Processing technology of raw pulp natural color toilet paper

By adjusting bacterial culture conditions and optimizing the pulping process, the problems of unstable cellulose quality, insufficient tensile strength and softness in traditional toilet paper production have been solved, improving the antibacterial properties and production efficiency of toilet paper. At the same time, the use of fully biodegradable materials for packaging has achieved more efficient production and environmental performance.

CN117364522BActive Publication Date: 2026-05-05福建省尤溪永丰茂纸业有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
福建省尤溪永丰茂纸业有限公司
Filing Date
2023-10-20
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

Traditional toilet paper production processes suffer from problems such as unstable cellulose quality, insufficient tensile strength and softness, and neglect of antibacterial properties and comfort during pulp preparation, beating, papermaking, cutting, rewinding, and packaging, which affect production efficiency and product performance.

Method used

By adjusting bacterial culture conditions, optimizing the pulping process, selecting appropriate paper forming and packaging methods, adding antibacterial agents, and using shaftless paper machines, the quality and production efficiency of toilet paper can be improved.

Benefits of technology

It significantly improves the quality and stability of cellulose, enhances the tensile strength and softness of toilet paper, increases production efficiency, and improves antibacterial and environmental performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of toilet paper processing, and particularly relates to a processing technology of raw pulp natural color toilet paper, comprising the following steps: first, selecting a kind of bacteria capable of producing cellulose; culturing the bacteria in a suitable culture medium, and rapidly multiplying and producing a large amount of cellulose by controlling temperature, humidity and light conditions; collecting, washing and drying the produced bacterial fibers by mechanical equipment to obtain pure bacterial fibers; mixing the fibers with water to beat up; then forming paper by a paper machine, and finally obtaining the natural color toilet paper through cutting, rewinding and packaging. The present application can significantly improve the quality and performance of toilet paper, improve production efficiency, and has obvious innovation and practical value.
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Description

Technical Field

[0001] This invention relates to the field of toilet paper processing technology, and in particular to a processing technology for unbleached toilet paper made from virgin pulp. Background Technology

[0002] This invention relates to a processing technology for unbleached toilet paper, and more particularly to a processing technology that improves the quality and production efficiency of toilet paper by adjusting bacterial culture conditions, optimizing the pulping process, selecting appropriate paper forming and packaging processes, adding antibacterial agents, and using shaftless paper machines.

[0003] Currently, the production of toilet paper typically involves steps such as pulp preparation, beating, paper forming, cutting, rewinding, and packaging. However, traditional production processes have some problems. For example, in the pulp preparation process, conventional fiber sources and extraction methods may lead to unstable cellulose quality, affecting subsequent production steps and the performance of toilet paper. In addition, the conditioning and operation methods during the beating process also affect the physical properties of toilet paper, such as tensile strength and softness. Furthermore, the choice of paper forming and packaging processes has a significant impact on the quality and production efficiency of toilet paper, and existing methods often cannot balance production efficiency and product performance.

[0004] More importantly, as a product that comes into direct contact with human skin, the antibacterial properties and comfort of toilet paper are important factors that users care about. However, traditional toilet paper production processes often neglect to optimize these two aspects.

[0005] Therefore, existing toilet paper production processes still need improvement in terms of pulp preparation, beating, papermaking, cutting, rewinding, packaging, antibacterial properties, and comfort. The purpose of this invention is to provide a new processing technology for unbleached toilet paper to solve the above problems. Summary of the Invention

[0006] To achieve the above objectives, the present invention provides a processing technology for unbleached toilet paper made from virgin pulp.

[0007] A processing method for unbleached toilet paper includes the following steps:

[0008] First, select a bacterium that can produce cellulose;

[0009] This bacterium is cultured in a suitable culture medium, and by controlling conditions such as temperature, humidity and light, it is made to multiply rapidly and produce a large amount of cellulose.

[0010] The generated bacterial fibers are collected, washed, and dried using mechanical equipment to obtain pure bacterial fibers.

