumption is reduced, and the backfilling efficiency is improved; the blade of the impeller is inclined downward to discharge, so that the transmission sheet and the slurry on the upper layer move at different speeds, the transmission sheet moves relative to the slurry, with the stirring, the slurry gradually forms the paste, the viscosity increases, the transmission sheet is subjected to the frictional resistance of the slurry, moves along the energy conversion groove, the pry bar moves along the inner circle of the induction coil, the induction coil moves along the cutting magnetic induction line, and the induction current is generated, the more uniform the stirring is, the greater the viscosity of the paste is, and the more the paste tends to solidify, that is, the induction current and the solidification degree of the paste are positively correlated, so that the solidification degree of the paste on the transmission sheet is detected in real time; the current generated on the induction coil and the control current of the booster motor are negatively correlated, that is, the greater the solidification degree of the paste formed by stirring is, the greater the current on the induction coil is through frictional energy conversion with the transmission sheet, and the smaller the output speed of the booster motor is; when the solidification degree of the paste is small, the current generated on the induction coil is small through frictional energy conversion with the transmission sheet, and the output speed of the booster motor is large, so that the uniformity of the paste after stirring is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0024] The accompanying drawings are included to provide a further understanding of the present application, and constitute a part of the specification, illustrate the present application together with the embodiments thereof, and explain the present application, but do not constitute a limitation of the present application. In the drawings:

[0025] Figure 1 is a schematic diagram of the overall structure of the present application;

[0026] Figure 2 is a schematic diagram of the hierarchical stirring of the present application;

[0027] Figure 3It is a primary cavity slurry stirring schematic diagram of the present application;

[0028] Figure 4 It is a slurry solidification degree detection schematic diagram of the present application;

[0029] Figure 5 It is Figure 1 The partial A enlarged view of the view;

[0030] Figure 6 It is Figure 4 The partial B enlarged view of the view;

[0031] Figure 7 It is Figure 2 The partial C enlarged view of the view;

[0032] In the figure: 1 - stirring barrel, 11 - stirring cavity, 111 - primary cavity, 112 - secondary cavity, 113 - partition layer, 12 - discharge port, 2 - mixing device, 21 - stirring shaft, 211 - transmission shaft, 212 - booster shaft, 22 - impeller, 23 - booster paddle, 24 - partition plate, 241 - material falling groove, 242 - intercepting groove, 243 - transducing groove, 3 - speed regulating device, 31 - detection assembly, 311 - transmission sheet, 3111 - friction surface, 3112 - material guiding surface, 312 - pry bar, 313 - induction coil, 32 - disconnecting plate, 33 - adjusting cylinder, 34 - booster motor, 4 - driving motor, 5 - booster pump. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0034] The present application provides technical solutions:

[0035] As Figures 1-7 shown, a vertical stirring device based on intelligent speed regulation of material solidification degree, comprising a stirring barrel 1, a mixing device 2, a speed regulating device 3 and a driving motor 4, the stirring barrel 1 and the mixing device 2 are connected, the speed regulating device 3 and the mixing device 2 are connected, the driving motor 4 and the stirring barrel 1 are tightly connected, the stirring barrel 1 is provided with a stirring cavity 11, the lower end of the stirring cavity 11 is provided with a discharge port 12, the discharge port 12 is provided with a booster pump 5 away from the stirring cavity 11, the mixing device 2 is placed in the stirring cavity 11, and the output end of the driving motor 4 and the mixing device 2 are drivingly connected.

[0036] The stirring barrel 1 is used as the main installation base for installing other devices and provides a stirring space through the internal stirring cavity 11, wherein the driving motor 4 is installed outside the stirring barrel 1 for powering the mixing device 2, the slurry in the stirring cavity 11 is stirred through the mixing device 2, the paste is formed after the stirring is completed, is discharged through the lower discharge port 12, and is backfilled to the mining area after being pressurized through the booster pump 5, and the speed regulating device 3 is used for automatically adjusting the stirring speed according to the solidification degree in the slurry mixing process, ensuring the uniformity of the slurry mixing, thereby ensuring the quality of the mining area backfill.

