A comprehensive keel production line system

Abstract

The present application relates to the interior comprehensive production technical field of keel workshop, and particularly relates to a comprehensive keel production line system, which comprises a keel comprehensive processing unit, a feeding transition work station is arranged at the upstream of the keel comprehensive processing unit, a swing feeding mechanism is installed at the upstream of the feeding transition work station, the keel comprehensive processing unit is used for completing the processing and molding of various types of keel products and completing the primary stacking according to respective categories, a stacking transfer mechanism is arranged at the downstream of the keel comprehensive processing unit, and a packaging production work station is arranged at one side of the downstream of the stacking transfer mechanism. The comprehensive keel production line system can complete the rapid production and processing of various types of keel products at the same time, temporary small stacking can be carried out at respective processing positions, and the same type of keel products can be bundled, and the centralized processing and synchronous mode of various types of keel products can better facilitate batch feeding and batch transfer.

Description

Technical Field

[0001] This invention relates to the field of integrated production technology within a keel workshop, and particularly to a keel production system capable of centralized production, processing, palletizing, and transferring of various types of keels within a workshop, especially an integrated keel production line system. Background Technology

[0002] Light steel keel is a building metal frame made from high-quality continuous hot-dip galvanized steel strip as raw material and processed through cold bending and rolling processes. Depending on the model and purpose, it can be divided into various types such as T-shaped, C-shaped, and U-shaped keel, and is commonly used in various building ceiling scenarios.

[0003] Currently, keel production in workshops typically utilizes specialized keel equipment such as common cold bending forming machines and keel processing equipment. For example, patent document CN217751092U discloses a light steel keel production equipment, whose main structure includes a frame, a platform, a main clamping assembly, and a secondary clamping assembly. It also works in conjunction with bending equipment to bend and form light steel sheets into corresponding keel structures.

[0004] In addition, patent document CN211332155U also discloses an uncoiling and cutting production line for keel production. Its main structure includes an uncoiler, a guide chute, a shearing machine, and a measuring plate operating table. The uncoiler includes an I-shaped support, a rotating shaft, and a turntable. The rotating shaft includes a cylindrical shaft and a stud coaxially arranged with the shaft. The first end of the shaft is connected to the tail end of the stud as a whole. The tail end of the shaft is rotatably connected to the top of the support. The turntable has a mounting hole in the center that matches the shaft. The turntable is fixedly connected to the shaft. A sleeve matching the shaft is sleeved on the outside of the rotating shaft. A nut matching the stud is provided on the tail side of the sleeve. Multiple movable support arms are symmetrically arranged on the outside of the sleeve. The guide chute is located between the uncoiler and the shearing machine. The shearing machine is located between the guide chute and the measuring plate operating table.

[0005] As can be seen from the existing technology patents on keel production mentioned above, the overall linkage between production stations such as keel positioning and keel cutting is relatively poor when keel production is carried out in the workshop. However, in actual keel production, it is often necessary to produce many models of keel products simultaneously to meet customer needs. Therefore, the existing single keel production system cannot meet the needs of comprehensive keel production.

[0006] Therefore, this invention optimizes and improves upon the problems existing in the keel production system of the prior art, and proposes a keel production system that can realize centralized production, processing and palletizing of multiple types of keels in the workshop, so as to better realize the comprehensive continuous production actions such as efficient production, rapid transportation and transfer, palletizing and packaging of keels, and better solve the problems existing in the prior art. Summary of the Invention

[0007] To solve one of the aforementioned technical problems, the present invention adopts the following technical solution: an integrated keel production line system, comprising a keel integrated processing unit, an upstream loading transition station, and a loading transition station replenishing the keel processing station of the corresponding model with the keel processing station via its internal loading machinery. An oscillating loading mechanism is installed upstream of the loading transition station, used for reciprocating transport of various keel materials to the loading transition station. The keel integrated processing unit is used to process and shape various models of keel products and perform primary stacking according to their respective categories. A stacking transfer mechanism is located downstream of the keel integrated processing unit, used for oscillating and transferring various small stacks of bundled keels after primary stacking upstream to the final stacking area downstream for further stacking. The keel products after final stacking form a large stack. A packaging production station is located on one side downstream of the stacking transfer mechanism.