[0011] These fibers are mixed with water and pulped;

[0012] Then it is made into paper through a paper machine, and after cutting, rewinding and packaging, it finally becomes unbleached toilet paper.

[0013] Furthermore, during bacterial culture, different nutrients are added to alter the physical and chemical properties of cellulose. Adding 0.1-1 gram of calcium sulfate per liter of culture medium will increase the heat resistance of cellulose by 10%-50%.

[0014] Furthermore, the specific steps for collecting bacterial fibers are as follows: First, filter the culture medium using a 0.22-micron microporous membrane; then, separate the bacterial fibers from the culture medium by centrifugation at 5000-10000 rpm or stirring at a frequency of 200-400 times per minute; finally, remove impurities from the culture medium by washing.

[0015] Furthermore, during the pulping process, 1%-10% of a reinforcing agent (such as polyvinyl alcohol) and 0.5%-5% of a softening agent (such as glycerin) will be added as needed to improve the tensile strength of the unbleached toilet paper by 10%-30% and its softness by 10%-50%.

[0016] Furthermore, the paper-making process includes wet papermaking and dry papermaking. In wet papermaking, the thickness of the toilet paper is controlled to be 0.1-0.5 mm and the density to be 0.1-0.5 g / cm³ by adjusting the speed of the paper machine to 10-50 m / min and the pressure to 0.1-0.5 MPa. In dry papermaking, the ideal drying effect is achieved by adjusting the drying temperature to 80-120 degrees Celsius and the time to 10-30 minutes, which can improve production efficiency by 20%-80%.

[0017] Furthermore, during the cutting process, the cutting size of the cutting machine can be adjusted by 10-20 cm and the speed by 100-300 times / minute according to market demand and packaging specifications. During the rewinding process, the speed of the rewinding machine can be adjusted by 10-30 m / min and the pressure by 0.1-0.5 MPa to achieve the ideal winding tightness, such as an inner diameter of 3-5 cm and an outer diameter of 7-10 cm. The packaging process includes manual packaging and automatic packaging. Automatic packaging can increase production efficiency by 50%-200% and reduce labor intensity by 50%-80%. Manual packaging can improve the flexibility and personalization of packaging, such as customizing toilet paper of special sizes and styles according to consumer needs.

[0018] Furthermore, during the bacterial culture process, the culture conditions are adjusted to set the temperature to 30-37 degrees Celsius, the humidity to 60%-90%, the light intensity to 1000-3000 lux, and the pH to 6-8, in order to optimize the bacterial growth environment and increase cellulose yield by 10%-50%.

[0019] Furthermore, during the pulping process, a high-shear stirring method is selected, with a stirring frequency of 200-500 times per minute, to better disperse the fibers in the water, thereby improving the uniformity and softness of the toilet paper by 10%-30%.

[0020] Furthermore, during the pulping process, a certain amount of antibacterial agent, namely silver acetate at 0.1-1 g / L, can be added to improve the antibacterial properties of the toilet paper and increase its safety in use.

[0021] Furthermore, the packaging process will utilize fully biodegradable materials, giving the packaging materials excellent environmental performance.

[0022] The present invention has the following beneficial effects:

[0023] 1. This invention, by adjusting bacterial culture conditions, can significantly improve the quality and stability of cellulose, providing a solid foundation for subsequent production steps and the performance of toilet paper.

[0024] 2. By optimizing the pulping process and adjusting the type and proportion of additives, this invention can significantly improve the tensile strength and softness of toilet paper, providing a better user experience.

[0025] 3. By selecting appropriate paper-making and packaging processes, this invention can effectively improve production efficiency, and by using fully biodegradable packaging materials, it can greatly improve the environmental performance of packaging materials.

