Hammering, vibrating and rotating integrated machine
By combining the base, soundproof chamber, rotating frame, workbench, hammering components and drive device, the problems of high noise, waste sand residue and collision of hammering vibration equipment are solved, achieving noise reduction, improved cleaning efficiency and equipment stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- GUANGDONG ZHAOQING POWER ACCESSORIES
- Filing Date
- 2023-10-11
- Publication Date
- 2026-06-30
AI Technical Summary
Existing hammering and vibration equipment is noisy during long-term use, and waste sand remains after vibration sand removal. Furthermore, large workpieces are prone to rigid collisions with equipment components.
The design incorporates a base, soundproof enclosure, rotating frame, worktable, hammering assembly, clamping assembly, and multiple drive devices to achieve workpiece rotation, oscillation, and vibration, preventing collisions and reducing noise through sound insulation.
It reduces noise, improves waste sand cleaning efficiency and quality, prevents workpiece damage, extends equipment life, and enhances operational stability and reliability.
Smart Images

Figure CN117300108B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of hammer vibration sand removal technology, and in particular to an integrated hammer vibration rotary machine. Background Technology
[0002] Sand casting is a casting method that produces castings in sand molds. Steel, iron, and most non-ferrous alloy castings can be obtained using sand casting. For example, in the production of large aluminum products such as vehicle frames, a hammering and vibrating device is used to hammer the cast workpiece, breaking up the internal sand core and allowing the sand to fall off through vibration.
[0003] However, existing hammering and vibration equipment, under long-term hammering, not only produces a lot of noise, but also leaves waste sand residue after vibration and sand removal. Furthermore, when placing large workpieces, the workpieces will have rigid collisions with the components of the hammering and vibration equipment. Summary of the Invention
[0004] The purpose of this invention is to propose a hammering and vibration rotary integrated machine, which solves the problems of existing hammering and vibration equipment, which not only produce a lot of noise during long-term hammering and vibration, but also leave waste sand residue after vibration and sand removal, and cause rigid collisions between the workpiece and the components of the hammering and vibration equipment when placing large workpieces.
[0005] To achieve this objective, the present invention adopts the following technical solution:
[0006] A hammering and vibration rotary integrated machine includes a base, a soundproof room, a rotating frame, a worktable, a hammering assembly, a clamping assembly, a first drive device, a second drive device, a third drive device, and a fourth drive device.
[0007] The soundproof room is installed on top of the base, the rotating frame is rotatably installed inside the soundproof room, the workbench is vibratingly installed on the rotating frame, the hammering assembly is swingably installed on the rotating frame, the two hammering assemblies are located on the left and right sides of the workbench, and the clamping assembly is installed on the hammering assembly.
[0008] The first driving device is used to drive the rotating frame to rotate, the second driving device is used to drive the hammering assembly to swing, the third driving device is used to lock and fix the hammering assembly, and the fourth driving device is used to drive the worktable to vibrate.
[0009] Furthermore, the rotating frame includes a first mounting frame, rotating wheels, a height frame, and shock-absorbing blocks;
[0010] The first mounting bracket has rotating wheels installed at its left and right ends respectively. The rotating wheels are rotatably mounted in the soundproof room. The first driving device is used to drive the rotating wheels to rotate.
[0011] The bottom of the shock absorber is mounted on the top of the first mounting frame, the top of the shock absorber is mounted on the workbench, the height frame is mounted on the first mounting frame, the two height frames are respectively located on the left and right sides of the workbench, and the hammering assembly is swayably mounted on the height frame.
[0012] One end of the second drive device is hinged to the first mounting bracket, the other end of the second drive device is hinged to the hammering assembly, and the third drive device is mounted on the height frame.