[0037] Further, the mixing device 2 comprises a stirring shaft 21, the upper end of the stirring shaft 21 penetrates the stirring cavity 11, the output end of the driving motor 4 is in transmission connection with the stirring shaft 21, a plurality of impellers 22 are sleeved on the outer circle of the stirring shaft 21, a booster paddle 23 is arranged at the lower end of the stirring shaft 21, the stirring shaft 21 and the booster paddle 23 are in transmission connection, the stirring shaft 21 comprises a transmission shaft 211 and a booster shaft 212, the impeller 22 is sleeved on the outer circle of the transmission shaft 211, the booster shaft 212 is in transmission connection with the booster paddle 23, a partition plate 24 is arranged at the connection position of the transmission shaft 211 and the booster shaft 212, the output end of the driving motor 4 is in transmission connection with the transmission shaft 211, the end of the transmission shaft 211 close to the booster shaft 212 is in transmission connection with the partition plate 24, the stirring cavity 11 comprises a primary cavity 111 and a secondary cavity 112, a partition layer 113 is arranged between the primary cavity 111 and the secondary cavity 112, the partition plate 24 is arranged in the partition layer 113, the partition layer 113 is provided with a groove, and the outer edge of the partition plate 24 is inserted into the groove in the partition layer 113;

[0038] The speed regulating device 3 comprises a booster motor 34, the output torque direction of the booster motor 34 is the same as the output torque direction of the driving motor 4, a transmission cavity is arranged on the transmission shaft 211, the booster motor 34 is arranged in the transmission cavity, the output end of the booster motor 34 is in transmission connection with the booster shaft 212, the transmission shaft 211 is in transmission connection with the booster shaft 212 through the booster motor 34, and the discharge direction of the booster paddle 23 is towards the lower discharge port 12.

[0039] The upper end of the stirring shaft 21 is sleeved with a bearing supported on the wall surface of the through hole of the upper end of the stirring cavity 11 and connected with the output end of the driving motor 4. The stirring shaft 21 is driven to rotate by the output torque of the driving motor 4, so as to drive the impeller 22 at the outer circle of the stirring shaft 21 to rotate and mix the slurry. The stirring cavity 11 is provided with a divided cavity. The first cavity 111 is used for preliminary mixing after feeding. The slurry mixed to a certain degree is sent into the second cavity 112 for further stirring by the booster paddle 23 to form a paste, so that the solidification degree of the paste reaches the backfill standard. The discharge direction of the booster paddle 23 is towards the discharge port 12, so as to continuously discharge the paste to the discharge port 12, increase the pressure of the paste in the discharge port 12, reduce the pressure difference between the discharge paste and the backfill paste, facilitate the further pressure increase of the booster pump 5, directly backfill the high-pressure paste, reduce the energy consumption, and improve the backfill efficiency. The first cavity 111 and the second cavity 112 are separated by the partition plate 24 in the groove of the partition layer 113. The paste with different solidification degrees is subjected to variable-speed stirring by layered stirring. The booster motor 34 is used for connecting the transmission shaft 211 and the booster shaft 212. In the initial state, the transmission shaft 211 and the booster shaft 212 have the same speed. The initial material is fed into the first cavity 111. The slurry stirred to a certain degree forms a paste and is sent into the second cavity 112. The booster motor 34 with the same direction output torque further increases the speed of the booster paddle 23 through the booster shaft 212, improves the mixing performance of the booster paddle 23, accelerates the solidification state of the paste, reduces the backfill time, and the power supply of the booster motor 34 can adopt the collector ring mode for rotating power supply of the booster motor 34. The related power supply mode is prior art and will not be described in detail.

[0040] Further, the speed regulating device 3 further comprises a detection assembly 31. The partition plate 24 is provided with a transduction groove 243, and the detection assembly 31 is arranged in the transduction groove 243. The detection assembly 31 comprises a transmission sheet 311, a pry bar 312 and an induction coil 313. The transmission sheet 311 and the induction coil 313 are arranged in the transduction groove 243 respectively. The transmission sheet 311 and the pry bar 312 are in transmission connection. The pry bar 312 is a magnet. One end of the pry bar 312 is inserted into the inner circle of the induction coil 313. The blade of the impeller 22 is inclined downward. The transmission sheet 311 is provided with a friction surface 3111. The friction surface 3111 is in friction contact with the slurry in the first cavity 111.