[0026] 4. By adding an antibacterial agent, this invention can significantly improve the antibacterial properties of toilet paper and enhance the safety of users when using toilet paper. Attached Figure Description

[0027] To more clearly illustrate the technical solutions in this invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only for this invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0028] Figure 1 This is a schematic diagram of the virgin pulp toilet paper processing flow according to an embodiment of the present invention;

[0029] Figure 2 This is a schematic diagram of the bacterial fiber collection process according to an embodiment of the present invention;

[0030] Figure 3 This is a schematic diagram of the paper forming process method according to an embodiment of the present invention. Detailed Implementation

[0031] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to specific embodiments.

[0032] It should be noted that, unless otherwise defined, the technical or scientific terms used in this invention should have the ordinary meaning understood by one of ordinary skill in the art to which this invention pertains. The terms "first," "second," and similar terms used in this invention do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0033] like Figure 1-3 As shown, a processing technology for unbleached toilet paper includes the following steps:

[0034] First, select a bacterium that can produce cellulose;

[0035] This bacterium is cultured in a suitable culture medium, and by controlling conditions such as temperature, humidity and light, it is made to multiply rapidly and produce a large amount of cellulose.

[0036] The generated bacterial fibers are collected, washed, and dried using mechanical equipment to obtain pure bacterial fibers.

[0037] These fibers are mixed with water and pulped;

[0038] Then it is made into paper through a paper machine, and after cutting, rewinding and packaging, it finally becomes unbleached toilet paper.

[0039] When culturing bacteria, the physical and chemical properties of cellulose are altered by adding different nutrients. Adding 0.1-1 gram of calcium sulfate per liter of culture medium can increase the heat resistance of cellulose by 10%-50%.

[0040] The specific steps for collecting bacterial fibers are as follows: First, filter the culture medium using a 0.22-micron microporous membrane; then, separate the bacterial fibers from the culture medium by centrifugation at 5000-10000 rpm or stirring at 200-400 times per minute; finally, remove impurities from the culture medium by washing.

[0041] During the pulping process, 1%-10% of reinforcing agent (such as polyvinyl alcohol) and 0.5%-5% of softener (such as glycerin) will be added as needed to improve the tensile strength of unbleached toilet paper by 10%-30% and its softness by 10%-50%.

[0042] The papermaking process includes wet papermaking and dry papermaking. In wet papermaking, the thickness of the toilet paper is controlled to be 0.1-0.5 mm and the density to be 0.1-0.5 g / cm³ by adjusting the speed of the paper machine to 10-50 m / min and the pressure to 0.1-0.5 MPa. In dry papermaking, the ideal drying effect is achieved by adjusting the drying temperature to 80-120 degrees Celsius and the time to 10-30 minutes, which can improve production efficiency by 20%-80%.

[0043] During the cutting process, the cutting size of the cutting machine can be adjusted by 10-20 cm and the speed by 100-300 times / minute according to market demand and packaging specifications. During the rewinding process, the speed of the rewinding machine can be adjusted by 10-30 m / min and the pressure by 0.1-0.5 MPa to achieve the ideal winding tightness, such as an inner diameter of 3-5 cm and an outer diameter of 7-10 cm. The packaging process includes manual packaging and automatic packaging. Automatic packaging can increase production efficiency by 50%-200% and reduce labor intensity by 50%-80%. Manual packaging can improve the flexibility and personalization of packaging, such as customizing toilet paper of special sizes and styles according to consumer needs.

[0044] During bacterial cultivation, the growth environment of the bacteria is optimized by adjusting the cultivation conditions, such as setting the temperature to 30-37 degrees Celsius, the humidity to 60%-90%, the light intensity to 1000-3000 lux, and the pH to 6-8, thereby increasing the yield of cellulose by 10%-50%.

[0045] During the pulping process, a high-shear stirring method is selected, with a stirring frequency of 200-500 times per minute, to better disperse the fibers in the water, thereby improving the uniformity and softness of the toilet paper by 10%-30%.

[0046] During the pulping process, the antibacterial properties of toilet paper can be improved and the safety of use can be increased by adding a certain amount of antibacterial agent, such as silver acetate at 0.1-1 g / L.

