Self-propelled material turning machine

Abstract

The application discloses a self-propelled material turning machine, which comprises a power system 1, a transmission system 2 and an in-out material system 3. The transmission system comprises a walking transmission subsystem, a material turning transmission subsystem and an in-material transmission subsystem. The material turning transmission subsystem comprises a right material turning subsystem and a left material turning subsystem. The right material turning subsystem comprises a V-belt 21 connected with a motor output shaft, a belt pulley 211, a first gear 24 and a first electromagnetic clutch 27. The left material turning subsystem comprises a second gear 25, a second electromagnetic clutch 26, a chain 28, a first sprocket 281 and a second sprocket 282. The right material turning subsystem and the left material turning subsystem are arranged, so that when walking to the end of the material pile, only the in-out material of different sides needs to be switched, a new round of material turning can be started, the material turning machine does not need to be returned to the starting position of the material pile, the labor intensity of workers can be reduced, and the material turning efficiency is improved.

Description

Technical Field

[0001] This invention relates to a turning device used in the fermentation of brewing mash, and more particularly to a self-propelled turning machine. Background Technology

[0002] Fermentation of the mash is a crucial step in the production of Maotai-flavor liquor. During this process, microorganisms are cultivated to generate Maotai-flavor compounds or precursors, playing a key role in the formation of the liquor's flavor. Currently, traditional methods involve manual turning of the mash with shovels, which is inefficient and labor-intensive. Other methods use ordinary turning machines, which can only turn the mash from one side of the pile. The machine then turns the mash along the edge, requiring the machine to return to the beginning of the pile before turning it again, resulting in low efficiency.

[0003] Therefore, existing technologies have shortcomings and need to be improved. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to provide a self-propelled material turning machine to address the shortcomings of the prior art.

[0005] The technical solution of the present invention is as follows:

[0006] A self-propelled material tilting machine includes: a power system 1, a transmission system 2, and a feeding / discharging system 3; the transmission system includes a walking transmission subsystem, a tilting transmission subsystem, and a feeding transmission subsystem; the tilting transmission subsystem includes a right-side tilting subsystem and a left-side tilting subsystem;

[0007] The right-side material turning subsystem includes a V-belt 21, a pulley 211, a first gear 24, and a first electromagnetic clutch 27 connected to the motor output shaft;

[0008] The left-side material-turning subsystem includes a second gear 25, a second electromagnetic clutch 26, a chain 28, a first sprocket 281, and a second sprocket 282;

[0009] In the right-side material turning subsystem, the first gear 24 and the pulley 211 are coaxially fixed. The first gear 24 is coaxially set with the input shaft of the first electromagnetic clutch 27 and rotates synchronously. The output shaft of the first electromagnetic clutch 27 is connected to the main shaft of the main rotating blade roller 31. Through the action of the first electromagnetic clutch 27, power is transmitted to the main rotating blade roller 31 through the output shaft of the first electromagnetic clutch 27. The main rotating blade roller 31 rotates in the first direction.

[0010] In the left-side material-turning subsystem, the second gear 25 meshes with the first gear 24, and the two rotate synchronously but in opposite directions. The main rotating blade roller 31 is coaxially arranged with the first sprocket 281 and rotates synchronously. The first gear 24 drives the second gear 25, and the second gear 25 drives the input shaft of the second electromagnetic clutch 26. The output shaft of the second electromagnetic clutch 26 is connected to the second sprocket 282. Through the action of the second electromagnetic clutch 26, power is transmitted to the second sprocket 282 through the output shaft of the second electromagnetic clutch 26. The second sprocket 282 drives the first sprocket 281 through a chain. After the first sprocket 281 rotates, it drives the main rotating blade roller 31 to rotate synchronously. At this time, the main rotating blade roller 31 rotates in the second direction.

[0011] The feeding and discharging system 3 includes a main rotating blade roller 31.

