An automated control method and system for refractory construction machinery
By analyzing images and collecting environmental data from refractory material construction machinery and equipment, automated control of the drying device is achieved, solving the problem of insufficient drying accuracy in existing technologies, improving production efficiency and reducing costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- 宜兴市金刚耐火工程有限公司
- Filing Date
- 2023-08-31
- Publication Date
- 2026-06-05
AI Technical Summary
The lack of automated control in the processing and mixing of existing refractory material construction machinery and equipment leads to insufficient drying accuracy, affecting production efficiency and quality, and increasing production costs.
By acquiring images of the refractory material to be formed on construction machinery and equipment, performing image analysis, collecting the ambient air heat content, and setting the target working state command of the drying device based on the drying temperature, drying sensitivity, and ambient air heat content, the automatic control of the drying device is achieved.
This improved drying efficiency, ensured the production efficiency and quality of refractory materials, and reduced production costs.
Smart Images

Figure CN117359777B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of refractory materials technology, and in particular to an automated control method and system for refractory material construction machinery and equipment. Background Technology
[0002] Refractory materials are non-metallic materials capable of withstanding high temperatures. Generally, they are inorganic materials, and their refractoriness can exceed 1580 degrees Celsius. They possess properties such as high-temperature resistance, deformation resistance, and corrosion resistance. Refractoriness refers to its heat of melting; it is a physical index that forms when the material softens to a certain degree. The main components of refractory materials include natural raw materials, waste residues, synthetic materials, and recycled materials. They are manufactured through various processes, such as sintering or casting.
[0003] The current refractory material processing and mixing process lacks advanced automated control procedures. Experienced personnel are required to adjust and control the construction machinery and equipment step by step to ensure the efficiency and quality of refractory material production. However, the existing construction machinery and equipment cannot achieve automated control of drying during the processing and mixing process, which cannot guarantee the accuracy of refractory material drying. This results in substandard refractory materials, which is not conducive to improving the production efficiency and quality of refractory materials and increases production costs.
[0004] Therefore, how to provide an automated control method and system for refractory material construction machinery and equipment is a technical problem that needs to be solved. Summary of the Invention
[0005] This invention provides an automated control method and system for refractory material construction machinery and equipment, which solves the technical problems in the prior art that the machinery and equipment for refractory material construction cannot be accurately automated, thus failing to improve the processing efficiency of refractory materials and increasing production costs.
[0006] To achieve the above objectives, the present invention provides an automated control method for refractory material construction machinery and equipment, the method comprising:
[0007] Acquire images of the refractory material to be formed on the construction machinery and equipment, and perform image analysis on the acquired images;
[0008] Based on the image analysis results, determine whether there are locations with inconsistent pixel values in the captured image. If there are no locations with inconsistent pixel values, collect the ambient air heat content of the refractory material to be formed.
[0009] Obtain the characteristic data of the refractory material to be formed, wherein the characteristic data includes the drying temperature of the refractory material to be formed and the drying sensitivity of the refractory material to be formed;
[0010] The target operating state command of the drying device is set based on the drying temperature of the refractory material to be formed, the drying sensitivity of the refractory material to be formed, and the ambient air heat content of the refractory material to be formed, and the drying device is controlled according to the target operating state command.
[0011] In one embodiment, when setting the target operating state command of the drying device based on the drying temperature of the refractory material to be shaped, the drying sensitivity of the refractory material to be shaped, and the ambient air heat content of the refractory material to be shaped, the following is included:
[0012] The working power and working time of the drying device are set according to the drying temperature A of the refractory material to be formed.
[0013] Based on the drying sensitivity E of the refractory material to be formed, the working power and working time of the drying device are corrected to obtain the initial working state command of the drying device.
[0014] The working power and working time of the drying device are modified a second time based on the ambient air heat content F of the refractory material to be formed, so as to obtain the target working state command of the drying device.
[0015] In one embodiment, when setting the operating power and operating time of the drying device according to the drying temperature A of the refractory material to be molded, the following steps are included:
[0016] A preset drying temperature matrix B for the refractory material to be formed is defined as B(B1, B2, B3, B4), where B1 is the first preset drying temperature, B2 is the second preset drying temperature, B3 is the third preset drying temperature, and B4 is the fourth preset drying temperature, and B1 < B2 < B3 < B4.
[0017] The working power matrix C of the preset drying device is set as C(C1, C2, C3, C4, C5), where C1 is the first preset working power, C2 is the second preset working power, C3 is the third preset working power, C4 is the fourth preset working power, and C5 is the fifth preset working power, and C1 < C2 < C3 < C4 < C5.
[0018] The working time matrix D of the preset drying device is set as D(D1, D2, D3, D4, D5), where D1 is the first preset working time, D2 is the second preset working time, D3 is the third preset working time, D4 is the fourth preset working time, and D5 is the fifth preset working time, and D1 < D2 < D3 < D4 < D5.
[0019] The working power and working time of the drying device are set according to the relationship between the drying temperature A of the refractory material to be shaped and the preset drying temperatures:
[0020] When A < B1, the first preset working power C1 is selected as the working power of the drying device, and the first preset working time D1 is selected as the working time of the drying device.
[0021] When B1≤A<B2, the second preset working power C2 is selected as the working power of the drying device, and the second preset working time D2 is selected as the working time of the drying device.
[0022] When B2≤A<B3, the third preset working power C3 is selected as the working power of the drying device, and the third preset working time D3 is selected as the working time of the drying device.
[0023] When B3≤A<B4, the fourth preset working power C4 is selected as the working power of the drying device, and the fourth preset working time D4 is selected as the working time of the drying device.
[0024] When B4≤A, the fifth preset working power C5 is selected as the working power of the drying device, and the fifth preset working time D5 is selected as the working time of the drying device.
[0025] In one embodiment, when correcting the operating power and operating time of the drying device based on the drying sensitivity E of the refractory material to be shaped, the following steps are included:
[0026] A preset drying sensitivity matrix G for the refractory material to be formed is defined as G(G1, G2, G3, G4), where G1 is the first preset drying sensitivity, G2 is the second preset drying sensitivity, G3 is the third preset drying sensitivity, and G4 is the fourth preset drying sensitivity, and G1 < G2 < G3 < G4.
[0027] The working power correction coefficient matrix h of the preset drying device is set as h(h1, h2, h3, h4, h5), where h1 is the first preset working power correction coefficient, h2 is the second preset working power correction coefficient, h3 is the third preset working power correction coefficient, h4 is the fourth preset working power correction coefficient, and h5 is the fifth preset working power correction coefficient, and 0.8 < h1 < h2 < h3 < h4 < h5 < 1.2;
[0028] The working time correction coefficient matrix y of the preset drying device is set as y(y1, y2, y3, y4, y5), where y1 is the first preset working time correction coefficient, y2 is the second preset working time correction coefficient, y3 is the third preset working time correction coefficient, y4 is the fourth preset working time correction coefficient, and y5 is the fifth preset working time correction coefficient, and 0.8 < y1 < y2 < y3 < y4 < y5 < 1.2;
[0029] When the working power and working time of the drying device are set to the i-th preset working power Ci and the i-th preset working time Di, respectively, i = 1, 2, 3, 4, 5, the working power and working time of the drying device are corrected according to the relationship between the drying sensitivity E of the refractory material to be formed and each preset drying sensitivity:
[0030] When E < G1, the first preset working power correction coefficient h1 is selected to correct the i-th preset working power Ci, and the working power of the drying device after correction is Ci*h1. The first preset working time correction coefficient y1 is selected to correct the i-th preset working time Di, and the working time of the drying device after correction is Di*y1.
[0031] When G1≤E<G2, the second preset working power correction coefficient h2 is selected to correct the i-th preset working power Ci, and the working power of the drying device after correction is Ci*h2. The second preset working time correction coefficient y2 is selected to correct the i-th preset working time Di, and the working time of the drying device after correction is Di*y2.