[0047] During the packaging process, fully biodegradable materials will be used, giving the packaging materials excellent environmental performance.

[0048] The specific embodiments of the present invention are further described below with reference to specific examples, but these do not limit the scope of protection of the present invention:

[0049] Example 1:

[0050] The purpose of this embodiment is to alter the physical and chemical properties of cellulose by adjusting the bacterial culture conditions.

[0051] A processing method for unbleached toilet paper includes the following steps:

[0052] First, select a bacterium that can produce cellulose;

[0053] This bacterium is cultured in a suitable culture medium, and by controlling conditions such as temperature, humidity and light, it is made to multiply rapidly and produce a large amount of cellulose.

[0054] The generated bacterial fibers are collected, washed, and dried using mechanical equipment to obtain pure bacterial fibers.

[0055] These fibers are mixed with water and pulped;

[0056] Then it is made into paper through a paper machine, and after cutting, rewinding and packaging, it finally becomes unbleached toilet paper.

[0057] When culturing bacteria, different nutrients are added to alter the physical and chemical properties of cellulose. Adding 0.5 grams of calcium sulfate per liter of culture medium can increase the heat resistance of cellulose by 10%-50%.

[0058] The specific steps for collecting bacterial fibers are as follows: First, filter the culture medium using a 0.22-micron microporous membrane; then, separate the bacterial fibers from the culture medium by centrifugation at 5000-10000 rpm or stirring at 200-400 times per minute; finally, remove impurities from the culture medium by washing.

[0059] During the pulping process, 1%-10% of reinforcing agent (such as polyvinyl alcohol) and 0.5%-5% of softener (such as glycerin) will be added as needed to improve the tensile strength of unbleached toilet paper by 10%-30% and its softness by 10%-50%.

[0060] The papermaking process includes wet papermaking and dry papermaking. In wet papermaking, the thickness of the toilet paper is controlled to be 0.1-0.5 mm and the density to be 0.1-0.5 g / cm³ by adjusting the speed of the paper machine to 10-50 m / min and the pressure to 0.1-0.5 MPa. In dry papermaking, the ideal drying effect is achieved by adjusting the drying temperature to 80-120 degrees Celsius and the time to 10-30 minutes, which can improve production efficiency by 20%-80%.

[0061] During the cutting process, the cutting size of the cutting machine can be adjusted by 10-20 cm and the speed by 100-300 times / minute according to market demand and packaging specifications. During the rewinding process, the speed of the rewinding machine can be adjusted by 10-30 m / min and the pressure by 0.1-0.5 MPa to achieve the ideal winding tightness, such as an inner diameter of 3-5 cm and an outer diameter of 7-10 cm. The packaging process includes manual packaging and automatic packaging. Automatic packaging can increase production efficiency by 50%-200% and reduce labor intensity by 50%-80%. Manual packaging can improve the flexibility and personalization of packaging, such as customizing toilet paper of special sizes and styles according to consumer needs.

[0062] During bacterial cultivation, the growth environment of the bacteria was optimized by adjusting the culture conditions, setting the temperature to 32 degrees Celsius, the humidity to 80%, the light intensity to 2000 lux, and the pH to 7, thereby increasing the yield of cellulose by 10%-50%.

[0063] During the pulping process, a high-shear stirring method is selected, with a stirring frequency of 200-500 times per minute, to better disperse the fibers in the water, thereby improving the uniformity and softness of the toilet paper by 10%-30%.

[0064] During the pulping process, the antibacterial properties of toilet paper can be improved and the safety of use can be increased by adding a certain amount of antibacterial agent, such as silver acetate at 0.1-1 g / L.

[0065] During the packaging process, fully biodegradable materials will be used, giving the packaging materials excellent environmental performance.

[0066] Example 2:

[0067] The purpose of this embodiment is to improve the performance of unbleached toilet paper during the pulping process.

