Intelligent spreading machine for denim weaving and control method thereof

By combining the limiting cutting and wrapping smoothing mechanisms, the problem of fabric shrinkage and wrapping at the cut end is solved, achieving flatness and neatness at the fabric end and improving processing quality.

CN117284860BActive Publication Date: 2026-04-10FOSHAN NANHAI DEYAO TEXTILE IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-10-10
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

When processing flexible or elastic fabrics, existing fabric spreading machines are prone to shrinkage and wrapping due to failure to handle the fabric ends in time, which affects the neatness of subsequent processing.

Method used

The system employs a limiting cutting mechanism and a wrapping and smoothing mechanism. The limiting cutting mechanism is driven by a U-shaped slide to cut along a predetermined trajectory, while the wrapping and smoothing mechanism clamps and heats the end of the fabric to ensure that the cut end is flat.

Benefits of technology

This effectively reduces fabric shrinkage and curling at the cut end, ensuring neat fabric ends and improving the quality of subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application relates to the technical field of cloth processing, in particular to an intelligent spreading machine for denim weaving and processing and a control method thereof. The intelligent spreading machine comprises a base, a fixing mechanism is arranged at the top of the base, and the fixing mechanism is used for limiting and fixing one end of the cloth away from a cutting position; a cloth spreading machine is slidably connected to the top of the base, a controller is fixed on one side wall of the cloth spreading machine, a connecting block is fixed on the other side edge of the cloth spreading machine, and a baffle is fixed on the side wall of one side of the connecting block facing the controller. Through the arrangement of the limiting cutting mechanism and the wrapping smoothing mechanism, the wrapping smoothing mechanism is beneficial to reciprocating ironing of one end of the cloth close to the cutting position through self-heating, so that the situation that the end of the cloth is retracted and wrapped after the cloth is cut by the limiting cutting mechanism is reduced.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of cloth processing, and particularly relates to an intelligent flattening machine for denim weaving processing and a control method thereof. BACKGROUND

[0002] The cloth spreading machine is an important cloth spreading and stacking tool in the textile industry, and saves a large amount of manpower for the textile industry. The cloth spreading machine mainly spreads the cloth in a roll on a machine table, and then other machines are used to cut the spread cloth.

[0003] The prior art discloses some inventions related to cloth processing. A cloth spreading machine is disclosed in Chinese Patent No. 201210001052.1, which comprises a base provided with a roller, a unwinding mechanism arranged on the base, and a cloth roll flattening mechanism. The unwinding mechanism comprises a unwinding support, a main shaft arranged on the unwinding support, a friction disc arranged on the main shaft for controlling the unwinding speed, and a locking disc for locking the cloth roll. The unwinding support is provided with a unwinding tension adjusting mechanism and a unwinding deviation correcting mechanism. The cloth roll flattening mechanism comprises a support and a flattening roller arranged below the support.

[0004] In the process of spreading the cloth, the cloth needs to be trimmed. If the cloth is flexible or elastic, the cloth spreading machine will stretch the cloth when spreading the cloth. If the end of the cloth is not treated in time after cutting, the cloth will slowly shrink after being spread, which will easily cause the cloth to be rolled up, thereby causing the end of the spread cloth to be uneven, and further affecting the subsequent processing. SUMMARY

[0005] The present application aims to solve the problems in the prior art and provides an intelligent flattening machine for denim weaving processing and a control method thereof.

[0006] To achieve the above purpose, the technical scheme adopted by the present application is as follows: an intelligent flattening machine for denim weaving processing, comprising a base, a fixing mechanism arranged on the top of the base, and the fixing mechanism being used for limiting and fixing the end of the cloth.

[0007] A cloth spreading machine is slidably connected to the top of the base, a controller is fixed on one side wall of the cloth spreading machine, a connecting block is fixed on the other side edge of the cloth spreading machine, a baffle is fixed on the side wall of the connecting block facing the controller, a through long slot for passing the cloth is formed in the side wall of the baffle facing the cloth spreading machine, a placing plate is fixed on the side wall of the baffle away from the cloth spreading machine, and the placing plate is located below the through long slot.

[0008] The sliding block is fixed on the side of the cloth paving machine away from the cloth paving machine, a U-shaped sliding seat is slidably connected to the outer wall of the sliding block through a screw driving mechanism, a limiting cutting mechanism and a wrapping smoothing mechanism are arranged on the side of the U-shaped sliding seat away from the cloth paving machine, after the cloth is moved to a predetermined position by the cloth paving machine, the limiting cutting mechanism limits the cutting position of the cloth and cuts the cloth, after the cloth is cut by the limiting cutting mechanism, the wrapping smoothing mechanism is used for smoothing the end of the cloth, and the end of the cut cloth is aligned.

[0009] The limiting cutting mechanism and the wrapping smoothing mechanism are used for cutting the cloth along a predetermined track by the U-shaped sliding seat, the U-shaped sliding seat also synchronously drives the wrapping smoothing mechanism to move, the wrapping smoothing mechanism clamps the end of the cloth when passing the end of the cut cloth, and then the wrapping smoothing mechanism reciprocally irons the end of the cloth by itself, so that the end of the cloth close to the cutting position is prevented from being retracted and wrapped after the cloth is cut by the limiting cutting mechanism.