[0008] In any of the above-mentioned schemes, it is preferred that each bundle of keel products completes the packaging process within the packaging production station using the packaging equipment configured therein.

[0009] In any of the above embodiments, it is preferred that the keel integrated processing unit includes a number of keel processing and forming machines arranged at intervals. Each of the keel processing and forming machines is installed in the keel processing area of ​​the workshop. A keel unloading device is connected to the product output end of each of the keel processing and forming machines. A transition conveying device is installed on one side of the keel unloading device. A processing position palletizing robot is installed between the keel unloading device and the transition conveying device. The processing position palletizing robot is used to transfer the keel products formed on the keel unloading device to the transition conveying device.

[0010] Once the quantity of keel products on the transition conveyor reaches the target, they are stacked and bundled. The stacked and bundled keel products are then matched with the stacking and transfer mechanism that has been positioned by the transition conveyor and the bundled keel products are transferred to the stacking and transfer mechanism.

[0011] In any of the above embodiments, it is preferred that the swing feeding mechanism includes a feeding conveyor rail installed on the ground, an electric feeding trolley installed on the feeding conveyor rail, and a feeding pallet installed on the top of the electric feeding trolley. The feeding pallet is used to receive the raw material of the board from upstream. When the electric feeding trolley is running, it can move back and forth along the length direction of the feeding conveyor rail and realize the feeding and transfer of the raw material of the board in cooperation with the robot in the feeding transition station at different positions.

[0012] In any of the above embodiments, it is preferred that a final palletizing area with a built-in palletizing robot is provided both upstream and downstream of the palletizing transfer mechanism.

[0013] In any of the above embodiments, it is preferred that the palletizing and transfer mechanism includes a palletizing and transfer track installed on the ground, an electric swing trolley installed on the palletizing and transfer track, a slewing bearing structure fixedly installed on the top of the chassis of the electric swing trolley, a metering feedback unit installed on the top of the rotating part of the slewing bearing structure, the metering feedback unit being connected to an external control system signal, and the metering feedback unit being used to record the weight of the keel products entering and leaving it and to feed back to the external control system.

[0014] In any of the above embodiments, it is preferred that the metering feedback unit includes a metering electronic scale, the controller of the metering electronic scale is connected to an external control system, a keel support is installed on the top of the metering electronic scale, and several partitions are spaced apart at both ends of the top of the keel support along its width direction, with a storage space for storing keel products formed between two adjacent partitions.

[0015] In any of the above solutions, it is preferred that each of the storage spaces is equipped with an infrared sensor for detecting whether there is a keel product in the current storage space. When the infrared sensor detects that a keel product is placed in the storage space at the current location, it will feed back the signal to the external control system and link the corresponding time point to output the information fed back by the transition conveying equipment of the keel product, so as to identify and mark the type of keel product stored in the current storage space.

[0016] In any of the above solutions, it is preferred that each of the keel discharge devices and each of the transition conveying devices adopts a roller conveyor.

[0017] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0018] 1. The integrated keel production line system of the present invention can simultaneously complete the rapid production and processing of multiple types of keel products. At the same time, temporary small stacking and bundling of keel products of the same type can be carried out at each processing position. The centralized processing and simultaneous processing of multiple types of keel products can better facilitate batch loading and batch transfer, and improve the efficiency of auxiliary loading and unloading operations.

[0019] 2. In this invention, the oscillating feeding mechanism can be used to feed multiple raw materials in one feeding process. At the same time, the raw materials can be temporarily piled up at the feeding transition station to ensure that they can be taken out and used as needed.