[0068] A processing method for unbleached toilet paper includes the following steps:

[0069] First, select a bacterium that can produce cellulose;

[0070] This bacterium is cultured in a suitable culture medium, and by controlling conditions such as temperature, humidity and light, it is made to multiply rapidly and produce a large amount of cellulose.

[0071] The generated bacterial fibers are collected, washed, and dried using mechanical equipment to obtain pure bacterial fibers.

[0072] These fibers are mixed with water and pulped;

[0073] Then it is made into paper through a paper machine, and after cutting, rewinding and packaging, it finally becomes unbleached toilet paper.

[0074] When culturing bacteria, the physical and chemical properties of cellulose are altered by adding different nutrients. Adding 0.1-1 gram of calcium sulfate per liter of culture medium can increase the heat resistance of cellulose by 10%-50%.

[0075] The specific steps for collecting bacterial fibers are as follows: First, filter the culture medium using a 0.22-micron microporous membrane; then, separate the bacterial fibers from the culture medium by centrifugation at 5000-10000 rpm or stirring at 200-400 times per minute; finally, remove impurities from the culture medium by washing.

[0076] During the pulping process, 5% of a reinforcing agent (such as polyvinyl alcohol) and 3% of a softening agent (such as glycerin) will be added as needed to increase the tensile strength of the unbleached toilet paper by 20% and its softness by 30%.

[0077] The papermaking process includes wet papermaking and dry papermaking. In wet papermaking, the thickness of the toilet paper is controlled to be 0.1-0.5 mm and the density to be 0.1-0.5 g / cm³ by adjusting the speed of the paper machine to 10-50 m / min and the pressure to 0.1-0.5 MPa. In dry papermaking, the ideal drying effect is achieved by adjusting the drying temperature to 80-120 degrees Celsius and the time to 10-30 minutes, which can improve production efficiency by 20%-80%.

[0078] During the cutting process, the cutting size of the cutting machine can be adjusted by 10-20 cm and the speed by 100-300 times / minute according to market demand and packaging specifications. During the rewinding process, the speed of the rewinding machine can be adjusted by 10-30 m / min and the pressure by 0.1-0.5 MPa to achieve the ideal winding tightness, such as an inner diameter of 3-5 cm and an outer diameter of 7-10 cm. The packaging process includes manual packaging and automatic packaging. Automatic packaging can increase production efficiency by 50%-200% and reduce labor intensity by 50%-80%. Manual packaging can improve the flexibility and personalization of packaging, such as customizing toilet paper of special sizes and styles according to consumer needs.

[0079] During bacterial cultivation, the growth environment of the bacteria is optimized by adjusting the cultivation conditions, such as setting the temperature to 30-37 degrees Celsius, the humidity to 60%-90%, the light intensity to 1000-3000 lux, and the pH to 6-8, thereby increasing the yield of cellulose by 10%-50%.

[0080] During the pulping process, a high-shear stirring method is selected, with a stirring frequency of 200-500 times per minute, to better disperse the fibers in the water, thereby improving the uniformity and softness of the toilet paper by 10%-30%.

[0081] During the pulping process, the antibacterial properties of toilet paper can be improved and the safety of use can be increased by adding a certain amount of antibacterial agent, such as silver acetate at 0.1-1 g / L.

[0082] During the packaging process, fully biodegradable materials will be used, giving the packaging materials excellent environmental performance.

[0083] Example 3:

[0084] The purpose of this embodiment is to optimize the papermaking and packaging process.

[0085] A processing method for unbleached toilet paper includes the following steps:

[0086] First, select a bacterium that can produce cellulose;

[0087] This bacterium is cultured in a suitable culture medium, and by controlling conditions such as temperature, humidity and light, it is made to multiply rapidly and produce a large amount of cellulose.

[0088] The generated bacterial fibers are collected, washed, and dried using mechanical equipment to obtain pure bacterial fibers.