[0013] Specifically, the hammering assembly includes a swing frame, a second mounting frame, a first moving assembly, a second moving assembly, and a core-removing hammer;
[0014] The swing frame is swingably mounted on the height frame, the second mounting frame is mounted on the swing frame, the first moving component is movable forward and backward and mounted on the second mounting frame, the second moving component is movable left and right and mounted on the first moving component, and the core hammer is mounted on the second moving component.
[0015] In some embodiments, the first moving component includes a first moving block, a moving plate, and a first screw;
[0016] The number of the first movable blocks is two. Each first movable block is provided with a first sliding groove. The two first movable blocks are slidably installed on the second mounting bracket through the first sliding groove. The movable plate is installed between the two first movable blocks. The two first movable blocks are respectively connected to the movable plate by the first screw.
[0017] Furthermore, the first movable block is provided with baffles on its front and rear sides, the first movable block is provided with the first sliding groove on its left side, and the first movable block is provided with a positioning strip on its right side, and the positioning strip is provided with a first inclined surface.
[0018] The top of the movable plate is provided with a mounting slot, the mounting slot is used to mount the positioning strip, and the mounting slot is provided with a second inclined surface, which can fit against the first inclined surface.
[0019] Specifically, the second movable component includes a second movable block, a mounting block, a second screw, and a first nut;
[0020] The second movable block is slidably mounted on one side of the movable plate, and the mounting block can be attached to the other side of the movable plate, and the mounting block is provided with a second sliding groove;
[0021] One end of the second screw is slidably mounted in the second sliding groove, the other end of the second screw passes through the second moving block, and the other end of the second screw protrudes from the end face of the second moving block. The first nut is mounted on the other end of the second screw.
[0022] Preferably, the clamping assembly includes a third movable block, a mounting base, a clamping airbag, a clamping element, a third screw, and a second nut;
[0023] The third movable block can be moved left and right and installed on one side of the movable plate, and the mounting base can be attached to the other side of the movable plate. The mounting base is provided with a third sliding groove.
[0024] The third screw is slidably mounted in the third sliding groove, the other end of the third screw passes through the third moving block, and the other end of the third screw protrudes from the end face of the third moving block; the second nut is mounted on the other end of the third moving block.
[0025] One end of the compression airbag is mounted on the mounting base, and the other end of the compression airbag is mounted on the compression member.
[0026] In some embodiments, the first driving device includes a drive motor, a chain, a support wheel, an annular mounting strip, and a fixing block;
[0027] The support wheel is rotatably mounted on the inner wall of the soundproof room. The support wheel abuts against the outer circumference of the rotating wheel. There are four support wheels, which are evenly distributed along the outer circumference of the rotating wheel.
[0028] The first mounting bracket is installed on the inner side of the rotating wheel, and the annular mounting strip is installed on the outer side of the rotating wheel. The annular mounting strip has a storage groove, and the fixing blocks are respectively provided at both ends of the annular mounting strip. The chain is mounted around the storage groove, and the two ends of the chain are respectively connected to the fixing blocks. The drive motor is used to drive the chain to rotate.
[0029] Furthermore, the soundproof room includes a main frame, an opening and closing frame, a fifth drive device, and soundproof panels;
[0030] The sound insulation plate is installed on the main frame and the opening and closing frame respectively. The opening and closing frame is slidably installed on the main frame and can be directly opposite the workbench. The fifth driving device is used to drive the opening and closing frame to slide left and right.
[0031] Specifically, the base includes a base frame, a sand collection hopper, and a shock absorber;
[0032] The sand collection hopper is installed on the base frame and is located below the workbench. The shock absorber is installed on the top of the base frame, and the main frame is installed on the top of the shock absorber.