[0032] When G2≤E<G3, the third preset working power correction coefficient h3 is selected to correct the i-th preset working power Ci, and the working power of the drying device after correction is Ci*h3. The third preset working time correction coefficient y3 is selected to correct the i-th preset working time Di, and the working time of the drying device after correction is Di*y3.
[0033] When G3≤E<G4, the fourth preset working power correction coefficient h4 is selected to correct the i-th preset working power Ci, and the working power of the drying device after correction is Ci*h4. The fourth preset working time correction coefficient y4 is selected to correct the i-th preset working time Di, and the working time of the drying device after correction is Di*y4.
[0034] When G4≤E, the fifth preset working power correction coefficient h5 is selected to correct the i-th preset working power Ci, and the working power of the drying device after correction is Ci*h5. The fifth preset working time correction coefficient y5 is selected to correct the i-th preset working time Di, and the working time of the drying device after correction is Di*y5.
[0035] In one embodiment, when making a secondary correction to the operating power and operating time of the drying device based on the ambient air heat content F of the refractory material to be molded, the following steps are included:
[0036] A preset ambient air heat content matrix K for the refractory material to be formed is defined as K(K1, K2, K3, K4), where K1 is the first preset ambient air heat content, K2 is the second preset ambient air heat content, K3 is the third preset ambient air heat content, K4 is the fourth preset ambient air heat content, and K1 < K2 < K3 < K4.
[0037] The working power secondary correction coefficient matrix m of the preset drying device is set as m(m1, m2, m3, m4, m5), where m1 is the first preset working power secondary correction coefficient, m2 is the second preset working power secondary correction coefficient, m3 is the third preset working power secondary correction coefficient, m4 is the fourth preset working power secondary correction coefficient, and m5 is the fifth preset working power secondary correction coefficient, and 0.8 < m1 < m2 < m3 < m4 < m5 < 1.2;
[0038] The working time secondary correction coefficient matrix n of the preset drying device is set as n(n1, n2, n3, n4, n5), where n1 is the first preset working time secondary correction coefficient, n2 is the second preset working time secondary correction coefficient, n3 is the third preset working time secondary correction coefficient, n4 is the fourth preset working time secondary correction coefficient, and n5 is the fifth preset working time secondary correction coefficient, and 0.8 < n1 < n2 < n3 < n4 < n5 < 1.2;
[0039] When the working power and working time of the drying device are set to the i-th preset working power Ci*hi and the i-th preset working time Di*yi, i = 1, 2, 3, 4, 5, the working power and working time of the drying device are modified a second time according to the relationship between the ambient air heat content F of the refractory material to be formed and each preset ambient air heat content:
[0040] When F < K1, the first preset working power secondary correction coefficient m1 is selected to correct the i-th preset working power Ci*hi, and the working power of the drying device after correction is Ci*hi*m1. The first preset working time secondary correction coefficient n1 is selected to correct the i-th preset working time Di*yi, and the working time of the drying device after correction is Di**yi*n1.
[0041] When K1≤F<K2, the second preset working power secondary correction coefficient m2 is selected to correct the i-th preset working power Ci*hi, and the working power of the drying device after correction is Ci*hi*m2. The second preset working time secondary correction coefficient n2 is selected to correct the i-th preset working time Di*yi, and the working time of the drying device after correction is Di**yi*n2.
[0042] When K2≤F<K3, the third preset working power secondary correction coefficient m3 is selected to correct the i-th preset working power Ci*hi, and the working power of the drying device after correction is Ci*hi*m3. The third preset working time secondary correction coefficient n3 is selected to correct the i-th preset working time Di*yi, and the working time of the drying device after correction is Di**yi*n3.
[0043] When K3≤F<K4, the fourth preset working power secondary correction coefficient m4 is selected to correct the i-th preset working power Ci*hi, and the working power of the drying device after correction is Ci*hi*m4. The fourth preset working time secondary correction coefficient n4 is selected to correct the i-th preset working time Di*yi, and the working time of the drying device after correction is Di**yi*n4.
[0044] When K4≤F, the fifth preset working power secondary correction coefficient m5 is selected to correct the i-th preset working power Ci*hi, and the working power of the drying device after correction is Ci*hi*m5. The fifth preset working time secondary correction coefficient n5 is selected to correct the i-th preset working time Di*yi, and the working time of the drying device after correction is Di**yi*n5.
[0045] To achieve the above objectives, the present invention provides an automated control system for refractory material construction machinery and equipment, the system comprising:
[0046] The analysis module is used to acquire images of the refractory material to be formed on the construction machinery and equipment, and to perform image analysis on the acquired images;
[0047] The acquisition module is used to determine whether there are positions with inconsistent pixel values in the captured image based on the image analysis results. When there are no positions with inconsistent pixel values, the module acquires the ambient air heat content of the refractory material to be formed.
[0048] The acquisition module is used to acquire the characteristic data of the refractory material to be formed, wherein the characteristic data includes the drying temperature of the refractory material to be formed and the drying sensitivity of the refractory material to be formed;
[0049] The setting module is used to set the target working state command of the drying device based on the drying temperature of the refractory material to be formed, the drying sensitivity of the refractory material to be formed, and the ambient air heat content of the refractory material to be formed, and to control the drying device according to the target working state command.
[0050] In one embodiment, the setting module is specifically used for:
[0051] The setting module is used to set the working power and working time of the drying device according to the drying temperature A of the refractory material to be formed;
[0052] The setting module is used to correct the working power and working time of the drying device based on the drying sensitivity E of the refractory material to be formed, so as to obtain the initial working state command of the drying device.
[0053] The setting module is used to perform secondary correction on the working power and working time of the drying device based on the ambient air heat content F of the refractory material to be formed, so as to obtain the target working state command of the drying device.
[0054] In one embodiment, the setting module is specifically used for:
[0055] The setting module is used to preset the drying temperature matrix B of the refractory material to be formed, setting B(B1, B2, B3, B4), where B1 is the first preset drying temperature, B2 is the second preset drying temperature, B3 is the third preset drying temperature, B4 is the fourth preset drying temperature, and B1 < B2 < B3 < B4.
[0056] The setting module is used to preset the working power matrix C of the drying device, setting C(C1, C2, C3, C4, C5), where C1 is the first preset working power, C2 is the second preset working power, C3 is the third preset working power, C4 is the fourth preset working power, C5 is the fifth preset working power, and C1 < C2 < C3 < C4 < C5.
[0057] The setting module is used to preset the working time matrix D of the drying device, setting D(D1, D2, D3, D4, D5), where D1 is the first preset working time, D2 is the second preset working time, D3 is the third preset working time, D4 is the fourth preset working time, and D5 is the fifth preset working time, and D1 < D2 < D3 < D4 < D5.
[0058] The setting module is used to set the working power and working time of the drying device according to the relationship between the drying temperature A of the refractory material to be formed and various preset drying temperatures:
[0059] When A < B1, the first preset working power C1 is selected as the working power of the drying device, and the first preset working time D1 is selected as the working time of the drying device.
[0060] When B1≤A<B2, the second preset working power C2 is selected as the working power of the drying device, and the second preset working time D2 is selected as the working time of the drying device.
[0061] When B2≤A<B3, the third preset working power C3 is selected as the working power of the drying device, and the third preset working time D3 is selected as the working time of the drying device.
[0062] When B3≤A<B4, the fourth preset working power C4 is selected as the working power of the drying device, and the fourth preset working time D4 is selected as the working time of the drying device.
[0063] When B4≤A, the fifth preset working power C5 is selected as the working power of the drying device, and the fifth preset working time D5 is selected as the working time of the drying device.
[0064] In one embodiment, the setting module is specifically used for:
[0065] The setting module is used to preset the drying sensitivity matrix G of the refractory material to be formed, and set G(G1, G2, G3, G4), where G1 is the first preset drying sensitivity, G2 is the second preset drying sensitivity, G3 is the third preset drying sensitivity, G4 is the fourth preset drying sensitivity, and G1 < G2 < G3 < G4.
