Portable threaded root milling machine and method for rudder stock of a ship

By using the workpiece limiting and rolling device of the portable thread milling machine, efficient milling of rudder rod threads is achieved, solving the problem of low efficiency of manual grinding. It is suitable for processing workpieces of different specifications and can be extended to the application of large shaft threads.

CN117259874BActive Publication Date: 2025-11-07DALIAN COSCO KHI SHIP ENG
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Patent Information

Application Number
CN202311415122.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-10-28
Publication Date
2025-11-07
Estimated Expiration
2043-10-28

AI Technical Summary

Technical Problem

In the existing technology, manual grinding after the rudder stock thread is machined is inefficient and easily damages the remaining threads.

Method used

A portable thread milling machine is used, including a workpiece limiting device, a rolling device, and a milling machine module. The rudder rod is clamped by an adjustable clamping part, the rudder rod is rotated by the rolling device, and the thread is milled by the milling machine.

Benefits of technology

It improves the efficiency of rudder stock threading, reduces damage to other threads, is suitable for machining workpieces of different specifications, and can be used for subsequent machining of large shaft threads.

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Abstract

The application relates to a portable thread root milling machine for a rudder stock of a ship and a root milling method, which comprises a workpiece limiting device, a rolling device and a root milling machine module, the workpiece limiting device is used for clamping the root of the rudder stock to be milled through adjustable clamping parts, the rolling device is in contact with the rudder stock to be milled and is used for completing the rotation of the rudder stock, and the root milling machine module comprises a root milling machine and is used for carrying out root milling treatment on the rudder stock thread. The adjustable workpiece limiting device formed by a plurality of horizontal rods and vertical rods can carry out root milling treatment on workpieces of different specifications, the sliding module on the horizontal rod is positioned, the purpose of quickly clamping the machining object and rotating the machining object can be realized by using the roller, the working strength is greatly reduced, and the remaining threads are not damaged in the operation process.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of ship rudder stock thread machining, in particular, especially relates to a portable thread root milling machine for ship rudder stock and a root milling method. BACKGROUND

[0002] After the rudder stock thread machining is completed, the end thread needs to be milled and ground. Because the thread position is close to the rudder stock end face, the machining equipment cannot be processed, and the existing technology is processed by manual grinding. Manual grinding has the problems of low efficiency and easy damage to the remaining thread. SUMMARY

[0003] According to the above technical problems, a portable thread root milling machine for ship rudder stock and a root milling method are provided.

[0004] The technical means adopted by the present application are as follows:

[0005] A portable thread root milling machine for ship rudder stock comprises a workpiece limiting device, a rolling device and a root milling machine module. The workpiece limiting device is used to clamp the rudder stock root to be milled by an adjustable clamping part. The rolling device is in contact with the rudder stock to be milled, and is used to complete the rotation of the rudder stock. The root milling machine module comprises a root milling machine, which is used to mill the rudder stock thread.

[0006] Further, the workpiece limiting device comprises a first horizontal rod, a second horizontal rod, a first vertical rod and a second vertical rod. The first horizontal rod, the second horizontal rod, the first vertical rod and the second vertical rod form a frame structure, and the rudder stock root to be milled is arranged in the frame structure.

[0007] Further, the first horizontal rod is connected to the first vertical rod and the second vertical rod through a hinge shaft and is provided with a hinge shaft fixing device.

[0008] Further, the second horizontal rod is provided with a positioning sliding module and a sliding module fixing device between the first vertical rod and the second vertical rod.

[0009] Further, the root milling machine is installed on the second horizontal rod, and the root milling machine is connected with a position adjusting mechanism and an air source pipe. The air source pipe is used to provide power for the cutter head of the root milling machine. The position adjusting mechanism comprises a rotating bolt, and the root milling machine moves up and down by rotating the rotating bolt.

[0010] Further, the first vertical rod is connected with a first rolling pulley module and a second rolling pulley module, and the second vertical rod is provided with a third rolling pulley module and a fourth rolling pulley module.

[0011] Compared with the prior art, the adjustable workpiece limiting device formed by the plurality of horizontal rods and vertical rods can process the workpieces of different specifications, the sliding module on the horizontal rod is used for positioning, the roller is used for quickly clamping the workpiece and rotating, the work intensity is greatly reduced, and the remaining threads are not damaged during the operation. The application can be used for processing the rudder rod threads and subsequent processing of other large shaft threads. BRIEF DESCRIPTION OF DRAWINGS

[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without any creative labor under the premise of the drawings.

[0013] Figure 1 It is a front view of the present application.

[0014] Figure 2 It is a side view of the present application.

[0015] Figure 3 It is Figure 1 A-A sectional view.

