A coating amount linkage adjustable double glue double coating composite method
By combining five-roll transfer coating and concave roller transfer coating, the rotation speed of the engraving concave roller is adjusted online, the problem of suitability of the engraving concave roller is solved, and flexible control of multiple coating quantities is achieved, and composite film production is simplified.
Patent Information
- Application Number
- CN202311087851.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-25
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2043-08-25
AI Technical Summary
In the prior art, the engraving concave roller can only be applied to one or two coating quantity specifications, resulting in the need to replace the engraving concave roller when the coating quantity of the composite film changes, affecting production flexibility.
Five-roll transfer coating and concave roller transfer coating are used to coat A glue and B glue respectively. By adjusting the rotation speed of the engraving concave roller online, multiple coating amounts are controlled to reduce the replacement of engraving concave rollers.
The same engraving concave roller is used for the production of composite films of multiple coating quantities, simplifying the coating and composite process of composite films of different widths, and improving production flexibility.
Smart Images

Figure CN117282629B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of composites, and in particular to a double - adhesive double - coating composite method with linkage - adjustable coating amount. Background Art
[0002] At present, the ordinary solvent - free composite process has been widely used. However, in some special application scenarios, a double - coating composite method is required, that is, applying component A and component B of a two - component adhesive to two composite substrates respectively, and then laminating these two substrates to achieve purposes such as rapid curing of the composite film. The applicant's prior application "A Composite Method and Equipment with Different Coating Methods and Linkage Control of Coating Amount" (authorization number CN115228704B) has provided a solution. However, in practice, there are still defects in the above - mentioned solution. There is only one or two engraved gravure rollers suitable for the specification parameters required by a certain coating amount. When the coating amount of the composite film changes, the engraved gravure roller needs to be replaced, which brings inconvenience to production. Therefore, a new composite solution needs to be designed to improve the flexibility of production. Summary of the Invention
[0003] The technical problem to be solved by the present invention is to provide a double - adhesive double - coating composite method with linkage - adjustable coating amount, which uses one engraved gravure roller and can achieve multiple coating amounts by changing the rotational speed online, thereby reducing the replacement of the engraved gravure roller.
[0004] To solve the above - mentioned technical problem, the technical solution of the present invention is: A double - adhesive double - coating composite method with linkage - adjustable coating amount, comprising the following steps:
[0005] (1) Coating component A of the two - component adhesive on the first substrate by a five - roll transfer coating method, and coating component B of the two - component adhesive on the second substrate by a gravure roll transfer coating method;
[0006] (2) According to the total coating amount target value of the composite film formed by the first substrate and the second substrate and the ratio requirement of the coating amount of component B to component A, calculate the target value of the coating amount of component A, and set the percentage of the linear speed of the metering steel roller in the five - roll transfer coating unit relative to the main machine;
[0007] Target value of the coating amount of component A:
[0008] C A = 100*C AB / (100 + R AB ) g / m 2 ; (1)
[0009] Rate of the metering steel roller:
[0010] η1 = [(0.028C A 4 + 0.42C A 3 - 2.405CA 2 +4.964C A -1.067 + f V )]% (2)
[0011] (3) Calculate the target value of the total coating amount of the composite film formed from the first substrate and the second substrate and the requirements for the coating amount ratio of B glue to A glue, and calculate the target value of the coating amount of B glue;
[0012] Target value of B glue coating amount:
[0013] C B = R AB * C AB / (100 + R AB ) g / m 2 ; (3)
[0014] (4) Calculate the minimum value of the volume ratio of the engraving anilox cell density of the proposed engraving anilox roll according to the target value of the B glue coating amount, and select the proposed engraving anilox roll according to the calculation result;
[0015] Minimum value of the volume ratio of the engraving anilox cell density:
[0016] Q min = [C B *(1 - K 12 + K 12 * K 23 )] / K 12 * ρ B (4)
[0017] Select an engraving anilox roll with a volume ratio value of the cell density greater than Q min ;
[0018] (5) Calculate the speed parameter of the proposed engraving anilox roll;