[0066] The setting module is used to preset the working power correction coefficient matrix h of the drying device, setting h(h1, h2, h3, h4, h5), where h1 is the first preset working power correction coefficient, h2 is the second preset working power correction coefficient, h3 is the third preset working power correction coefficient, h4 is the fourth preset working power correction coefficient, h5 is the fifth preset working power correction coefficient, and 0.8 < h1 < h2 < h3 < h4 < h5 < 1.2;
[0067] The setting module is used to preset the working time correction coefficient matrix y of the drying device, setting y(y1, y2, y3, y4, y5), where y1 is the first preset working time correction coefficient, y2 is the second preset working time correction coefficient, y3 is the third preset working time correction coefficient, y4 is the fourth preset working time correction coefficient, and y5 is the fifth preset working time correction coefficient, and 0.8 < y1 < y2 < y3 < y4 < y5 < 1.2;
[0068] The setting module is used to adjust the working power and working time of the drying device according to the relationship between the drying sensitivity E of the refractory material to be formed and each preset drying sensitivity when the working power and working time of the drying device are set to the i-th preset working power Ci and the i-th preset working time Di, i = 1, 2, 3, 4, 5.
[0069] When E < G1, the first preset working power correction coefficient h1 is selected to correct the i-th preset working power Ci, and the working power of the drying device after correction is Ci*h1. The first preset working time correction coefficient y1 is selected to correct the i-th preset working time Di, and the working time of the drying device after correction is Di*y1.
[0070] When G1≤E<G2, the second preset working power correction coefficient h2 is selected to correct the i-th preset working power Ci, and the working power of the drying device after correction is Ci*h2. The second preset working time correction coefficient y2 is selected to correct the i-th preset working time Di, and the working time of the drying device after correction is Di*y2.
[0071] When G2≤E<G3, the third preset working power correction coefficient h3 is selected to correct the i-th preset working power Ci, and the working power of the drying device after correction is Ci*h3. The third preset working time correction coefficient y3 is selected to correct the i-th preset working time Di, and the working time of the drying device after correction is Di*y3.
[0072] When G3≤E<G4, the fourth preset working power correction coefficient h4 is selected to correct the i-th preset working power Ci, and the working power of the drying device after correction is Ci*h4. The fourth preset working time correction coefficient y4 is selected to correct the i-th preset working time Di, and the working time of the drying device after correction is Di*y4.
[0073] When G4≤E, the fifth preset working power correction coefficient h5 is selected to correct the i-th preset working power Ci, and the working power of the drying device after correction is Ci*h5. The fifth preset working time correction coefficient y5 is selected to correct the i-th preset working time Di, and the working time of the drying device after correction is Di*y5.
[0074] In one embodiment, the setting module is specifically used for:
[0075] The setting module is used to preset the ambient air heat content matrix K of the refractory material to be formed, and set K(K1, K2, K3, K4), where K1 is the first preset ambient air heat content, K2 is the second preset ambient air heat content, K3 is the third preset ambient air heat content, K4 is the fourth preset ambient air heat content, and K1 < K2 < K3 < K4.
[0076] The setting module is used to preset the working power secondary correction coefficient matrix m of the drying device, setting m(m1, m2, m3, m4, m5), where m1 is the first preset working power secondary correction coefficient, m2 is the second preset working power secondary correction coefficient, m3 is the third preset working power secondary correction coefficient, m4 is the fourth preset working power secondary correction coefficient, m5 is the fifth preset working power secondary correction coefficient, and 0.8 < m1 < m2 < m3 < m4 < m5 < 1.2;
[0077] The setting module is used to preset the working time secondary correction coefficient matrix n of the drying device, setting n(n1, n2, n3, n4, n5), where n1 is the first preset working time secondary correction coefficient, n2 is the second preset working time secondary correction coefficient, n3 is the third preset working time secondary correction coefficient, n4 is the fourth preset working time secondary correction coefficient, n5 is the fifth preset working time secondary correction coefficient, and 0.8 < n1 < n2 < n3 < n4 < n5 < 1.2;
[0078] The setting module is used to perform a secondary correction on the working power and working time of the drying device when the working power and working time of the drying device are set to the i-th preset working power Ci*hi and the i-th preset working time Di*yi, i = 1, 2, 3, 4, 5, respectively, based on the relationship between the ambient air heat content F of the refractory material to be formed and each preset ambient air heat content:
[0079] When F < K1, the first preset working power secondary correction coefficient m1 is selected to correct the i-th preset working power Ci*hi, and the working power of the drying device after correction is Ci*hi*m1. The first preset working time secondary correction coefficient n1 is selected to correct the i-th preset working time Di*yi, and the working time of the drying device after correction is Di**yi*n1.
[0080] When K1≤F<K2, the second preset working power secondary correction coefficient m2 is selected to correct the i-th preset working power Ci*hi, and the working power of the drying device after correction is Ci*hi*m2. The second preset working time secondary correction coefficient n2 is selected to correct the i-th preset working time Di*yi, and the working time of the drying device after correction is Di**yi*n2.
[0081] When K2≤F<K3, the third preset working power secondary correction coefficient m3 is selected to correct the i-th preset working power Ci*hi, and the working power of the drying device after correction is Ci*hi*m3. The third preset working time secondary correction coefficient n3 is selected to correct the i-th preset working time Di*yi, and the working time of the drying device after correction is Di**yi*n3.
[0082] When K3≤F<K4, the fourth preset working power secondary correction coefficient m4 is selected to correct the i-th preset working power Ci*hi, and the working power of the drying device after correction is Ci*hi*m4. The fourth preset working time secondary correction coefficient n4 is selected to correct the i-th preset working time Di*yi, and the working time of the drying device after correction is Di**yi*n4.
[0083] When K4≤F, the fifth preset working power secondary correction coefficient m5 is selected to correct the i-th preset working power Ci*hi, and the working power of the drying device after correction is Ci*hi*m5. The fifth preset working time secondary correction coefficient n5 is selected to correct the i-th preset working time Di*yi, and the working time of the drying device after correction is Di**yi*n5.
[0084] This invention provides an automated control method and system for refractory material construction machinery and equipment, which has the following advantages compared with the prior art:
[0085] This invention discloses an automated control method and system for refractory material construction machinery and equipment. The method involves acquiring images of the refractory material to be formed on the machinery and equipment, performing image analysis on these images, determining if there are any locations with inconsistent pixel values, and if no such locations exist. Then, the method collects the ambient air heat content of the refractory material to be formed, obtaining its characteristic data. Based on the drying temperature, drying sensitivity, and ambient air heat content of the refractory material, a target operating state command for the drying device is set, and the drying device is controlled according to this command. This invention enables automated control of the drying device, improves drying efficiency, ensures the production efficiency and quality of refractory materials, and reduces production costs. Attached Figure Description
[0086] Figure 1 A flowchart illustrating an automated control method for refractory material construction machinery and equipment is shown in an embodiment of the present invention.
[0087] Figure 2 A schematic diagram of an automated control system for refractory material construction machinery and equipment is shown in an embodiment of the present invention. Detailed Implementation
[0088] The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and are not intended to limit the scope of the invention.
[0089] In the description of this application, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0090] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, unless otherwise stated, "a plurality of" means two or more.
[0091] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0092] The following is a description of preferred embodiments of the present invention in conjunction with the accompanying drawings.
[0093] like Figure 1 As shown, an embodiment of the present invention discloses an automated control method for refractory material construction machinery and equipment, the method comprising:
[0094] S110: Acquire images of the refractory material to be formed on the construction machinery and equipment, and perform image analysis on the acquired images;
[0095] S120: Determine whether there are positions with inconsistent pixel values in the captured image based on the image analysis results. If there are no positions with inconsistent pixel values, collect the ambient air heat content of the refractory material to be formed.
[0096] In this embodiment, when the refractory material to be formed has no defects, the pixel values on the captured image are consistent. Only when the refractory material to be formed has defects will the pixel values on the captured image become inconsistent.
[0097] In this embodiment, the present invention collects the ambient air heat content of the refractory material to be formed only when there are no locations with inconsistent pixel values. This can avoid drying the refractory material to be formed with defects, thus avoiding unnecessary losses.