[0010] Preferably, the limiting cutting mechanism comprises a fixed seat and a first air cylinder, the first air cylinder is fixed on the side wall of the U-shaped sliding seat away from the cloth paving machine, the fixed seat is vertically and slidably connected to the side wall of the U-shaped sliding seat away from the cloth paving machine, the telescopic end of the first air cylinder is fixedly connected with the fixed seat, the side of the fixed seat away from the U-shaped sliding seat is fixedly provided with an obliquely fixed cutting knife, and the bottom of the fixed seat is provided with a cloth fixing mechanism.

[0011] The cutting knife is arranged, the cutting knife cuts along the limiting direction of the cloth fixing mechanism, the cutting knife is used for cutting the passing cloth during the movement of the fixed seat, the cloth fixing mechanism fixes the end of the cloth on both sides of the cutting track, and the retraction of the cloth is reduced.

[0012] Preferably, the cloth fixing mechanism comprises a supporting column, the top end of the supporting column is fixedly connected with the fixed seat, the bottom end of the supporting column is slidably connected with a clamping plate, the end of the clamping plate away from the connecting block is fixedly connected with a lower sliding block through a support, a pressing plate is slidably connected to the side wall of the lower sliding block, the pressing plate penetrates through the lower sliding block, and a spring is fixed between the pressing plate and the lower sliding block.

[0013] The present application is characterized in that the pressing plate and the clamping plate are arranged, the clamping plate is used to extrude and fix the cloth port close to the cloth laying machine, and the edge of the cloth can be extruded and limited by the clamping plate during the movement and cutting of the cutting knife, so that the cutting knife can cut the cloth port flat, and the pressing plate and the lower sliding block are used to extrude and position the cloth by moving downward synchronously.

[0014] Preferably, the wrapping smoothing mechanism comprises a rotating seat and a driving motor, the rotating seat is fixed to one side of the U-shaped sliding seat away from the cloth laying machine, a toggle plate is rotatably connected in the groove of the rotating seat, a first torsional spring is sleeved on the outer circle of the rotating shaft of the toggle plate, the two ends of the first torsional spring are fixedly connected with the toggle plate and the rotating seat respectively, two horn-shaped sliding clamping seats are fixed on the side of the toggle plate away from the rotating seat and symmetrically arranged upward and downward, rotating cylinders are rotatably connected to the opposite sides of the two sliding clamping seats, a plurality of stop rods are fixedly connected to the side wall of the side of the lower sliding clamping seat close to the horn mouth, sliding grooves are formed in the opposite sides of the two sliding clamping seats, automatic heating plates are slidably connected in the two sliding grooves, sliding grooves are formed in the sides of the two sliding clamping seats away from each other, second air cylinders are slidably connected to the opposite sides of the two sliding clamping seats along the sliding grooves, the telescopic ends of the two second air cylinders are fixedly connected with the automatic heating plates after penetrating through the sliding grooves at the corresponding positions, guide plates are fixed to the sides of the two automatic heating plates close to the toggle plate, an elastic telescopic rod is fixed between the two guide plates, a sliding support plate is fixed to the top of the upper guide plate, a threaded seat is fixed to the top end of the sliding support plate after penetrating through the sliding groove on the upper side, and the driving motor is fixed to the top of the upper sliding clamping seat.

[0015] Preferably, a rack is fixed to the opposite sides of the two sliding grooves, support rods are rotatably connected to the sides of the two guide plates away from each other, gears are fixed to the ends of the two support rods away from each other, the gears are matched with the racks, second torsional springs are fixed between the gears and the guide plates at the corresponding positions, the second torsional springs are sleeved on the outer walls of the support rods, and rotating plates are fixed to the ends of the two support rods away from each other after penetrating through the guide plates.

[0016] Preferably, a stretching rod is fixed to the side of the toggle plate away from the driving motor, a stretching plate is fixed to the top of the clamping plate, a stretching groove is formed in the side of the stretching plate close to the driving motor, the stretching rod is slidably connected in the stretching groove, and the stretching groove is a wavy groove.

[0017] Preferably, the fixing mechanism comprises a fixing frame fixed to the top of the base, a limiting frame slidingly connected between the two side walls of the fixing frame, a triangular block fixed to one side wall of the limiting frame, an inclined surface opened on one side of the pressing plate facing the triangular block, the limiting frame matching the inclined surface, and the triangular block cooperating with the pressing plate.

[0018] A control method of an intelligent flattening machine for denim weaving processing, the control method comprising the following steps:

[0019] Obtaining first request information generated by the cloth laying machine after moving to a predetermined position;

[0020] Generating first control information based on the first request information, the first control information being used to control the activation of the limiting cutting mechanism;

[0021] Sending the first control information to the limiting cutting mechanism to control the activation of the limiting cutting mechanism;

[0022] Obtaining second request information generated by the limiting cutting mechanism after activation;

[0023] Generating second control information and third control information based on the second request information, the second control information being used to control the activation of the lead screw driving mechanism, and the third control information being used to control the activation of the wrapping smoothing mechanism;

[0024] Sending the second control information to the lead screw driving mechanism to control the activation of the lead screw driving mechanism;

[0025] Sending the third control information to the wrapping smoothing mechanism to control the activation of the wrapping smoothing mechanism;

[0026] Wherein, the controller generates the first control information after receiving the first request information, and sends the first control information to the limiting cutting mechanism to control the activation of the limiting cutting mechanism, then the controller obtains the second request information, the controller generates the second control information and the third control information after receiving the second request information, the controller controls the activation of the lead screw driving mechanism through the second control information, and the controller controls the activation of the wrapping smoothing mechanism through the third control information.