[0019] Linear speed rate of the engraving anilox roll to the transfer coating rubber roll:
[0020] η2 = [C B *(1 - K 12 + K 12 * K 23 )] / K 12 * Q * ρ B (5)
[0021] In the above formulas (1) to (5):
[0022] C AB represents the set total glue coating amount of the composite film, unit: g / m 2 ;
[0023] R ABIndicates the weight percentage of the appropriate B adhesive relative to the A adhesive for the coating;
[0024] Q is the cell density specific volume of the engraved concave roller, unit: cm 3 / m 2 ;
[0025] ρ B is the density of glue B, unit: g / cm 3 ;
[0026] K 12 The transfer rate of B glue from the engraved gravure roller to the transfer coating roller is 0.4 to 0.7;
[0027] K 23 is the transfer rate of B glue from the transfer coating roller to the second substrate, ranging from 0.5 to 0.85;
[0028] V is the speed of the composite machine main unit, unit: m / min
[0029] f V is the correction coefficient for measuring the amount of glue applied to the steel roller, which is selected according to Table 1;
[0030] Table 1 Correction coefficient of the effect of main engine running speed on glue application amount
[0031]
[0032] As an improvement, the composite equipment adopted in the composite method includes a five-roller transfer coating unit, a composite unit and a gravure roller transfer coating unit, the composite unit is located between the five-roller transfer coating unit and the gravure roller transfer coating unit, and the five-roller transfer coating unit and the gravure roller transfer coating unit are respectively provided with a connecting beam between the top of the composite unit; the five-roller transfer coating unit includes a five-roller transfer coating unit and a first unwinding unit; the gravure roller transfer coating unit includes a gravure roller transfer coating unit and a second unwinding unit; the composite unit includes a composite unit and a winding unit; a first material strip path guide roller group and a second material strip path guide roller group are provided on the connecting beam, the first unwinding base material strip of the first unwinding unit enters the composite unit through the five-roller transfer coating unit and the first material strip path guide roller group, the second unwinding base material strip of the second unwinding unit enters the composite unit through the gravure roller transfer coating unit and the second material strip path guide roller group, and the composite material strip compounded by the composite unit is wound on the winding unit.
[0033] As an improvement, the five-roller transfer coating unit includes a glue storage roller, a metering steel roller, a glue leveling roller, a coating steel roller and a coating rubber roller.
[0034] As an improvement, the concave roller transfer coating unit includes a B glue tank with a heat insulation component, an engraved concave roller component, a transfer coating rubber roller component, a traction steel roller component and a traction pressure roller component.
[0035] As an improvement, the engraved concave roller assembly includes an engraved concave roller, the transfer coating rubber roller assembly includes a transfer coating rubber roller and a first cylinder, the traction steel roller assembly includes a traction steel roller, and the traction pressure roller assembly includes a traction pressure roller, a swing arm assembly and a second cylinder; the engraved concave roller assembly is rotatably fixed below the unit, the traction steel roller assembly is rotatably fixed above the unit, the B glue groove is located on the right side of the engraved concave roller assembly, and the rotation center of the transfer coating rubber roller assembly is slidingly arranged on the vertical line to the right of the line connecting the centers of the engraved concave roller assembly and the traction steel roller assembly; the first cylinder is located at the lower left of the transfer coating rubber roller assembly, and under the action of the first cylinder, the transfer coating rubber roller assembly slides and simultaneously moves with The engraved concave roller and the traction steel roller are tangent or separated; the traction pressure roller assembly is located to the left of the traction steel roller assembly, the traction pressure roller is located at the lower end of the swing arm assembly, and the second cylinder is located at the upper end of the swing arm assembly. Through the action of the second cylinder, the swing arm rotates to press the traction pressure roller to the left side of the traction steel roller or leave it; the engraved concave roller, the transfer coating rubber roller and the traction steel roller are respectively provided with a first drive motor, a second drive motor and a third drive motor, and the speeds of the first drive motor, the second drive motor and the third drive motor are controlled and regulated by the host PLC; the substrate is coated on the surface of the traction steel roller, the substrate passes through between the traction steel roller and the traction pressure roller, and the substrate passes through between the transfer coating rubber roller and the traction steel roller.
