Small-batch multi-variety automatic hanging production line

Abstract

The present application relates to clothing hanging technical field, specifically to a small batch multi variety automatic hanging production line, including guide rail and lifting appliance, the guide rail and lifting appliance between being provided with connecting mechanism, for connecting the guide rail and lifting appliance, the inside of lifting appliance is provided with gap and passageway, the inside of guide rail one side and gap is provided with drive mechanism, for driving lifting appliance moves along guide rail, the bottom of lifting appliance is fixedly connected with apron, the bottom of apron is fixedly connected with hanger, the both sides of hanger are evenly fixedly connected with the hanging rod of different length, and the clothes hanger is hung on the hanging rod.The present application is driven by the restoring force of reset spring through the design control mechanism cooperation limiting mechanism, and the upper end of clothes hanger is limited by the cooperation of clamping part and baffle, so as to avoid the inertia of clothes hanger from separating from the hanging rod when reaching the station stop, and the first handle drives rope belt to overcome the restoring force of reset spring to drive all clamping parts away from baffle, so as to facilitate the overall taking and placing of clothes hanger.

Description

Technical Field

[0001] This invention relates to the field of garment hanging technology, and in particular to an automatic hanging production line for small-batch, multi-variety garments. Background Technology

[0002] A garment hanging production line is a specific type of automated production line specifically designed for the manufacturing, assembly, and packaging of garments. Hanging production lines automate the processing and transport of garments by controlling the movement of hanger wheels along a track. The hangers move along the main track, allowing them to reach different processing positions. This contributes to improved production efficiency and management, particularly in garment and home textile production, as it allows for a shift from batch processing to single-piece processing, providing greater flexibility to meet the needs of different products. It plays a vital role in modern manufacturing, promoting the improvement and optimization of production processes.

[0003] On existing production lines, when the hanging garment racks reach their workstations and stop, they sway significantly due to inertia, making them prone to detaching. Furthermore, the garments on the production line need to undergo multiple production processes and come into contact with different production personnel. Since clothing is worn close to the skin, it requires multiple disinfection processes to reduce the spread of viruses.

[0004] Therefore, a small-batch, multi-variety automatic hanging production line is proposed. Summary of the Invention

[0005] The purpose of this invention is to provide a small-batch, multi-variety automatic hanging production line to solve the problems mentioned in the background art, such as hanger inertia detachment and the need for disinfection due to frequent contact with clothing.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a small-batch, multi-variety automatic hanging production line, comprising a guide rail and a hanger, wherein a connecting mechanism is provided between the guide rail and the hanger for connecting the guide rail and the hanger, wherein the hanger has an opening and a channel inside, wherein a driving mechanism is provided on one side of the guide rail and inside the opening for driving the hanger to move along the guide rail, wherein a cover plate is fixedly connected to the bottom end of the hanger, wherein a hanger is fixedly connected to the bottom end of the cover plate, wherein hanging rods of different lengths are evenly fixedly connected to both sides of the hanger, wherein hangers are hung on the hanging rods, wherein a disinfection mechanism is provided inside the channel and at the upper and lower ends of the cover plate for disinfecting the garments hung on both sides of the hanger, wherein a limit mechanism is provided on the outer side of the hanging rod for quickly fixing the hangers and preventing the hangers from falling off, wherein a control mechanism is provided inside and outside the hanger and the hanging rod for facilitating the removal and placement of the hangers.

[0007] Preferably, the connecting mechanism includes a track, a storage trough, and rollers, as well as an adjustment mechanism for controlling the rollers to enter and exit the track and the storage trough. The track is located on the inner and outer sides of the guide rail, and the storage trough is located on both sides of the notch.

[0008] Preferably, the drive mechanism includes a ring rack, a drive motor, and a traveling gear. The drive motor is located on one side of the lifting device. The output shaft of the drive motor passes through the lifting device and is fixedly connected to the traveling gear. The traveling gear meshes with the ring rack, which is located at the bottom end of the guide rail.

[0009] Preferably, the disinfection mechanism includes a reciprocating screw that is rotatably connected inside the channel. A small gear is fixedly connected to a hanger that passes through one side of the channel. The small gear meshes with a medium gear, and the medium gear meshes with a large gear. The large gear is fixedly connected to one side of the traveling gear through a rotating shaft that passes through the hanger.

[0010] Preferably, a movable plate is threadedly connected to the outer side of the reciprocating screw, a telescopic bladder is fixedly connected to one side of the movable plate, and the other side of the telescopic bladder is fixedly connected to the inner wall of the channel.