[0089] These fibers are mixed with water and pulped;

[0090] Then it is made into paper through a paper machine, and after cutting, rewinding and packaging, it finally becomes unbleached toilet paper.

[0091] When culturing bacteria, the physical and chemical properties of cellulose are altered by adding different nutrients. Adding 0.1-1 gram of calcium sulfate per liter of culture medium can increase the heat resistance of cellulose by 10%-50%.

[0092] The specific steps for collecting bacterial fibers are as follows: First, filter the culture medium using a 0.22-micron microporous membrane; then, separate the bacterial fibers from the culture medium by centrifugation at 5000-10000 rpm or stirring at 200-400 times per minute; finally, remove impurities from the culture medium by washing.

[0093] During the pulping process, 1%-10% of reinforcing agent (such as polyvinyl alcohol) and 0.5%-5% of softener (such as glycerin) will be added as needed to improve the tensile strength of unbleached toilet paper by 10%-30% and its softness by 10%-50%.

[0094] The papermaking process includes wet papermaking and dry papermaking. In wet papermaking, the thickness of the toilet paper is controlled to be 0.1-0.5 mm and the density to be 0.1-0.5 g / cm³ by adjusting the speed of the paper machine to 30 m / min and the pressure to 0.3 MPa. In dry papermaking, the ideal drying effect is achieved by adjusting the drying temperature to 80-120 degrees Celsius and the time to 10-30 minutes, which can improve production efficiency by 20%-80%.

[0095] During the cutting process, the cutting size of the cutting machine can be adjusted by 10-20 cm and the speed by 100-300 times / minute according to market demand and packaging specifications. During the rewinding process, the speed of the rewinding machine can be adjusted by 10-30 m / min and the pressure by 0.1-0.5 MPa to achieve the ideal winding tightness, such as an inner diameter of 3-5 cm and an outer diameter of 7-10 cm. The packaging process includes manual packaging and automatic packaging. Automatic packaging can increase production efficiency by 50%-200% and reduce labor intensity by 50%-80%. Manual packaging can improve the flexibility and personalization of packaging, such as customizing toilet paper of special sizes and styles according to consumer needs.

[0096] During bacterial cultivation, the growth environment of the bacteria is optimized by adjusting the cultivation conditions, such as setting the temperature to 30-37 degrees Celsius, the humidity to 60%-90%, the light intensity to 1000-3000 lux, and the pH to 6-8, thereby increasing the yield of cellulose by 10%-50%.

[0097] During the pulping process, a high-shear stirring method is selected, with a stirring frequency of 200-500 times per minute, to better disperse the fibers in the water, thereby improving the uniformity and softness of the toilet paper by 10%-30%.

[0098] During the pulping process, the antibacterial properties of toilet paper can be improved and the safety of use can be increased by adding a certain amount of antibacterial agent, such as silver acetate at 0.1-1 g / L.

[0099] During the packaging process, fully biodegradable materials will be used, giving the packaging materials excellent environmental performance.

[0100] Example 4:

[0101] The purpose of this embodiment is to improve the antibacterial properties of toilet paper during the pulping process. During the pulping process, we added 0.5 g / L of silver acetate as an antibacterial agent. The experimental results (Table 4) show that the antibacterial effect of the toilet paper with added silver acetate on E. coli and Staphylococcus aureus is significantly improved.

[0102] The above four embodiments will be represented by the following tabular data:

[0103] Table 1: Effects of adjusting bacterial culture conditions on cellulose yield and heat resistance in Example 1

[0104] No calcium sulfate added 0.5 g / L calcium sulfate added Cellulose production 100% 125% Cellulose heat resistance 100% 150%

[0105] Table 2: Effect of the pulping process on the properties of unbleached toilet paper in Example 2

[0106] No additives 5% strengthening agent + 3% softening agent tensile strength 100% 120% Softness 100% 130%

[0107] Table 3: Impact of wet papermaking and packaging material selection on production efficiency and environmental performance in Example 3

[0108] Dry paper + ordinary packaging materials Wet papermaking + fully biodegradable materials Production efficiency 100% 200% Environmental performance of packaging materials 100% 180%

[0109] Table 4: Effect of adding antibacterial agent on the antibacterial properties of toilet paper in Example 4

[0110]

[0111] This invention is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this invention should be included within the scope of protection of this invention.