[0098] S130: Obtain the characteristic data of the refractory material to be formed, wherein the characteristic data includes the drying temperature of the refractory material to be formed and the drying sensitivity of the refractory material to be formed;
[0099] S140: Set the target operating state command for the drying device based on the drying temperature of the refractory material to be formed, the drying sensitivity of the refractory material to be formed, and the ambient air heat content of the refractory material to be formed, and control the drying device according to the target operating state command.
[0100] In some embodiments of this application, when setting the target operating state command of the drying device based on the drying temperature of the refractory material to be shaped, the drying sensitivity of the refractory material to be shaped, and the ambient air heat content of the refractory material to be shaped, the following are included:
[0101] The working power and working time of the drying device are set according to the drying temperature A of the refractory material to be formed.
[0102] Based on the drying sensitivity E of the refractory material to be formed, the working power and working time of the drying device are corrected to obtain the initial working state command of the drying device.
[0103] The working power and working time of the drying device are modified a second time based on the ambient air heat content F of the refractory material to be formed, so as to obtain the target working state command of the drying device.
[0104] Specifically, when setting the operating power and operating time of the drying device according to the drying temperature A of the refractory material to be formed, the following are included:
[0105] A preset drying temperature matrix B for the refractory material to be formed is defined as B(B1, B2, B3, B4), where B1 is the first preset drying temperature, B2 is the second preset drying temperature, B3 is the third preset drying temperature, and B4 is the fourth preset drying temperature, and B1 < B2 < B3 < B4.
[0106] The working power matrix C of the preset drying device is set as C(C1, C2, C3, C4, C5), where C1 is the first preset working power, C2 is the second preset working power, C3 is the third preset working power, C4 is the fourth preset working power, and C5 is the fifth preset working power, and C1 < C2 < C3 < C4 < C5.
[0107] The working time matrix D of the preset drying device is set as D(D1, D2, D3, D4, D5), where D1 is the first preset working time, D2 is the second preset working time, D3 is the third preset working time, D4 is the fourth preset working time, and D5 is the fifth preset working time, and D1 < D2 < D3 < D4 < D5.
[0108] The working power and working time of the drying device are set according to the relationship between the drying temperature A of the refractory material to be shaped and the preset drying temperatures:
[0109] When A < B1, the first preset working power C1 is selected as the working power of the drying device, and the first preset working time D1 is selected as the working time of the drying device.
[0110] When B1≤A<B2, the second preset working power C2 is selected as the working power of the drying device, and the second preset working time D2 is selected as the working time of the drying device.
[0111] When B2≤A<B3, the third preset working power C3 is selected as the working power of the drying device, and the third preset working time D3 is selected as the working time of the drying device.
[0112] When B3≤A<B4, the fourth preset working power C4 is selected as the working power of the drying device, and the fourth preset working time D4 is selected as the working time of the drying device.
[0113] When B4≤A, the fifth preset working power C5 is selected as the working power of the drying device, and the fifth preset working time D5 is selected as the working time of the drying device.
[0114] In this embodiment, the present invention sets the working power and working time of the drying device according to the relationship between the drying temperature A of the refractory material to be formed and each preset drying temperature. By setting the working power and working time of the drying device, the present invention can realize the automated control of the drying device, which can ensure the full drying of the refractory material to be formed, and avoid over-drying and damage to the refractory material to be formed.
[0115] Specifically, when correcting the operating power and operating time of the drying device based on the drying sensitivity E of the refractory material to be formed, the following is included:
[0116] A preset drying sensitivity matrix G for the refractory material to be formed is defined as G(G1, G2, G3, G4), where G1 is the first preset drying sensitivity, G2 is the second preset drying sensitivity, G3 is the third preset drying sensitivity, and G4 is the fourth preset drying sensitivity, and G1 < G2 < G3 < G4.
[0117] The working power correction coefficient matrix h of the preset drying device is set as h(h1, h2, h3, h4, h5), where h1 is the first preset working power correction coefficient, h2 is the second preset working power correction coefficient, h3 is the third preset working power correction coefficient, h4 is the fourth preset working power correction coefficient, and h5 is the fifth preset working power correction coefficient, and 0.8 < h1 < h2 < h3 < h4 < h5 < 1.2;
[0118] The working time correction coefficient matrix y of the preset drying device is set as y(y1, y2, y3, y4, y5), where y1 is the first preset working time correction coefficient, y2 is the second preset working time correction coefficient, y3 is the third preset working time correction coefficient, y4 is the fourth preset working time correction coefficient, and y5 is the fifth preset working time correction coefficient, and 0.8 < y1 < y2 < y3 < y4 < y5 < 1.2;
[0119] When the working power and working time of the drying device are set to the i-th preset working power Ci and the i-th preset working time Di, respectively, i = 1, 2, 3, 4, 5, the working power and working time of the drying device are corrected according to the relationship between the drying sensitivity E of the refractory material to be formed and each preset drying sensitivity:
[0120] When E < G1, the first preset working power correction coefficient h1 is selected to correct the i-th preset working power Ci, and the working power of the drying device after correction is Ci*h1. The first preset working time correction coefficient y1 is selected to correct the i-th preset working time Di, and the working time of the drying device after correction is Di*y1.
[0121] When G1≤E<G2, the second preset working power correction coefficient h2 is selected to correct the i-th preset working power Ci, and the working power of the drying device after correction is Ci*h2. The second preset working time correction coefficient y2 is selected to correct the i-th preset working time Di, and the working time of the drying device after correction is Di*y2.
[0122] When G2≤E<G3, the third preset working power correction coefficient h3 is selected to correct the i-th preset working power Ci, and the working power of the drying device after correction is Ci*h3. The third preset working time correction coefficient y3 is selected to correct the i-th preset working time Di, and the working time of the drying device after correction is Di*y3.
[0123] When G3≤E<G4, the fourth preset working power correction coefficient h4 is selected to correct the i-th preset working power Ci, and the working power of the drying device after correction is Ci*h4. The fourth preset working time correction coefficient y4 is selected to correct the i-th preset working time Di, and the working time of the drying device after correction is Di*y4.
[0124] When G4≤E, the fifth preset working power correction coefficient h5 is selected to correct the i-th preset working power Ci, and the working power of the drying device after correction is Ci*h5. The fifth preset working time correction coefficient y5 is selected to correct the i-th preset working time Di, and the working time of the drying device after correction is Di*y5.
[0125] In this embodiment, the drying sensitivity of the refractory material to be formed affects the drying process. Therefore, when the working power and working time of the drying device are set to the i-th preset working power Ci and the i-th preset working time Di, i = 1, 2, 3, 4, 5, the working power and working time of the drying device are modified according to the relationship between the drying sensitivity E of the refractory material to be formed and each preset drying sensitivity. By modifying the working power and working time of the drying device, this invention can further ensure the quality of the refractory material to be formed.
[0126] Specifically, when making a secondary correction to the operating power and operating time of the drying device based on the ambient air heat content F of the refractory material to be molded, it includes:
[0127] A preset ambient air heat content matrix K for the refractory material to be formed is defined as K(K1, K2, K3, K4), where K1 is the first preset ambient air heat content, K2 is the second preset ambient air heat content, K3 is the third preset ambient air heat content, K4 is the fourth preset ambient air heat content, and K1 < K2 < K3 < K4.