[0011] Preferably, one end of the telescopic bladder located on the inner wall of the channel is fixedly connected to one end of the outlet pipe and one end of the inlet pipe. The other end of the outlet pipe is fixedly connected to a distribution pipe. Atomizing nozzles are evenly arranged at the bottom end of the distribution pipe and are clamped at the bottom end of the baffle. The other end of the inlet pipe is fixedly connected to a disinfectant tank, which is located at the top of the baffle. One-way valves are provided on both the outlet pipe and the inlet pipe.

[0012] Preferably, the limiting mechanism includes a locking member sleeved on the hanging rod, the center of the locking member sliding freely inside the hanging rod via a slide rail, the upper end of the clothes hanger being locked on the outer side of the locking member, and a return spring being provided between the locking member and the hanging rod, the return spring being sleeved on the hanging rod.

[0013] Preferably, a rope is fixedly connected to one side of the middle part of the locking component, the other end of the rope passes through the hanger and the hanging rod and is fixedly connected to the connecting rod, the bottom end of the connecting rod passes through the hanger and is fixedly connected to the first handle, and a guide plate is sleeved on the connecting rod, which is fixedly connected to the inside of the hanger.

[0014] Preferably, the outer sides of the two sets of ropes are fitted with loops, the front end of which is fixedly connected to one end of a pull rod, and the other end of the two sets of pull rods passes through the passageway and is fixedly connected to a second handle.

[0015] Preferably, each pull rod has a control plate at its bottom end, and the control plate is fixed inside the hanger.

[0016] The beneficial effects of this invention are:

[0017] 1. This invention designs a disinfection mechanism in conjunction with a drive mechanism. During the process of the drive mechanism moving the hanging device to suspend the garment, because the moving speed of the hanging device is relatively slow and the required power speed is small, the differential speed between the large and small gears is used to accelerate the rotation of the reciprocating screw, so that the disinfection mechanism has suitable power to meet the requirements. Furthermore, the reciprocating screw drives the telescopic bladder to reciprocate, so that the disinfectant in the disinfectant tank is continuously delivered to the atomizing nozzle, thereby disinfecting the garment.

[0018] 2. This invention, through the design of a control mechanism in conjunction with a limiting mechanism, allows the restoring force of the return spring to drive the locking components, in conjunction with the baffle, to restrict the upper end of the hanger, preventing the hanger from detaching from the hanging rod due to inertia when it stops at the work station. The first handle, via a connecting rod, can drive the ropes to overcome the restoring force of the return spring and move all the locking components away from the baffle, thus facilitating the overall handling and placement of the hanger. The second handle, via a collar and a pull rod, can drive two sets of horizontally positioned ropes to overcome the restoring force of the return spring and move the locking components away from the baffle, thus facilitating the hanging and retrieval of hangers at the same height. Furthermore, the connecting rod is restricted by a directional plate, and the collar is restricted by a control plate, preventing interference between overall handling and partial horizontal handling. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in this invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only for this invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a three-dimensional schematic diagram of an automatic hanging production line for small-batch, multi-variety production according to an embodiment of the present invention;

[0021] Figure 2 This is a three-dimensional schematic diagram of a lifting device for a small-batch, multi-variety automatic hanging production line according to an embodiment of the present invention;

[0022] Figure 3 This is a partial three-dimensional schematic diagram of a small-batch, multi-variety automatic hanging production line according to an embodiment of the present invention. Figure 1 ;

[0023] Figure 4 This is a partial three-dimensional schematic diagram of a small-batch, multi-variety automatic hanging production line according to an embodiment of the present invention. Figure 2 ;

[0024] Figure 5 This is a partial three-dimensional schematic diagram of a small-batch, multi-variety automatic hanging production line according to an embodiment of the present invention. Figure 3 ;

[0025] Figure 6 This invention relates to an automatic hanging production line for small-batch, multi-variety production. Figure 2 Schematic diagram of cross-section at point AA;

[0026] Figure 7 This invention relates to an automatic hanging production line for small-batch, multi-variety production. Figure 2 Schematic diagram of cross-section at point BB;

[0027] Figure 8 This invention relates to an automatic hanging production line for small-batch, multi-variety production. Figure 7 Enlarged view of point C in the middle;

[0028] Figure 9 This invention relates to an automatic hanging production line for small-batch, multi-variety production. Figure 7 Enlarged diagram of point D in the middle.