[0027] Preferably, the specific triggering method of the limiting cutting mechanism comprises the following steps:

[0028] Obtaining first trigger information generated by the cloth laying machine after moving to a predetermined position;

[0029] Generating the first request information based on the first trigger information;

[0030] Send the first request information to the controller to make the controller generate the first control information;

[0031] Get the first control information, control the limit cutting mechanism to start;

[0032] Wherein, the cloth laying machine drives the limit cutting mechanism to move to the predetermined position, the limit cutting mechanism obtains the first trigger information, then the limit cutting mechanism generates the first request information, and sends the first request information to the controller.

[0033] Preferably, the specific starting method of the lead screw driving mechanism comprises the following steps:

[0034] Get the second control information;

[0035] Send the second control information to the lead screw driving mechanism to control the lead screw driving mechanism to start;

[0036] Wherein, the controller generates the second control information after obtaining the second request information, then the controller controls the lead screw driving mechanism to start through the second control information.

[0037] Compared with the prior art, the present application has the following beneficial effects:

[0038] 1、The present application is provided with the limit cutting mechanism and the wrapping smoothing mechanism, the U-shaped sliding seat drives the limit cutting mechanism to cut the cloth along the predetermined track, the U-shaped sliding seat also synchronously drives the wrapping smoothing mechanism to move, when the wrapping smoothing mechanism passes through the cut end of the cloth, the wrapping smoothing mechanism clamps the end of the cloth close to the cutting position, then the wrapping smoothing mechanism reciprocating ironing the end of the cloth close to the cutting position through its own heating, thereby reducing the retraction and wrapping of the end of the cloth close to the cutting position after the limit cutting mechanism cuts the cloth.

[0039] 2、The present application is provided with the rotating plate, the rotating plate is driven to rotate by the supporting rod, the rotating angle of the rotating plate is certain, when the two automatic heating plates clamp the cloth, the two rotating plates are not in contact with the surface of the cloth, and the height of the curled part of the cloth edge is higher than the height of the flat part of the cloth, so that the rotating plate can assist in smoothing the position of the cloth with curled edge during rotation, then cooperating with the processing of the automatic heating plate, thereby better eliminating the wrapping.

[0040] 3、The present application is provided with the stretching groove, the automatic heating plate reciprocatingly inclines a certain angle during the process of smoothing the end of the cloth close to the cutting position, thereby driving the cloth to fold, by folding the cloth in the opposite direction of the wrapping, it is beneficial to better smoothing the cloth and reducing the retraction. BRIEF DESCRIPTION OF DRAWINGS

[0041] Figure 1 Flow chart of the control method of the present application.

[0042] Figure 2 Overall structure of the present application Figure 1 .

[0043] Figure 3 Structure of the present application

[0044] Figure 4 Structure of the present application Figure 3 Enlarged structure of A in the present application

[0045] Figure 5 Structure of the present application

[0046] Figure 6 Structure of the present application

[0047] Figure 7 Structure of the present application Figure 6 Enlarged structure of B in the present application

[0048] Figure 8 Structure of the present application

[0049] Figure 9 Structure of the present application

[0050] Figure 10 Structure of the present application

[0051] Figure 11 Structure of the present application

[0052] Figure 12 Flow chart of the triggering method of the present application

[0053] Figure 13 Flow chart of the starting method of the present application

[0054] As shown in the figure: 1, base; 2, cloth paving machine; 3, controller; 4, connecting block; 5, baffle; 6, through long slot; 7, placing plate; 8, sliding block; 9, U-shaped sliding seat; 10, fixed seat; 11, first cylinder; 12, cutting knife; 13, support column; 14, clamping plate; 15, support; 16, pressing plate; 17, spring; 18, rotating seat; 19, driving motor; 20, toggle plate; 21, sliding clasp; 22, rotating cylinder; 23, stop rod; 24, sliding groove; 25, sliding slot; 26, second cylinder; 27, elastic telescopic rod; 28, sliding support plate; 29, threaded seat; 30, reciprocating screw; 31, rack; 32, support rod; 33, gear; 34, second torsional spring; 35, rotating plate; 36, stretching rod; 37, stretching plate; 38, stretching slot; 39, fixed frame; 40, limit frame; 41, triangular block; 42, lower sliding block; 43, automatic heating plate; 44, guide plate. DETAILED DESCRIPTION

[0055] The following description is used to disclose the present application so that those skilled in the art can implement the present application. The preferred embodiments in the following description are only as examples, and other obvious modifications can be conceived by those skilled in the art.