[0020] 3. After the existing keel processing and forming machines at each keel processing station complete the processing of the current model of keel, they will be stacked to the corresponding transition conveyor on the side in a timely manner, forming a small stack of several similar keel products. This facilitates timely and rapid packaging and waiting for subsequent swing transfer before being sent downstream for centralized final stacking to form a large stack.

[0021] 4. After small-scale stacking, the keel products can be matched with corresponding transition conveying equipment during the reciprocating operation of the stacking and transfer mechanism to receive the small-scale stacked bundles of keel products and record the product weight, quantity, and type information;

[0022] Similarly, when discharging materials to the final palletizing area downstream, the system can record product weight, quantity, and type information and compare and verify it with the incoming materials, thereby improving the accuracy of the recorded data. Attached Figure Description

[0023] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or components are generally identified by similar reference numerals. In the drawings, the elements or components are not necessarily drawn to actual scale.

[0024] Figure 1 This is a schematic diagram of the layout structure of the integrated keel production line system according to Embodiment 1 of the present invention.

[0025] Figure 2 This is a schematic diagram of the layout structure of the integrated keel production line system according to Embodiment 2 of the present invention.

[0026] Figure 3 This is a top view of the stacking and ferrying mechanism of the present invention.

[0027] Figure 4 This is a side view of the palletizing and ferrying mechanism of the present invention.

[0028] Figure 5This is a top view of the installation position of the palletizing robot at the processing station of the present invention.

[0029] In the diagram: 1. Loading transition station; 2. Keel product; 3. Packaging production station; 4. Keel processing and forming machine; 5. Keel unloading equipment; 6. Transition conveying equipment; 7. Processing station palletizing robot; 8. Loading conveying track; 9. Electric loading trolley; 10. Loading pallet; 11. Final palletizing area; 12. Palletizing shuttle track; 13. Electric swing trolley; 14. Slewing bearing structure; 15. Measuring electronic scale; 16. Keel support seat; 17. Partition; 18. Storage space. Detailed Implementation

[0030] The embodiments of the technical solution of the present invention will now be described in detail with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and are therefore merely examples and should not be used to limit the scope of protection of the present invention. The specific structure of the present invention is as follows: Figures 1-5 As shown in the image.

[0031] Example 1: An integrated keel production line system includes a keel integrated processing unit. A loading transition station 1 is located upstream of the keel integrated processing unit. The loading transition station 1 uses its internal loading machinery to replenish the keel processing station of the corresponding model to be processed. A swing loading mechanism is installed upstream of the loading transition station 1. The swing loading mechanism is used to reciprocate to transport various keel materials to be processed to the loading transition station 1. The keel integrated processing unit is used to process and shape various models of keel products 2 and perform primary stacking according to their respective categories. A stacking transfer mechanism is located downstream of the keel integrated processing unit. The stacking transfer mechanism is used to swing and transfer various small stacks of bundled keels after the upstream primary stacking and transport them to the downstream final stacking area 11 for further stacking. The keel products 2 after final stacking form a large stack. A packaging production station 3 is located on one side downstream of the stacking transfer mechanism. The integrated keel production line system of this invention can complete the assembly line processing of multiple types and models of keel products 2 within the same workshop, ensuring the synchronous operation of multiple production lines and better guaranteeing the overall keel production efficiency to meet diverse supply needs. Simultaneously, multiple types of keel processing steps are completed within the integrated keel processing unit, allowing for centralized loading and transfer of raw materials and finished products, thus improving the overall processing efficiency of the production system. The pre-stacking method at processing stations ensures effective bundling of similar products, facilitating rapid subsequent large-scale stacking. Furthermore, the keel products 2 after each small stack can be alternately transferred to the stacking and transfer mechanism, effectively ensuring that a single route can complete the centralized transfer and reception of multiple types of small-stacked keel products 2, facilitating rapid diversion to the corresponding downstream large-scale stacking position for final stacking, and improving transfer efficiency.