[0041] The baffle 24 is provided with a transducing groove 243, and the detection assembly 31 is arranged in the transducing groove 243 and used for detecting the solidification degree of the slurry. When the impeller 22 stirs the slurry, the molecular movement in the slurry is promoted, so that the components in the slurry are uniformly mixed together, and the evaporation of water in the slurry is accelerated, so as to promote the solidification of the slurry and form a paste. Compared with the slurry, the paste has a larger viscosity. Since the blade of the impeller 22 is inclined downward to discharge the material, the transmission sheet 311 and the upper slurry move at different speeds. The transmission sheet 311 moves relative to the slurry. With the stirring, the slurry gradually forms a paste, the viscosity increases, the transmission sheet 311 is subjected to the frictional resistance of the slurry, moves along the transducing groove 243, so that the pry bar 312 moves along the inner ring of the induction coil 313. The induction coil 313 moves along the magnetic induction line and generates an induced current. The more uniform the stirring is, the greater the viscosity of the paste is, and the more the paste tends to solidify. That is, the induced current and the solidification degree of the paste are positively correlated, so that the solidification degree of the paste on the transmission sheet 311 is detected in real time.

[0042] Further, the induction coil 313 and the booster motor 34 are electrically connected.

[0043] The current generated on the induction coil 313 and the control current of the booster motor 34 are negatively correlated. That is, the greater the solidification degree of the paste formed by stirring is, the greater the current on the induction coil 313 is, and the smaller the output rotating speed of the booster motor 34 is. When the solidification degree of the paste is small, the current generated on the induction coil 313 is small through the frictional transduction of the transmission sheet 311, and the output rotating speed of the booster motor 34 is large. The uniformity of the paste after stirring is ensured. The induction coil 313 can transmit the collected current signal to the controller, so as to control the input current of the booster motor 34 through the controller, thereby controlling the output rotating speed of the booster motor 34.

[0044] Further, the baffle 24 is provided with a feeding groove 241, the primary cavity 111 is communicated with the secondary cavity 112 through the feeding groove 241, and the feeding groove 241 and the transducing groove 243 are arranged in sequence along the rotating direction of the baffle 24.

[0045] The first chamber 111 and the second chamber 112 are communicated through the blanking groove 241. After the feeding of the first chamber 111 is completed, the blanking groove 241 remains in a closed state during the initial stirring process. When the slurry is stirred to a certain degree to form a paste, the paste is sent into the second chamber 112 for further stirring to evaporate the moisture in the paste and promote the solidification of the paste. When the solidification degree reaches a standard, the paste is guided through the discharge port 12 and further pressurized by the booster pump 5 to fill the mine area. The blanking groove 241 and the conversion groove 243 are arranged in sequence, so that the slurry reaching the standard in the first chamber 111 can be directly sent into the second chamber 112, improving the feeding efficiency and avoiding the full-power stirring in the first chamber 111 to increase the power consumption.

[0046] Further, the speed regulating device 3 further includes a breaking plate 32 and an adjusting cylinder 33. The inductive coil 313 is electrically connected with the adjusting cylinder 33. The baffle 24 is provided with a cut-off groove 242, and the adjusting cylinder 33 is arranged in the cut-off groove 242. The output end of the adjusting cylinder 33 is drivingly connected with the breaking plate 32. The cut-off groove 242 and the blanking groove 241 are communicated. The breaking plate 32 is slidingly connected with the cut-off groove 242. The end of the breaking plate 32 away from the adjusting cylinder 33 is inserted into the blanking groove 241.

[0047] The breaking plate 32 and the adjusting cylinder 33 in the cut-off groove 242 control the on-off state of the blanking groove 241, so as to control the conduction state of the first chamber 111 and the second chamber 112. In the initial state, the breaking plate 32 is inserted into the blanking groove 241, so that the blanking groove 241 is in a cut-off state. When it is detected that the paste on the upper end of the transmission sheet 311 reaches a standard to form a paste, the output end of the adjusting cylinder 33 is retracted, so that the breaking plate 32 moves to the cut-off groove 242. The blanking groove 241 enters an on state, so that the paste flows into the second chamber 112 through the blanking groove 241 for further stirring. When the paste in the second chamber 112 is discharged, the output displacement of the adjusting cylinder 33 makes the breaking plate 32 cut off the blanking groove 241 again until new paste appears.

