Full-automatic packing device for glass production
The design of the fully automated packaging device enables automated cleaning, drying, and packaging in the glass production process, solving the problems of low automation, high labor intensity, and dust pollution in existing technologies, and improving production efficiency and safety.
Patent Information
- Application Number
- CN202311448788.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-02
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2043-11-02
AI Technical Summary
In the current glass production process, the packaging process has a low degree of automation, high labor intensity, and poses dangers. In addition, dust easily adheres to the glass surface, making dust removal inconvenient.
A fully automatic packaging device was designed, comprising a conveying mechanism, a drying device, a packaging mechanism, and a nozzle. The device achieves automated cleaning, drying, and packaging of glass through a transmission mechanism, removes dust using the drying device, secures the glass using a fixing mechanism, and achieves mechanized packaging using the packaging mechanism.
It has increased the level of automation in glass production, reduced the intensity of manual labor, ensured the cleanliness of glass surfaces, avoided dust pollution, and improved work efficiency and safety.
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Figure CN117228088B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of glass production, in particular to a full-automatic packing device for glass production. BACKGROUND
[0002] Glass is an amorphous inorganic non-metallic material, generally made of various inorganic minerals (such as quartz sand, borax, boric acid, barite, barium carbonate, limestone, feldspar, soda ash, etc.) as the main raw material, and a small amount of auxiliary raw materials are added, widely used in buildings, used to separate wind and light, belongs to a mixture, and colored glass mixed with some metal oxides or salts to show color, and tempered glass made by physical or chemical methods, sometimes some transparent plastics (such as polymethyl methacrylate) are also called organic glass, the production process of glass includes batching, melting, forming, annealing, processing, testing and packaging, and packaging is the last process of glass production process. The existing glass packing process usually needs manual packing, the degree of automation is low, the labor intensity of the workers is large, the work efficiency is low, and the glass is easy to break, which has a certain danger, and the surface of the glass in the glass production process will be attached with dust, which needs to be cleaned before packing, and the dust removal operation of the glass in the prior art is also relatively inconvenient. SUMMARY
[0003] In view of the problems of the prior art, the present application provides a full-automatic packing device for glass production, which solves the problems of manual packing, low degree of automation, large labor intensity of workers, low work efficiency, easy breakage of glass, certain danger, and dust attached to the surface of the glass in the glass production process, which needs to be cleaned before packing, and the dust removal operation of the glass in the prior art is also relatively inconvenient.
[0004] To solve the above problems, the present application realizes the technical scheme as follows: a full-automatic packing device for glass production, comprising a device shell, a feeding port and a discharging port are formed on the outer surface of the device shell, a tripod, a drying device, a packing mechanism and an observation window are fixedly connected to the outer surface of the device shell, a conveying mechanism is arranged in the tripod, the conveying mechanism is arranged on the outer side of the feeding port, the packing mechanism is arranged on the outer side of the discharging port, a spray head is fixedly connected to the top of the device shell, a first motor is fixedly connected to the upper surface of the device shell, a first ball screw is fixedly connected to the output end of the first motor, the output end of the first ball screw is rotatably connected to the bottom of the inner surface of the device shell, a first sliding block is arranged on the outer surface of the first ball screw, a transmission device is fixedly connected to the outer surface of the first sliding block, a pushing device is fixedly connected in the device shell, and a drain pipe is fixedly connected to the bottom of the device shell.
[0005] Preferably, the transmission device comprises a second motor, the outer surface of the second motor is fixedly connected to the outer surface of the first sliding block, the output end of the second motor is fixedly connected with a rotating shaft, and the output end of the rotating shaft is fixedly connected with a support frame.
[0006] Preferably, the inside of the support frame is rotatably connected with a roller, the roller is linearly arranged along the upper surface of the support frame, the outer surface of the support frame is fixedly connected with a fixing mechanism, the fixing mechanism is symmetrically arranged on both sides of the support frame, and the outer surface of the support frame is provided with an inner sliding groove.
