A reel type sprinkler pipe arrangement

By using a modular design for the sprinkler irrigation machine's pipe-laying mechanism and combining a micro motor with a rubber hammer, the problem of loose water pipe winding was solved, achieving tight winding and stable rewinding of the water pipe on the reel.

CN117185028BActive Publication Date: 2026-06-05JIANGSU TIANSHUI IRRIGATION & DRAINAGE EQUIP CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
JIANGSU TIANSHUI IRRIGATION & DRAINAGE EQUIP CO LTD
Filing Date
2023-08-25
Publication Date
2026-06-05

AI Technical Summary

Technical Problem

The existing sprinkler irrigation machine hose winding mechanism is prone to problems when winding the hose, resulting in overlapping and scattering, which affects subsequent use.

Method used

The design combines a sprinkler module, a cable laying module, an adjustment module, and a clamping module. It uses a micro motor-driven gear and a rubber hammer to tightly wind the water pipe. Combined with a clamping mechanism of springs and arc plates, it ensures that the water pipe is evenly laid on the reel and securely wound up.

Benefits of technology

It effectively avoids the water pipe from scattering during the winding process, improves the winding effect, ensures that the water pipe is tightly wound on the reel, and has a simple structure and stable operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of sprinkler pipe arrangement, in particular to a reel type sprinkler pipe arrangement mechanism, comprising a sprinkling module, a wire arrangement module, an adjusting module and a pressing module, wherein the sprinkling module comprises a frame and a mounting plate connected with the frame. In the present application, during the winding of the water pipe, the micro motor affects the swing of the rubber hammer with a pinion, and then the rubber hammer will hit the water pipe every time the water pipe is wound for one turn outside the reel, so that the water pipe is wound more tightly. At the same time, the two springs make the arc-shaped plate closely adhere to the outer wall of the reel by lifting the lifting plate, and then the arc-shaped plate is tightly pressed against the wound water pipe under the pulling of the plurality of tension springs. Then, when the water pipe is laid in one layer, the electric push rod changes the position of the rubber hammer through the plate body, and then the third motor drives the rotating disc to rotate, and the arc-shaped plate changes the position. Then, under the same principle, the winding of the second layer of water pipe is realized, which greatly improves the winding effect and effectively avoids the scattering of the wound water pipe.
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Description

Technical Field

[0001] This invention relates to the field of sprinkler irrigation pipe laying technology, specifically a reel-type sprinkler irrigation pipe laying mechanism. Background Technology

[0002] A sprinkler irrigation machine is a machine used to spray irrigation water. It generally includes a water pump unit, pipelines, sprinklers, and a traveling mechanism. A sprinkler irrigation machine is a unit-type sprinkler irrigation system.

[0003] The sprinkler irrigation machine pipe laying mechanism currently in use can lay water pipes, but during inspection, it can be found that the water pipes are not wound tightly enough, and during the laying process, the water pipes are not pressed down after being wound up, resulting in overlapping and scattering of the water pipes. These issues all affect the subsequent use of the water pipes. Summary of the Invention

[0004] The present invention aims to solve one of the technical problems existing in the prior art or related technologies.

[0005] Therefore, the technical solution adopted in this invention is as follows:

