Diamond wire winding tool and electroplating system

Abstract

The application discloses a diamond wire winding tool and an electroplating system. The diamond wire winding tool comprises a first support, the first support comprises a first body and a plurality of winding clamping jaws, the plurality of winding clamping jaws are arranged at intervals around the first body and are connected with the first body respectively, and the winding clamping jaws are configured to coil and fix a bus. The first body is used for supporting the winding clamping jaws, the interval arrangement of the winding clamping jaws is realized, the winding clamping jaws are used for coiling and fixing the bus, the plurality of winding clamping jaws are arranged to facilitate multi-point fixing of the bus, the turns of the bus are effectively maintained, the stability of the winding is effectively ensured, the probability of wire jump of the bus is reduced, the subsequent fixing of the wire is facilitated, and the working efficiency is greatly improved.

Description

Technical Field

[0001] This application belongs to the field of diamond wire production technology, specifically relating to a diamond wire winding fixture and electroplating system. Background Technology

[0002] A ring-shaped diamond wire cutter is a closed-loop wire cutting tool with connected ends. It has the advantages of small kerf, fast cutting speed, and high efficiency, and is mainly used for cutting hard and brittle materials.

[0003] Currently, the electroplating process for toroidal diamond wire mainly includes three steps: pre-plating, sandblasting, and thickening. Before these three steps, the wire itself needs to be fixed to facilitate subsequent processes. Conventional toroidal diamond wire is typically several meters long, with a correspondingly large diameter. If the subsequent three steps are performed on a single coil, the electroplating equipment would require a very large volume. Therefore, when fixing the wire before electroplating, it is usually necessary to wind the wire, coiling the toroidal wire into multiple layers of coils with roughly the same diameter, and then connecting and fixing it with wires. However, currently there are no specific auxiliary tools, requiring manual winding. This leads to the problem of the toroidal wire not being able to be fixed, causing it to easily jump during winding. Summary of the Invention

[0004] Purpose of the Invention: This application provides a diamond wire winding fixture to solve the problem that existing toroidal busbars cannot be fixed, causing them to easily jump during winding. This application also provides an electroplating system.

[0005] Technical solution: A diamond wire winding fixture according to an embodiment of this application, the winding fixture having a height direction, includes:

[0006] A first support, the first support comprising:

[0007] first ontology;

[0008] Multiple winding claws are arranged at intervals around the first body and are respectively connected to the first body. The winding claws are configured to coil and fix the busbar.

[0009] In some embodiments, the winding claw has a slot at one end away from the first body, and the slot is used to fix the busbar.

[0010] In some embodiments, the diamond wire winding fixture has a height direction, and there are multiple slots, which are arranged at intervals along the height direction.

[0011] In some embodiments, the card slot has a bottom wall, the distance between the orthographic projections of the bottom walls of two adjacent card slots onto a plane perpendicular to the height direction is a mm, and the diameter of the generatrix is ​​b mm, satisfying: a≥2b.

[0012] In some embodiments, the winding claw includes a sidewall facing away from the first body, the slot extending through the sidewall, and the sidewall being inclined relative to the height direction.

[0013] In some embodiments, the inclination angle of the sidewall relative to the height direction is α, satisfying: 5°≤α<90°.

[0014] In some embodiments, the first body is provided with a first mounting groove, the first mounting groove being disposed through the outer peripheral surface of the first body, and the winding claw includes:

[0015] The first main body portion, wherein the card slot is disposed in the first main body portion;

[0016] The first slide rod is connected to the side of the first main body that is away from the slot, and the first slide rod is disposed in the first assembly slot.

[0017] In some embodiments, the first body has a first surface, the first mounting groove extends through the first surface, and the first surface is provided with a first scale mark, the first scale mark being used to indicate the position of the first slide bar relative to the first mounting groove.

[0018] In some embodiments, the diamond wire winding fixture further includes a second bracket, which is disposed opposite to the first bracket along the height direction, and the second bracket includes:

[0019] Second entity;

[0020] Multiple wiring terminals are spaced around the second body and connected to the second body respectively. The wiring terminals are configured to fix the wires, and the end of the wires away from the second bracket is connected to the busbar.

[0021] In some embodiments, the second body is provided with a second mounting groove, the second mounting groove being disposed through the outer peripheral surface of the second body; the wiring portion includes:

[0022] The second main body has a wiring hole, and the wire passes through the wiring hole;

[0023] The second slide rod is connected to the end of the second main body away from the wiring hole and is disposed in the second assembly groove.

[0024] In some embodiments, the second body has a second surface opposite to the first body, the second mounting groove extends through the second surface, and the second surface is provided with a second scale mark, the second scale mark being used to indicate the position of the second slide bar relative to the second mounting groove.