[0056] As Figures 2 to 11 shown in a kind of intelligent flattening machine for denim weaving processing, including base 1, the top of base 1 is provided with fixed mechanism, and fixed mechanism is used to limit and fix the end of cloth;

[0057] The top of base 1 is slidably connected with cloth paving machine 2, the side wall of cloth paving machine 2 is fixed with controller 3, the other side edge of cloth paving machine 2 is fixed with connecting block 4, the side wall of connecting block 4 towards controller 3 is fixed with baffle 5, the side wall of baffle 5 towards cloth paving machine 2 is opened with through long slot 6 for cloth to pass through, the side wall of baffle 5 away from cloth paving machine 2 is fixed with placing plate 7, and placing plate 7 is below through long slot 6;

[0058] The sliding block 8 is fixed on the side of the baffle 5 away from the cloth laying machine 2, the outer wall of the sliding block 8 is slidably connected with a U-shaped sliding seat 9 through a lead screw driving mechanism, the side of the U-shaped sliding seat 9 away from the cloth laying machine 2 is provided with a limiting cutting mechanism and a wrapping smoothing mechanism, after the cloth laying machine 2 drives the cloth to move to a predetermined position, the limiting cutting mechanism limits the cutting position of the cloth and cuts off the cloth, after the limiting cutting mechanism cuts off the cloth, the wrapping smoothing mechanism is used to smooth the end of the cloth close to the cutting position, and the end of the cloth after each cutting is located at the same position; during work, the cloth laying machine 2 needs to cut the cloth during the process of laying the cloth, if the cloth processed is flexible or elastic, the cloth laying machine 2 will stretch the cloth when laying the cloth, if the end of the cloth close to the cutting position is not processed in time after cutting, the cloth will slowly shrink after being laid out, which is easy to cause wrapping, thereby causing the end of the laid-out cloth to be uneven, and further affecting subsequent processing, the embodiment of the present application can solve the above problems, the specific implementation manner is as follows: the end of the cloth is first limited and fixed through the fixing mechanism, the cloth laying machine 2 is a mature technology, the driving mode of the cloth laying machine 2 can be a lead screw driving assembly, the lead screw driving assembly drives the cloth laying machine 2 to reciprocate on the base 1, the cloth is placed on the unwinding roller in the cloth laying machine 2, because the fixing mechanism has fixed the end of the cloth, the cloth on the unwinding roller will be unwound and laid flat on the plane of the base 1 during the movement of the cloth laying machine 2, after the cloth laying machine 2 drives the cloth to move to a predetermined position, the controller 3 first controls the limiting cutting mechanism to start, the limiting cutting mechanism first moves downward, so that the limiting cutting mechanism first fixes the cloth, and the cloth is cut after being fixed, thereby being beneficial to the limiting cutting mechanism to cut the predetermined position of the cloth, on the one hand, it is beneficial to avoid the situation that the end of the cloth is not uniform after being cut by the limiting cutting mechanism, on the other hand, the end of the cloth is limited to prevent the situation that the cloth shrinks after being cut, the sliding block 8 is slidably connected with the U-shaped sliding seat 9, and the U-shaped sliding seat 9 and the sliding block 8 are connected through the lead screw driving mechanism, so that after the cloth is fixed, the lead screw driving mechanism drives the U-shaped sliding seat 9 to slide along the sliding block 8, the lead screw driving mechanism is composed of a motor, a threaded rod and the like, the lead screw driving mechanism is a mature technology, which will not be described one by one here, the U-shaped sliding seat 9 drives the limiting cutting mechanism to cut the cloth along a predetermined track, and the U-shaped sliding seat 9 also synchronously drives the wrapping smoothing mechanism to move, when the wrapping smoothing mechanism passes the end of the cloth after being cut, the wrapping smoothing mechanism clamps the end of the cloth, and then the wrapping smoothing mechanism smoothes the end of the cloth through heating of the wrapping smoothing mechanism, thereby being beneficial to reducing the situation that the end of the cloth shrinks and wraps after being cut by the limiting cutting mechanism.

[0059] As an embodiment of the present application, the limiting and cutting mechanism comprises a fixed seat 10 and a first cylinder 11, the first cylinder 11 is fixed on the side wall of the U-shaped sliding seat 9 away from the cloth laying machine 2, the fixed seat 10 is vertically slidingly connected to the side wall of the U-shaped sliding seat 9 away from the cloth laying machine 2, the first cylinder 11 is fixedly connected to the fixed seat 10, the fixed seat 10 is fixedly connected to the cutting knife 12 away from the U-shaped sliding seat 9, and the bottom of the fixed seat 10 is provided with a cloth fixing mechanism. Before the cutting knife 12 cuts the cloth, the cloth fixing mechanism is used for limiting and fixing the cloth on both sides of the cutting line. In operation, the cloth laying machine 2 stops moving after moving to a predetermined position, and then the controller 3 controls the first cylinder 11 to start. The first cylinder 11 is extended to drive the fixed seat 10 to move downward, and the fixed seat 10 drives the cutting knife 12 and the cloth fixing mechanism to move downward. The cloth fixing mechanism is used for fixing the both ends of the cutting track of the cloth. The cutting knife 12 is cut towards the connecting block 4, which is beneficial to keep the incision smooth. The cutting knife 12 moves downward to the height of the cloth, and the cutting knife 12 cuts the passing cloth during the movement of the fixed seat 10. Because the cloth fixing mechanism fixes the both ends of the cloth on both sides of the cutting track, it is beneficial to reduce the retraction of the cloth and facilitate the subsequent smoothing of the cut cloth by the wrapping and smoothing mechanism.