[0006] A reel-type sprinkler irrigation machine hose laying mechanism includes an irrigation module, a cable laying module, an adjustment module, and a clamping module. The irrigation module includes a frame, a mounting plate connected to the frame, two support plates connected to the top of the mounting plate, a reel movably mounted between the two support plates, multiple insertion holes at both ends of the reel, and a first motor connected to the reel. The cable laying module includes a U-shaped beam connected to the mounting plate, a reciprocating screw movably connected to the U-shaped beam, a second motor connected between the U-shaped beam and the reciprocating screw, a bearing seat movably sleeved on the outside of the reciprocating screw, a Z-shaped connecting plate mounted on one side of the bearing seat, a guide tube penetrating the Z-shaped connecting plate, and a tubing ring connected to the bottom of the bearing seat. The U-shaped beam has an opening suitable for sliding of the bearing seat. The adjustment module includes an electric push rod connected to the bottom of the bearing seat. The mounting plate includes a plate connected to the movable end of the electric push rod, a rubber hammer that moves through the plate, a micro motor connected to the movable end of the electric push rod, and a small gear connected to the output shaft of the micro motor. The small gear meshes with the top of the rubber hammer. The clamping module includes a turntable that is movably embedded in the top of the mounting plate, a third motor connected between the mounting plate and the turntable, a frame connected to the top of the turntable, a hydraulic cylinder installed inside the frame, a lifting plate that is engaged with the movable end of the hydraulic cylinder, an arc-shaped plate connected to the top of the lifting plate, two springs connected between the frame and the lifting plate, a vertical plate connected to the top of the turntable, multiple guide rods that move through the frame and are connected to the vertical plate, and a tension spring connected between the frame and the vertical plate. The lifting plate is movably inserted into the frame, and the first motor is fixedly connected to a support plate near the arc-shaped plate.

[0007] By adopting the above technical solution, during the winding of the water pipe, a micro motor uses a small gear to affect the swing of the rubber hammer. Then, each time the water pipe is wound around the outside of the reel, the rubber hammer will strike the water pipe, making the water pipe more tightly wound. At the same time, two springs lift the lifting plate to make the arc plate fit tightly against the outer wall of the reel. Then, under the tension of multiple tension springs, the arc plate will firmly press the wound water pipe. Then, when the water pipe is laid flat, the electric push rod changes the position of the rubber hammer through the plate. Then, the third motor drives the turntable to rotate, and the arc plate changes position. Then, under the same principle, the second layer of water pipe is wound up, which greatly improves the winding effect and effectively avoids the wound water pipe from scattering.

[0008] In a preferred embodiment, the present invention can be further configured such that multiple sockets are equally spaced and arranged in a ring, wherein the diameter of the sockets is smaller than the diameter of the tube ring.

[0009] In a preferred embodiment, the present invention may be further configured such that the conduit is inclined and the diameter of the conduit is larger than the diameter of the tube coil.

[0010] In a preferred embodiment, the present invention can be further configured such that the first motor and the second motor are connected in series, and the first motor is electrically connected to an external PLC.

[0011] In a preferred embodiment, the present invention may be further configured such that: a plurality of ball bearing seats are mounted on the bearing housing, and the plurality of ball bearing seats are respectively attached to the top and bottom of the U-shaped crossbeam.

[0012] In a preferred embodiment, the present invention can be further configured such that the hydraulic cylinder is located between two springs, and the electric push rod, micro motor, third motor, and hydraulic cylinder are all electrically connected to an external PLC.

[0013] In a preferred embodiment, the present invention can be further configured such that: a retaining sleeve is fitted onto the bottom of the vertical plate, and the retaining sleeve is fixedly connected to the top of the turntable.

[0014] In a preferred embodiment, the present invention can be further configured such that: multiple tension springs are provided, and the multiple tension springs are respectively sleeved on the outside of multiple guide rods, and the multiple guide rods are arranged in a matrix.

[0015] By adopting the above technical solution, the beneficial effects achieved by the present invention are as follows:

[0016] 1. In this invention, during the winding of the water pipe, a micro motor uses a small gear to influence the swing of the rubber hammer. Then, each time the water pipe is wound around the outside of the reel, the rubber hammer will strike the water pipe, making the water pipe more tightly wound. At the same time, two springs lift the lifting plate to make the arc plate fit tightly against the outer wall of the reel. Then, under the tension of multiple tension springs, the arc plate will firmly press the wound water pipe. Then, when the water pipe is laid flat, the electric push rod changes the position of the rubber hammer through the plate. Then, the third motor drives the turntable to rotate, and the arc plate changes position. Then, under the same principle, the second layer of water pipe is wound up, which greatly improves the winding effect and effectively avoids the wound water pipe from scattering.