[0025] In some embodiments, on a plane perpendicular to the height direction, the winding claw has a first orthographic projection, the wiring portion has a second orthographic projection, and the first orthographic projection is located outside the second orthographic projection.

[0026] In some embodiments, the diamond wire winding fixture further includes a first support rod, which is connected between the first body and the second body.

[0027] In some embodiments, the first support rod is a telescopic rod.

[0028] In some embodiments, the diamond wire winding fixture further includes a support base, which is located on the side of the first support away from the second support and is connected to the first support; the support base includes a base and a second support rod; the second support rod is rotatably connected to the base, and the end of the second support rod away from the base is connected to the first support rod.

[0029] Accordingly, this application provides an electroplating system including a diamond wire winding fixture as described in any of the foregoing embodiments.

[0030] Beneficial Effects: Compared with the prior art, the diamond wire winding fixture of this application includes: a first support, the first support including a first body and a plurality of winding claws, the plurality of winding claws being arranged at intervals around the first body and respectively connected to the first body, the winding claws being configured to coil and fix the busbar. This application utilizes the first body to support the winding claws, realizing the interval arrangement of the winding claws, the winding claws being used to coil and fix the busbar, the arrangement of multiple winding claws facilitating multi-point fixing of the busbar, effectively maintaining the coil diameter of the busbar, while effectively ensuring the stability of the winding, reducing the probability of busbar jumps, facilitating subsequent fixing of the conductor, and greatly improving work efficiency.

[0031] Compared with the prior art, the electroplating system of this application embodiment includes the aforementioned diamond wire winding fixture. Therefore, it can be understood that the electroplating system has all the functions and beneficial effects of the aforementioned diamond wire winding fixture, which will not be repeated here. Attached Figure Description

[0032] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0033] Figure 1 This is a schematic diagram of the overall structure of a ring-shaped diamond wire winding tool according to an embodiment of this application;

[0034] Figure 2 This is a front view of a ring-shaped diamond wire winding fixture according to an embodiment of this application;

[0035] Figure 3 This is a schematic diagram of the structure of a ring-shaped diamond wire winding tool without a support base according to an embodiment of this application;

[0036] Figure 4 This is a schematic diagram of the structure of the first bracket of a ring-shaped diamond wire winding tool according to an embodiment of this application;

[0037] Figure 5 This is a schematic diagram of the winding claw of a ring-shaped diamond wire winding fixture according to an embodiment of this application;

[0038] Figure 6 This is a front view of the winding jaws of a ring-shaped diamond wire winding fixture according to an embodiment of this application;

[0039] Figure 7 This is a schematic diagram of the structure of the second bracket of a ring-shaped diamond wire winding tool according to an embodiment of this application;

[0040] Figure 8 This is a schematic diagram of the wiring portion of a ring-shaped diamond wire winding tool according to an embodiment of this application;

[0041] Figure 9 This is a top view of a ring-shaped diamond wire winding fixture according to an embodiment of this application;

[0042] Figure 10 This is a structural schematic diagram of a support base, a first support rod, a first positioning pin, and a second positioning pin of a ring-shaped diamond wire winding fixture according to an embodiment of this application.

[0043] Figure 11 This is a top view of the base of a ring-shaped diamond wire winding fixture according to an embodiment of this application.

[0044] Reference numerals: 1-First bracket, 11-First body, 111-First mounting slot, 113-First through hole, 114-Second through hole, 115-First adjusting bolt, 116-First recess, 117-First support arm, 118-Third through hole, 119-First positioning pin, 12-Winding claw, 121-Slot, 1211-Bottom wall, 122-Side wall, 123-First sliding rod, 13-First surface, 131-First scale mark, 2-First support rod, 21-Support platform, 3-Second bracket 31-Second body, 311-Second assembly slot, 313-Fourth through hole, 314-Fifth through hole, 315-Second adjusting bolt, 316-Second recess, 317-Second support arm, 318-Sixth through hole, 319-Second positioning pin, 32-Connecting part, 321-Second slide rod, 322-Second main body, 3221-Wiring hole, 33-Second surface, 331-Second scale mark, 4-Support seat, 41-Base, 411-Bearing, 42-Second support rod, 5-Busline, 6-Wire. Detailed Implementation

[0045] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0046] In the description of this application, it should be understood that the terms "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more features. In the description of this application, "multiple" means two or more, and "at least one" can mean one, two, or more, unless otherwise explicitly specified. In the description of this application, "perpendicular" means completely perpendicular to 90° or almost completely perpendicular, for example, the range of included angles from 80° to 100° is considered perpendicular. Similarly, "parallel" means completely parallel or almost completely parallel, for example, the range of completely parallel angles from 10° is considered parallel.