[0032] In any of the above schemes, it is preferred that each bundle of keel products 2 completes the packaging process in the packaging production station 3 through the packaging equipment configured therein.

[0033] In any of the above embodiments, it is preferred that the keel integrated processing unit includes a plurality of keel processing and forming machines 4 arranged at intervals. Each of the keel processing and forming machines 4 is installed in the keel processing area of ​​the workshop. A keel unloading device 5 is connected to the product output end of each of the keel processing and forming machines 4. A transition conveying device 6 is installed on one side of the keel unloading device 5. A processing position palletizing robot 7 is installed between the keel unloading device 5 and the transition conveying device 6. The processing position palletizing robot 7 is used to transfer the keel product 2 formed on the keel unloading device 5 to the transition conveying device 6.

[0034] Once the quantity of keel products 2 on the transition conveyor 6 reaches the target, they are stacked and bundled. The stacked and bundled keel products 2 are then matched with the stacking and transfer mechanism, which is in place, and transferred to the stacking and transfer mechanism. The keel integrated processing unit employs various types of existing keel processing and forming machines 4 installed side-by-side in the corresponding processing areas of the workshop. These are matched with corresponding keel unloading equipment 5 and processing position stacking robots 7 to transfer the keels to the transition conveyor 6 and complete small stacking, facilitating the centralized transfer and measurement of several keel products 2 of the same type to the stacking and transfer mechanism.

[0035] In any of the above embodiments, preferably, the swing loading mechanism includes a loading conveyor rail 8 installed on the ground, an electric loading trolley 9 mounted on the loading conveyor rail 8, and a loading pallet 10 mounted on the top of the electric loading trolley 9. The loading pallet 10 is used to receive upstream sheet material. When the electric loading trolley 9 is running, it can move back and forth along the length of the loading conveyor rail 8 and cooperate with the robot in the loading transition station 1 at different positions to complete the loading and transfer of sheet material. When the swing loading mechanism is working, starting the electric loading trolley 9 can move the loading pallet 10 and the raw material it carries to the designated station as needed, so that it can cooperate with the robot in the loading transition station 1 to quickly transfer the raw material sheet material carried on it to the downstream station. The swing motion can realize the back and forth movement along the direction of the loading conveyor rail 8.

[0036] In any of the above embodiments, it is preferable to provide final palletizing areas 11 with built-in palletizing robots at both the upstream and downstream ends of the palletizing transfer mechanism. Having final palletizing areas 11 at both ends better ensures that the palletizing transfer mechanism can quickly move to the designated final palletizing area 11 for final palletizing after completing the transport of the keel product 2, according to instructions.

[0037] In any of the above embodiments, preferably, the palletizing and transfer mechanism includes a palletizing and transfer track 12 installed on the ground, an electric swing trolley 13 mounted on the palletizing and transfer track 12, a slewing bearing structure 14 fixedly mounted on the top of the chassis of the electric swing trolley 13, and a metering feedback unit mounted on the top of the rotating part of the slewing bearing structure 14. The metering feedback unit is connected to an external control system and is used to record the weight of the keel products 2 entering and leaving the trolley and provide feedback to the external control system. The electric swing trolley 13 can move along the palletizing and transfer track 12 as needed, and can rotate at different keel processing areas to receive different types of small-bundled keel products 2; similarly, after receiving the keel products 2, it can be transferred to the corresponding final palletizing area 11 for final large-scale palletizing as needed. In addition, the slewing bearing structure 14 can drive the metering feedback unit on its top to rotate in a plane as needed, which can facilitate matching with the downstream palletizing robot to complete the purpose of rapid product unloading. When receiving or unloading keel product 2, the metering feedback unit can record and provide feedback on relevant information of keel product 2 under the current operation.