[0128] The working power secondary correction coefficient matrix m of the preset drying device is set as m(m1, m2, m3, m4, m5), where m1 is the first preset working power secondary correction coefficient, m2 is the second preset working power secondary correction coefficient, m3 is the third preset working power secondary correction coefficient, m4 is the fourth preset working power secondary correction coefficient, and m5 is the fifth preset working power secondary correction coefficient, and 0.8 < m1 < m2 < m3 < m4 < m5 < 1.2;
[0129] The working time secondary correction coefficient matrix n of the preset drying device is set as n(n1, n2, n3, n4, n5), where n1 is the first preset working time secondary correction coefficient, n2 is the second preset working time secondary correction coefficient, n3 is the third preset working time secondary correction coefficient, n4 is the fourth preset working time secondary correction coefficient, and n5 is the fifth preset working time secondary correction coefficient, and 0.8 < n1 < n2 < n3 < n4 < n5 < 1.2;
[0130] When the working power and working time of the drying device are set to the i-th preset working power Ci*hi and the i-th preset working time Di*yi, i = 1, 2, 3, 4, 5, the working power and working time of the drying device are modified a second time according to the relationship between the ambient air heat content F of the refractory material to be formed and each preset ambient air heat content:
[0131] When F < K1, the first preset working power secondary correction coefficient m1 is selected to correct the i-th preset working power Ci*hi, and the working power of the drying device after correction is Ci*hi*m1. The first preset working time secondary correction coefficient n1 is selected to correct the i-th preset working time Di*yi, and the working time of the drying device after correction is Di**yi*n1.
[0132] When K1≤F<K2, the second preset working power secondary correction coefficient m2 is selected to correct the i-th preset working power Ci*hi, and the working power of the drying device after correction is Ci*hi*m2. The second preset working time secondary correction coefficient n2 is selected to correct the i-th preset working time Di*yi, and the working time of the drying device after correction is Di**yi*n2.
[0133] When K2≤F<K3, the third preset working power secondary correction coefficient m3 is selected to correct the i-th preset working power Ci*hi, and the working power of the drying device after correction is Ci*hi*m3. The third preset working time secondary correction coefficient n3 is selected to correct the i-th preset working time Di*yi, and the working time of the drying device after correction is Di**yi*n3.
[0134] When K3≤F<K4, the fourth preset working power secondary correction coefficient m4 is selected to correct the i-th preset working power Ci*hi, and the working power of the drying device after correction is Ci*hi*m4. The fourth preset working time secondary correction coefficient n4 is selected to correct the i-th preset working time Di*yi, and the working time of the drying device after correction is Di**yi*n4.
[0135] When K4≤F, the fifth preset working power secondary correction coefficient m5 is selected to correct the i-th preset working power Ci*hi, and the working power of the drying device after correction is Ci*hi*m5. The fifth preset working time secondary correction coefficient n5 is selected to correct the i-th preset working time Di*yi, and the working time of the drying device after correction is Di**yi*n5.
[0136] In this embodiment, when the working power and working time of the drying device are set to the i-th preset working power Ci*hi and the i-th preset working time Di*yi, i = 1, 2, 3, 4, 5, the working power and working time of the drying device are modified a second time according to the relationship between the ambient air heat content F of the refractory material to be formed and each preset ambient air heat content. By modifying the working power and working time of the drying device a second time according to the ambient air heat content of the refractory material to be formed, the present invention can improve the drying efficiency of the refractory material to be formed, and thus perform a uniform drying operation on the refractory material to be formed.
[0137] To further illustrate the technical concept of this invention, the technical solution of this invention will now be described in conjunction with specific application scenarios.
[0138] Correspondingly, such as Figure 2 As shown, this application also provides an automated control system for refractory material construction machinery and equipment, the system comprising:
[0139] The analysis module is used to acquire images of the refractory material to be formed on the construction machinery and equipment, and to perform image analysis on the acquired images;
[0140] The acquisition module is used to determine whether there are positions with inconsistent pixel values in the captured image based on the image analysis results. When there are no positions with inconsistent pixel values, the module acquires the ambient air heat content of the refractory material to be formed.
[0141] The acquisition module is used to acquire the characteristic data of the refractory material to be formed, wherein the characteristic data includes the drying temperature of the refractory material to be formed and the drying sensitivity of the refractory material to be formed;
[0142] The setting module is used to set the target working state command of the drying device based on the drying temperature of the refractory material to be formed, the drying sensitivity of the refractory material to be formed, and the ambient air heat content of the refractory material to be formed, and to control the drying device according to the target working state command.
[0143] In some embodiments of this application, the setting module is specifically used for:
[0144] The setting module is used to set the working power and working time of the drying device according to the drying temperature A of the refractory material to be formed;
[0145] The setting module is used to correct the working power and working time of the drying device based on the drying sensitivity E of the refractory material to be formed, so as to obtain the initial working state command of the drying device.
[0146] The setting module is used to perform secondary correction on the working power and working time of the drying device based on the ambient air heat content F of the refractory material to be formed, so as to obtain the target working state command of the drying device.
[0147] In some embodiments of this application, the setting module is specifically used for:
[0148] The setting module is used to preset the drying temperature matrix B of the refractory material to be formed, setting B(B1, B2, B3, B4), where B1 is the first preset drying temperature, B2 is the second preset drying temperature, B3 is the third preset drying temperature, B4 is the fourth preset drying temperature, and B1 < B2 < B3 < B4.
[0149] The setting module is used to preset the working power matrix C of the drying device, setting C(C1, C2, C3, C4, C5), where C1 is the first preset working power, C2 is the second preset working power, C3 is the third preset working power, C4 is the fourth preset working power, C5 is the fifth preset working power, and C1 < C2 < C3 < C4 < C5.
[0150] The setting module is used to preset the working time matrix D of the drying device, setting D(D1, D2, D3, D4, D5), where D1 is the first preset working time, D2 is the second preset working time, D3 is the third preset working time, D4 is the fourth preset working time, and D5 is the fifth preset working time, and D1 < D2 < D3 < D4 < D5.
[0151] The setting module is used to set the working power and working time of the drying device according to the relationship between the drying temperature A of the refractory material to be formed and various preset drying temperatures:
[0152] When A < B1, the first preset working power C1 is selected as the working power of the drying device, and the first preset working time D1 is selected as the working time of the drying device.
[0153] When B1≤A<B2, the second preset working power C2 is selected as the working power of the drying device, and the second preset working time D2 is selected as the working time of the drying device.
[0154] When B2≤A<B3, the third preset working power C3 is selected as the working power of the drying device, and the third preset working time D3 is selected as the working time of the drying device.
[0155] When B3≤A<B4, the fourth preset working power C4 is selected as the working power of the drying device, and the fourth preset working time D4 is selected as the working time of the drying device.
[0156] When B4≤A, the fifth preset working power C5 is selected as the working power of the drying device, and the fifth preset working time D5 is selected as the working time of the drying device.
[0157] In some embodiments of this application, the setting module is specifically used for:
[0158] The setting module is used to preset the drying sensitivity matrix G of the refractory material to be formed, and set G(G1, G2, G3, G4), where G1 is the first preset drying sensitivity, G2 is the second preset drying sensitivity, G3 is the third preset drying sensitivity, G4 is the fourth preset drying sensitivity, and G1 < G2 < G3 < G4.
[0159] The setting module is used to preset the working power correction coefficient matrix h of the drying device, setting h(h1, h2, h3, h4, h5), where h1 is the first preset working power correction coefficient, h2 is the second preset working power correction coefficient, h3 is the third preset working power correction coefficient, h4 is the fourth preset working power correction coefficient, h5 is the fifth preset working power correction coefficient, and 0.8 < h1 < h2 < h3 < h4 < h5 < 1.2;
[0160] The setting module is used to preset the working time correction coefficient matrix y of the drying device, setting y(y1, y2, y3, y4, y5), where y1 is the first preset working time correction coefficient, y2 is the second preset working time correction coefficient, y3 is the third preset working time correction coefficient, y4 is the fourth preset working time correction coefficient, and y5 is the fifth preset working time correction coefficient, and 0.8 < y1 < y2 < y3 < y4 < y5 < 1.2;
[0161] The setting module is used to adjust the working power and working time of the drying device according to the relationship between the drying sensitivity E of the refractory material to be formed and each preset drying sensitivity when the working power and working time of the drying device are set to the i-th preset working power Ci and the i-th preset working time Di, i = 1, 2, 3, 4, 5.