[0016] Figure 4 It is a front view of the root milling machine.

[0017] Figure 5 It is a side view of the root milling machine.

[0018] Figure 6 It is a specific application site diagram of the present application.

[0019] In the figure: 1, first horizontal rod; 2, second horizontal rod; 3, first vertical rod; 4, second vertical rod; 5, first rolling pulley module; 6, third rolling pulley module; 7, second rolling pulley module; 8, fourth rolling pulley module; 9, root milling machine; 10, first positioning sliding module; 11, second positioning sliding module; 12, air supply pipe; 13, rotating bolt; 14, tool bit. DETAILED DESCRIPTION

[0020] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and in combination with the embodiments.

[0021] In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. The following description of at least one example embodiment is merely illustrative in nature and is in no way limiting on the application or its applications or uses. Based upon a review of the embodiments contained herein, those of ordinary skill in the art can make other embodiments that are within the scope of the application without undue experimentation. Persons of ordinary skill in the art can obtain all other embodiments from the embodiments in the present application without any creative work under the premise that no creative work is made.

[0022] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments in accordance with the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and / or "comprising," when used in this specification, specify the presence of stated features, steps, operations, elements, components, and / or groups thereof, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or groups thereof.

[0023] The relative arrangement of parts and steps, numerical expressions, and numerical values set forth in the examples are not intended to limit the scope of the application, unless otherwise specifically stated. It should be apparent that the dimensions of the various parts shown in the drawings are not to scale and are only meant to illustrate the general principles of the application. Techniques, methods, and apparatus known to those of ordinary skill are not discussed in detail because they would be apparent in light of the description herein. In all examples shown and discussed herein, any specific values are to be interpreted as illustrative only and not limiting. Thus, other examples of example embodiments can have different values. It should be noted that like reference numerals and letters in the various figures indicate like elements, and therefore, further discussion of the same will not be repeated in the subsequent figures.

[0024] In the description of the present application, it should be understood that the orientation words such as "front, back, up, down, left, right", "transverse, vertical, perpendicular, horizontal" and "top, bottom" and the like indicated orientation or position relationship are generally based on the orientation or position relationship shown in the drawings, only for the convenience of describing the present application and simplifying the description, without the opposite indication, these orientation words do not indicate and imply that the indicated device or element must have a specific orientation or be constructed and operated in a specific orientation, therefore, it cannot be understood as a limitation on the scope of protection of the present application: the orientation words "inner, outer" refer to the inner and outer relative to the contour of each component.

[0025] For ease of description, spatial relative terms such as "above," "over," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation besides the orientation of the device as described in the figures. For example, if the device in the figures is inverted, a device described as "above" or "above" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.

[0026] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore should not be construed as limiting the scope of protection of this invention.

[0027] like Figures 1-6 As shown in the figure, this invention discloses a portable thread milling machine for ship rudder stock, including a workpiece limiting device, a rolling device, and a milling machine module. The workpiece limiting device is used to clamp the root of the rudder stock to be milled through an adjustable clamping part. The rolling device contacts the rudder stock to be milled to complete the rotation of the rudder stock. The milling machine module includes a milling machine 9 for milling the threads of the rudder stock. The milling machine used in this embodiment is a pneumatic thread milling machine, which can use existing equipment.

[0028] Furthermore, the workpiece limiting device includes a first horizontal bar 1, a second horizontal bar 2, a first vertical bar 3, and a second vertical bar 4. The first horizontal bar, the second horizontal bar, the first vertical bar, and the second vertical bar form a frame structure. The root of the rudder rod to be milled is located within the frame structure, specifically at the bottom of the frame structure. In the illustration, the first horizontal bar, the second horizontal bar, the first vertical bar, and the second vertical bar form a regular tetrahedral structure. In practical applications, the second vertical bar will deviate from the other three sides based on the workpiece specifications, causing the overall frame to form a trapezoidal structure. Generally, it is an inverted trapezoidal structure with the upper base length greater than the lower base length.

[0029] Furthermore, the first horizontal bar is connected to the first vertical bar and the second vertical bar by a hinge and a hinge fixing device is provided. After adjusting the angle of the first vertical bar and the second vertical bar relative to the first horizontal bar based on the specifications of the workpiece, the positional relationship between the first horizontal bar and the first vertical bar and the second vertical bar is limited by the hinge fixing device.