[0029] The markings in the diagram are as follows: 1. Guide rail; 2. Fixing component; 3. Track; 4. Ring rack; 5. Lifting device; 6. Opening; 7. Channel; 8. Drive motor; 9. Traveling gear; 10. Storage tank; 11. Roller; 12. Sheath; 13. Hanger; 14. Large gear; 15. Medium gear; 16. Small gear; 17. Reciprocating screw; 18. Moving plate; 19. Telescopic bladder; 20. Discharge pipe; 21. 21. Distribution pipe; 22. Atomizing nozzle; 23. Liquid inlet pipe; 24. Disinfectant tank; 25. One-way valve; 26. Hanging rod; 27. Baffle; 28. Locking device; 29. ​​Clothes hanger; 30. Return spring; 31. Slide rail; 32. Rope; 33. Connecting rod; 34. Directional plate; 35. First handle; 36. Collar; 37. Pull rod; 38. Aisle; 39. Second handle; 40. Control plate. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to specific embodiments.

[0031] It should be noted that, unless otherwise defined, the technical or scientific terms used in this invention should have the ordinary meaning understood by one of ordinary skill in the art to which this invention pertains. The terms "first," "second," and similar terms used in this invention do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0032] Please see Figures 1 to 9 This invention provides a technical solution: a small-batch, multi-variety automatic hanging production line, including a guide rail 1 and a hanger 5. A fixing member 2 is provided at the upper end of the guide rail 1 for mounting the guide rail 1. A connecting mechanism is provided between the guide rail 1 and the hanger 5 for connecting the guide rail 1 and the hanger 5. The hanger 5 has an opening 6 and a channel 7 inside. Specifically, the connecting mechanism includes a track 3, a storage trough 10, and rollers 11, as well as an adjustment mechanism for controlling the rollers 11 to enter and exit the track 3 and the storage trough 10. The track 3 is located on the inner and outer sides of the guide rail 1, and the storage trough 10 is located on... On both sides of the notch 6, the adjusting mechanism controls the rollers 11 to select either the track 3 or the storage trough 10, so that the lifting device 5 is stably installed on the guide rail 1, facilitating disassembly and maintenance. A drive mechanism is provided on one side of the guide rail 1 and inside the notch 6 to drive the lifting device 5 along the guide rail 1. The drive mechanism includes a ring rack 4, a drive motor 8, and a traveling gear 9. The drive motor 8 is located on one side of the lifting device 5. The output shaft of the drive motor 8 passes through the lifting device 5 and is fixedly connected to the traveling gear 9. The traveling gear 9 meshes with the ring rack 4, which is located at the bottom end of the guide rail 1. Figure 1 and Figure 2Specifically, the drive motor 8 is started, which drives the traveling gear 9 to rotate. The traveling gear 9 moves along the meshing ring rack 4, causing the hanging device 5 to move along the guide rail 1. A cover plate 12 is fixedly connected to the bottom end of the hanging device 5, and a hanger 13 is fixedly connected to the bottom end of the cover plate 12. Hanging rods 26 of different lengths are evenly fixedly connected to both sides of the hanger 13. A clothes hanger 29 is hung on the hanging rod 26. A baffle 27 is fixedly connected to the end of the fixing part 2 away from the hanger 13 to prevent the clothes hanger 29 hanging on the hanging rod 26 from falling off. A disinfection mechanism is provided inside the channel 7 and at the top and bottom of the cover plate 12 to disinfect the clothes hanging on both sides of the hanger 13. A limit mechanism is provided on the outside of the hanging rod 26 to quickly fix the clothes hanger 29 and prevent the clothes hanger 29 from falling off. A control mechanism is provided inside and outside the hanger 13 and the hanging rod 26 to facilitate the taking and placing of the clothes hanger 29.