[0036] As an improvement, the concave roller transfer coating unit includes a B glue tank with a heat insulation component, an engraved concave roller assembly, a transfer coating rubber roller assembly and a coating steel roller assembly, and a guide rail assembly and a third cylinder for driving the transfer coating rubber roller assembly and the coating steel roller assembly to move up and down; the transfer coating rubber roller assembly is located above the engraved concave roller assembly, and the coating steel roller assembly is located above the transfer coating rubber roller assembly. The position of the engraved concave roller assembly is fixed in rotation, and the transfer coating rubber roller assembly and the coating steel roller assembly move up and down along the guide rail assembly under the action of the third cylinder. The transfer coating rubber roller assembly is provided with a fourth drive motor, and the engraved concave roller assembly is provided with a fifth drive motor. The fourth drive motor and the fifth drive motor are controlled and regulated by the host PLC.
[0037] As an improvement, a transfer coating test was conducted on a specific B glue, and the amount of B glue was set from 0.2 to 0.8 (g / m 2 ) a set of target values, measure the speed η2 of the engraved concave roller to the transfer coating roller corresponding to the target value, and form the B glue coating value C B / A table showing the corresponding values of the speed η2 of the engraved gravure roller to the transfer coating rubber roller, which serves as a source of values for subsequent lookup or interpolation calculations;
[0038] Table 2B glue coating value C B / Experimental data of the speed η2 of the engraved concave roller to the transfer coating roller
[0039] <![CDATA[B胶涂胶量C B (g / m2)]]> 0.2 0.3 0.4 0.5 0.6 0.7 0.8 The speed of the engraved concave roller to the transfer coating roller η2 <![CDATA[η21]]> <![CDATA[η22]]> <![CDATA[η23]]> <![CDATA[η24]]> <![CDATA[η25]]> <![CDATA[η26]]> <![CDATA[η27]]> 。
[0040] The beneficial effects brought by the present invention compared with the prior art are as follows:
[0041] By means of the B glue transfer coating method, setting different speeds of the engraved gravure roll relative to the transfer coating glue roll online, it is possible to produce multiple composite films with different glue application amounts requirements using one engraved gravure roll, and by replacing the transfer coating glue rolls with different widths, the coating and lamination of composite films with different widths can be achieved, which is simpler and more reliable than ordinary measures to avoid gluing at the edges of the substrate. Description of the Drawings
[0042] Figure 1 It is a schematic diagram of a composite device.
[0043] Figure 2 It is a schematic diagram of the second gravure roll transfer coating unit. Detailed Embodiments
[0044] The present invention will be further described below in conjunction with the drawings of the specification.
[0045] As Figure 1 shown, a coating amount linkage adjustable double glue double coating composite device includes a five-roll transfer coating unit 1, a composite unit 2, and a gravure roll transfer coating unit 3. The composite unit 2 is located between the five-roll transfer coating unit 1 and the gravure roll transfer coating unit 3. There are connecting crossbeams 4 between the five-roll transfer coating unit 1 and the gravure roll transfer coating unit 3 and the top of the composite unit 2 respectively. The five-roll transfer coating unit 1 includes a first wallboard, a five-roll transfer coating unit 6, and a first unwind unit 5. The five-roll transfer coating unit 6 is located on the left side of the first wallboard, and the first unwind unit 5 is located on the right side of the first wallboard. The gravure roll transfer coating unit 3 includes a second wallboard, a gravure roll transfer coating unit 16, and a second unwind unit 9. The gravure roll transfer coating unit 16 is located on the right side of the second wallboard, and the second unwind unit 9 is located on the left side of the second wallboard. The composite unit 2 includes a third wallboard, a composite unit 7, and a winding unit 8. The winding unit 8 is located on the left side of the third wallboard, and the composite unit 7 is located in the middle of the upper part of the third wallboard. The connecting crossbeam 4 is provided with a first material tape path guide roller group 10 and a second material tape path guide roller group 11. The first unwind base material tape of the first unwind unit 5 enters the composite unit 7 through the five-roll transfer coating unit 6 and the first material tape path guide roller group 10. The second unwind base material tape of the second unwind unit 9 enters the composite unit 7 through the gravure roll transfer coating machine unit and the second material tape path guide roller group 11. The composite tape compounded by the composite unit 7 is wound on the winding unit 8.
[0046] As Figure 1As shown, the five-roller transfer coating unit 6 includes a glue storage roller 61, a metering steel roller 62, a glue leveling roller 63, a coating steel rod 64 and a coating glue roller 65. A glue tank A is formed between the glue storage roller 61 and the metering steel roller 62, and the glue tank A is connected to the glue supply system 13.