[0012] The self-propelled material tipper, the power system includes a motor 11, which is installed on the top of the rear housing and provides power to the feeding and discharging system and the walking wheels 14 of the material tipper;

[0013] The self-propelled material turner has a walking transmission subsystem including a second right-angle converter 29 and a second chain and sprocket transmission group 30. The input end of the second right-angle converter 29 is connected to the shaft of the pulley 211 through another chain and sprocket transmission group, so that the power of the motor 11 is output to the second right-angle converter 29. The output end of the second right-angle converter 29 outputs the power to the walking wheel 14 through the second chain and sprocket transmission group 30, so as to achieve the walking of the material turner.

[0014] The self-propelled material turning machine, the feeding transmission subsystem includes a first right-angle converter 22 and a first chain and sprocket transmission group 23. The input end of the first right-angle converter 22 is connected to the output shaft of the motor, and the power of the motor 11 is output to the first right-angle converter 22. The output end of the first right-angle converter 22 outputs the power to the auxiliary feeding blade roller 32 through the first chain and sprocket transmission group 23, driving the auxiliary feeding blade roller 32 to rotate. The rotation of the blade roller feeds the material into the lower part of the main rotating blade roller 31.

[0015] The self-propelled material turning machine, the feeding and discharging system 3, further includes an auxiliary feeding blade roller 32, a left feeding and discharging baffle 33, a right feeding and discharging baffle 34, a first electric push rod 12 and a second electric push rod 13. The auxiliary feeding blade roller 32 is installed at the lower front end of the front box and carries the material into the lower part of the main rotating blade roller 31 by rotation. The main rotating blade roller 31 is installed on the common partition plate of the front box and the rear box and throws the material out of the discharge port by the centrifugal force of rotation. The first electric push rod 12 and the second electric push rod 13 are respectively installed on both sides of the rear box and are respectively connected to the right feeding and discharging baffle 34 and the left feeding and discharging baffle 33. According to the instructions of the control system (4), the first electric push rod 12 and the second electric push rod 13 respectively control the opening and closing of the right feeding and discharging baffle 34 and the left feeding and discharging baffle 33.

[0016] The self-propelled material turning machine described herein also includes a control system 4 and a power line walking system 5.

[0017] The self-propelled material turning machine and the control system 4 include a control box, a frequency converter, a start / stop button, a forward button, a reverse button, a left discharge button, a right discharge button, a gear shift button, and left and right discharge control buttons.

[0018] The self-propelled material turning machine and the wire walking system 5 include a ceiling rail 51, pulleys 52 and an automatic wire take-up machine.

[0019] By adopting the above scheme and setting up a right-side and left-side material-turning subsystem, when walking to the end of the material pile, it is only necessary to switch the discharge on different sides to start a new round of material turning. There is no need to return the material turner to the beginning position of the material pile, which can reduce the labor intensity of workers and improve the material turning efficiency. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the three-dimensional structure of the present invention, shown in a three-dimensional isometric view.

[0021] Figure 2 This is a schematic diagram of the main structure of the present invention.

[0022] Figure 3 This is a three-dimensional structural diagram of the present invention.

[0023] Figure 4 This is a schematic diagram of the overall application scenario of the present invention.

[0024] 1. Power system; 2. Transmission system; 3. Feeding / discharging system; 4. Control system; 5. Wire travel system; 11. Motor; 12. First electric push rod; 13. Second electric push rod; 14. Traveling wheel; 21. V-belt; 211. Belt pulley; 22. First right-angle converter; 23. First chain and sprocket drive assembly; 24. First gear; 25. Second gear; 26. Second electromagnetic clutch; 27. First electromagnetic clutch; 28. Chain; 281. First sprocket; 282. Second sprocket; 29. ​​Second right-angle converter; 30. Second chain and sprocket drive assembly; 31. Main rotating blade roller; 32. Auxiliary feeding blade roller; 33. Left feed / discharge baffle; 34. Right feed / discharge baffle; 51. Ceiling rail; 52. Pulley. Detailed Implementation

[0025] The present invention will be described in detail below with reference to specific embodiments.