[0007] Preferably, the fixing mechanism comprises a bent plate, the outer surface of the bent plate is fixedly connected to the outer surface of the support frame, the top of the bent plate is fixedly connected with a first telescopic rod, the outer surface of the first telescopic rod penetrates through the bent plate, the output end of the first telescopic rod is fixedly connected with a connecting elastic plate, the lower surface of the connecting elastic plate is fixedly connected with a rubber pad, and the connecting elastic plate and the rubber pad are arranged above the roller.
[0008] Preferably, the drying device comprises a drying sleeve, the drying sleeve is fixedly connected to the outer surface of the device shell, the outer surface of the drying sleeve is provided with an air inlet hole, and the inner surface of the drying sleeve is sequentially fixedly connected with a first baffle, a second baffle, a fan and an electric heating wire.
[0009] Preferably, the inside of the first baffle is provided with a first through hole, the inside of the second baffle is provided with a second through hole, the opposite surfaces of the first baffle and the second baffle are fixedly connected with a sponge column, the first through hole is arranged above the sponge column, the second through hole is arranged below the sponge column, the inside of the drying sleeve is fixedly connected with an air inlet pipe, and the outer surface of the air inlet pipe penetrates through the drying sleeve and extends to the inner cavity of the device shell.
[0010] Preferably, the pushing device comprises a third motor and a first push plate, the outer surface of the third motor is fixedly connected to the outer surface of the device shell, and the outer surface of the first push plate is fixedly connected with a third sliding block.
[0011] Preferably, the outer surface of the first push plate is fixedly connected with a fixed plate, the output end of the third motor is fixedly connected with a second ball screw, the output end of the second ball screw is rotatably connected to the inner surface of the device shell, the outer surface of the second ball screw is provided with a second sliding block, the upper surface of the second sliding block is fixedly connected with a fixed rod, and the outer surface of the fixed rod is matched with the through hole in the fixed plate.
[0012] Preferably, the packing mechanism comprises a first bottom plate and a second bottom plate, the outer surface of the first bottom plate is fixedly connected to the outer surface of the device shell, the outer surface of the second bottom plate is fixedly connected to the outer surface of the first bottom plate, the outer surface of the first bottom plate is fixedly connected with a first support plate and a second support plate at the side, the upper surface of the first bottom plate is provided with a glass plate and a U-shaped packing shell, and the upper surface of the second bottom plate is provided with a packing side.
[0013] Preferably, the inner surfaces of the U-shaped packing shell and the packing side are extruded and matched with the outer surface of the glass plate, the outer surface of the second bottom plate is fixedly connected with a second telescopic rod, the outer surface of the second telescopic rod penetrates through the second bottom plate, and the output end of the second telescopic rod is fixedly connected with a second push plate.
[0014] The application provides a full-automatic packing device for glass production.
[0015] I. The full-automatic packing device for glass production can automatically complete the cleaning, drying and packing of the glass through the cooperation between the transmission device, the first motor, the first ball screw, the first sliding block, the drying device, the pushing device and the packing device, greatly improves the working efficiency of the device and saves manpower.
[0016] II. The full-automatic packing device for glass production can fully clean the front and back surfaces of the glass plate through the transmission device and the nozzle, avoids the attachment of dust particles on the surface of the glass plate, and thus improves the cleanliness of the glass plate.
[0017] III. The full-automatic packing device for glass production can quickly dry the glass by using hot air, and can also prevent dust in the external air from entering the equipment through the drying device, thereby improving the practicability of the device.
[0018] IV. The full-automatic packing device for glass production improves the degree of automation of the device through the packing mechanism, can be mechanically packed, does not need manual packing, saves manpower and reduces the labor intensity of the workers. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a structure schematic view of the whole application;
[0020] Figure 2 It is a second perspective structure schematic view of the whole application;
[0021] Figure 3 It is a cross-sectional structure schematic view of the whole application;
[0022] Figure 4 Figure 1 is a schematic diagram of the transmission device of the present application;
[0023] Figure 5 Figure 2 is a schematic diagram of the fixing mechanism of the present application;
[0024] Figure 6 Figure 3 is a schematic diagram of the drying device of the present application;
[0025] Figure 7 Figure 4 is a schematic diagram of the pushing device of the present application;
[0026] Figure 8 Figure 5 is a schematic diagram of the packing mechanism of the present application.