[0047] like Figure 1 As shown, the first concave roller transfer coating unit 16 includes a B glue tank 15 with a heating and heat preservation component, an engraved concave roller component 161, a transfer coating rubber roller component 162, a traction steel roller component 163 and a traction pressure roller component 164. The engraved concave roller assembly 161 includes an engraved concave roller 1611, the transfer coating rubber roller assembly 162 includes a transfer coating rubber roller 1621 and a first cylinder 1622, the traction steel roller assembly 163 includes a traction steel roller 1631, and the traction pressure roller assembly 164 includes a traction pressure roller 1641, a swing arm assembly 1642 and a second cylinder 1643; the engraved concave roller assembly 161 is rotatably fixed below the unit, and the traction steel roller assembly 163 is rotatably fixed above the unit. The B glue groove 15 is located on the right side of the engraved concave roller assembly 161, and the B glue groove 15 is connected to the B glue supply system 14. The rotation center of the transfer coating rubber roller assembly 162 is slidably arranged on the vertical line to the right of the center line connecting the engraved concave roller assembly 161 and the traction steel roller assembly 163; the first cylinder 1622 is located at the lower left of the transfer coating rubber roller assembly 162. Under the action of the first cylinder 1622, the transfer coating rubber roller assembly 162 slides and At the same time, it is tangential to or separated from the engraving concave roller 1611 and the traction steel roller 1631; the traction pressure roller assembly 164 is located to the left of the traction steel roller assembly 163, the traction pressure roller 1641 is located at the lower end of the swing arm assembly 1642, and the second cylinder 1643 is located at the upper end of the swing arm assembly 1642. Through the action of the second cylinder 1643, the swing arm assembly 1642 rotates to press the traction pressure roller 1641 to the left of the traction steel roller 1631 or leave it; the engraving concave roller 1611, the transfer coating rubber roller 1621 and the traction steel roller 1631 are respectively provided with a first drive motor, a second drive motor and a third drive motor, and the speeds of the first drive motor, the second drive motor and the third drive motor are controlled and regulated by the host PLC; the substrate is coated on the surface of the traction steel roller 1631, the substrate passes through between the traction steel roller 1631 and the traction pressure roller 1641, and the substrate passes through between the transfer coating rubber roller 1621 and the traction steel roller 1631.
[0048] like Figure 2As described above, the second gravure transfer coating unit 16 includes a B glue tank 15 with a thermal insulation component, a gravure roller assembly 161, a transfer coating rubber roller assembly 162, a coating steel roller assembly 165, a third cylinder 166, and a guide rail assembly 167; the transfer coating rubber roller assembly 162 is located above the gravure roller assembly 161, the coating steel roller assembly 165 is located above the coating steel roller assembly 165, the position of the gravure roller assembly 161 is rotationally fixed, the transfer coating rubber roller assembly 162 and the coating steel roller assembly 165 move up and down along the guide rail assembly 167 respectively under the action of the third cylinder 166, the transfer coating rubber roller assembly 162 is provided with a fourth driving motor, the gravure roller assembly 161 is provided with a fifth driving motor, and the fourth driving motor and the fifth driving motor are linked and controlled by the host PLC for speed regulation.
[0049] The coating amount linkage adjustable double glue double coating composite method includes the following steps:
[0050] (1) Coating component A of the two-component glue on the first substrate by a five-roll transfer coating method
[0051] (-NCO), and coating component B of the two-component glue on the second substrate by a gravure transfer coating method
[0052] (-OH);
[0053] (2) According to the total coating amount target value of the composite film formed by the first substrate and the second substrate and the ratio requirement of the coating amount of component B to component A, calculate the target value of the coating amount of component A, and set the percentage of the linear speed of the metering steel roller 62 in the five-roll transfer coating unit 6 relative to the host.