[0017] 2. In this invention, one end of the water pipe is passed through the guide tube and the pipe ring in sequence, and then the water pipe is fixed with the insertion hole. Then the first motor and the second motor are started. The first motor drives the reel to rotate, and then the water pipe is wound up. The structure is simple and the water pipe winding operation is highly stable.

[0018] 3. In this invention, when the water pipe is wound up on the reel, the second motor moves the bearing seat through the reciprocating screw. Then the bearing seat moves the pipe ring, Z-shaped connecting plate and guide tube horizontally, and the water pipe is evenly spread on the surface of the reel, further improving the winding effect. Attached Figure Description

[0019] Figure 1 This is a perspective view of the overall structure of the present invention;

[0020] Figure 2 This is a bottom view of the overall structure of the present invention;

[0021] Figure 3 This is a schematic diagram of the sprinkler irrigation module of the present invention;

[0022] Figure 4 This is a schematic diagram of the wiring module of the present invention;

[0023] Figure 5 This is a schematic diagram of the adjustment module of the present invention;

[0024] Figure 6 This is a schematic diagram of the assembly of the clamping module of the present invention;

[0025] Figure 7 This is a schematic diagram of the internal structure of the frame of the present invention;

[0026] Figure 8 For the present invention Figure 7 Enlarged view of the structure of part A.

[0027] Figure label:

[0028] 100. Sprinkler module; 110. Frame; 120. Mounting plate; 130. Support plate; 140. Reel; 150. Socket; 160. First motor;

[0029] 200. Cable management module; 210. U-shaped crossbeam; 220. Reciprocating lead screw; 230. Second motor; 240. Bearing housing; 250. Z-shaped connecting plate; 260. Conduit; 270. Tube ring;

[0030] 300. Adjustment module; 310. Electric push rod; 320. Plate body; 330. Rubber hammer; 340. Micro motor; 350. Small gear;

[0031] 400. Clamping module; 410. Turntable; 420. Third motor; 430. Frame; 440. Hydraulic cylinder; 450. Lifting plate; 460. Arc plate; 470. Spring; 480. Vertical plate; 490. Guide rod; 491. Tension spring;

[0032] 500, ball bearing seat. Detailed Implementation

[0033] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features described herein can be combined with each other.

[0034] It should be understood that these descriptions are merely exemplary and are not intended to limit the scope of the invention.

[0035] The following describes, with reference to the accompanying drawings, some embodiments of a reel-type sprinkler irrigation pipe laying mechanism provided by the present invention.

[0036] Example 1:

[0037] Combination Figures 1-8 As shown, the present invention provides a reel-type sprinkler irrigation pipe laying mechanism, including an irrigation module 100, a wiring module 200, an adjustment module 300, and a clamping module 400. The irrigation module 100 includes a frame 110, a mounting plate 120 connected to the frame 110, two support plates 130 connected to the top of the mounting plate 120, a reel 140 movably mounted between the two support plates 130, a plurality of insertion holes 150 opened at both ends of the reel 140, and a first motor 160 connected to the reel 140.

[0038] The wiring module 200 includes a U-shaped beam 210 connected to the mounting plate 120, a reciprocating screw 220 movably connected to the U-shaped beam 210, a second motor 230 connected between the U-shaped beam 210 and the reciprocating screw 220, a bearing seat 240 movably sleeved on the outside of the reciprocating screw 220, a Z-shaped connecting plate 250 installed on one side of the bearing seat 240, a conduit 260 passing through the Z-shaped connecting plate 250, and a tube ring 270 connected to the bottom of the bearing seat 240. The U-shaped beam 210 has an opening suitable for the bearing seat 240 to slide.

[0039] The adjustment module 300 includes an electric push rod 310 connected to the bottom of the bearing seat 240, a plate 320 connected to the movable end of the electric push rod 310, a rubber hammer 330 movably passing through the plate 320, a micro motor 340 connected to the movable end of the electric push rod 310, and a pinion 350 connected to the output shaft of the micro motor 340, wherein the pinion 350 meshes with the top of the rubber hammer 330.