[0047] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 9 One embodiment of this application provides a diamond wire winding fixture, including: a first support 1, the first support 1 being configured to wind a busbar 5; the first support 1 includes a first body 11 and a plurality of winding claws 12, the plurality of winding claws 12 being arranged at intervals around the first body 11 and respectively connected to the first body 11, the winding claws 12 being configured to wind and fix the busbar 5.

[0048] In this embodiment, a first bracket 1 is provided for winding and fixing the busbar 5, keeping the busbar 5 at a certain diameter. Specifically, multiple winding claws 12 are used to hold and fix the busbar. This structure can keep the busbar 5 wound at a certain diameter and prevent the busbar 5 from skipping during winding. After the winding is completed, the second bracket 3 can be detached from the first support rod 2 through the detachable connection between the second bracket 3 and the first support rod 2, and the busbar 5 can be transferred using the wire 6, and finally directly put into the electroplating process.

[0049] It should be noted that by setting multiple winding claws 12, multiple fixing points for the busbar 5 can be provided, thereby achieving multi-point positioning. This allows the diameter of the busbar 5 to be limited, enabling the busbar 5 to be wound within the specified diameter.

[0050] It should also be noted that during the winding of the busbar 5, after the busbar 5 is fixed to the winding clamp 12, the busbar 5 between adjacent winding clamps 12 is in a taut state, which ensures that the diameter of the busbar 5 is within a predetermined range. It should also be noted that because the busbar 5 itself has stress, although the busbar 5 is in a taut state during winding, after the winding contact is completed and the first support 1 is removed, the busbar 5 will return to a loop state when it is in a relatively relaxed state.

[0051] Please refer to the following: Figure 5 and Figure 6 In some embodiments, the winding claw 12 has a slot 121 at one end away from the first body 11, and the slot 121 is used to fix the busbar 5.

[0052] In this embodiment, the slot 121 is used to secure the annular busbar 5 after it has been wound around the first bracket 1, so that the busbar 5 can continue to be wound around the next turn, thereby effectively preventing wire skipping. The opening of the slot 121 is rounded to facilitate the smooth sliding of the annular busbar 5 into the slot 121, reducing wear on the busbar.

[0053] It should be noted that when the busbar 5 is inserted into the slot 121, the corresponding coil of the busbar 5 in the slot 121 is in a taut and straight state, so as to prevent the busbar 5, which has been wound once, from loosening and jumping out of the slot 121.

[0054] It should also be noted that the slot 121 is away from the first body 11. At this time, no other structural design is required for the slot 121. By utilizing the fact that the opening of the slot is away from the direction of the busbar 5, the busbar 5 can be positioned and fixed.

[0055] Please continue to refer to the following: Figure 5 and Figure 6 In some embodiments, there are multiple card slots 121, and the multiple card slots 121 are arranged at intervals along the height direction X.

[0056] It should be noted that the length of a single ring-shaped busbar 5 is uncertain, for example, it may be 2.9 meters or 4 meters, etc. For shorter busbars 5, only one turn can be wound, in which case the winding clamp 12 only needs to provide one clamping slot 121 for limiting and fixing. However, for longer busbars 5, it is obviously not practical to use a single-turn winding scheme. Therefore, in order to reduce equipment costs and space occupied by the equipment, the busbar 5 can be wound in multiple turns. At this time, the diameter of the ring-shaped busbar 5 can be reduced, and the requirements for electroplating equipment are correspondingly reduced. Therefore, multiple clamping slots 121 are arranged along the height direction X. When the busbar 5 is wound in multiple turns, each clamping slot 121 corresponds to clamping and fixing one turn of the busbar 5. The busbar 5 is wound sequentially along the height direction X to achieve uniform winding of the busbar 5.

[0057] Please see Figure 6 In some embodiments, the card slot 121 has a bottom wall 1211, the distance between the orthographic projections of the bottom walls 1211 of two adjacent card slots 121 onto a plane perpendicular to the height direction X is a mm, and the diameter of the generatrix 5 is b mm, satisfying: a≥2b.

[0058] It should be noted that, in this embodiment, limiting the spacing between adjacent bottom walls 1211 is mainly to prevent the busbars 5 of adjacent layers from stacking and overlapping under gravity when removing the first support 1, thus affecting the electroplating effect. Furthermore, in the subsequent sand embedding process, it prevents the upper busbars 5 from directly pressing on the lower busbars 5, causing surface obstruction and interference, and affecting the sand coating effect.