[0033] Furthermore, in some embodiments of the present invention, as preferred, such as Figure 3 and Figure 7 as well as Figure 8The garments on the production line need to undergo multiple production processes and come into contact with different production personnel. Since the garments are worn close to the skin, they require multiple disinfection treatments. The disinfection mechanism includes a reciprocating screw 17 rotatably connected inside a channel 7. A small gear 16 is fixedly connected to a hanger 5 through one side of the channel 7. The small gear 16 meshes with a medium gear 15, which in turn meshes with a large gear 14. The large gear 14 is fixedly connected to one side of a traveling gear 9 via a shaft passing through the hanger 5. As the traveling gear 9 moves the hanger 5, it accelerates the reciprocating screw 17 through the large gear 14, medium gear 15, and small gear 16. A moving plate 18 is threaded onto the outer side of the reciprocating screw 17. A telescopic bladder 19 is fixedly connected to one side of the moving plate 18, and the other side of the telescopic bladder 19 is fixedly connected to the inner wall of the channel 7. One end of the telescopic bladder 19 located on the inner wall of the channel 7 is fixedly connected to one end of an outlet pipe 20 and an inlet pipe 23. The other end of the outlet pipe 20 is fixedly connected to a distribution pipe 21. Atomizing nozzles 22 are evenly arranged at the bottom end of pipe 21. The atomizing nozzles 22 are clamped at the bottom end of the baffle 12. The other end of the inlet pipe 23 is fixedly connected to a disinfectant tank 24, which is located at the top of the baffle 12. One-way valves 25 are installed on both the outlet pipe 20 and the inlet pipe 23. To prevent the disinfectant in the telescopic bladder 19 from flowing back and to control the intake from the atomizing nozzles 22, the disinfectant in the disinfectant tank 24 is ensured to be sprayed only from the atomizing nozzles 22. The reciprocating screw 17, which rotates rapidly, drives the moving plate. The reciprocating movement of the 18 is such that the telescopic bladder 19 is fixed between the inner wall of the channel 7 and the moving plate 18 and is sleeved on the outside of the reciprocating screw 17. Therefore, the reciprocating screw 17 drives the telescopic bladder 19 to extend and retract. The telescopic bladder 19 sends the disinfectant liquid in the disinfectant tank 24 into the telescopic bladder 19 through the liquid inlet pipe 23. Then, the disinfectant liquid in the telescopic bladder 19 is evenly sent to the atomizing nozzle 22 for atomized spraying through the liquid outlet pipe 20 and the distribution pipe 21, thereby disinfecting the clothing hung on the hanging rods 26 on both sides of the hanger 13.

[0034] Reference Figure 4 and Figure 5 as well as Figure 9As shown, the inertia of the hanger 29 hanging on the hanging rod 26 when it stops at the work station causes significant swaying, making it prone to detachment. The limiting mechanism includes a locking member 28 sleeved on the hanging rod 26. The center of the locking member 28 slides freely inside the hanging rod 26 via a slide rail 31. The upper end of the hanger 29 is locked on the outer side of the locking member 28. A return spring 30 is provided between the locking member 28 and the hanger 13. The return spring 30 is sleeved on the hanging rod 26. Specifically, the restoring force of the return spring 30 drives the locking member 28 to cooperate with the baffle 27 to lock the upper end of the hanger 29. To prevent the hanger 29 from detaching from the hanging rod 26, a cord 32 is fixedly connected to one side of the middle of the locking member 28. The other end of the cord 32 passes through the hanger 13 and the hanging rod 26 and is fixedly connected to the connecting rod 33. The bottom end of the connecting rod 33 passes through the hanger 13 and is fixedly connected to the first handle 35. Pulling the first handle 35 causes all the cords 32 to move downwards via the connecting rod 33. Then, the cords 32 overcome the restoring force of the return spring 30 and move the locking member 28 away from the baffle 27, thus facilitating the removal and placement of the hanger 29 on the hanging rod 26. Figure 6 As shown, a guide plate 34 is fitted on the connecting rod 33. The guide plate 34 is fixedly connected inside the hanger 13, so the connecting rod 33 can only move up and down.

[0035] In further proposals, such as Figure 5 and Figure 6 as well as Figure 7 As shown, the handling of garments on the production line is not usually done in a complete manner, so it is necessary to handle a small number of garments. Two sets of ropes 32 are fitted with loops 36 on their outer sides. One end of a pull rod 37 is fixedly connected to the front end of the loops 36. The other end of the two pull rods 37 passes through a passageway 38 and is fixedly connected to a second handle 39. The passageway 38 is located at the front end of the hanger 13. Pulling the second handle 39 causes the two symmetrical sets of ropes 32 to pull outwards via the loops 36 and pull rods 37. Because the connecting rod 33 is subjected to… Due to the limitation of the directional plate 34, the two sets of ropes 32 in the horizontal position can overcome the restoring force of the return spring 30 and drive the locking piece 28 away from the baffle 27, thereby facilitating the hanging and retrieval of clothing at the same height. The bottom of the pull rod 37 is provided with a control plate 40, which is fixed inside the hanger 13. Therefore, the control plate 40 works with the second handle 39 to prevent the second handle 39 located inside the hanger 13 from moving downward. In addition, the side of the control plate 40 near the collar 36 is curved to avoid affecting the outward movement of the collar 36.

[0036] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the invention (including the claims) is limited to these examples; within the framework of the invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of the invention as described above, which are not provided in the details for the sake of brevity.

[0037] This invention is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this invention should be included within the scope of protection of this invention.