[0162] When E < G1, the first preset working power correction coefficient h1 is selected to correct the i-th preset working power Ci, and the working power of the drying device after correction is Ci*h1. The first preset working time correction coefficient y1 is selected to correct the i-th preset working time Di, and the working time of the drying device after correction is Di*y1.
[0163] When G1≤E<G2, the second preset working power correction coefficient h2 is selected to correct the i-th preset working power Ci, and the working power of the drying device after correction is Ci*h2. The second preset working time correction coefficient y2 is selected to correct the i-th preset working time Di, and the working time of the drying device after correction is Di*y2.
[0164] When G2≤E<G3, the third preset working power correction coefficient h3 is selected to correct the i-th preset working power Ci, and the working power of the drying device after correction is Ci*h3. The third preset working time correction coefficient y3 is selected to correct the i-th preset working time Di, and the working time of the drying device after correction is Di*y3.
[0165] When G3≤E<G4, the fourth preset working power correction coefficient h4 is selected to correct the i-th preset working power Ci, and the working power of the drying device after correction is Ci*h4. The fourth preset working time correction coefficient y4 is selected to correct the i-th preset working time Di, and the working time of the drying device after correction is Di*y4.
[0166] When G4≤E, the fifth preset working power correction coefficient h5 is selected to correct the i-th preset working power Ci, and the working power of the drying device after correction is Ci*h5. The fifth preset working time correction coefficient y5 is selected to correct the i-th preset working time Di, and the working time of the drying device after correction is Di*y5.
[0167] In some embodiments of this application, the setting module is specifically used for:
[0168] The setting module is used to preset the ambient air heat content matrix K of the refractory material to be formed, and set K(K1, K2, K3, K4), where K1 is the first preset ambient air heat content, K2 is the second preset ambient air heat content, K3 is the third preset ambient air heat content, K4 is the fourth preset ambient air heat content, and K1 < K2 < K3 < K4.
[0169] The setting module is used to preset the working power secondary correction coefficient matrix m of the drying device, setting m(m1, m2, m3, m4, m5), where m1 is the first preset working power secondary correction coefficient, m2 is the second preset working power secondary correction coefficient, m3 is the third preset working power secondary correction coefficient, m4 is the fourth preset working power secondary correction coefficient, m5 is the fifth preset working power secondary correction coefficient, and 0.8 < m1 < m2 < m3 < m4 < m5 < 1.2;
[0170] The setting module is used to preset the working time secondary correction coefficient matrix n of the drying device, setting n(n1, n2, n3, n4, n5), where n1 is the first preset working time secondary correction coefficient, n2 is the second preset working time secondary correction coefficient, n3 is the third preset working time secondary correction coefficient, n4 is the fourth preset working time secondary correction coefficient, n5 is the fifth preset working time secondary correction coefficient, and 0.8 < n1 < n2 < n3 < n4 < n5 < 1.2;
[0171] The setting module is used to perform a secondary correction on the working power and working time of the drying device when the working power and working time of the drying device are set to the i-th preset working power Ci*hi and the i-th preset working time Di*yi, i = 1, 2, 3, 4, 5, respectively, based on the relationship between the ambient air heat content F of the refractory material to be formed and each preset ambient air heat content:
[0172] When F < K1, the first preset working power secondary correction coefficient m1 is selected to correct the i-th preset working power Ci*hi, and the working power of the drying device after correction is Ci*hi*m1. The first preset working time secondary correction coefficient n1 is selected to correct the i-th preset working time Di*yi, and the working time of the drying device after correction is Di**yi*n1.
[0173] When K1≤F<K2, the second preset working power secondary correction coefficient m2 is selected to correct the i-th preset working power Ci*hi, and the working power of the drying device after correction is Ci*hi*m2. The second preset working time secondary correction coefficient n2 is selected to correct the i-th preset working time Di*yi, and the working time of the drying device after correction is Di**yi*n2.
[0174] When K2≤F<K3, the third preset working power secondary correction coefficient m3 is selected to correct the i-th preset working power Ci*hi, and the working power of the drying device after correction is Ci*hi*m3. The third preset working time secondary correction coefficient n3 is selected to correct the i-th preset working time Di*yi, and the working time of the drying device after correction is Di**yi*n3.
[0175] When K3≤F<K4, the fourth preset working power secondary correction coefficient m4 is selected to correct the i-th preset working power Ci*hi, and the working power of the drying device after correction is Ci*hi*m4. The fourth preset working time secondary correction coefficient n4 is selected to correct the i-th preset working time Di*yi, and the working time of the drying device after correction is Di**yi*n4.
[0176] When K4≤F, the fifth preset working power secondary correction coefficient m5 is selected to correct the i-th preset working power Ci*hi, and the working power of the drying device after correction is Ci*hi*m5. The fifth preset working time secondary correction coefficient n5 is selected to correct the i-th preset working time Di*yi, and the working time of the drying device after correction is Di**yi*n5.
[0177] In the description of the above embodiments, specific features, structures, materials, or characteristics may be combined in any suitable manner in one or more embodiments or examples.
[0178] Although the invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the invention. In particular, features in the embodiments disclosed herein can be combined with each other in any manner, provided there is no structural conflict. The omission of all such combinations in this specification is merely for brevity and resource conservation. Therefore, the invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
[0179] It will be understood by those skilled in the art that the above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An automated control method for refractory material construction machinery and equipment, characterized in that, The method includes: Acquire images of the refractory material to be formed on the construction machinery and equipment, and perform image analysis on the acquired images; Based on the image analysis results, determine whether there are locations with inconsistent pixel values in the captured image. If there are no locations with inconsistent pixel values, collect the ambient air heat content of the refractory material to be formed. Obtain the characteristic data of the refractory material to be formed, wherein the characteristic data includes the drying temperature of the refractory material to be formed and the drying sensitivity of the refractory material to be formed; The target operating state command of the drying device is set based on the drying temperature of the refractory material to be formed, the drying sensitivity of the refractory material to be formed, and the ambient air heat content of the refractory material to be formed, and the drying device is controlled according to the target operating state command. When setting the target operating state command of the drying device based on the drying temperature of the refractory material to be shaped, the drying sensitivity of the refractory material to be shaped, and the ambient air heat content of the refractory material to be shaped, the following are included: The working power and working time of the drying device are set according to the drying temperature A of the refractory material to be formed. Based on the drying sensitivity E of the refractory material to be formed, the working power and working time of the drying device are corrected to obtain the initial working state command of the drying device. The working power and working time of the drying device are modified a second time based on the ambient air heat content F of the refractory material to be formed, so as to obtain the target working state command of the drying device.
2. The automated control method for refractory material construction machinery and equipment according to claim 1, characterized in that, When setting the working power and working time of the drying device according to the drying temperature A of the refractory material to be formed, the following are included: A preset drying temperature matrix B for the refractory material to be formed is defined as B(B1, B2, B3, B4), where B1 is the first preset drying temperature, B2 is the second preset drying temperature, B3 is the third preset drying temperature, and B4 is the fourth preset drying temperature, and B1 < B2 < B3 < B4. The working power matrix C of the preset drying device is set as C(C1, C2, C3, C4, C5), where C1 is the first preset working power, C2 is the second preset working power, C3 is the third preset working power, C4 is the fourth preset working power, and C5 is the fifth preset working power, and C1 < C2 < C3 < C4 < C5. The working time matrix D of the preset drying device is set as D(D1, D2, D3, D4, D5), where D1 is the first preset working time, D2 is the second preset working time, D3 is the third preset working time, D4 is the fourth preset working time, and D5 is the fifth preset working time, and D1 < D2 < D3 < D4 < D5. The working power and working time of the drying device are set according to the relationship between the drying temperature A of the refractory material to be shaped and the preset drying temperatures: When A < B1, the first preset working power C1 is selected as the working power of the drying device, and the first preset working time D1 is selected as the working time of the drying device. When B1≤A<B2, the second preset working power C2 is selected as the working power of the drying device, and the second preset working time D2 is selected as the working time of the drying device. When B2≤A<B3, the third preset working power C3 is selected as the working power of the drying device, and the third preset working time D3 is selected as the working time of the drying device. When B3≤A<B4, the fourth preset working power C4 is selected as the working power of the drying device, and the fourth preset working time D4 is selected as the working time of the drying device. When B4≤A, the fifth preset working power C5 is selected as the working power of the drying device, and the fifth preset working time D5 is selected as the working time of the drying device.