[0038] In any of the above embodiments, preferably, the metering feedback unit includes a metering electronic scale 15, the controller of which is connected to an external control system. A keel support base 16 is installed on the top of the metering electronic scale 15. Several partitions 17 are spaced apart along the width direction at both ends of the top of the keel support base 16, forming storage spaces 18 between adjacent partitions 17 for storing keel products 2. Each storage space 18 on the keel support base 16 can store different types of keel products 2, ensuring effective partitioning of various product types and facilitating categorized storage.

[0039] In any of the above embodiments, preferably, an infrared sensor is installed in each of the storage spaces 18 to detect whether the keel product 2 is present in the current storage space 18. When the infrared sensor detects that the keel product 2 is placed in the storage space 18 at the current position, it will feed back a signal to the external control system and link it to output the information fed back by the transition conveying device 6 of the keel product 2 at the corresponding time point, so as to identify and mark the type of keel product 2 stored in the current storage space 18. The infrared sensor can be used to sense whether the interior of the storage space 18 is blocked to determine whether the keel product 2 is present in the current storage space 18, which can more intuitively and effectively detect the storage status of the keel product 2.

[0040] Example 2: An integrated keel production line system includes a keel integrated processing unit. A loading transition station 1 is located upstream of the keel integrated processing unit. The loading transition station 1 uses its internal loading machinery to replenish the keel processing station of the corresponding model to be processed. A swing loading mechanism is installed upstream of the loading transition station 1. The swing loading mechanism is used to reciprocate to transport various keel materials to be processed to the loading transition station 1. The keel integrated processing unit is used to process and shape various models of keel products 2 and perform primary stacking according to their respective categories. A stacking transfer mechanism is located downstream of the keel integrated processing unit. The stacking transfer mechanism is used to swing and transfer various small stacks of bundled keels after the upstream primary stacking and transport them to the downstream final stacking area 11 for further stacking. The keel products 2 after final stacking form a large stack. A packaging production station 3 is located on one side downstream of the stacking transfer mechanism.

[0041] In any of the above schemes, it is preferred that each bundle of keel products 2 completes the packaging process in the packaging production station 3 through the packaging equipment configured therein.

[0042] In any of the above embodiments, it is preferred that the keel integrated processing unit includes a plurality of keel processing and forming machines 4 arranged at intervals. Each of the keel processing and forming machines 4 is installed in the keel processing area of ​​the workshop. A keel unloading device 5 is connected to the product output end of each of the keel processing and forming machines 4. A transition conveying device 6 is installed on one side of the keel unloading device 5. A processing position palletizing robot 7 is installed between the keel unloading device 5 and the transition conveying device 6. The processing position palletizing robot 7 is used to transfer the keel product 2 formed on the keel unloading device 5 to the transition conveying device 6.

[0043] Once the quantity of keel products 2 on the transition conveying device 6 reaches the target, they are stacked and bundled. The stacked and bundled keel products 2 are then matched with the stacking and transfer mechanism that has been positioned by the transition conveying device 6, and the bundled keel products 2 are transferred to the stacking and transfer mechanism.

[0044] The keel integrated processing unit uses various types of existing keel processing and forming machines 4 installed in parallel at the corresponding processing area positions in the workshop. At the same time, it is matched with corresponding keel unloading equipment 5 and processing position palletizing robot 7 to transfer the keel to the transition conveying equipment 6 and complete small palletizing, so as to facilitate the centralized transfer of several keel products 2 of the same type to the palletizing and transfer mechanism for centralized measurement.

[0045] In any of the above embodiments, preferably, the palletizing and transfer mechanism is used to receive the keel product 2 formed by small stacking and bundling from upstream, and to record the weight of the current keel product 2 after each receiving, while feeding back the keel model and weight parameters to the external control system, and marking the receiving weight as a positive number; when the keel product 2 on the palletizing and transfer mechanism is transported to the final palletizing area 11, the palletizing robot configured at the position of the final palletizing area 11 completes the unloading and transfer of the keel product 2 and completes the large stacking in the final palletizing area 11; when the keel product 2 is unloaded from the palletizing and transfer mechanism, the keel model and weight parameters are fed back to the external control system, and the unloading weight is marked as a negative number; when recording the keel model, the keel model corresponds to the station model of its keel processing and forming machine 4.