[0060] As an embodiment of the present application, the cloth fixing mechanism comprises a supporting column 13, the top end of the supporting column 13 is fixedly connected to the fixed seat 10, the bottom end of the supporting column 13 is slidingly connected to a clamping plate 14, one end of the clamping plate 14 away from the connecting block 4 is fixedly connected to a lower sliding block 42 through a support 15, one side wall of the lower sliding block 42 is slidingly connected to a pressing plate 16, the pressing plate 16 penetrates through the lower sliding block 42, and a spring 17 is fixed between the pressing plate 16 and the lower sliding block 42. In operation, the fixed seat 10 moves downward to drive the supporting column 13 to move downward, the supporting column 13 moves downward to drive the clamping plate 14 to move downward, so that the clamping plate 14 extrudes and fixes the cloth port close to the cloth laying machine 2, and the edge of the cloth can be extruded and limited by the clamping plate 14 during the movement and cutting of the cutting knife 12, which is beneficial to the cutting of the cloth port by the cutting knife 12. The clamping plate 14 moves downward to drive the lower sliding block 42 to move downward through the support 15, the lower sliding block 42 drives the pressing plate 16 to move downward, so that the pressing plate 16 and the lower sliding block 42 move downward synchronously to extrude and position the cloth, the pressing plate 16 extrudes and positions the top side of the cloth, which is beneficial to the positioning of the cloth and the avoidance of the retraction of the cloth after being cut.

[0061] As one embodiment of the present application, the wrapping smoothing mechanism comprises a rotating seat 18 and a driving motor 19, the rotating seat 18 is fixed to the side of the U-shaped sliding seat 9 away from the cloth paving machine 2, the rotating seat 18 is rotatably connected with a poking plate 20 in the groove, the outer circle of the rotating shaft of the poking plate 20 is sleeved with a first torsion spring, the two ends of the first torsion spring are fixedly connected with the poking plate 20 and the rotating seat 18 respectively, two horn-shaped sliding clamping bases 21 are fixedly arranged on the poking plate 20 away from the rotating seat 18, the two sliding clamping bases 21 are rotatably connected with rotating cylinders 22 on the opposite sides, a plurality of blocking rods 23 are fixedly connected on the side wall of the sliding clamping base 21 on the lower side close to the horn mouth, sliding grooves 24 are arranged on the opposite sides of the two sliding clamping bases 21, automatic heating plates 43 are slidably connected in the two sliding grooves 24, sliding grooves 25 are formed on the sides of the two sliding clamping bases 21 away from each other, second air cylinders 26 are slidably connected on the opposite sides of the two sliding clamping bases 21 along the sliding grooves 25, the telescopic ends of the two second air cylinders 26 are fixedly connected with the automatic heating plates 43 after penetrating through the sliding grooves 25 at the corresponding positions, guide plates 44 are fixed on the sides of the two automatic heating plates 43 close to the poking plate 20, an elastic telescopic rod 27 is fixed between the two guide plates 44, a sliding support plate 28 is fixed on the top of the guide plate 44 on the upper side, a threaded seat 29 is fixed on the top end of the sliding support plate 28 after penetrating through the sliding groove 25 on the upper side, the driving motor 19 is fixed on the top of the sliding clamping base 21 on the upper side, a reciprocating screw rod 30 is fixedly connected with the output shaft end of the driving motor 19, and the threaded seat 29 is threadedly connected on the outer wall of the reciprocating screw rod 30.When working, the U-shaped sliding seat 9 moves to drive the rotating seat 18 to move, the rotating seat 18 moves to drive the actuating plate 20 to move, the actuating plate 20 moves to drive the two sliding clamping bases 21 to move, the sliding clamping bases 21 move to drive the blocking rods 23 to move, the blocking rods 23 are located below the cloth, through the setting of the rotating cylinders 22, it is favorable to reduce the friction force of the cloth entering between the two sliding clamping bases 21, thereby it is favorable for the cloth to enter between the two sliding clamping bases 21 quickly, after the port of the cloth enters between the two sliding clamping bases 21 and contacts the automatic heating plates 43, the controller 3 controls the second air cylinders 26 to start, through the two second air cylinders 26 extending to drive the corresponding automatic heating plates 43 to approach each other, thereby the heating surface of the automatic heating plates 43 contacts the two sides of the cloth, because one end of the cloth is fixed and positioned by the pressing plate 16, so the two automatic heating plates 43 will not drive the cloth to move in the moving process, thereby it is favorable to use the automatic heating plates 43 to transfer heat to the surface of the cloth, thereby the cloth is flat, and in the moving process of the two automatic heating plates 43, the driving motor 19 will also start synchronously, through the driving motor 19 driving the reciprocating lead screw 30 to rotate, the reciprocating lead screw 30 drives the threaded seat 29 to move reciprocatingly, the threaded seat 29 drives the sliding support plate 28 to move reciprocatingly, the sliding support plate 28 drives the guide plate 44 located on the upper side to move, the guide plate 44 drives the other guide plate 44 to move reciprocatingly through the elastic telescopic rod 27, thereby realizing that the two automatic heating plates 43 are synchronous in the sliding groove 24. In the moving process of the two automatic heating plates 43, the two automatic heating plates 43 push from the surface of the cloth to the cut port, thereby it is favorable to iron and straighten the cloth port, it is favorable to avoid the situation that the cloth shrinks, then in the returning process of the two automatic heating plates 43, the two second air cylinders 26 will drive the automatic heating plates 43 at the corresponding positions to return, thereby the automatic heating plates 43 do not contact the cloth in the returning process, it is favorable to avoid the situation that the cloth shrinks, the time used by the automatic heating plates 43 in the returning process is just the time that the automatic heating plates 43 move to the next position of the cloth which is not ironed and straightened, so circularly work, thereby it is favorable to reduce the situation that the cloth is rolled up.