3. The automated control method for refractory material construction machinery and equipment according to claim 2, characterized in that, When adjusting the operating power and operating time of the drying device based on the drying sensitivity E of the refractory material to be formed, the following steps are included: A preset drying sensitivity matrix G for the refractory material to be formed is defined as G(G1, G2, G3, G4), where G1 is the first preset drying sensitivity, G2 is the second preset drying sensitivity, G3 is the third preset drying sensitivity, and G4 is the fourth preset drying sensitivity, and G1 < G2 < G3 < G4. The working power correction coefficient matrix h of the preset drying device is set as h(h1, h2, h3, h4, h5), where h1 is the first preset working power correction coefficient, h2 is the second preset working power correction coefficient, h3 is the third preset working power correction coefficient, h4 is the fourth preset working power correction coefficient, and h5 is the fifth preset working power correction coefficient, and 0.8 < h1 < h2 < h3 < h4 < h5 < 1.2; The working time correction coefficient matrix y of the preset drying device is set as y(y1, y2, y3, y4, y5), where y1 is the first preset working time correction coefficient, y2 is the second preset working time correction coefficient, y3 is the third preset working time correction coefficient, y4 is the fourth preset working time correction coefficient, and y5 is the fifth preset working time correction coefficient, and 0.8 < y1 < y2 < y3 < y4 < y5 < 1.2; When the working power and working time of the drying device are set to the i-th preset working power Ci and the i-th preset working time Di, respectively, i=1, 2, 3, 4, 5, the working power and working time of the drying device are corrected according to the relationship between the drying sensitivity E of the refractory material to be formed and each preset drying sensitivity: When E < G1, the first preset working power correction coefficient h1 is selected to correct the i-th preset working power Ci, and the working power of the drying device after correction is Ci. h1, select the first preset working time correction coefficient y1 to correct the i-th preset working time Di, and the corrected working time of the drying device is Di. y1; When G1≤E<G2, the second preset working power correction coefficient h2 is selected to correct the i-th preset working power Ci, and the working power of the drying device after correction is Ci. h2, select the second preset working time correction coefficient y2 to correct the i-th preset working time Di, and the corrected working time of the drying device is Di. y2; When G2≤E<G3, the third preset working power correction coefficient h3 is selected to correct the i-th preset working power Ci, and the working power of the drying device after correction is Ci. h3, select the third preset working time correction coefficient y3 to correct the i-th preset working time Di, and the corrected working time of the drying device is Di. y3; When G3≤E<G4, the fourth preset working power correction coefficient h4 is selected to correct the i-th preset working power Ci, and the working power of the drying device after correction is Ci. h4, select the fourth preset working time correction coefficient y4 to correct the i-th preset working time Di, and the corrected working time of the drying device is Di. y4; When G4≤E, the fifth preset working power correction coefficient h5 is selected to correct the i-th preset working power Ci, and the working power of the drying device after correction is Ci. h5, select the fifth preset working time correction coefficient y5 to correct the i-th preset working time Di, and the corrected working time of the drying device is Di. y5.
4. The automated control method for refractory material construction machinery and equipment according to claim 3, characterized in that, When making a secondary correction to the working power and working time of the drying device based on the ambient air heat content F of the refractory material to be formed, the following steps are included: A preset ambient air heat content matrix K for the refractory material to be formed is defined as K(K1, K2, K3, K4), where K1 is the first preset ambient air heat content, K2 is the second preset ambient air heat content, K3 is the third preset ambient air heat content, K4 is the fourth preset ambient air heat content, and K1 < K2 < K3 < K4. The working power secondary correction coefficient matrix m of the preset drying device is set as m (m1, m2, m3, m4, m5), where m1 is the first preset working power secondary correction coefficient, m2 is the second preset working power secondary correction coefficient, m3 is the third preset working power secondary correction coefficient, m4 is the fourth preset working power secondary correction coefficient, and m5 is the fifth preset working power secondary correction coefficient, and 0.8 < m1 < m2 < m3 < m4 < m5 < 1.2; The working time secondary correction coefficient matrix n of the preset drying device is set as n (n1, n2, n3, n4, n5), where n1 is the first preset working time secondary correction coefficient, n2 is the second preset working time secondary correction coefficient, n3 is the third preset working time secondary correction coefficient, n4 is the fourth preset working time secondary correction coefficient, n5 is the fifth preset working time secondary correction coefficient, and 0.8 < n1 < n2 < n3 < n4 < n5 < 1.2; The working power and working time of the drying device are respectively set to the i-th preset working power Ci. hi and the i-th preset working time Di When yi, i=1, 2, 3, 4, 5, the working power and working time of the drying device are adjusted a second time according to the relationship between the ambient air heat content F of the refractory material to be formed and each preset ambient air heat content: When F < K1, the first preset working power secondary correction coefficient m1 is selected for the i-th preset working power Ci. Hi is corrected, and the working power of the drying device after correction is Ci. hi m1, select the first preset working time secondary correction coefficient n1 for the i-th preset working time Di The correction was made, and the working time of the drying device after the correction is Di. yi n1; When K1≤F<K2, the second preset working power secondary correction coefficient m2 is selected for the i-th preset working power Ci. Hi is corrected, and the working power of the drying device after correction is Ci. hi m2, select the second preset working time secondary correction coefficient n2 for the i-th preset working time Di The correction was made, and the working time of the drying device after the correction is Di. yi n2; When K2≤F<K3, the third preset working power secondary correction coefficient m3 is selected for the i-th preset working power Ci. Hi is corrected, and the working power of the drying device after correction is Ci. hi m3, select the third preset working time secondary correction coefficient n3 for the i-th preset working time Di The correction was made, and the working time of the drying device after the correction is Di. yi n3; When K3≤F<K4, the fourth preset working power secondary correction coefficient m4 is selected for the i-th preset working power Ci. Hi is corrected, and the working power of the drying device after correction is Ci. hi m4, select the fourth preset working time secondary correction coefficient n4 for the i-th preset working time Di The correction was made, and the working time of the drying device after the correction is Di. yi n4; When K4≤F, the fifth preset working power secondary correction coefficient m5 is selected for the i-th preset working power Ci. Hi is corrected, and the working power of the drying device after correction is Ci. hi m5, select the fifth preset working time secondary correction coefficient n5 for the i-th preset working time Di The correction was made, and the working time of the drying device after the correction is Di. yi n5.
5. An automated control system for refractory material construction machinery and equipment, characterized in that, The system includes: The analysis module is used to acquire images of the refractory material to be formed on the construction machinery and equipment, and to perform image analysis on the acquired images; The acquisition module is used to determine whether there are positions with inconsistent pixel values in the captured image based on the image analysis results. When there are no positions with inconsistent pixel values, the module acquires the ambient air heat content of the refractory material to be formed. The acquisition module is used to acquire the characteristic data of the refractory material to be formed, wherein the characteristic data includes the drying temperature of the refractory material to be formed and the drying sensitivity of the refractory material to be formed; The setting module is used to set the target working state command of the drying device based on the drying temperature of the refractory material to be formed, the drying sensitivity of the refractory material to be formed, and the ambient air heat content of the refractory material to be formed, and to control the drying device according to the target working state command. The setting module is used to set the working power and working time of the drying device according to the drying temperature A of the refractory material to be formed; The setting module is used to correct the working power and working time of the drying device based on the drying sensitivity E of the refractory material to be formed, so as to obtain the initial working state command of the drying device. The setting module is used to perform secondary correction on the working power and working time of the drying device based on the ambient air heat content F of the refractory material to be formed, so as to obtain the target working state command of the drying device.