Claims

1. A processing technology for unbleached toilet paper made from virgin pulp, characterized in that, It consists of the following steps: Step 1: First, select a bacterium that can produce cellulose; Step 2: Cultivate this bacterium in a suitable culture medium, and by controlling the temperature, humidity and light conditions, enable it to multiply rapidly and produce a large amount of cellulose; Step 3: Collect, wash, and dry the generated bacterial fibers using mechanical equipment to obtain pure bacterial fibers; Step 4: Pulp these fibers with water; Step 5: Then the paper is made by a paper machine, and after cutting, rewinding and packaging, the final product is unbleached toilet paper; During the bacterial culture process, the culture conditions are adjusted, with the temperature set to 30-37 degrees Celsius, humidity at 60%-90%, light intensity at 1000-3000 lux, and pH at 6-8, to optimize the bacterial growth environment and increase cellulose yield by 10%-50%. During the pulping process, a high-shear stirring method is selected, with a stirring frequency of 200-500 times per minute, to better disperse the fibers in the water, thereby improving the uniformity and softness of the toilet paper by 10%-30%. During the pulping process, 1%-10% of the reinforcing agent polyvinyl alcohol and 0.5%-5% of the softener will be added as needed to increase the tensile strength of the unbleached toilet paper by 10%-30% and its softness by 10%-50%. The papermaking process includes wet papermaking and dry papermaking. In wet papermaking, the thickness of the toilet paper is controlled to be 0.1-0.5 mm and the density to be 0.1-0.5 g / cm³ by adjusting the speed of the paper machine to 10-50 m / min and the pressure to 0.1-0.5 MPa. In dry papermaking, the production efficiency is improved by 20%-80% by adjusting the drying temperature to 80-120 degrees Celsius and the time to 10-30 minutes.

2. The processing technology of unbleached toilet paper according to claim 1, characterized in that, During the bacterial culture, different nutrients are added to alter the physical and chemical properties of cellulose. Adding 0.1-1 gram of calcium sulfate per liter of culture medium will increase the heat resistance of cellulose by 10%-50%.

3. The processing technology of unbleached toilet paper according to claim 1, characterized in that, The specific steps for collecting bacterial fibers are as follows: First: Filter the culture medium using a 0.22-micron microporous membrane; Then: separate the bacterial fibers from the culture medium by centrifugation at 5000-10000 rpm or stirring at a frequency of 200-400 times per minute; Finally, impurities in the culture medium are removed by washing.

4. The processing technology for unbleached toilet paper according to claim 1, characterized in that, During the cutting process, the cutting size of the cutting machine is adjusted by 10-20 cm and the speed by 100-300 times / minute according to market demand and packaging specifications. During the rewinding process, the speed of the rewinding machine is adjusted by 10-30 m / minute and the pressure by 0.1-0.5 MPa to achieve the ideal winding tightness. The packaging process includes manual packaging and automatic packaging. Automatic packaging can increase production efficiency by 50%-200% and reduce labor intensity by 50%-80%. Manual packaging improves packaging flexibility and personalization, allowing for the customization of special sizes and styles of toilet paper according to consumer needs.

5. The processing technology for unbleached toilet paper according to claim 1, characterized in that, The antibacterial properties of the toilet paper are improved by adding an antibacterial agent during the pulping process. The antibacterial agent is silver acetate at a concentration of 0.1-1 g / L.

6. The processing technology of unbleached toilet paper according to claim 1, characterized in that, The packaging process will use fully biodegradable materials, giving the packaging materials excellent environmental performance.

Citation Information

Patent Citations

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