[0033] Compared with the prior art, one of the above technical solutions has the following beneficial effects:
[0034] The hammering assembly, consisting of a base, soundproof enclosure, rotating frame, worktable, hammering component, clamping component, first drive device, second drive device, third drive device, and fourth drive device, allows the hammering component to swing open and close, providing sufficient space for the workpiece and preventing damage from collisions with equipment components. This improves product quality and extends the service life of the hammering, vibrating, and rotating integrated machine. Furthermore, vibration and rotation are used to remove waste sand from inside the workpiece, improving cleaning efficiency and quality. The third drive device acts as a lock to prevent overturning during hammering, vibration, and rotation, while the clamping component acts as a clamping device to ensure the workpiece cannot move during hammering and rotation, thus improving the working stability and reliability of the hammering, vibrating, and rotating integrated machine. The soundproof enclosure also provides sound insulation and noise reduction, reducing the noise generated by the continuous hammering of the hammering component and improving the noise reduction performance of the hammering, vibrating, and rotating integrated machine. Attached Figure Description
[0035] Figure 1 This is a schematic diagram of the structure of a hammer-vibration-rotation integrated machine according to one embodiment of the present invention;
[0036] Figure 2 This is a schematic diagram of the support wheel according to one embodiment of the present invention;
[0037] Figure 3 This is a schematic diagram of the structure of the rotating frame according to one embodiment of the present invention;
[0038] Figure 4 This is a schematic diagram of the hammering assembly according to one embodiment of the present invention;
[0039] Figure 5 This is a schematic diagram of the structure of the second moving component according to one embodiment of the present invention;
[0040] The components include: base 1, base frame 11, sand hopper 12, shock absorber 13, soundproof room 2, main frame 21, opening and closing frame 22, fifth drive device 23, soundproof board 24, rotating frame 3, first mounting frame 31, rotating wheel 32, height frame 33, shock absorber block 34, workbench 4, hammering assembly 5, swing frame 51, second mounting frame 52, first moving assembly 53, first moving block 531, first sliding groove 5311, stop bar 5312, positioning bar 5313, first inclined surface 53131, moving plate 532, and mounting slot 5. 321, Second inclined surface 53211, Second moving component 54, Second moving block 541, Mounting block 542, Second sliding groove 5421, Core remover 55, Pressing component 6, Third moving block 61, Mounting seat 62, Third sliding groove 621, Pressing airbag 63, Pressing piece 64, First driving device 71, Drive motor 711, Chain 712, Support wheel 713, Annular mounting strip 714, Storage groove 7141, Fixing block 715, Second driving device 72, Third driving device 73, Fourth driving device 74. Detailed Implementation
[0041] Embodiments of the present invention are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0042] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "left," "right," "front," "rear," "vertical," "horizontal," "top," "bottom," "inner," "outer," "inner side," "outer side," "inner end," "outer end," "axial," "radial," and "circumferential," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention. Furthermore, features defined with "first" and "second" may explicitly or implicitly include one or more of these features, used to distinguish descriptive features, without any order or emphasis. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.
[0043] In one embodiment of the present invention, such as Figure 1-5As shown, a hammering and vibrating rotary integrated machine includes a base 1, a soundproof chamber 2, a rotating frame 3, a worktable 4, a hammering assembly 5, a clamping assembly 6, a first drive device 71, a second drive device 72, a third drive device 73, and a fourth drive device 74. The soundproof chamber 2 is installed on top of the base 1. The rotating frame 3 is rotatably installed inside the soundproof chamber 2. The worktable 4 is vibratingly installed on the rotating frame 3. The hammering assembly 5 is swingably installed on the rotating frame 3. Two hammering assemblies 5 are located on the left and right sides of the worktable 4. The clamping assembly 6 is installed on the hammering assembly 5. The first drive device 71 is used to drive the rotating frame 3 to rotate. The second drive device 72 is used to drive the hammering assembly 5 to swing. The third drive device 73 is used to lock and fix the hammering assembly 5. The fourth drive device 74 is used to drive the worktable 4 to vibrate.In this embodiment, both the second drive device 72 and the third drive device 73 are cylinders. There are two of each of the second drive device 72, the fourth drive device 74, and the hammering assembly 5. Each set of hammering assemblies 5 is equipped with two clamping assemblies 6. The fourth drive device 74 is a vibration motor. The two