[0054] Target value of the coating amount of component A:
[0055] C A = 100*C AB / (100 + R AB ) g / m 2 ; (1)
[0056] Rate of the metering steel roller 62:
[0057] η1 = [(0.028C A 4 + 0.42C A 3 - 2.405C A 2 + 4.964C A - 1.067 + f V )]% (2)
[0058] (3) According to the total coating amount target value of the composite film formed by the first substrate and the second substrate and the ratio requirement of the coating amount of component B to component A, calculate the target value of the coating amount of component B;
[0059] Target value of B glue coating amount:
[0060] C B = R AB * C AB / (100 + R AB ) g / m 2 ; (3)
[0061] (4) Calculate the minimum value of the volume ratio of the engraved gravure cell density according to the target value of the B glue coating amount, and select the proposed engraved gravure roll according to the calculation result;
[0062] Minimum value of the volume ratio of the engraved gravure cell density:
[0063] Q min = [C B *(1 - K 12 + K 12 * K 23 )] / K 12 * ρ B (4)
[0064] According to the calculation result of formula (4), select an engraved gravure roll with a volume ratio value of the cell density greater than Q min ;
[0065] (5) Calculate the speed parameter of the proposed engraved gravure roll;
[0066] Linear speed rate of the engraved gravure roll to the transfer coating roller:
[0067] η2 = [C B *(1 - K 12 + K 12 * K 23 )] / K 12 * Q * ρ B (5)
[0068] In the above formulas (1) to (5):
[0069] C AB represents the set total glue coating amount of the composite film, unit: g / m 2 ;
[0070] R AB represents the weight percentage of the appropriate B glue relative to the A glue of the coated adhesive;
[0071] Q is the volume ratio of the cell density of the engraved gravure roll, unit: cm 3 / m 2 ;
[0072] ρ B is the density of the B glue, unit: g / cm3 ;
[0073] K 12 is the transfer rate of B glue from the engraved gravure roll to the transfer coating roll, with a value range of 0.4 - 0.7;
[0074] K 23 is the transfer rate of B glue from the transfer coating roll to the second substrate, with a value range of 0.5 - 0.85;
[0075] V is the main machine speed of the laminator, unit: m / min
[0076] f V is the correction coefficient of the glue coating amount of the metering steel roll 62, selected according to Table 1;
[0077] Table 1 Influence correction coefficient of the main machine running speed on the glue coating amount
[0078]
[0079] In the above step (4), according to the target value of the B glue coating amount, the minimum value of the engraved gravure roll cell density ratio volume to be used is calculated, and the engraved gravure roll to be used is selected according to the calculation result. It is the minimum engraved gravure roll cell density ratio volume calculated under the assumption that the engraved gravure roll transfers 100% to the transfer coating roll. When selecting, the cell density ratio volume of the engraved gravure roll used should be more than two specifications larger than the minimum value. Therefore, when in use, the rate of the engraved gravure roll has a large downward adjustment range, and thus has a large coating amount adjustment range.
[0080] Formula (2) is the calculation formula obtained by fitting according to the test data of coating experiments using an adhesive of a certain brand. According to different accuracy requirements, function formulas of different orders can also be obtained, and according to adhesives of different brands, function formulas with different coefficients can also be obtained.
[0081] For the transfer coating experiment of a specific B glue, a set of target values of the B glue coating amount from 0.2 - 0.8 (g / m 2 ) are set, and the rate η2 of the engraved gravure roll to the transfer coating roll corresponding to reaching the target value is measured to form a numerical table of the B glue coating amount value C B / the rate η2 of the engraved gravure roll to the transfer coating roll, which is used as the numerical source for subsequent query or interpolation calculation.
[0082] Table 2 Experimental data of the B glue coating amount value C B / the rate η2 of the engraved gravure roll to the transfer coating roll
[0083] <![CDATA[Coating amount of Adhesive B C B (g / m2)]]> 0.2 0.3 0.4 0.5 0.6 0.7 0.8 The speed of the engraved concave roller to the transfer coating roller η2 <![CDATA[η21]]> <![CDATA[η22]]> <![CDATA[η23]]> <![CDATA[η24]]> <![CDATA[η25]]> <![CDATA[η26]]> <![CDATA[η27]]> .