[0062] As one embodiment of the present application, the two sliding grooves 24 are fixed with a rack 31 on the opposite side, the two guide plates 44 are rotatably connected with a support rod 32 on the side away from each other, the two support rods 32 are fixed with a gear 33 on the end away from each other, the gear 33 is matched with the rack 31, the two gears 33 are fixed with a second torsion spring 34 between the corresponding position of the guide plate 44, the second torsion spring 34 is sleeved on the outer wall of the support rod 32, the two support rods 32 are fixed with a rotating plate 35 on the end close to each other and penetrating the guide plate 44, the two rotating plates 35 are located on the opposite side of the two guide plates 44; When working, because part of the cloth may be wrapped after cutting, and the two automatic heating plates 43 may cause some wrapped cloth to be clamped and heated without flattening during the process of flattening the cloth, the embodiment of the present application can solve the above problems, the specific implementation manner is as follows: the guide plate 44 moves to drive the support rod 32 to move, the support rod 32 moves to drive the gear 33 to move, the support rod 32 and the gear 33 are limited and maintained stable by the second torsion spring 34, after the gear 33 moves and contacts with the rack 31, the gear 33 is driven to rotate under the action of the rack 31, the gear 33 drives the support rod 32 to rotate, the support rod 32 drives the rotating plate 35 to rotate, the rotating angle of the rotating plate 35 is certain, when the two automatic heating plates 43 clamp the cloth, the two rotating plates 35 are not in contact with the surface of the cloth, and the height of the curled part of the cloth edge is higher than the height of the flat position of the cloth, so that the rotating plate 35 will assist in flattening the position of the cloth with the curled edge during the rotation, and then cooperate with the processing of the automatic heating plate 43, thereby facilitating better elimination of the wrapping, when the automatic heating plate 43 moves upward under the action of the second cylinder 26 on the upper side, the automatic heating plate 43 drives the support rod 32 and the gear 33 to move upward through the guide plate 44, so that the gear 33 is separated from the rack 31, and then resets under the action of the second torsion spring 34, thereby facilitating avoiding affecting the wrapping of the cloth during the reset.

[0063] As an embodiment of the present application, the stretch rod 36 is fixed to the side of the toggle plate 20 away from the driving motor 19, the top of the clamping plate 14 is fixed with a stretching plate 37, the side of the stretching plate 37 close to the driving motor 19 is provided with a stretching groove 38, the stretching rod 36 is slidingly connected in the stretching groove 38, and the stretching groove 38 is a wavy groove; in operation, the end of the cloth is smoothed by the rotating plate 35 cooperating with the automatic heating plate 43, and although the retraction can be handled, some cloth with large stretching force may still have slight retraction and wrapping, which is not conducive to alignment with other cloth ends. The embodiment of the present application can solve the above problems, and the specific implementation is as follows: the toggle plate 20 moves to drive the stretching rod 36 to move, the stretching rod 36 moves in the stretching groove 38, and the stretching rod 36 is pushed to overturn the toggle plate 20 under the action of the uneven wavy groove of the stretching groove 38, so that the automatic heating plate 43 reciprocatingly inclines by a certain angle during the process of smoothing the end of the cloth close to the cutting position, thereby driving the cloth to fold, and the cloth is folded in the opposite direction of the wrapping, which is conducive to better smoothing of the cloth and reducing the retraction.

[0064] As an embodiment of the present application, the fixing mechanism includes a fixing frame 39 fixed to the top of the base 1, a limiting frame 40 slidingly connected between the two side walls of the fixing frame 39, a triangular block 41 fixed to one side wall of the limiting frame 40, an inclined surface provided on the side of the pressing plate 16 facing the triangular block 41, the limiting frame 40 matched with the inclined surface, and the triangular block 41 matched with the pressing plate 16; in operation, the cloth laying machine 2 moves to drive the pressing plate 16 to move, the pressing plate 16 contacts the limiting frame 40 during movement, the limiting frame 40 pushes the inclined surface of the pressing plate 16 to make the pressing plate 16 compress the spring 17 to give way, the pressing plate 16 continues to move and contacts the triangular block 41, the limiting frame 40 is pushed to move upward under the guidance of the inclined surface of the triangular block 41, at this time, the cloth laying machine 2 drives the cloth to move, and the end of the cloth close to the limiting frame 40 moves to be directly below the limiting frame 40, then the limiting frame 40 moves downward to press and fix the end of the cloth after the pressing plate 16 moves away from the triangular block 41, thereby facilitating the cloth laying machine 2 to better unwind the cloth.