fourth drive devices 74 are mounted on the workbench 4. During operation, the soundproof chamber 2 is opened, and the two second drive devices 72 drive the corresponding hammering assemblies 5 to swing and flip open to the left and right, providing sufficient space for the workpiece. The workpiece is specifically a large aluminum product such as a car frame. Then, the robotic arm places the workpiece on the workbench 4. The worktable 4 is then set up, and the second drive device 72 drives the hammering assembly 5 to reset. The third drive device 73 locks and secures the hammering assembly 5 to prevent it from flipping during operation. Then, the clamping assembly 6 clamps the workpiece. After clamping, the soundproof room 2 is closed, and the hammering assembly 5 begins to continuously hammer the workpiece, thereby shattering the sand core inside. After hammering is complete, the first drive device 71 drives the rotating frame 3 to rotate, and simultaneously, the fourth drive device 74 drives the worktable 4 to vibrate. Under the action of rotation and vibration, waste sand is poured out from the gaps or hollow areas of the workpiece and falls onto the base 1. Once the waste sand has been poured out... Then, the soundproof chamber 2 is opened, the clamping assembly 6 releases the workpiece, the third drive device 73 releases the hammering assembly 5, and the second drive device 72 drives the hammering assembly 5 to open, allowing the robotic arm to remove the workpiece. This application utilizes the base 1, the soundproof chamber 2, the rotating frame 3, the worktable 4, the hammering assembly 5, the clamping assembly 6, the first drive device 71, the second drive device 72, the third drive device 73, and the fourth drive device 74 to allow the hammering assembly 5 to swing open and close, thereby providing sufficient space for the workpiece, preventing damage from collisions with equipment components, and improving product quality. To improve production quality and extend the service life of the hammering, vibration, and rotary integrated machine, the waste sand inside the workpiece is removed by vibration and rotation, thereby improving the cleaning efficiency and quality. The third drive device 73 acts as a locking mechanism to prevent it from flipping during hammering, vibration, and rotation. The clamping assembly 6 acts as a clamping mechanism to ensure that the workpiece cannot move during hammering and rotation, thus improving the working stability and reliability of the hammering, vibration, and rotary integrated machine. Furthermore, the soundproof room 2 provides sound insulation and noise reduction, reducing the noise generated by the continuous hammering of the hammering assembly 5, thereby improving the noise reduction performance of the hammering, vibration, and rotary integrated machine.
[0044] like Figure 1-3As shown, the rotating frame 3 includes a first mounting frame 31, rotating wheels 32, a height frame 33, and a shock absorber 34. The rotating wheels 32 are respectively mounted on the left and right ends of the first mounting frame 31. The rotating wheels 32 are rotatably mounted on the soundproof room 2. The first driving device 71 is used to drive the rotating wheels 32 to rotate. The bottom of the shock absorber 34 is mounted on the top of the first mounting frame 31. The workbench 4 is mounted on the top of the shock absorber 34. The height frame 33 is mounted on the first mounting frame 31. The two height frames 33 are respectively located on the left and right sides of the workbench 4. The hammering assembly 5 is swayably mounted on the height frame 33. One end of the second driving device 72 is hinged to the first mounting frame 31, and the other end of the second driving device 72 is hinged to the hammering assembly 5. The third driving device 73 is mounted on the height frame 33. In this embodiment, the mounting end of the second drive device 72 is hinged to the first mounting frame 31, and the output end of the second drive device 72 is hinged to the hammering assembly 5. The vibrating block 34 is a rubber pad with a large swing amplitude. During operation, the third drive device 73 releases the hammering assembly 5, and the second drive device 72 drives the hammering assembly 5 to swing and flip open to the left and right. The robot places the workpiece on the worktable 4, and a customized tooling is placed on the top surface of the worktable 4. Then, the second drive device 72 drives the hammering assembly 5 to reset and close, and it is locked and fixed by the third drive device 73. The clamping assembly 6 clamps the workpiece, and the hammering assembly 5 hammers the workpiece. After hammering, the fourth drive device 74 drives the worktable 4 to vibrate. At the same time, the first drive device 71 drives the rotating wheel 32 to rotate. The rotating wheel 32 drives the worktable 4 to rotate through the first mounting frame 31, thereby facilitating the emptying of waste sand inside the workpiece and improving the sand emptying efficiency and quality of the hammering, vibrating and rotating integrated machine. Preferably, the workbench 4 and the first mounting frame 31 can each have corresponding open areas for waste sand to fall off.