[0030] Further, the second cross bar is provided with a positioning sliding module and a sliding module fixing device between the first vertical bar and the second vertical bar. After determining the positional relationship between the first cross bar and the first vertical bar and the second vertical bar, the distance between the second cross bar and the first cross bar is adjusted by the positioning sliding module, and then the positional relationship between the second cross bar and the first vertical bar and the second vertical bar is limited by the sliding module fixing device. Specifically, the positioning sliding module specifically includes a connecting rod and a sliding rod, the connecting rod is connected with the sliding rod, and the sliding rod is sleeved on the vertical bar. Specifically, the sliding rod of the first positioning sliding module 10 is installed on the first vertical bar, the sliding rod of the second positioning sliding module 11 is installed on the second vertical bar, and the connecting rods of the first positioning sliding module and the second positioning sliding module are installed at two ends of the second cross bar.

[0031] Further, the root milling machine is installed on the second cross bar, and the root milling machine is connected with a position adjusting mechanism and an air source pipe. The air source pipe is used to provide power for the cutter head of the root milling machine. The position adjusting mechanism includes a rotating bolt. The root milling machine moves up and down by rotating the rotating bolt. As a preferred embodiment, the root milling machine is installed on the vertical bar with a small action range. In this embodiment, the second vertical bar is mainly adjusted in angle, so the root milling machine is installed on the first vertical bar.

[0032] Further, the first vertical bar is connected with a first rolling pulley module 1 and a second rolling pulley module 7, and the second vertical bar is provided with a third rolling pulley module 6 and a fourth rolling pulley module 8. The two rolling pulleys in the same direction can adjust the distance between them. Specifically, the pulleys arranged at the bottom can be fixed in position by the device. The two fixed pulleys are located at the same horizontal position, i.e. they are symmetrically arranged around the central axis of the device. The pulleys arranged above slide up and down along the vertical bar as a slide. In the initial position, the two movable pulleys are located at the same horizontal position, i.e. they are symmetrically arranged around the central axis of the device. In this embodiment, the rotation of the rolling pulley module is manually rotated. The pulleys can contact the workpiece by adjusting, and the root milling operation of the workpiece is completed. In other alternative embodiments, an electric or other automatic rotating device can also be provided to complete the rolling of the pulleys, and then drive the workpiece to rotate around the preset angle.

[0033] The root milling method comprises the following steps:

[0034] S1, placing the rudder rod to be milled in the workpiece limiting device;

[0035] S2, adjusting the workpiece limiting device until the rudder rod to be milled can contact each rolling device, and at the same time, the root milling machine is placed above the rudder rod to be milled, and specifically, the bottom cutter head of the root milling machine is in contact with the root of the workpiece;

[0036] S3, the root milling machine works, through the adjustment of the motion state of the rolling device, the completion of the rudder rod milling operation.

[0037] In actual use, generally only need to end thread of a section of milling, rolling device can complete the workpiece rotation of a certain angle.

[0038] Finally, it should be noted that: the above examples are used to illustrate the technical solutions of the present application, rather than limit them; although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing examples, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A portable threaded root milling machine for a rudder stock of a marine vessel, characterized in that, The utility model relates to a rudder stock root milling device, which comprises a workpiece limiting device, a rolling device and a rudder stock root milling machine module. The workpiece limiting device comprises a first horizontal rod, a second horizontal rod, a first vertical rod and a second vertical rod, which form a frame structure, and the rudder stock root to be milled is arranged in the frame structure. The first horizontal rod is connected to the first vertical rod and the second vertical rod through a hinge shaft and is provided with a hinge shaft fixing device. After adjusting the angle of the first vertical rod and the second vertical rod relative to the first horizontal rod based on the specification of the workpiece, the position relationship between the first horizontal rod and the first vertical rod and the second vertical rod is limited and set through the hinge shaft fixing device. The second horizontal rod is provided with a positioning sliding module and a sliding module fixing device between the first vertical rod and the second vertical rod. The rudder stock root milling machine is installed on the second horizontal rod and is connected to a position adjusting mechanism and an air source pipe. The first vertical rod is connected to a first rolling pulley module and a second rolling pulley module, and the second vertical rod is provided with a third rolling pulley module and a fourth rolling pulley module.

2. A method of thread-milling a rudder stock of a ship based on the portable thread-milling machine for a rudder stock of a ship according to claim 1, characterized in that, The utility model relates to a rudder stock root milling device, which comprises a workpiece limiting device, a rolling device and a rudder stock root milling machine module. S1, placing the rudder stock to be milled in the workpiece limiting device; S2, adjusting the workpiece limiting device until the rudder stock to be milled can contact with each rolling device, and at the same time, the rudder stock root milling machine is lowered above the rudder stock to be milled; S3, the rudder stock root milling machine works, and the rudder stock is milled by adjusting the motion state of the rolling device.

Citation Information

Patent Citations

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    CN115156639A

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    CN218746181U

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