[0065] As shown in Figure 1 A control method of the intelligent flattening machine for denim weaving processing, the control method comprises the following steps:

[0066] Obtaining first request information, the first request information is generated by the cloth laying machine 2 after moving to a predetermined position;

[0067] Generating first control information based on the first request information, the first control information is used to control the limiting cutting mechanism to start;

[0068] The first control information is sent to the limiting cutting mechanism to control the limiting cutting mechanism to start limiting;

[0069] The second request information is obtained, which is generated by the limiting cutting mechanism after starting;

[0070] The second control information and the third control information are generated based on the second request information, the second control information being used to control the lead screw driving mechanism to start, and the third control information being used to control the wrapping smoothing mechanism to start;

[0071] The second control information is sent to the lead screw driving mechanism to control the lead screw driving mechanism to start;

[0072] The third control information is sent to the wrapping smoothing mechanism to control the wrapping smoothing mechanism to start;

[0073] The controller 3 generates the first control information after receiving the first request information, and sends the first control information to the limiting cutting mechanism to control the limiting cutting mechanism to start limiting. Then, the controller obtains the second request information. The controller generates the second control information and the third control information after receiving the second request information. The controller controls the lead screw driving mechanism to start through the second control information, and controls the wrapping smoothing mechanism to start through the third control information.

[0074] As shown in Figure 12 , as an embodiment of the present application, the specific triggering method of the limiting cutting mechanism includes the following steps:

[0075] The first trigger information is obtained, which is generated after the cloth laying machine 2 moves to a predetermined position;

[0076] The first request information is generated based on the first trigger information;

[0077] The first request information is sent to the controller 3 to make the controller 3 generate the first control information;

[0078] The limiting cutting mechanism obtains the first trigger information after being moved to the predetermined position by the cloth laying machine 2. Then, the limiting cutting mechanism generates the first request information and sends it to the controller 3.

[0079] As shown in Figure 13 , as an embodiment of the present application, the specific starting method of the lead screw driving mechanism includes the following steps:

[0080] The second control information is obtained;

[0081] The second control information is sent to the lead screw driving mechanism to control the lead screw driving mechanism to start;

[0082] Wherein, the second control information is generated after the controller 3 acquires the second request information, and then the controller 3 controls the screw driving mechanism to start through the second control information.

[0083] The working principle of the embodiment is as follows: the fixed mechanism first fixes the unwinding end of the cloth, then the cloth unwinds and lays flat on the plane of the base 1 under the driving of the cloth laying machine 2, after the cloth moves to the predetermined position under the driving of the cloth laying machine 2, the controller 3 first controls the limiting cutting mechanism to start, the limiting cutting mechanism first moves downward, so that the limiting cutting mechanism first fixes the cloth, and then the cloth is cut, which is beneficial to cutting the predetermined position of the cloth by the limiting cutting mechanism, on the one hand, it is beneficial to avoid the situation that the end of the cloth is not neat when the limiting cutting mechanism cuts the cloth, on the other hand, the end of the cloth is limited to prevent the situation that the cloth shrinks after being cut, the sliding block 8 is slidingly connected with the U-shaped sliding seat 9, and the U-shaped sliding seat 9 and the sliding block 8 are connected through the screw driving mechanism, so that after the cloth is fixed, the screw driving mechanism drives the U-shaped sliding seat 9 to slide along the sliding block 8, the screw driving mechanism is composed of a motor, a threaded rod and the like, the screw driving mechanism is a mature technology, which will not be described one by one here, the U-shaped sliding seat 9 drives the limiting cutting mechanism to cut the cloth along the predetermined track, and the U-shaped sliding seat 9 also synchronously drives the wrapping smoothing mechanism to move, when the wrapping smoothing mechanism passes through the end of the cloth after cutting, the wrapping smoothing mechanism clamps the end of the cloth after cutting, then the wrapping smoothing mechanism reciprocally irones the end of the cloth after cutting through heating of the wrapping smoothing mechanism, so as to reduce the situation that the end of the cloth shrinks and wraps after the cloth is cut by the limiting cutting mechanism.

[0084] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, the above embodiments and descriptions in the specification are only the principles of the present application, various changes and improvements can be made without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the claimed present application.