[0045] like Figure 3-4As shown, the hammering assembly 5 includes a swing frame 51, a second mounting frame 52, a first moving assembly 53, a second moving assembly 54, and a core-removing hammer 55; the swing frame 51 is swingably mounted on the height frame 33, the second mounting frame 52 is mounted on the swing frame 51, the first moving assembly 53 is movable forward and backward on the second mounting frame 52, the second moving assembly 54 is movable left and right on the first moving assembly 53, and the core-removing hammer 55 is mounted on the second moving assembly 54. In this embodiment, the output end of the second drive device 72 is hinged to the swing frame 51. The core removal hammer 7 is a KCE-70plus series core removal hammer in the prior art. Each second mounting frame 52 is equipped with two first moving components 53. During operation, the second drive device 72 drives the swing frame 51 to swing open. After the workpiece is placed, the second drive device 72 drives the swing frame 51 to reset and close. Then, the first moving component 53 is moved back and forth, and the second moving component 54 is moved left and right, thereby adjusting the working position of the core removal hammer 55 so that it can be hammered at different positions of different types of workpieces, thereby improving the versatility of the hammering component 5.
[0046] like Figure 4-5 As shown, the first moving component 53 includes a first moving block 531, a moving plate 532, and a first screw (not shown in the figure); there are two first moving blocks 531, each with a first sliding groove 5311. The two first moving blocks 531 are slidably mounted on the second mounting bracket 52 through the first sliding groove 5311, and the moving plate 532 is installed between the two first moving blocks 531. The two first moving blocks 531 are respectively connected to the moving plate 532 through the first screw. In this embodiment, the two first moving blocks 531 are slidably mounted on the top and bottom of the second mounting bracket 52 via their corresponding first sliding grooves 5311. The moving plate 532 is equipped with the second moving component 54. During operation, the two first moving blocks 531 move back and forth along the length of the second mounting bracket 52 to adjust the position of the moving plate 532. After the position is determined, the first screw is rotated and twisted to make the two first moving blocks 531 move closer to the top and bottom of the moving plate 532 through a threaded connection until they are completely fitted together. That is, the two first moving blocks 531 move closer to each other, so that the two first moving blocks 531 clamp and connect the moving plate 532 while also clamping and fixing the two first moving blocks 531 to the second moving bracket 52. This is convenient, quick, efficient, and of good quality.
[0047] like Figure 5As shown, the first movable block 531 has baffles 5312 on its front and rear sides, a first sliding groove 5311 on its left side, and a positioning strip 5313 on its right side, with the positioning strip 5313 having a first inclined surface 53131. The top of the movable plate 532 has a mounting groove 5321, which holds the positioning strip 5313, and the mounting groove 5321 has a second inclined surface 53211, which can fit against the first inclined surface 53131. In this embodiment, baffles 5312 are provided on the front and rear sides of the first movable block 531, and the inner sides of the two baffles 5312 are respectively attached to the front and rear sides of the movable plate 532, thereby ensuring the installation stability of the movable plate 532. Furthermore, the first movable block 531 is provided with positioning strips 5313, and the top of the movable plate 532 is provided with a mounting groove 5321. The positioning strips 5313 of the first movable block 531 at the top are mounted in the mounting groove 5321, making the installation of the movable plate 532 more stable and firm. Moreover, through the first inclined surface 53131 and the second inclined surface 5321, the installation of the first movable block 531 at the top into the mounting groove 5321 is smoother, preventing the corners from getting stuck during installation.