[0046] In any of the above solutions, the preferred method is to record the weight and type of the keel product 2 loaded by the palletizing and transfer mechanism in a certain instance through an external control system, the number of keel products 2 grasped by the palletizing robot 7 at the corresponding processing position, and calculate the average weight of several keel products 2 of the same type in that instance. The average weight is then compared with the standard weight to determine whether the weight of the current category of keel products 2 is qualified. In actual operation, the weight qualification status of various types of keel products 2 at different loading positions can be measured and calculated multiple times, which is convenient for marking the calculated average weight parameters at the time of leaving the factory.

[0047] The metering feedback unit on the palletizing and transfer mechanism can record the receiving and discharging quantities, as well as the information of the keel product 2. This ensures that the product weight is verified and product information is statistically analyzed during the swing transfer process, making the entire transfer process more efficient and intelligent. The process completes product transfer and product weight performance verification. Furthermore, it can issue warnings based on the verification results.

[0048] In any of the above embodiments, it is preferred that the swing feeding mechanism includes a feeding conveyor rail 8 installed on the ground, an electric feeding trolley 9 installed on the feeding conveyor rail 8, and a feeding pallet 10 installed on the top of the electric feeding trolley 9. The feeding pallet 10 is used to receive the raw material of the board from upstream. When the electric feeding trolley 9 is running, it can move back and forth along the length direction of the feeding conveyor rail 8 and realize the feeding and transfer of the raw material of the board in cooperation with the robot in the feeding transition station 1 at different positions.

[0049] When the swing feeding mechanism is working, starting the electric feeding car 9 can move the feeding pallet 10 and the raw materials it carries to the designated work station as needed. This allows it to work with the robotic arm in the feeding transition work station 1 to quickly transfer the raw material plates it carries to the downstream work station. The swing motion can achieve reciprocating movement along the feeding conveyor track 8.

[0050] In any of the above embodiments, it is preferred that a final palletizing area 11 with a built-in palletizing robot is provided both upstream and downstream of the palletizing transfer mechanism.

[0051] The presence of final palletizing areas 11 at both ends ensures that the palletizing and transfer mechanism can quickly move to the designated final palletizing area 11 for final palletizing after completing the load-bearing keel product 2.

[0052] In any of the above embodiments, it is preferred that the palletizing and transfer mechanism includes a palletizing and transfer track 12 installed on the ground, an electric swing cart 13 is installed on the palletizing and transfer track 12, a slewing bearing structure 14 is fixedly installed on the top of the chassis of the electric swing cart 13, a metering feedback unit is installed on the top of the rotating part of the slewing bearing structure 14, the metering feedback unit is connected to the signal of an external control system, and the metering feedback unit is used to record the weight of the keel product 2 entering and leaving it and to feed it back to the external control system.

[0053] The electric swing cart 13 can move along the palletizing transfer track 12 as needed, and can rotate at different keel processing areas to receive different types of small-bundled keel products 2. Similarly, after receiving the keel products 2, it can be transferred to the corresponding final palletizing area 11 for final large-scale palletizing as needed. In addition, the slewing bearing structure 14 can drive the metering feedback unit on its top to rotate in a plane as needed, which can facilitate matching with the downstream palletizing robot to complete the purpose of rapid product unloading.

[0054] When receiving or unloading keel product 2, the metering feedback unit can record and provide feedback on relevant information of keel product 2 under the current operation.

[0055] In any of the above embodiments, the preferred embodiment is that the metering feedback unit includes a metering electronic scale 15, the controller of the metering electronic scale 15 is connected to an external control system, a keel support seat 16 is installed on the top of the metering electronic scale 15, and a plurality of partitions 17 are spaced apart at both ends of the top of the keel support seat 16 along its width direction, and a storage space 18 for storing the keel product 2 is formed between two adjacent partitions 17.