[0027] In the figure: 1, device housing; 2, feeding port; 3, discharging port; 4, tripod; 5, conveying mechanism; 6, transmission device; 61, second motor; 62, rotating shaft; 63, support frame; 64, fixing mechanism; 641, bent plate; 642, first telescopic rod; 643, connecting elastic plate; 644, rubber pad; 65, roller; 66, inner sliding groove; 7, drying device; 701, drying sleeve; 702, air inlet hole; 703, first baffle; 704, second baffle; 705, first through hole; 706, second through hole; 707, sponge column; 708, fan; 709, electric heating wire; 710, air inlet pipe; 8, pushing device; 81, third motor; 82, first pushing plate; 83, second ball screw; 84, second sliding block; 85, fixed rod; 86, fixed plate; 87, third sliding block; 9, packing mechanism; 91, first bottom plate; 92, first support plate; 93, second support plate; 94, glass plate; 95, U-shaped packing shell; 96, second bottom plate; 97, second telescopic rod; 98, second pushing plate; 99, packing side edge; 10, first motor; 11, first ball screw; 12, first sliding block; 13, spray head; 14, drain pipe; 15, observation window. DETAILED DESCRIPTION
[0028] The present application will be further described with reference to the drawings and specific embodiments. The embodiments of the present application are given for illustrative and descriptive purposes only and are not intended to be exhaustive or to limit the present application to the forms disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. Embodiments are chosen and described in order to best explain the principles of the present application and its practical application to thereby enable others skilled in the art to best utilize the present application in various embodiments and with various modifications as are suited to the particular use contemplated.
[0029] Embodiment 1
[0030] As Figures 1-5As shown, the present application provides a technical scheme: a full-automatic packing device for glass production, which comprises a device shell 1, an inlet 2 and an outlet 3 are arranged on the outer surface of the device shell 1, a tripod 4, a drying device 7, a packing mechanism 9 and an observation window 15 are fixedly connected to the outer surface of the device shell 1, a conveying mechanism 5 is arranged in the tripod 4, the conveying mechanism 5 is arranged on the outside of the inlet 2, the packing mechanism 9 is arranged on the outside of the outlet 3, a spray head 13 is fixedly connected to the top of the device shell 1, a first motor 10 is fixedly connected to the upper surface of the device shell 1, a first ball screw 11 is fixedly connected to the output end of the first motor 10, the output end of the first ball screw 11 is rotatably connected to the bottom of the inner surface of the device shell 1, a first sliding block 12 is arranged on the outer surface of the first ball screw 11, a transmission device 6 is fixedly connected to the outer surface of the first sliding block 12, a pushing device 8 is fixedly connected in the device shell 1, and a drain pipe 14 is fixedly connected to the bottom of the device shell 1.
[0031] The transmission device 6 comprises a second motor 61, the outer surface of the second motor 61 is fixedly connected to the outer surface of the first sliding block 12, the output end of the second motor 61 is fixedly connected with a rotating shaft 62, and the output end of the rotating shaft 62 is fixedly connected with a support frame 63.
[0032] The support frame 63 is rotatably connected with a plurality of rollers 65 in the inside thereof, the rollers 65 are linearly arranged along the upper surface of the support frame 63, the outer surface of the support frame 63 is fixedly connected with a fixing mechanism 64, the fixing mechanism 64 is symmetrically arranged on both sides of the support frame 63, and an inner sliding groove 66 is arranged on the outer surface of the support frame 63.
[0033] The fixing mechanism 64 comprises a bent plate 641, the outer surface of the bent plate 641 is fixedly connected to the outer surface of the support frame 63, the top of the bent plate 641 is fixedly connected with a first telescopic rod 642, the outer surface of the first telescopic rod 642 penetrates through the bent plate 641, the output end of the first telescopic rod 642 is fixedly connected with a connecting elastic plate 643, the lower surface of the connecting elastic plate 643 is fixedly connected with a rubber pad 644, and the connecting elastic plate 643 and the rubber pad 644 are arranged above the rollers 65.