[0048] As an optimization, the roughness of the friction surface 3111 is gradually changed. The roughness of the friction surface 3111 gradually decreases along the rotation direction of the baffle 24. Through the gradual change of the roughness, the friction between the friction surface 3111 and the paste is increased, so as to improve the transmission efficiency.

[0049] As an optimization, the transmission sheet 311 is provided with a material guiding surface 3112. The end of the material guiding surface 3112 faces the blanking groove 241. The paste reaching the standard is guided into the blanking groove 241 through the material guiding surface 3112 at the end of the transmission sheet 311.

[0050] As optimization, the transmission sheet 311 is provided with a reset spring away from the side of the intercepting groove 242, and the reset spring is in abutment with the wall surface of the transduction groove 243 away from the end of the transmission sheet 311. By setting the reset spring, the transmission sheet 311 is reset, when the slurry on the upper layer of the transmission sheet 311 is not formed, the transmission sheet 311 cannot be driven to move, or is moved to a certain distance, that is, the adjusting cylinder 33 does not work, and the blanking groove 241 is not conducted.

[0051] The working principle of the present application is as follows: the first cavity 111 is used for preliminary mixing after feeding, the slurry mixed to a certain degree is sent into the second cavity 112, and further stirring is carried out through the booster paddle 23 to form a paste, so that the solidification degree of the paste reaches the backfill standard, the discharge direction of the booster paddle 23 is towards the discharge port 12, so that the paste is continuously discharged to the discharge port 12, the paste pressure of the discharge port 12 is increased, the pressure difference between the discharge paste and the backfill paste is reduced, the booster pump 5 is further boosted, the high-pressure paste is directly backfilled, the energy consumption is reduced, and the backfill efficiency is improved; the blade of the impeller 22 is inclined downward to discharge, so that the transmission sheet 311 and the slurry on the upper layer move at different speeds, the transmission sheet 311 moves relative to the slurry, with the stirring, the slurry gradually forms a paste, the viscosity increases, the transmission sheet 311 is moved along the transduction groove 243 under the friction resistance of the slurry, the pry bar 312 is moved along the inner circle of the induction coil 313, the induction coil 313 moves in a cutting magnetic induction line, and an induced current is generated, the more uniform the stirring is, the greater the viscosity of the paste is, and the more the paste tends to solidify, that is, the induced current and the solidification degree of the paste are positively correlated, so that the solidification degree of the paste on the transmission sheet 311 is detected in real time; the current generated on the induction coil 313 and the control current of the booster motor 34 are negatively correlated, that is, the greater the solidification degree of the paste formed by stirring is, the greater the current on the induction coil 313 is through the friction transduction with the transmission sheet 311, and the smaller the output speed of the booster motor 34 is; when the solidification degree of the paste is small, the current generated on the induction coil 313 is small through the friction transduction of the transmission sheet 311, and the output speed of the booster motor 34 is greater, so as to ensure the uniformity of the paste after stirring.

[0052] It should be noted that, in the present document, the terms such as first and second, etc., are used merely to differentiate one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Also, the terms "comprising", "containing" or any other variant thereof are intended to cover non-exclusive inclusions, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or inherent to such a process, method, article or device.