Claims
1. A coating amount linkage adjustable double glue double coating composite method, characterized in that The steps include the following: (1) Coating Component A of the two-component adhesive on the first substrate by means of five-roll transfer coating, and coating Component B of the two-component adhesive on the second substrate by means of gravure roll transfer coating; (2) Calculating the target coating amount value of Component A according to the total coating amount target value of the composite film formed by the first substrate and the second substrate and the ratio requirement of the coating amounts of Component B and Component A, and setting the percentage of the linear speed of the metering steel roll in the five-roll transfer coating unit relative to the main machine; Target coating amount value of Component A: C A = 100 * C AB / (100 + R AB ) g / m 2 ; (1) Rate of the metering steel roll: η1 = [(0.028C A 4 + 0.42C A 3 - 2.405C A 2 + 4.964C A - 1.067 + f V )]% (2) (3) Calculating the target coating amount value of Component B according to the total coating amount target value of the composite film formed by the first substrate and the second substrate and the ratio requirement of the coating amounts of Component B and Component A; Target coating amount value of Component B: C B =R AB *C AB / (100 + R AB ) g / m 2 ; (3) (4) Calculating the minimum value of the cell density ratio volume of the gravure roll to be used according to the target coating amount value of Component B, and selecting the gravure roll to be used according to the calculation result; Minimum value of the cell density ratio volume of the gravure roll: Q min =[C B *(1 - K 12 +K 12 *K 23 )] / K 12 *ρ B (4) According to the calculation result of formula (4), select an engraved gravure roll with a cell density ratio volume value greater than Q min ; (5) Calculating the speed parameter of the gravure roll to be used; Linear speed rate of the gravure roll to the transfer coating rubber roll: η2=[C B *(1-K 12 +K 12 *K 23 )] / K 12 *Q*ρ B (5) In the above formulas (1) to (5): C AB Indicates the total amount of adhesive applied to the composite film, unit: g / m 2 ; R AB represents the appropriate weight percentage of Adhesive B relative to Adhesive A in the coated adhesive; Q is the cell density ratio volume of the engraved gravure roll, unit: cm 3 / m 2 ; ρ B is the density of Adhesive B, unit: g / cm 3 ; K 12 is the transfer rate of B glue from the gravure roll to the transfer coating roll, with a value range of 0.4 to 0.7; K 23 is the transfer rate of Adhesive B from the transfer coating roller to the second substrate, with a value ranging from 0.5 to 0.85; V is the speed of the main machine of the laminator, unit: m / min f V is the correction coefficient for measuring the glue application amount of the steel roller, Influence correction coefficient of the main machine running speed on the coating amount: When the running speed V of the host is 50 - 100 m / min, the glue application amount correction coefficient f V is 0.3 g / m 2 ; When the running speed V of the host is 100 - 150 m / min, the glue application amount correction coefficient f V is 0.15 g / m 2 ; When the running speed V of the host is 150 - 300 m / min, the glue application amount correction coefficient f V is 0 g / m 2 ; When the running speed V of the host is 300 - 350 m / min, the glue application amount correction coefficient f V is 0.1 g / m 2 ; When the running speed V of the host is greater than 350 m / min, the glue application amount correction coefficient f V is 0.2 g / m 2 .
2. A coating amount linkage adjustable double glue double coating composite method according to claim 1, characterized in that: The laminating equipment adopted by the laminating method includes a five-roll transfer coating unit, a laminating unit and a gravure roll transfer coating unit. The laminating unit is located between the five-roll transfer coating unit and the gravure roll transfer coating unit. There are connecting crossbeams between the five-roll transfer coating unit and the gravure roll transfer coating unit and the top of the laminating unit respectively. The five-roll transfer coating unit includes a five-roll transfer coating cell and a first unwind unit. The gravure roll transfer coating unit includes a gravure roll transfer coating cell and a second unwind unit. The laminating unit includes a laminating cell and a winding unit. The connecting crossbeam is provided with a first material tape path guide roll group and a second material tape path guide roll group. The first unwind base material tape of the first unwind unit enters the laminating cell through the five-roll transfer coating cell and the first material tape path guide roll group. The second unwind base material tape of the second unwind unit enters the laminating cell through the gravure roll transfer coating machine cell and the second material tape path guide roll group. The composite material tape laminated by the laminating cell is wound on the winding unit.
3. A coating amount linkage adjustable double glue double coating composite method according to claim 2, characterized in that: The five-roll transfer coating cell includes a glue storage roll, a metering steel roll, a glue leveling roll, a coating steel roll and a coating rubber roll.
4. A double-sided adhesive double-coating composite method with linkage-adjustable coating amount according to claim 2, characterized in that: The gravure roll transfer coating cell includes a B-component glue tank with a heating and heat preservation component, a gravure roll assembly, a transfer coating rubber roll assembly, a traction steel roll assembly and a traction pressure roll assembly.