Claims

1. A smart spreading machine for denim weaving processing, comprising a base (1), characterized in that, The top of the base (1) is provided with a fixing mechanism for limiting and fixing the end of the cloth; The top of the base (1) is slidably connected with a cloth laying machine (2), one side wall of the cloth laying machine (2) is fixedly connected with a controller (3), the other side edge of the cloth laying machine (2) is fixedly connected with a connecting block (4), one side wall of the connecting block (4) facing the controller (3) is fixedly connected with a baffle (5), one side wall of the baffle (5) facing the cloth laying machine (2) is provided with a through long slot (6) for passing the cloth, and one side wall of the baffle (5) away from the cloth laying machine (2) is fixedly connected with a placing plate (7), the placing plate (7) is located below the through long slot (6); The baffle (5) away from the cloth laying machine (2) is fixedly connected with a sliding block (8), the outer wall of the sliding block (8) is slidably connected with a U-shaped sliding seat (9) through a lead screw driving mechanism, and the side of the U-shaped sliding seat (9) away from the cloth laying machine (2) is provided with a limiting cutting mechanism and a wrapping smoothing mechanism; after the cloth laying machine (2) drives the cloth to move to a predetermined position, the limiting cutting mechanism limits the cutting position of the cloth and cuts off the cloth, and after the limiting cutting mechanism cuts off the cloth, the wrapping smoothing mechanism is used for smoothing the end of the cloth and aligning the end of the cut cloth; The limiting cutting mechanism comprises a fixed seat (10) and a first air cylinder (11), the first air cylinder (11) is fixed on the side wall of the U-shaped sliding seat (9) away from the cloth laying machine (2), the fixed seat (10) is vertically slidably connected on the side wall of the U-shaped sliding seat (9) away from the cloth laying machine (2), the telescopic end of the first air cylinder (11) is fixedly connected with the fixed seat (10), the side of the fixed seat (10) away from the U-shaped sliding seat (9) is fixedly connected with an inclined cutting knife (12), and the bottom of the fixed seat (10) is provided with a cloth fixing mechanism; before the cutting knife (12) cuts the cloth, the cloth fixing mechanism is used for limiting and fixing the cloth on both sides of the cutting line synchronously; The cloth fixing mechanism comprises a supporting column (13), the top end of the supporting column (13) is fixedly connected with the fixed seat (10), the bottom end of the supporting column (13) is slidably connected with a clamping plate (14), one end of the clamping plate (14) away from the connecting block (4) is fixedly connected with a lower sliding block (42) through a support (15), one side wall of the lower sliding block (42) is slidably connected with a pressing plate (16), the pressing plate (16) penetrates through the lower sliding block (42), and the pressing plate (16) and the lower sliding block (42) are fixedly connected with a spring (17). The wrapping smoothing mechanism comprises a rotating seat (18) and a driving motor (19), the rotating seat (18) is fixed to one side of the U-shaped sliding seat (9) away from the cloth paving machine (2), a jog plate (20) is rotatably connected in the groove of the rotating seat (18), a first torsion spring is sleeved on the outer circle of the rotating shaft of the jog plate (20), the two ends of the first torsion spring are fixedly connected with the jog plate (20) and the rotating seat (18) respectively, two horn-shaped sliding clamping seats (21) are fixedly arranged on the jog plate (20) on the side away from the rotating seat (18) and symmetrically arranged above and below, rotating cylinders (22) are rotatably connected to the opposite sides of the two sliding clamping seats (21), a plurality of blocking rods (23) are fixedly connected to the side wall of the sliding clamping seat (21) on the side close to the horn mouth, sliding grooves (24) are formed in the opposite sides of the two sliding clamping seats (21), automatic heating plates (43) are slidably connected in the two sliding grooves (24), sliding grooves (25) are formed in the sides away from each other of the two sliding clamping seats (21), second air cylinders (26) are slidably connected to the opposite sides of the two sliding clamping seats (21) along the sliding grooves (25), the telescopic ends of the two second air cylinders (26) are fixedly connected with the automatic heating plates (43) after penetrating through the sliding grooves (25) at the corresponding positions, guide plates (44) are fixed to the sides close to the jog plate (20) of the two automatic heating plates (43), an elastic telescopic rod (27) is fixed between the two guide plates (44), a sliding support plate (28) is fixed to the top of the upper guide plate (44), a threaded seat (29) is fixed to the top end of the sliding support plate (28) after penetrating through the upper sliding groove (25), the driving motor (19) is fixed to the top of the upper sliding clamping seat (21), a reciprocating screw rod (30) is fixedly connected to the output shaft end of the driving motor (19), the threaded seat (29) is threadedly connected to the outer wall of the reciprocating screw rod (30); A gear rack (31) is fixed to the opposite side of each of the two sliding grooves (24), a support rod (32) is rotatably connected to the side away from each other of the two guide plates (44), a gear wheel (33) is fixed to the end away from each other of the two support rods (32), the gear wheel (33) is matched with the gear rack (31), a second torsion spring (34) is fixed between each of the two gear wheels (33) and the guide plate (44) at the corresponding position, the second torsion spring (34) is sleeved on the outer wall of the support rod (32), a rotating plate (35) is fixed to the end close to each other of the two support rods (32) after penetrating through the guide plate (44), the two rotating plates (35) are located on the opposite sides of the two guide plates (44). The pull plate (20) is fixed with a stretching rod (36) on the side away from the driving motor (19), the top of the clamping plate (14) is fixed with a stretching plate (37), the side close to the driving motor (19) of the stretching plate (37) is provided with a stretching groove (38), the stretching rod (36) is slidingly connected in the stretching groove (38), and the stretching groove (38) is a wave-shaped groove.

2. The intelligent spreading machine for weaving process of denim according to claim 1, characterized in that, The fixing mechanism comprises a fixing frame (39) fixed to the top of the base (1), a limiting frame (40) slidingly connected between the two side walls of the fixing frame (39), a triangular block (41) fixed to one side wall of the limiting frame (40), an inclined surface provided in the side of the pressing plate (16) facing the triangular block (41), the limiting frame (40) matched with the inclined surface, and the triangular block (41) matched with the pressing plate (16).

Citation Information

Patent Citations

  • Cloth paving machine

    CN102556734B

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    CN106276374A

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    CN208949620U