[0048] like Figure 4-5As shown, the second moving component 54 includes a second moving block 541, a mounting block 542, a second screw (not shown in the figure), and a first nut (not shown in the figure); the second moving block 541 is slidably mounted on one side of the moving plate 532, the mounting block 542 is abutting the other side of the moving plate 532, and the mounting block 542 is provided with a second sliding groove 5421; one end of the second screw is slidably mounted in the second sliding groove 5421, the other end of the second screw passes through the second moving block 541, and the other end of the second screw protrudes from the end face of the second moving block 541, and the first nut is mounted on the other end of the second screw. In this embodiment, the mounting block 541 is equipped with the core-removing hammer 55, the second sliding groove 5421 is vertically arranged, and the mounting block 542 is connected to the second moving block 541 by two second screws. The two second screws are located above and below the moving plate 532, respectively. During operation, the second moving block 541 moves left and right along the length direction of the moving plate 532. After the position is adjusted, it is locked by the second screw and the first nut, so that the second moving block 541 and the mounting block 542 move closer to each other, thereby clamping the moving plate 532 and achieving the purpose of locking and fixing. In addition, the second screw can also move up and down along the length direction of the second sliding groove 5421, thereby adjusting the position of the core-removing hammer 55, making it convenient to hammer different positions of different types of workpieces, thereby improving the versatility of the hammering assembly 5.
[0049] like Figure 4As shown, the clamping assembly 6 includes a third moving block 61, a mounting base 62, a clamping airbag 63, a clamping member 64, a third screw, and a second nut. The third moving block 61 is movably mounted on one side of the moving plate 532, and the mounting base 62 is fitted to the other side of the moving plate 532. The mounting base 62 is provided with a third sliding groove 621. The third screw is slidably mounted in the third sliding groove 621, with the other end of the third screw passing through the third moving block 61 and protruding from the end face of the third moving block 61. The second nut is mounted on the other end of the third moving block 61. One end of the clamping airbag 63 is mounted on the mounting base 62, and the other end of the clamping airbag 63 is mounted with the clamping member 64. In this embodiment, the compression airbag 63 is preferably a Festo airbag, the third sliding groove 621 is vertically arranged, and the mounting base 62 is connected to the third moving block 61 by two third screws. The two third screws are located above and below the moving plate 532, respectively. During operation, the third moving block 61 moves left and right along the length of the moving plate 532. After the position is adjusted, the third moving block 61 and the mounting base 62 are brought closer together by the third screws and the second nut, thereby clamping the moving plate 532 and achieving a locking mechanism. The purpose is to adjust the pressing position of the clamping member 64 so that it can be pressed at different positions of different types of workpieces, thereby improving the versatility of the clamping assembly 6. When clamping, the clamping airbag 63 inflates and pushes the clamping member 64 downward to clamp the workpiece. The clamping airbag 63 can play a buffering role to avoid rigid collision when pressing down, and it also has a certain swing amplitude to ensure working stability and reliability during vibration and rotation.