[0056] The various storage spaces 18 on the keel support 16 can store different types of keel products 2, ensuring effective partitioning of various types of products and facilitating classified storage.

[0057] In any of the above solutions, it is preferred that each of the storage spaces 18 is equipped with an infrared sensor for detecting whether there is a keel product 2 in the current storage space 18. When the infrared sensor detects that a keel product 2 is placed in the storage space 18 at the current position, it will feed back the signal to the external control system and link the information fed back by the transition conveying device 6 of the keel product 2 at the corresponding time point, so as to identify and mark the type of keel product 2 stored in the current storage space 18.

[0058] Infrared sensors can be used to detect whether the storage space 18 is blocked in order to determine whether the keel product 2 is present in the current storage space 18, and can more intuitively and effectively detect the storage status of the keel product 2.

[0059] In any of the above schemes, it is preferred that each of the keel discharge devices 5 and each of the transition conveying devices 6 adopts a roller conveyor.

[0060] In any of the above embodiments, it is preferred that the palletizing transfer track 12 adopts a closed-loop structure. The palletizing transfer track 12 includes two straight track sections spaced apart in the left-right direction. The corresponding ends of the two straight track sections are seamlessly connected by semi-circular transition curve sections. A final palletizing area 11 is provided on the outer side of the two semi-circular transition curve sections and in the enclosed space of the palletizing transfer track 12.

[0061] Designing the entire palletizing shuttle track 12 as a closed-loop structure ensures that the electric swing car 13 can reach a wider range of positions during operation, thus enabling the final palletizing area 11 to be arranged in numerous locations, effectively increasing the area of ​​the entire final palletizing area 11 and increasing the number of palletizing keels.

[0062] Specific working principle:

[0063] The integrated keel production line system of this invention can complete the assembly line processing and production of multiple types and models of keel products 2 within the same workshop, ensuring the synchronous operation of multiple production lines, better guaranteeing the overall keel production efficiency, and meeting the diverse supply needs.

[0064] Meanwhile, multiple types of keel processing steps are completed within the keel integrated processing unit. Raw material feeding and finished product transfer can also be centralized, thereby improving the processing efficiency of the entire production system.

[0065] The pre-stacking method at the processing station ensures effective bundling of similar products, facilitating rapid subsequent large-scale stacking. Furthermore, the keel products 2 after each small stack can be sequentially transferred to the stacking and transfer mechanism, effectively ensuring that a single route can handle the centralized transfer of multiple types of small-stacking keel products 2. This facilitates rapid diversion to the corresponding large-scale stacking position downstream for final stacking, improving transfer efficiency. The metering feedback unit on the stacking and transfer mechanism can record the receiving and discharging quantities, as well as the information of the keel products 2. This ensures that product weight verification and information statistics are completed during the swing transfer process, making the entire transfer process more efficient and intelligent. The process completes product transfer and product weight performance verification. Simultaneously, warnings can be issued based on the verification results.

[0066] The integrated keel production line system of this invention can simultaneously complete the rapid production and processing of multiple types of keel products 2. At each processing position, temporary small stacking and bundling of keel products 2 of the same model are possible. The centralized processing and simultaneous processing of multiple types of keel products 2 facilitates batch loading and transfer, improving the efficiency of auxiliary loading and unloading operations. During loading, a swing loading mechanism allows for the loading of multiple raw materials in a single process. Raw materials can be temporarily stockpiled at the loading transition station 1 for immediate use. When the existing keel processing and forming machines 4 at each keel processing station complete the current model of keel... After processing, the keel products are promptly stacked to the corresponding transition conveyor 6 on one side, forming small stacks of several similar keel products 2. This facilitates quick and easy packaging and allows them to be transported downstream for final stacking to form a large stack. During the reciprocating operation of the stacking and transfer mechanism, the small stacked keel products 2 can be received by the corresponding transition conveyor 6, and the product weight, quantity, and type information can be recorded. Similarly, when discharging into the final stacking area 11 downstream, the product weight, quantity, and type information can be recorded and compared with the incoming material to verify the accuracy of the recorded data.