[0034] In use, the transmission device 6, with the first motor 10 being a stepper motor, drives the first slider 12 to move, keeping the transmission device 6 flush with the feed inlet 2. The conveyor belt on the conveying mechanism 5 feeds the glass plate 94 from the feed inlet 2 onto the transmission device 6. The roller 65 rotates due to the translational thrust of the glass plate 94 and applies a reverse force to promote the translation of the glass plate 94, so that the glass plate 94 is completely placed on the support frame 63. The electric drive extends the first telescopic rod 642, causing the connecting spring plate 643 and the rubber pad 644 to move downwards, so that the lower surface of the rubber pad 644 adheres to the upper surface of the glass plate 94 until the connecting spring plate 643 undergoes a certain deformation. At this point, the glass plate 94... The surface at the side is pressed and fixed together by the connecting spring plate 643 and the roller 65. The elasticity of the connecting spring plate 643 can further improve the fixing effect of the glass plate 94. The rubber pad 644 is provided, and its elasticity can prevent the glass plate 94 from being worn when it is fixed, which has a certain protective effect. After the glass plate 94 is fixed, the water pipe is connected to the nozzle 13, and the nozzle 13 is started to rinse the surface of the glass plate 94. Then the second motor 61 is started, so that the rotating shaft 62 drives the support frame 63 to rotate 180 degrees, so that the other side of the glass plate 94 is also rinsed, thereby making the glass plate 94 clean and more thorough, and preventing dust particles from adhering to the surface of the glass plate 94.
[0035] Example 2
[0036] like Figure 6 As shown, the drying device 7 includes a drying shell 701, which is fixedly connected to the outer surface of the device housing 1. An air inlet 702 is provided on the outer surface of the drying shell 701. A first baffle 703, a second baffle 704, a fan 708, and a heating wire 709 are fixedly connected to the inner surface of the drying shell 701 in sequence. The first baffle 703 is located on the side near the air inlet 702.
[0037] The first baffle 703 has a first through hole 705 inside, and the second baffle 704 has a second through hole 706 inside. A sponge column 707 is fixedly connected between the opposite surfaces of the first baffle 703 and the second baffle 704. The first through hole 705 is located above the sponge column 707, and the second through hole 706 is located below the sponge column 707. An air inlet pipe 710 is fixedly connected inside the drying shell 701. The outer surface of the air inlet pipe 710 penetrates the drying shell 701 and extends into the inner cavity of the device outer shell 1.
[0038] In use, the first motor 10 is started via the drying device 7, causing the first slider 12 to move the transmission device 6 so that the glass plate 94 faces the drying device 7. The fan 708 is started, and outside air enters the drying housing 701 through the air inlet 702. The air first passes through the first through hole 705 on the first baffle 703, then through the gaps in the structure of the sponge column 707, and then through the second through hole 706 on the second baffle 704. Since the first baffle 703 and the second baffle 704 are made of silicone, and silicone has a certain degree of adsorption, the dust in the air is blocked and adsorbed by the first baffle 703 and the second baffle 704 step by step, and the moisture in the air is absorbed by the sponge column 707, so that the incoming air is kept dry and dust-free. The heating wire 709 is energized and heated, so that the airflow becomes hot air and enters the housing 1 of the device through the air inlet pipe 710. The glass plate 94 is dried under the action of the hot airflow.
[0039] Example 3
[0040] like Figures 7-8 As shown, the pushing device 8 includes a third motor 81 and a first push plate 82. The outer surface of the third motor 81 is fixedly connected to the outer surface of the device housing 1. The outer surface of the first push plate 82 is fixedly connected to a third slider 87. The outer surface of the third slider 87 is slidably connected to the interior of the internal sliding groove 66.
[0041] A fixing plate 86 is fixedly connected to the outer surface of the first push plate 82. A second ball screw 83 is fixedly connected to the output end of the third motor 81. The output end of the second ball screw 83 is rotatably connected to the inner surface of the device housing 1. A second slider 84 is provided on the outer surface of the second ball screw 83. A fixing rod 85 is fixedly connected to the upper surface of the second slider 84. The outer surface of the fixing rod 85 is fitted with the through hole inside the fixing plate 86.