[0026] refer to Figure 1-4 A self-propelled material turning machine includes: a power system (1), a transmission system (2), a feeding and discharging system (3), a control system (4), and a power line walking system (5).

[0027] The power system includes a motor 11, which is installed on the top of the rear housing and provides power to the wheels 14 of the feeding and discharging system and the tipping machine, respectively.

[0028] The transmission system includes a walking transmission subsystem, a tipping transmission subsystem, and a feeding transmission subsystem. The tipping transmission subsystem includes a right-side tipping subsystem and a left-side tipping subsystem. The right-side tipping subsystem includes a V-belt 21 connected to the motor output shaft, a pulley 211, a first gear 24, and a first electromagnetic clutch 27. The left-side tipping subsystem includes a second gear 25, a second electromagnetic clutch 26, a chain 28, a first sprocket 281, and a second sprocket 282. In the right-side tipping subsystem, the first gear 24 and the pulley 211 are coaxially fixed. The first gear 24 is coaxially set with the input shaft of the first electromagnetic clutch 27 and rotates synchronously. The output shaft of the first electromagnetic clutch 27 is connected to the main shaft of the main rotating blade roller 31. By closing or opening the first electromagnetic clutch 27 (depending on the type of normally open / normally closed electromagnetic clutch), power is transmitted through the output shaft of the first electromagnetic clutch 27 to the main rotating blade roller 31 to rotate clockwise, and the material is discharged from the right side.

[0029] In the left-side material-turning subsystem, the second gear 25 meshes with the first gear 24, and the two rotate synchronously but in opposite directions. The main rotating blade roller 31 is coaxially arranged with the first sprocket 281 and rotates synchronously. The first gear 24 drives the second gear 25, and the second gear 25 drives the input shaft of the second electromagnetic clutch 26. The output shaft of the second electromagnetic clutch 26 is connected to the second sprocket 282. Power is transmitted to the second sprocket 282 through the opening and closing of the second electromagnetic clutch 26 via the output shaft of the second electromagnetic clutch 26. The second sprocket 282 drives the first sprocket 281 through a chain. After the first sprocket 281 rotates, it drives the main rotating blade roller 31 to rotate synchronously. At this time, the main rotating blade roller 31 rotates counterclockwise, and the material is discharged from the left side.

[0030] When the main rotating blade roller 31 needs to rotate clockwise and discharge from the right side, the transmission system transmits the power of the motor 11 to the main rotating blade roller 31 through the V-belt 21, pulley 211, first gear 24, and electromagnetic clutch 27. At this time, the electromagnetic clutch 26 cuts off the power output to the second sprocket 282, and the second sprocket 282 is passively rotated under the drive of the chain 28.

[0031] When the main rotating blade roller 31 needs to rotate counterclockwise and discharge material from the left side, the electromagnetic clutch 27 cuts off the power output to the main rotating blade roller 31, while the electromagnetic clutch 26 establishes a power output channel to the second sprocket 282. The second sprocket 282 rotates counterclockwise actively, and the first sprocket 281 rotates counterclockwise passively under the drive of the chain 28. In this way, the transmission system transmits the power of the motor 11 to the main rotating blade roller 31 through the V-belt 21, pulley 211, first gear 24, second gear 25, electromagnetic clutch 26, second sprocket 282, chain 28, and first sprocket 281. The main rotating blade roller 31 rotates counterclockwise, and material is discharged from the left side.

[0032] The walking transmission subsystem includes a second right-angle converter 29 and a second chain and sprocket transmission group 30. The input end of the second right-angle converter 29 is connected to the shaft of the pulley 211 through another chain and sprocket transmission group, so that the power of the motor 11 is output to the second right-angle converter 29. The output end of the second right-angle converter 29 outputs the power to the walking wheel 14 through the second chain and sprocket transmission group 30, so as to achieve the walking of the material turning machine.