[0050] like Figure 2-3As shown, the first driving device 71 includes a drive motor 711, a chain 712, a support wheel 713, an annular mounting strip 714, and a fixing block 715. The support wheel 713 is rotatably mounted on the inner wall of the soundproof room 2, and the support wheel 713 abuts against the outer periphery of the rotating wheel 32. There are four support wheels 713, which are evenly distributed along the outer periphery of the rotating wheel 32. The first mounting bracket 31 is mounted on the inner side of the rotating wheel 32, and the annular mounting strip 714 is mounted on the outer side of the rotating wheel 32. The annular mounting strip 714 has a storage groove 7141, and the fixing blocks 715 are respectively provided at both ends of the annular mounting strip 714. The chain 712 is mounted around the storage groove 7141, and the two ends of the chain 712 are respectively connected to the fixing blocks 715. The drive motor 711 is used to drive the chain 712 to rotate. In this embodiment, the fixing block 715 is installed on the rotating wheel 32, and the drive motor 711 is installed on the soundproof room 2. The gear at the output end of the drive motor 711 meshes with the chain 712. During operation, the drive motor 711 drives the chain 712 to rotate. The chain 712 drives the rotating wheel 32 to rotate through the fixing block 715 and the annular mounting strip 714. The support wheel 713 provides support, ensuring the rotational and installation stability of the rotating wheel 32. The chain 712 is retracted into the storage slot 7141, which not only effectively protects the chain 712 from damage but also improves its installation stability. Specifically, the maximum rotation angle of the rotating wheel 32 can reach 300°, and a position sensor can be installed to detect the real-time rotation angle of the rotating wheel 32.
[0051] like Figure 2 As shown, the soundproof room 2 includes a main frame 21, a hinged frame 22, a fifth drive device 23, and a soundproof panel 24. The soundproof panel 24 is installed on the main frame 21 and the hinged frame 22 respectively. The hinged frame 22 is slidably installed on the main frame 21 and can face the workbench 2. The fifth drive device 23 is used to drive the hinged frame 22 to slide left and right. In this embodiment, the soundproof panel 2 is existing technology, the fifth drive device 23 is a cylinder, and there are two fifth drive devices 23 and two hinged frames 22. When the soundproof room 2 needs to be opened, the fifth drive device 23 drives the hinged frame 22 to slide open, then the workpiece is placed on the workbench 4, and then the fifth drive device 25 drives both hinged frames 22 to reset and close, which is convenient and quick.
[0052] like Figure 2As shown, the base 1 includes a base frame 11, a sand collection hopper 12, and a shock absorber 13. The sand collection hopper 12 is installed on the base frame 11 and is located below the workbench 4. The shock absorber 13 is installed on the top of the base frame 11, and the main frame 21 is installed on the top of the shock absorber 13. In this embodiment, the shock absorber 13 is existing technology. The shock absorber 13 serves to absorb the excitation force and prevent the base frame 11 from deforming or breaking due to excessive vibration. Preferably, a conveyor belt can be provided at the bottom of the sand collection hopper 12 to transport the waste sand away.
[0053] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0054] Although embodiments of the invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A hammering, vibration, and rotary integrated machine, characterized in that: It includes a base, a soundproof chamber, a rotating frame, a worktable, a hammering assembly, a clamping assembly, a first drive device, a second drive device, a third drive device, and a fourth drive device; The soundproof room is installed on top of the base, the rotating frame is rotatably installed inside the soundproof room, the workbench is vibratingly installed on the rotating frame, the hammering assembly is swingably installed on the rotating frame, the two hammering assemblies are located on the left and right sides of the workbench, and the clamping assembly is installed on the hammering assembly. The first driving device is used to drive the rotating frame to rotate, the second driving device is used to drive the hammering assembly to swing, the third driving device is used to lock and fix the hammering assembly, and the fourth driving device is used to drive the worktable to vibrate. The rotating frame includes a first mounting frame, rotating wheels, a height frame, and shock-absorbing blocks; The first mounting bracket has rotating wheels installed at its left and right ends respectively. The rotating wheels are rotatably mounted in the soundproof room. The first driving device is used to drive the rotating wheels to rotate. The bottom of the shock absorber is mounted on the top of the first mounting frame, the top of the shock absorber is mounted on the workbench, the height frame is mounted on the first mounting frame, the two height frames are respectively located on the left and right sides of the workbench, and the hammering assembly is swayably mounted on the height frame. One end of the second drive device is hinged to the first mounting bracket, the other end of the second drive device is hinged to the hammering assembly, and the third drive device is mounted on the height frame; The hammering assembly includes a swing frame, a second mounting frame, a first moving component, a second moving component, and a core-removing hammer; The swing frame can be swingably mounted on the height frame, the second mounting frame is mounted on the swing frame, the first moving component can be moved back and forth and mounted on the second mounting frame, the second moving component can be moved left and right and mounted on the first moving component, and the core hammer is mounted on the second moving component; The first moving component includes a moving plate; The clamping assembly includes a third movable block, a mounting base, a clamping airbag, a clamping component, a third screw, and a second nut. The third movable block can be moved left and right and installed on one side of the movable plate, and the mounting base can be attached to the other side of the movable plate. The mounting base is provided with a third sliding groove. The third screw is slidably mounted in the third sliding groove, the other end of the third screw passes through the third moving block, and the other end of the third screw protrudes from the end face of the third moving block; the second nut is mounted on the other end of the third moving block. One end of the compression airbag is mounted on the mounting base, and the other end of the compression airbag is mounted on the compression member.