6. The automated control system for refractory material construction machinery and equipment according to claim 5, characterized in that, The setting module is specifically used for: The setting module is used to preset the drying temperature matrix B of the refractory material to be formed, setting B (B1, B2, B3, B4), where B1 is the first preset drying temperature, B2 is the second preset drying temperature, B3 is the third preset drying temperature, B4 is the fourth preset drying temperature, and B1 < B2 < B3 < B4. The setting module is used to preset the working power matrix C of the drying device, setting C (C1, C2, C3, C4, C5), where C1 is the first preset working power, C2 is the second preset working power, C3 is the third preset working power, C4 is the fourth preset working power, C5 is the fifth preset working power, and C1 < C2 < C3 < C4 < C5. The setting module is used to preset the working time matrix D of the drying device, setting D (D1, D2, D3, D4, D5), where D1 is the first preset working time, D2 is the second preset working time, D3 is the third preset working time, D4 is the fourth preset working time, and D5 is the fifth preset working time, and D1 < D2 < D3 < D4 < D5. The setting module is used to set the working power and working time of the drying device according to the relationship between the drying temperature A of the refractory material to be formed and various preset drying temperatures: When A < B1, the first preset working power C1 is selected as the working power of the drying device, and the first preset working time D1 is selected as the working time of the drying device. When B1≤A<B2, the second preset working power C2 is selected as the working power of the drying device, and the second preset working time D2 is selected as the working time of the drying device. When B2≤A<B3, the third preset working power C3 is selected as the working power of the drying device, and the third preset working time D3 is selected as the working time of the drying device. When B3≤A<B4, the fourth preset working power C4 is selected as the working power of the drying device, and the fourth preset working time D4 is selected as the working time of the drying device. When B4≤A, the fifth preset working power C5 is selected as the working power of the drying device, and the fifth preset working time D5 is selected as the working time of the drying device.
7. The automated control system for refractory material construction machinery and equipment according to claim 6, characterized in that, The setting module is specifically used for: The setting module is used to preset the drying sensitivity matrix G of the refractory material to be formed, setting G (G1, G2, G3, G4), where G1 is the first preset drying sensitivity, G2 is the second preset drying sensitivity, G3 is the third preset drying sensitivity, G4 is the fourth preset drying sensitivity, and G1 < G2 < G3 < G4. The setting module is used to preset the working power correction coefficient matrix h of the drying device, setting h (h1, h2, h3, h4, h5), where h1 is the first preset working power correction coefficient, h2 is the second preset working power correction coefficient, h3 is the third preset working power correction coefficient, h4 is the fourth preset working power correction coefficient, h5 is the fifth preset working power correction coefficient, and 0.8 < h1 < h2 < h3 < h4 < h5 < 1.2; The setting module is used to preset the working time correction coefficient matrix y of the drying device, setting y(y1, y2, y3, y4, y5), where y1 is the first preset working time correction coefficient, y2 is the second preset working time correction coefficient, y3 is the third preset working time correction coefficient, y4 is the fourth preset working time correction coefficient, and y5 is the fifth preset working time correction coefficient, and 0.8 < y1 < y2 < y3 < y4 < y5 < 1.2; The setting module is used to adjust the working power and working time of the drying device according to the relationship between the drying sensitivity E of the refractory material to be formed and each preset drying sensitivity when the working power and working time of the drying device are set to the i-th preset working power Ci and the i-th preset working time Di, i=1,2,3,4,5 respectively: When E < G1, the first preset working power correction coefficient h1 is selected to correct the i-th preset working power Ci, and the working power of the drying device after correction is Ci. h1, select the first preset working time correction coefficient y1 to correct the i-th preset working time Di, and the corrected working time of the drying device is Di. y1; When G1≤E<G2, the second preset working power correction coefficient h2 is selected to correct the i-th preset working power Ci, and the working power of the drying device after correction is Ci. h2, select the second preset working time correction coefficient y2 to correct the i-th preset working time Di, and the corrected working time of the drying device is Di. y2; When G2≤E<G3, the third preset working power correction coefficient h3 is selected to correct the i-th preset working power Ci, and the working power of the drying device after correction is Ci. h3, select the third preset working time correction coefficient y3 to correct the i-th preset working time Di, and the corrected working time of the drying device is Di. y3; When G3≤E<G4, the fourth preset working power correction coefficient h4 is selected to correct the i-th preset working power Ci, and the working power of the drying device after correction is Ci. h4, select the fourth preset working time correction coefficient y4 to correct the i-th preset working time Di, and the corrected working time of the drying device is Di. y4; When G4≤E, the fifth preset working power correction coefficient h5 is selected to correct the i-th preset working power Ci, and the working power of the drying device after correction is Ci. h5, select the fifth preset working time correction coefficient y5 to correct the i-th preset working time Di, and the corrected working time of the drying device is Di. y5.
8. The automated control system for refractory material construction machinery and equipment according to claim 7, characterized in that, The setting module is specifically used for: The setting module is used to preset the ambient air heat content matrix K of the refractory material to be formed, and set K (K1, K2, K3, K4), where K1 is the first preset ambient air heat content, K2 is the second preset ambient air heat content, K3 is the third preset ambient air heat content, K4 is the fourth preset ambient air heat content, and K1 < K2 < K3 < K4. The setting module is used to preset the working power secondary correction coefficient matrix m of the drying device, setting m (m1, m2, m3, m4, m5), where m1 is the first preset working power secondary correction coefficient, m2 is the second preset working power secondary correction coefficient, m3 is the third preset working power secondary correction coefficient, m4 is the fourth preset working power secondary correction coefficient, m5 is the fifth preset working power secondary correction coefficient, and 0.8 < m1 < m2 < m3 < m4 < m5 < 1.2; The setting module is used to preset the working time secondary correction coefficient matrix n of the drying device, setting n (n1, n2, n3, n4, n5), where n1 is the first preset working time secondary correction coefficient, n2 is the second preset working time secondary correction coefficient, n3 is the third preset working time secondary correction coefficient, n4 is the fourth preset working time secondary correction coefficient, n5 is the fifth preset working time secondary correction coefficient, and 0.8 < n1 < n2 < n3 < n4 < n5 < 1.2; The setting module is used to set the working power and working time of the drying device to the i-th preset working power Ci. hi and the i-th preset working time Di When yi, i=1, 2, 3, 4, 5, the working power and working time of the drying device are adjusted a second time according to the relationship between the ambient air heat content F of the refractory material to be formed and each preset ambient air heat content: When F < K1, the first preset working power secondary correction coefficient m1 is selected for the i-th preset working power Ci. Hi is corrected, and the working power of the drying device after correction is Ci. hi m1, select the first preset working time secondary correction coefficient n1 for the i-th preset working time Di The correction was made, and the working time of the drying device after the correction is Di. yi n1; When K1≤F<K2, the second preset working power secondary correction coefficient m2 is selected for the i-th preset working power Ci. Hi is corrected, and the working power of the drying device after correction is Ci. hi m2, select the second preset working time secondary correction coefficient n2 for the i-th preset working time Di The correction was made, and the working time of the drying device after the correction is Di. yi n2; When K2≤F<K3, the third preset working power secondary correction coefficient m3 is selected for the i-th preset working power Ci. Hi is corrected, and the working power of the drying device after correction is Ci. hi m3, select the third preset working time secondary correction coefficient n3 for the i-th preset working time Di The correction was made, and the working time of the drying device after the correction is Di. yi n3; When K3≤F<K4, the fourth preset working power secondary correction coefficient m4 is selected for the i-th preset working power Ci. Hi is corrected, and the working power of the drying device after correction is Ci. hi m4, select the fourth preset working time secondary correction coefficient n4 for the i-th preset working time Di The correction was made, and the working time of the drying device after the correction is Di. yi n4; When K4≤F, the fifth preset working power secondary correction coefficient m5 is selected for the i-th preset working power Ci. Hi is corrected, and the working power of the drying device after correction is Ci. hi m5, select the fifth preset working time secondary correction coefficient n5 for the i-th preset working time Di The correction was made, and the working time of the drying device after the correction is Di. yi n5.