[0033] The feeding drive subsystem includes a first right-angle converter 22 and a first chain and sprocket drive group 23. The input end of the first right-angle converter 22 is connected to the output shaft of the motor, which outputs the power of the motor 11 to the first right-angle converter 22. The output end of the first right-angle converter 22 outputs the power to the auxiliary feeding blade roller 32 through the first chain and sprocket drive group 23, which drives the auxiliary feeding blade roller 32 to rotate. The rotation of the blade roller feeds the material into the lower part of the main rotating blade roller 31.

[0034] The feeding and discharging system (3) includes an auxiliary feeding blade roller 32, a main rotating blade roller 31, a left feeding and discharging baffle 33, a right feeding and discharging baffle 34, a first electric push rod 12, and a second electric push rod 13. The auxiliary feeding blade roller 32 is installed at the lower front end of the front box and carries the material into the lower part of the main rotating blade roller 31 by rotation. The main rotating blade roller 31 is installed on the common partition plate of the front box and the rear box and throws the material out of the discharge port by the centrifugal force of rotation. The first electric push rod 12 and the second electric push rod 13 are respectively installed on both sides of the rear box. Connected to the right inlet / outlet baffle 34 and the left inlet / outlet baffle 33, according to the instructions of the control system (4), when the main rotating blade roller 31 rotates in the forward direction (clockwise), the second electric push rod 13 is extended to drive the left inlet / outlet baffle 33 to close, and at the same time the first electric push rod 12 is retracted, the right inlet / outlet baffle 34 is opened, and the material is discharged from this side; when the main rotating blade roller 31 rotates in the reverse direction, the first electric push rod 12 is extended to drive the right inlet / outlet baffle 34 to close, the second electric push rod 13 is extended to drive the left inlet / outlet baffle 33 to open, and the material is discharged from this side.

[0035] The control system (4) includes a control box, a frequency converter, start / stop buttons, forward buttons, reverse buttons, left discharge buttons, right discharge buttons, shift buttons, and left and right discharge baffle opening / closing buttons. The frequency converter controls the turning speed of the turning machine and sets it to three (high, medium, low) gears. The other buttons control the start / stop, forward, reverse, left and right discharge control of the turning machine, as well as the opening and closing of the inlet and outlet baffles.

[0036] The aforementioned wire walking system (5) includes a ceiling rail 51, pulleys 52 and an automatic wire take-up machine, etc., and its main function is to provide power for the material turning machine to turn materials throughout the workshop.

[0037] In operation, the operator selects the discharge direction via a button, then presses the start button to begin the vehicle's movement. As the tipper moves forward, the auxiliary feed blade roller 32 rotates, drawing material from directly in front of the tipper under the main rotating blade roller 31. The main rotating blade roller 31 then uses centrifugal force to throw the material out. Depending on the situation, if the right feed / discharge baffle is open and the left feed / discharge baffle is closed, the material is thrown out from the right discharge port; if the right feed / discharge baffle is closed and the left feed / discharge baffle is open, the material is thrown out from the left discharge port. This ensures that material is not thrown out from both discharge ports simultaneously, thus transferring material from the untilted area to the tilled area. The vehicle begins tilling along one edge of the material pile. When it reaches the edge, the stop button is pressed, and the operator manually turns the vehicle around to continue tilling along the newly tilled edge of the pile. This process is repeated in an S-shaped path.

[0038] It should be understood that those skilled in the art can make improvements or modifications based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims.