2. The hammering, vibration, and rotary integrated machine according to claim 1, characterized in that: The first moving component further includes a first moving block and a first screw; There are two first movable blocks. Each first movable block is provided with a first sliding groove. The two first movable blocks are slidably mounted on the second mounting bracket through the first sliding groove. The movable plate is installed between the two first movable blocks. The two first movable blocks are respectively connected to the movable plate by the first screw.
3. The hammering, vibration, and rotary integrated machine according to claim 2, characterized in that: The first movable block is provided with baffles on its front and rear sides, the first movable block is provided with the first sliding groove on its left side, and the first movable block is provided with a positioning strip on its right side, and the positioning strip is provided with a first inclined surface. The top of the movable plate is provided with a mounting slot, the mounting slot is used to mount the positioning strip, and the mounting slot is provided with a second inclined surface, which can fit against the first inclined surface.
4. The hammering, vibration, and rotary integrated machine according to claim 2, characterized in that: The second moving component includes a second moving block, a mounting block, a second screw, and a first nut; The second movable block is slidably mounted on one side of the movable plate, and the mounting block can be attached to the other side of the movable plate, and the mounting block is provided with a second sliding groove; One end of the second screw is slidably mounted in the second sliding groove, the other end of the second screw passes through the second moving block, and the other end of the second screw protrudes from the end face of the second moving block. The first nut is mounted on the other end of the second screw.
5. The hammering, vibration, and rotary integrated machine according to claim 1, characterized in that: The first driving device includes a drive motor, a chain, a support wheel, an annular mounting strip, and a fixing block; The support wheel is rotatably mounted on the inner wall of the soundproof room. The support wheel abuts against the outer circumference of the rotating wheel. There are four support wheels, which are evenly distributed along the outer circumference of the rotating wheel. The first mounting bracket is installed on the inner side of the rotating wheel, and the annular mounting strip is installed on the outer side of the rotating wheel. The annular mounting strip has a storage groove, and the fixing blocks are respectively provided at both ends of the annular mounting strip. The chain is mounted around the storage groove, and the two ends of the chain are respectively connected to the fixing blocks. The drive motor is used to drive the chain to rotate.
6. The hammering, vibration, and rotary integrated machine according to claim 1, characterized in that: The soundproof room includes a main frame, an opening and closing frame, a fifth drive device, and soundproof panels; The main frame and the opening / closing frame are respectively equipped with the sound insulation plate. The opening / closing frame is slidably installed on the main frame and can be directly opposite the workbench. The fifth driving device is used to drive the opening / closing frame to slide left and right.
7. The hammering, vibration, and rotary integrated machine according to claim 6, characterized in that: The base includes a base frame, a sand collection hopper, and a shock absorber; The sand collection hopper is installed on the base frame and is located below the workbench. The shock absorber is installed on the top of the base frame, and the main frame is installed on the top of the shock absorber.