[0042] The packaging mechanism 9 includes a first base plate 91 and a second base plate 96. The outer surface of the first base plate 91 is fixedly connected to the outer surface of the device housing 1. The outer surface of the second base plate 96 is fixedly connected to the outer surface of the first base plate 91. A first support plate 92 and a second support plate 93 are fixedly connected to the side of the outer surface of the first base plate 91. A glass plate 94 and a U-shaped packaging shell 95 are provided on the upper surface of the first base plate 91. A packaging side 99 is provided on the upper surface of the second base plate 96.
[0043] The inner surfaces of the U-shaped packaging shell 95 and the packaging side 99 are pressed and adapted to the outer surface of the glass plate 94. The outer surface of the second base plate 96 is fixedly connected to the second telescopic rod 97. The outer surface of the second telescopic rod 97 penetrates the second base plate 96. The output end of the second telescopic rod 97 is fixedly connected to the second push plate 98. The outer surface of the second push plate 98 is pressed and adapted to the outer surface of the packaging side 99.
[0044] In use, by pushing the device 8, the first push plate 82 is lowered together with the transmission device 6, when the transmission device 6 drives the glass plate 94 to be opposite to the discharge port 3, the through hole on the fixed plate 86 is inserted into the fixed rod 85, when the drying step is completed, the first telescopic rod 642 is shortened, so that the connecting elastic plate 643 and the rubber pad 644 are away from the glass plate 94, the glass plate 94 is released, the third motor 81 is driven to move the second sliding block 84, under the action of the fixed rod 85, the first push plate 82 is moved, at the same time, the third sliding block 87 slides along the inner sliding groove 66 on the support frame 63, so that the first push plate 82 pushes the glass plate 94 on the transmission device 6 to the packaging mechanism 9.
[0045] Through the packaging mechanism 9, the U-shaped packaging shell 95 and the packaging side 99 which are adapted to the glass plate 94 are respectively placed on the first bottom plate 91 and the second bottom plate 96, the glass plate 94 is pushed by the pushing device 8, so that the glass plate 94 is horizontally inserted into the U-shaped packaging shell 95, the second telescopic rod 97 is driven to be elongated, so that the second push plate 98 pushes the packaging side 99, so that the packaging side 99 packs the remaining edge of the glass plate 94, which is simple and fast.
[0046] Obviously, the described embodiments are only part of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art and related fields without creative labor should belong to the scope of protection of the present application. The structures, devices and operation methods not specifically described and explained in the present application, if not specially described and limited, are implemented according to the conventional means in the art.
Claims
1. A fully automatic packing device for glass production, comprising a device housing (1), characterized in that: The outer surface of the device shell (1) is provided with a feeding port (2) and a discharging port (3), the outer surface of the device shell (1) is fixedly connected with a tripod (4), a drying device (7), a packaging mechanism (9) and an observation window (15), the inside of the tripod (4) is provided with a conveying mechanism (5), the conveying mechanism (5) is arranged outside the feeding port (2), the packaging mechanism (9) is arranged outside the discharging port (3), the top of the device shell (1) is fixedly connected with a spray head (13), the upper surface of the device shell (1) is fixedly connected with a first motor (10), the output end of the first motor (10) is fixedly connected with a first ball screw (11), the output end of the first ball screw (11) is rotatably connected to the bottom of the inner surface of the device shell (1), the outer surface of the first ball screw (11) is provided with a first sliding block (12), the outer surface of the first sliding block (12) is fixedly connected with a transmission device (6), the inside of the device shell (1) is fixedly connected with a pushing device (8), the bottom of the device shell (1) is fixedly connected with a drain pipe (14), the transmission device (6) comprises a second motor (61), the output end of the second motor (61) is fixedly connected with a rotating shaft (62), the output end of the rotating shaft (62) is fixedly connected with a support frame (63), the inside of the support frame (63) is rotatably connected with a roller (65), the outer surface of the support frame (63) is fixedly connected with a fixing mechanism (64), the fixing mechanism (64) comprises a bent plate (641), the top of the bent plate (641) is fixedly connected with a first telescopic rod (642), the output end of the first telescopic rod (642) is fixedly connected with a connecting