Claims

1. A self-propelled material turning machine, characterized in that, include: The system comprises a power system (1), a transmission system (2), and a feeding / discharging system (3); the transmission system includes a walking transmission subsystem, a tilting transmission subsystem, and a feeding transmission subsystem; the tilting transmission subsystem includes a right-side tilting subsystem and a left-side tilting subsystem. The right-side material turning subsystem includes a V-belt (21), a pulley (211), a first gear (24), and a first electromagnetic clutch (27) connected to the motor output shaft; The left-side material turning subsystem includes a second gear (25), a second electromagnetic clutch (26), a chain (28), a first sprocket (281), and a second sprocket (282); In the right-side material turning subsystem, the first gear (24) and the pulley (211) are coaxially fixed. The first gear (24) and the input shaft of the first electromagnetic clutch (27) are coaxially set and rotate synchronously. The output shaft of the first electromagnetic clutch (27) is connected to the main shaft of the main rotating blade roller (31). Through the action of the first electromagnetic clutch (27), the power is transmitted to the main rotating blade roller (31) through the output shaft of the first electromagnetic clutch (27). The main rotating blade roller (31) rotates in the first direction. In the left-side material turning subsystem, the second gear (25) meshes with the first gear (24), and the two rotate synchronously but in opposite directions. The main rotating blade roller (31) and the first sprocket (281) are coaxially arranged and rotate synchronously. The first gear (24) drives the second gear (25), and the second gear (25) drives the input shaft of the second electromagnetic clutch (26). The output shaft of the second electromagnetic clutch (26) is connected to the second sprocket (282). Through the action of the second electromagnetic clutch (26), the power is transmitted to the second sprocket (282) through the output shaft of the second electromagnetic clutch (26). The second sprocket (282) drives the first sprocket (281) through the chain. After the first sprocket (281) rotates, it drives the main rotating blade roller (31) to rotate synchronously. At this time, the main rotating blade roller (31) rotates in the second direction. The feeding and discharging system (3) includes a main rotating blade roller (31).

2. The self-propelled material turning machine according to claim 1, characterized in that, The power system includes a motor (11), which is installed on the top of the rear box and provides power to the wheels (14) of the feeding and discharging system and the turning machine, respectively.

3. The self-propelled material turning machine according to claim 1, characterized in that, The walking transmission subsystem includes a second right-angle converter (29) and a second chain sprocket transmission group (30). The input end of the second right-angle converter (29) is connected to the shaft of the pulley (211) through another chain sprocket transmission group, so that the power of the motor (11) is output to the second right-angle converter (29). The output end of the second right-angle converter (29) outputs the power to the walking wheel (14) through the second chain sprocket transmission group (30), so as to achieve the walking of the material turning machine.

4. The self-propelled material turning machine according to claim 1, characterized in that, The feeding transmission subsystem includes a first right-angle converter (22) and a first chain sprocket transmission group (23). The input end of the first right-angle converter (22) is connected to the output shaft of the motor, and the power of the motor (11) is output to the first right-angle converter (22). The output end of the first right-angle converter (22) outputs the power to the auxiliary feeding blade roller (32) through the first chain sprocket transmission group (23), which drives the auxiliary feeding blade roller (32) to rotate. The material is fed into the lower part of the main rotating blade roller (31) through the rotation of the blade roller.

5. The self-propelled material turning machine according to claim 1, characterized in that, The feeding and discharging system (3) further includes an auxiliary feeding blade roller (32), a left feeding and discharging baffle (33), a right feeding and discharging baffle (34), a first electric push rod (12), and a second electric push rod (13). The auxiliary feeding blade roller (32) is installed at the lower front end of the front box and carries the material into the lower part of the main rotating blade roller (31) by rotation. The main rotating blade roller (31) is installed on the common partition plate of the front box and the rear box and throws the material out of the discharge port by the centrifugal force of rotation. The first electric push rod (12) and the second electric push rod (13) are respectively installed on both sides of the rear box and are respectively connected to the right feeding and discharging baffle (34) and the left feeding and discharging baffle (33). According to the instructions of the control system (4), the first electric push rod (12) and the second electric push rod (13) control the opening and closing of the right feeding and discharging baffle (34) and the left feeding and discharging baffle (33) respectively.

6. The self-propelled material turning machine according to any one of claims 1-5, characterized in that, It also includes a control system (4) and a power line routing system (5).

7. The self-propelled material turning machine according to claim 6, characterized in that, The control system (4) includes a control box, a frequency converter, a start / stop button, a forward button, a backward button, a left discharge button, a right discharge button, a shift button, and left and right discharge control buttons.

8. The self-propelled material turning machine according to claim 6, characterized in that, The described wire walking system (5) includes a ceiling rail (51), pulleys (52) and an automatic wire take-up machine.

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