[0040] The clamping module 400 includes a turntable 410 movably embedded in the top of the mounting plate 120, a third motor 420 connected between the mounting plate 120 and the turntable 410, a frame 430 connected to the top of the turntable 410, a hydraulic cylinder 440 installed inside the frame 430, a lifting plate 450 engaged with the movable end of the hydraulic cylinder 440, an arc plate 460 connected to the top of the lifting plate 450, two springs 470 connected between the frame 430 and the lifting plate 450, a vertical plate 480 connected to the top of the turntable 410, multiple guide rods 490 movably passing through the frame 430 and connected to the vertical plate 480, and a tension spring 491 connected between the frame 430 and the vertical plate 480. The lifting plate 450 is movably inserted into the frame 430, and the first motor 160 is fixedly connected to a support plate 130 near the arc plate 460.

[0041] Furthermore, multiple insertion holes 150 are evenly spaced and arranged in a ring. The diameter of the insertion holes 150 is smaller than the diameter of the tube coil 270. This diameter design ensures that the water pipe can be fixed before it is wound up.

[0042] Furthermore, the conduit 260 is inclined, and the diameter of the conduit 260 is larger than the diameter of the coil 270. With this size design, the water pipe can move flexibly when passing through the conduit 260 and the coil 270, effectively reducing the wear of the conduit 260 and the coil 270 on the water pipe.

[0043] Furthermore, the first motor 160 and the second motor 230 are connected in series, and the first motor 160 is electrically connected to an external PLC. This structural design makes it more convenient to use the device.

[0044] Furthermore, the hydraulic cylinder 440 is located between the two springs 470, and the electric push rod 310, micro motor 340, third motor 420, and hydraulic cylinder 440 are all electrically connected to an external PLC. With this structural design, the device is more intelligent and convenient to use.

[0045] Furthermore, multiple tension springs 491 are configured, and the multiple tension springs 491 are respectively sleeved on the outside of multiple guide rods 490. The multiple guide rods 490 are arranged in a matrix. This layout design can reduce the deformation probability of tension springs 491 and ensure the service life of tension springs 491.

[0046] Example 2:

[0047] Combination Figure 5 As shown, based on Embodiment 1, a plurality of ball bearing seats 500 are installed on the bearing housing 240. The plurality of ball bearing seats 500 are respectively attached to the top and bottom of the U-shaped crossbeam 210. The ball bearing seats 500 can reduce the friction between the bearing housing 240 and the U-shaped crossbeam 210, making the bearing housing 240 move more smoothly.

[0048] Example 3:

[0049] Combination Figure 6 As shown in Figure 7, in the above embodiment, a retaining sleeve is fitted at the bottom of the vertical plate 480, and the retaining sleeve is fixedly connected to the top of the turntable 410. The retaining sleeve can increase the contact area between the vertical plate 480 and the turntable 410 and improve the installation firmness of the vertical plate 480.

[0050] The working principle and usage process of this invention are as follows: When this device is put into actual use, one end of the water pipe is sequentially passed through the guide tube 260 and the pipe coil 270, and then the water pipe is fixed with the insertion hole 150. Then, the first motor 160 and the second motor 230 are started. The first motor 160 rotates the reel 140 to wind up the water pipe. Then, the second motor 230 moves the bearing seat 240 through the reciprocating screw 220. The bearing seat 240 then moves the pipe coil 270, the Z-shaped connecting plate 250, and the guide tube 260 horizontally. The water pipe is then evenly laid on the surface of the reel 140. During this process, the micro motor 340... The pinion 350 affects the swing of the rubber hammer 330. Then, every time the water pipe is wound around the outer edge of the reel 140, the rubber hammer 330 will hammer the water pipe, making the water pipe wound more tightly. At the same time, the arc plate 460 will also press the water pipe during the winding process to prevent the wound water pipe from scattering. During the process, the movable end of the hydraulic cylinder 440 controlled by the external PLC extends. Then, the two springs 470 lift the lifting plate 450 to make the arc plate 460 fit tightly against the outer wall of the reel 140. Then, under the pull of multiple tension springs 491, the arc plate 460 will firmly press the wound water pipe, which greatly improves the winding effect.