[0053] Finally, it should be noted that the above only describes the preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art will appreciate that the technical solutions described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalent ones. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A vertical stirring device based on the degree of solidification of the material to intelligently adjust the speed, characterized by: The vertical stirring equipment includes a stirring barrel (1), a mixing device (2), a speed regulating device (3) and a driving motor (4), the stirring barrel (1) and the mixing device (2) are connected, the speed regulating device (3) and the mixing device (2) are connected, the driving motor (4) and the stirring barrel (1) are fixedly connected, the stirring barrel (1) is provided with a stirring cavity (11), the lower end of the stirring cavity (11) is provided with a discharge port (12), the discharge port (12) away from the stirring cavity (11) is provided with a booster pump (5), the mixing device (2) is arranged in the stirring cavity (11), and the output end of the driving motor (4) is in transmission connection with the mixing device (2); The mixing device (2) includes a stirring shaft (21), the upper end of the stirring shaft (21) penetrates through the stirring cavity (11), the output end of the driving motor (4) is in transmission connection with the stirring shaft (21), a plurality of impellers (22) are arranged on the outer circle of the stirring shaft (21), the lower end of the stirring shaft (21) is provided with a booster paddle (23), the stirring shaft (21) and the booster paddle (23) are in transmission connection, the stirring shaft (21) includes a transmission shaft (211) and a booster shaft (212), the impeller (22) is arranged on the outer circle of the transmission shaft (211), the booster shaft (212) is in transmission connection with the booster paddle (23), the partition plate (24) is arranged at the connection position of the transmission shaft (211) and the booster shaft (212), the output end of the driving motor (4) is in transmission connection with the transmission shaft (211), the end of the transmission shaft (211) close to the booster shaft (212) is in transmission connection with the partition plate (24), the stirring cavity (11) includes a primary cavity (111) and a secondary cavity (112), the partition layer (113) is arranged between the primary cavity (111) and the secondary cavity (112), the partition plate (24) is arranged in the partition layer (113), the partition layer (113) is provided with a groove, and the outer edge of the partition plate (24) is inserted into the groove in the partition layer (113); The speed regulating device (3) includes a booster motor (34), the output torque direction of the booster motor (34) is the same as that of the driving motor (4), the transmission shaft (211) is provided with a transmission cavity, the booster motor (34) is arranged in the transmission cavity, the output end of the booster motor (34) is in transmission connection with the booster shaft (212), the transmission shaft (211) is in transmission connection with the booster shaft (212) through the booster motor (34), and the discharge direction of the booster paddle (23) is towards the lower discharge port (12).

2. The vertical stirring device based on the solidification degree of the material according to claim 1, characterized in that: The speed regulating device (3) further comprises a detection assembly (31), the baffle (24) is provided with a transduction groove (243), the detection assembly (31) is arranged in the transduction groove (243), the detection assembly (31) comprises a transmission sheet (311), a pry bar (312) and an induction coil (313), the transmission sheet (311) and the induction coil (313) are arranged in the transduction groove (243) respectively, the transmission sheet (311) and the pry bar (312) are in transmission connection, the pry bar (312) is a magnet, one end of the pry bar (312) is inserted into an inner circle of the induction coil (313), the blade of the impeller (22) is inclined downward in a liquid-approaching surface, the transmission sheet (311) is provided with a friction surface (3111), and the friction surface (3111) is in frictional contact with the slurry in the primary cavity (111).

3. The vertical stirring device based on the solidification degree of the material according to claim 2, characterized in that: The induction coil (313) and the booster motor (34) are electrically connected.

4. The vertical stirring device based on the solidification degree of the material according to claim 3, characterized in that: The baffle (24) is provided with a blanking groove (241), the primary cavity (111) is communicated with the secondary cavity (112) through the blanking groove (241), and the blanking groove (241) and the transduction groove (243) are arranged in sequence along a rotation direction of the baffle (24).

5. The vertical agitating device based on the solidification degree of material according to claim 4, characterized in that: The speed regulating device (3) further comprises a disconnecting plate (32) and an adjusting cylinder (33), the induction coil (313) and the adjusting cylinder (33) are electrically connected, the baffle (24) is provided with a cut-off groove (242), the adjusting cylinder (33) is arranged in the cut-off groove (242), the output end of the adjusting cylinder (33) and the disconnecting plate (32) are in transmission connection, the cut-off groove (242) is communicated with the blanking groove (241), the disconnecting plate (32) and the cut-off groove (242) are in sliding connection, and one end, away from the adjusting cylinder (33), of the disconnecting plate (32) is inserted into the blanking groove (241).

6. The vertical agitating device based on the solidification degree of material according to claim 5, characterized in that: The roughness of the friction surface (3111) is gradually changed, and the roughness of the friction surface (3111) gradually decreases along the rotation direction of the baffle (24).

7. The vertical agitating device based on the degree of solidification of the material according to claim 6, characterized in that: The transmission sheet (311) is provided with a material guiding surface (3112), and the material guiding surface (3112) is directed to the blanking groove (241) at a tail end.

8. The vertical stirring device based on the degree of solidification of the material according to claim 7, characterized in that: One side, away from the cut-off groove (242), of the transmission sheet (311) is provided with a return spring, and one end, away from the transmission sheet (311), of the return spring is abutted against a wall surface of the transduction groove (243).

Citation Information

Patent Citations

  • Concrete stirring device

    CN214447365U