Claims

1. A small-batch, multi-variety automatic hanging production line, comprising guide rails (1) and lifting devices (5), characterized in that, A connecting mechanism is provided between the guide rail (1) and the lifting device (5) for connecting the guide rail (1) and the lifting device (5); The lifting device (5) has an opening (6) and a channel (7) inside. A driving mechanism is provided on one side of the guide rail (1) and inside the opening (6) to drive the lifting device (5) to move along the guide rail (1). The bottom end of the hanging device (5) is fixedly connected to a cover plate (12), the bottom end of the cover plate (12) is fixedly connected to a hanger (13), and the two sides of the hanger (13) are evenly fixedly connected to hanging rods (26) of different lengths, and a clothes hanger (29) is hung on the hanging rods (26). The interior of the channel (7) and the upper and lower ends of the cover (12) are equipped with disinfection mechanisms for disinfecting the clothing hung on both sides of the hanger (13); The outer side of the hanging rod (26) is provided with a limiting mechanism for quickly fixing the clothes hanger (29) and preventing the clothes hanger (29) from falling off; The hanger (13) and the hanging rod (26) are equipped with control mechanisms inside and outside to facilitate the taking and placing of the clothes hanger (29); The limiting mechanism includes a locking member (28) sleeved on the hanging rod (26). The center of the locking member (28) slides freely inside the hanging rod (26) through a slide rail (31). The upper end of the clothes hanger (29) is locked on the outside of the locking member (28). A return spring (30) is provided between the locking member (28) and the hanger (13). The return spring (30) is sleeved on the hanging rod (26). A rope (32) is fixedly connected to one side of the middle part of the locking member (28). The other end of the rope (32) passes through the hanger (13) and the hanging rod (26) and is fixedly connected to the connecting rod (33). The bottom end of the connecting rod (33) passes through the hanger (13) and is fixedly connected to the first handle (35). A guide plate (34) is sleeved on the connecting rod (33). The guide plate (34) is fixedly connected to the inside of the hanger (13). Two sets of ropes (32) are fitted with loops (36) on the outside. The front end of the loops (36) is fixedly connected to one end of the pull rod (37). The other end of the two sets of pull rods (37) passes through the passage (38) and is fixedly connected to a second handle (39). Each of the pull rods (37) is provided with a control plate (40) at its bottom end, and the control plate (40) is fixed inside the hanger (13).

2. The small-batch, multi-variety automatic hanging production line according to claim 1, characterized in that, The connecting mechanism includes a track (3), a storage trough (10), and a roller (11), as well as an adjustment mechanism for controlling the roller (11) to enter and exit the track (3) and the storage trough (10). The track (3) is located on the inner and outer sides of the guide rail (1), and the storage trough (10) is located on both sides of the notch (6).

3. The automatic hanging production line for small-batch, multi-variety production according to claim 1, characterized in that, The drive mechanism includes a ring rack (4), a drive motor (8), and a traveling gear (9). The drive motor (8) is provided on one side of the lifting device (5). The output shaft of the drive motor (8) passes through the lifting device (5) and is fixedly connected to the traveling gear (9). The traveling gear (9) meshes with the ring rack (4). The ring rack (4) is located at the bottom end of the guide rail (1).

4. The automatic hanging production line for small-batch, multi-variety production according to claim 1, characterized in that, The disinfection mechanism includes a reciprocating screw (17) rotatably connected inside the channel (7). A small gear (16) is fixedly connected to a hanging device (5) on one side of the channel (7). The small gear (16) meshes with a medium gear (15). The medium gear (15) meshes with a large gear (14). The large gear (14) is fixedly connected to one side of the traveling gear (9) through a rotating shaft that passes through the hanging device (5).

5. The automatic hanging production line for small-batch, multi-variety production according to claim 4, characterized in that, The reciprocating screw (17) is threaded to a movable plate (18), and a telescopic bladder (19) is fixedly connected to one side of the movable plate (18). The other side of the telescopic bladder (19) is fixedly connected to the inner wall of the channel (7).

6. The automatic hanging production line for small-batch, multi-variety production according to claim 5, characterized in that, The telescopic bladder (19) is fixedly connected to one end of the outlet pipe (20) and the inlet pipe (23) on the inner wall of the channel (7). The other end of the outlet pipe (20) is fixedly connected to the distribution pipe (21). The bottom end of the distribution pipe (21) is uniformly provided with atomizing nozzles (22). The atomizing nozzles (22) are clamped at the bottom end of the baffle (12). The other end of the inlet pipe (23) is fixedly connected to the disinfectant tank (24). The disinfectant tank (24) is set at the upper end of the baffle (12). Both the outlet pipe (20) and the inlet pipe (23) are provided with one-way valves (25).

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