elastic plate (643), the lower surface of the connecting elastic plate (643) is fixedly connected with a rubber pad (644), the drying device (7) comprises a drying sleeve (701), the outer surface of the drying sleeve (701) is provided with an air inlet (702), the inner surface of the drying sleeve (701) is sequentially fixedly connected with a first baffle (703), a second baffle (704), a fan (708) and an electric heating wire (709), the opposite surfaces of the first baffle (703) and the second baffle (704) are fixedly connected with a sponge column (707), the pushing device (8) comprises a third motor (81) and a first push plate (82), the outer surface of the first push plate (82) is fixedly connected with a fixed plate (86), the output end of the third motor (81) is fixedly connected with a second ball screw (83), the outer surface of the second ball screw (83) is provided with a second sliding block (84), the upper surface of the second sliding block (84) is fixedly connected with a fixed rod (85), the packaging mechanism (9) comprises a first bottom plate (91) and a second bottom plate (96), the outer surface of the first bottom plate (91) is fixedly connected with a first support plate (92) and a second support plate (93) at the side, the upper surface of the first bottom plate (91) is provided with a glass plate (94) and a U-shaped packaging shell (95),The upper surface of the second bottom plate (96) is provided with a packing side (99), the inner surfaces of the U-shaped packing shell (95) and the packing side (99) are extruded and matched with the outer surface of the glass plate (94), the outer surface of the second bottom plate (96) is fixedly connected with a second telescopic rod (97), the outer surface of the second telescopic rod (97) penetrates through the second bottom plate (96), the output end of the second telescopic rod (97) is fixedly connected with a second push plate (98), and the outer surface of the second push plate (98) is extruded and matched with the outer surface of the packing side (99).
2. The full-automatic packing device for glass production according to claim 1, characterized in that: The outer surface of the second motor (61) is fixedly connected to the outer surface of the first sliding block (12), the rollers (65) are linearly arranged along the upper surface of the support frame (63), the fixing mechanisms (64) are symmetrically arranged on both sides of the support frame (63), and the outer surface of the support frame (63) is provided with the built-in sliding groove (66).
3. The full-automatic packing device for glass production according to claim 1, characterized in that: The outer surface of the bending plate (641) is fixedly connected to the outer surface of the support frame (63), the outer surface of the first telescopic rod (642) penetrates the bending plate (641), and the connecting elastic plate (643) and the rubber pad (644) are arranged above the rollers (65).
4. The full-automatic packing device for glass production according to claim 1, characterized in that: The drying sleeve (701) is fixedly connected to the outer surface of the device housing (1), and the first baffle (703) is arranged on one side close to the air inlet hole (702).
5. The full-automatic packing device for glass production according to claim 1, characterized in that: The first baffle (703) is provided with the first through hole (705) in the inside, the second baffle (704) is provided with the second through hole (706) in the inside, the first through hole (705) is arranged above the sponge column (707), the second through hole (706) is arranged below the sponge column (707), the drying sleeve (701) is fixedly connected with the air inlet pipe (710) in the inside, and the outer surface of the air inlet pipe (710) penetrates the drying sleeve (701) and extends to the inner cavity of the device housing (1).
6. The full-automatic packing device for glass production according to claim 2, characterized in that: The outer surface of the third motor (81) is fixedly connected to the outer surface of the device housing (1), the outer surface of the first push plate (82) is fixedly connected with the third sliding block (87), and the outer surface of the third sliding block (87) is slidingly connected to the inside of the built-in sliding groove (66).
7. The full-automatic packing device for glass production according to claim 1, characterized in that: The output end of the second ball screw (83) is rotationally connected to the inner surface of the device housing (1), and the outer surface of the fixing rod (85) is sleeved with the through hole in the fixing plate (86).
8. The full-automatic packing device for glass production according to claim 1, characterized in that: The outer surface of the first bottom plate (91) is fixedly connected to the outer surface of the device housing (1), and the outer surface of the second bottom plate (96) is fixedly connected to the outer surface of the first bottom plate (91).
Citation Information
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