[0067] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention. For those skilled in the art, any alternative improvements or transformations made to the implementation of the present invention fall within the protection scope of the present invention.

[0068] Any aspects of this invention not described in detail are well-known to those skilled in the art.

Claims

1. A comprehensive keel production line system, characterized in that: The system includes a keel integrated processing unit, an upstream loading transition station, and an upstream swing loading mechanism for reciprocatingly transporting various types of boards to be processed to the loading transition station. The keel integrated processing unit is used to process and shape various types of keel products and perform primary stacking and bundling according to their respective categories. A stacking transfer mechanism is located downstream of the keel integrated processing unit. The stacking transfer mechanism is used to swing and transfer various small stacks of bundled keels after primary stacking upstream to the final stacking area downstream for further stacking. The keel products after final stacking form a large stack. A packaging production station is located on one side downstream of the stacking transfer mechanism. The keel integrated processing unit includes several keel processing and forming machines arranged at intervals. Each keel processing and forming machine is installed in the keel processing area of ​​the workshop. A keel unloading device is connected to the product output end of each keel processing and forming machine. A transition conveying device is installed on one side of the keel unloading device. A processing position palletizing robot is installed between the keel unloading device and the transition conveying device. The processing position palletizing robot is used to transfer the keel products formed on the keel unloading device to the transition conveying device. Once the quantity of keel products on the transition conveyor reaches the target, a stacking and bundling process is performed. The stacked and bundled keel products are then matched with the stacking and transfer mechanism that has been positioned in place by the conveying action of the transition conveyor and are transferred to the stacking and transfer mechanism. The palletizing and transfer mechanism is equipped with a metering feedback unit, which is connected to the signal of an external control system. The metering feedback unit is used to record the weight of the keel products entering and leaving it and to feed it back to the external control system. The metering feedback unit includes a metering electronic scale. The controller of the metering electronic scale is connected to an external control system. A keel support is installed on the top of the metering electronic scale. Several partitions are spaced apart at both ends of the top of the keel support along its width direction. A storage space for storing keel products is formed between two adjacent partitions. Infrared sensors are installed in each of the storage spaces to detect whether there are keel products in the current storage space.

2. The integrated keel production line system according to claim 1, characterized in that: The swing feeding mechanism includes a feeding conveyor track installed on the ground, an electric feeding trolley installed on the feeding conveyor track, and a feeding pallet installed on the top of the electric feeding trolley. The feeding pallet is used to receive the raw material of the board from upstream. When the electric feeding trolley is running, it can move back and forth along the length of the feeding conveyor track and cooperate with the robot in the feeding transition station at different positions to complete the feeding and transfer of the raw material of the board.

3. The integrated keel production line system according to claim 2, characterized in that: Both upstream and downstream of the palletizing transfer mechanism are provided final palletizing areas with built-in palletizing robots.

4. The integrated keel production line system according to claim 3, characterized in that: The palletizing and ferrying mechanism includes a palletizing and ferrying track installed on the ground, an electric swing trolley installed on the palletizing and ferrying track, a slewing bearing structure fixedly installed on the top of the chassis of the electric swing trolley, and a metering feedback unit installed on the top of the rotating part of the slewing bearing structure.

5. The integrated keel production line system according to claim 4, characterized in that: When the infrared sensor detects that a keel product is placed in the storage space at the current location, it will feed the signal back to the external control system and link it to output the information fed back by the transition conveying equipment of the keel product at the corresponding time point, so as to identify and mark the type of keel product stored in the current storage space.

6. The integrated keel production line system according to claim 5, characterized in that: All of the aforementioned keel discharge devices and transition conveying devices adopt roller conveyors.

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