[0051] Although embodiments of the invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A hose reel-type sprinkler irrigation machine hose laying mechanism, characterized in that, include: The sprinkler module (100) includes a frame (110), a mounting plate (120) connected to the frame (110), two support plates (130) connected to the top of the mounting plate (120), a reel (140) movably mounted between the two support plates (130), a plurality of sockets (150) opened at both ends of the reel (140), and a first motor (160) connected to the reel (140). The wiring module (200) includes a U-shaped beam (210) connected to the mounting plate (120), a reciprocating screw (220) movably connected to the U-shaped beam (210), a second motor (230) connected between the U-shaped beam (210) and the reciprocating screw (220), a bearing seat (240) movably sleeved on the outside of the reciprocating screw (220), a Z-shaped connecting plate (250) installed on one side of the bearing seat (240), a conduit (260) penetrating through the Z-shaped connecting plate (250), and a tube ring (270) connected to the bottom of the bearing seat (240). The U-shaped beam (210) has an opening suitable for the bearing seat (240) to slide. The adjustment module (300) includes an electric push rod (310) connected to the bottom of the bearing seat (240), a plate (320) connected to the movable end of the electric push rod (310), a rubber hammer (330) movably passing through the plate (320), a micro motor (340) connected to the movable end of the electric push rod (310), and a pinion (350) connected to the output shaft of the micro motor (340). The pinion (350) meshes with the top of the rubber hammer (330). The clamping module (400) includes a turntable (410) movably embedded in the top of the mounting plate (120), a third motor (420) connected between the mounting plate (120) and the turntable (410), a frame (430) connected to the top of the turntable (410), a hydraulic cylinder (440) installed inside the frame (430), a lifting plate (450) engaged with the movable end of the hydraulic cylinder (440), an arc plate (460) connected to the top of the lifting plate (450), and a clamping module (400) connected to the frame. Two springs (470) between (430) and the lifting plate (450), a vertical plate (480) connected to the top of the turntable (410), a plurality of guide rods (490) that move through the frame (430) and are connected to the vertical plate (480), a tension spring (491) connected between the frame (430) and the vertical plate (480), the lifting plate (450) being movably inserted into the frame (430), and the first motor (160) being fixedly connected to the support plate (130) near the arc plate (460); The hydraulic cylinder (440) is located between two springs (470). The electric push rod (310), micro motor (340), third motor (420), and hydraulic cylinder (440) are all electrically connected to an external PLC. The bottom of the vertical plate (480) is fitted with a retaining sleeve, which is fixedly connected to the top of the turntable (410).

2. The reel-type sprinkler irrigation machine pipe laying mechanism according to claim 1, characterized in that, Multiple sockets (150) are equally spaced and arranged in a ring, and the diameter of the sockets (150) is smaller than the diameter of the tube ring (270).

3. The hose reel-type sprinkler irrigation machine pipe laying mechanism according to claim 1, characterized in that, The conduit (260) is inclined and the diameter of the conduit (260) is larger than the diameter of the tube coil (270).

4. The hose reel-type sprinkler irrigation machine pipe laying mechanism according to claim 1, characterized in that, The first motor (160) is connected in series with the second motor (230), and the first motor (160) is electrically connected to an external PLC.

5. The pipe laying mechanism for a reel-type sprinkler irrigation machine according to claim 1, characterized in that, The bearing housing (240) is equipped with multiple ball bearing seats (500), which are respectively attached to the top and bottom of the U-shaped beam (210).

6. The pipe laying mechanism for a reel-type sprinkler irrigation machine according to claim 1, characterized in that, The tension springs (491) are configured in multiple ways, and the multiple tension springs (491) are respectively sleeved on the outside of the multiple guide rods (490), and the multiple guide rods (490) are arranged in a matrix.