5. A double-coated and double-coated composite method with adjustable coating amount linkage according to claim 4, characterized in that: The engraved gravure roll assembly includes an engraved gravure roll. The transfer coating rubber roll assembly includes a transfer coating rubber roll and a first cylinder. The traction steel roll assembly includes a traction steel roll. The traction pressure roll assembly includes a traction pressure roll, a swing arm assembly, and a second cylinder. The engraved gravure roll assembly is rotatably fixed below the unit. The traction steel roll assembly is rotatably fixed above the unit. The B glue tank is located on the right side of the engraved gravure roll assembly. The rotation center of the transfer coating rubber roll assembly is slidably arranged on the vertical line on the right side of the center connection line between the engraved gravure roll assembly and the traction steel roll assembly. The first cylinder is arranged at the lower left of the transfer coating rubber roll assembly. Under the action of the first cylinder, the transfer coating rubber roll assembly slides and is tangent to or separated from the engraved gravure roll and the traction steel roll at the same time. The traction pressure roll assembly is located on the left side of the traction steel roll assembly. The traction pressure roll is located at the lower end of the swing arm assembly. The second cylinder is located at the upper end of the swing arm assembly. Through the action of the second cylinder, the swing arm rotates to press the traction pressure roll against the left side of the traction steel roll or to move away from it. The engraved gravure roll, the transfer coating rubber roll, and the traction steel roll are respectively provided with a first driving motor, a second driving motor, and a third driving motor. The rotational speeds of the first driving motor, the second driving motor, and the third driving motor are controlled and adjusted by the host PLC in a linked manner. The substrate is coated on the surface of the traction steel roll. The substrate passes through between the traction steel roll and the traction pressure roll and then passes out between the transfer coating rubber roll and the traction steel roll.
6. A coating amount linkage adjustable double glue double coating composite method according to claim 2, characterized in that: The gravure roll transfer coating unit includes a B glue tank with a heating and heat preservation component, an engraved gravure roll assembly, a transfer coating rubber roll assembly, a coating steel roll assembly, a guide rail assembly for driving the transfer coating rubber roll assembly and the coating steel roll assembly to move up and down, and a third cylinder. The transfer coating rubber roll assembly is located above the engraved gravure roll assembly. The coating steel roll assembly is located above the transfer coating rubber roll assembly. The B glue tank with a heating and heat preservation component is located on the side of the engraved gravure roll assembly. The engraved gravure roll assembly is rotatably fixed in position. The transfer coating rubber roll assembly and the coating steel roll assembly move up and down along the guide rail assembly under the action of the third cylinder. The transfer coating rubber roll assembly is provided with a fourth driving motor. The engraved gravure roll assembly is provided with a fifth driving motor. The fourth driving motor and the fifth driving motor are controlled and adjusted by the host PLC in a linked manner.
7. A double-sided adhesive double-coating compounding method with adjustable coating amount linkage according to claim 1, characterized in that: Perform a transfer coating test on B glue, and set a group of target values for the coating amount of B glue from 0.2 to 0.8 (g / m 2 ). Measure the rate η2 of the engraved gravure roll to the transfer coating roll corresponding to reaching the target value, and form a numerical corresponding table of the B glue coating amount value C B / the rate η2 of the engraved gravure roll to the transfer coating roll as the numerical source for subsequent retrieval or interpolation calculation; Coating amount value C of Adhesive B B / Experimental data of the rate η2 of the engraved gravure roll to the transfer coating roll: When the coating amount C of B glue B is 0.2 g / m 2 , the rate η2 of the engraved gravure roll to the transfer coating roll is η21; When the coating amount C of Adhesive B B is 0.3 g / m 2 , the rate η2 of the engraved gravure roll to the transfer coating roll is η22; When the coating amount C of B glue B is 0.4 g / m 2 , the rate η2 of the engraved gravure roll to the transfer coating roll is η23; When the coating amount C of Adhesive B B is 0.5 g / m 2 , the rate η2 of the engraved gravure roll to the transfer coating roll is η24; When the coating amount C of B glue B is 0.6 g / m 2 , the rate η2 of the engraved gravure roll to the transfer coating roll is η25; When the coating amount C of B glue B is 0.7 g / m 2 , the rate η2 of the engraved gravure roll to the transfer coating roll is η26; When the coating amount C of B glue B is 0.8 g / m 2 the rate η2 of the engraved gravure roll to the transfer coating roll is η27.
Citation Information
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