[0059] It should also be noted that in this embodiment, the spacing between two adjacent bottom walls 1211 is limited to not less than twice the wire diameter of the busbar 5. When the pre-plated busbar is embedded with sand after winding, the diamond wires of the two adjacent layers fall on approximately the same horizontal plane. At this time, the spacing between the busbars 5 of the two adjacent layers is (ab) mm. Therefore, limiting a ≥ 2b ensures that the spacing between the busbars 5 of the two adjacent layers is at least twice the wire diameter. This avoids interference between the busbars 5 of the two adjacent layers and ensures the electroplating effect of the busbar 5.

[0060] Please refer to the following: Figure 5 and Figure 6 In some embodiments, the winding claw includes a sidewall away from the first body, a slot penetrating the sidewall, and the sidewall 122 is inclined relative to the height direction X.

[0061] In this embodiment, the sidewall 122 is designed to be inclined relative to the height direction X, which facilitates the winding of the busbar 5. Specifically, since the busbar 5 is initially a closed loop coil, as the busbar 5 is wound layer by layer, the inclined sidewall 122 can allow the busbar 5 to slide into the slot 121 along the sidewall during winding, thereby facilitating the winding of the busbar 5.

[0062] It should be noted that the spacing between the bottom walls 1211 of two adjacent slots 121, as mentioned above, can be set in two ways. One is to directly set slots 121 of different depths extending into the winding claw 12 on the side wall 122, regardless of whether the side wall 122 is inclined. The other is to directly set slots 121 of the same depth on the inclined side wall 122, in which case the inclination angle of the side wall 122 can be set as needed. Therefore, the inclined side wall 122 also facilitates setting the bottom walls 1211 of adjacent slots 121 to have the same spacing.

[0063] Please see Figure 6 Furthermore, the inclination angle of the sidewall 122 relative to the height direction X is α, which satisfies: 5°≤α<90°.

[0064] It should be noted that, in this application, the sidewall 122 is preferably inclined relative to the height direction X, and the depth of the slots 121 is preferably the same. This facilitates the busbar 5 being fully taut and wound on the first bracket 1. Accordingly, based on this, as the inclination angle of the sidewall 122 increases, the distance between the bottom walls 1211 of two adjacent slots 121 is larger, and the difference in the diameter of the busbar 5 in adjacent layers is greater. Therefore, the possibility of interference between adjacent layers during diamond wire electroplating is smaller.

[0065] It should also be noted that in the embodiments of this application, the value of α is in the range of 5 to 90 (excluding 90), that is, the value can be any value among 5, 6, 7, 8, 9, 10, 12, 15, 20, 30, 40, 50, 60, 70, 80, and 89, or a range between any two values. The larger the value of α, the larger the spacing between adjacent bottom walls 1211 relative to the slot 121 of the same depth, and the larger the difference in the diameter of the generatrix 5 of the adjacent layers, which can effectively reduce interference.

[0066] It should also be noted that the angle in this application can be measured using conventional angle measuring tools such as an angle measuring instrument.

[0067] It should also be noted that, in this embodiment, the sidewall 122 can also be tilted in the opposite direction to the height direction X. The corresponding tilt angle is also α, satisfying: 5°≤α<90°.

[0068] like Figure 4 As shown, in some embodiments, the first body 11 has a first mounting groove 111, which is disposed through the outer peripheral surface of the first body 11. The winding claw 12 includes a first main body 124 and a first slide bar 123. The slot 121 is disposed with the first main body 124, and the first slide bar 123 is connected to the side of the first main body 124 away from the slot 121. The first slide bar 123 is disposed in the first mounting groove 111.

[0069] In this embodiment, a first mounting groove 111 is provided to penetrate the outer peripheral surface of the first body 11, so that the first sliding rod 123 of the winding claw 12 can be installed in the first mounting groove 111 and the first main body 124 can extend out of the outer side of the first body 11.

[0070] It should be noted that in some embodiments, the first slide rod 123 can be slidably and adjustably disposed within the first assembly groove 111, thus enabling the length of the first slide rod 123 within the first assembly groove 111 to be adjustable. Adjusting the length of the first slide rod 123 within the first assembly groove 111 correspondingly adjusts the extension distance of the winding claw 12. Adjusting the extension distance of the winding claw 12 allows for adjustment of the coil diameter of the busbar 5 during winding. Specifically, the closer the distance between the winding claw 12 and the first sidewall 112, the smaller the coil diameter of the corresponding busbar 5; conversely, the farther the distance between the winding claw 12 and the first sidewall 112, the larger the coil diameter of the corresponding busbar 5.

[0071] Additionally, it should be noted that by setting the first slide bar 123 to be slidably and adjustablely set in the first assembly groove 111, after the busbar 5 is wound and the wire 6 is connected, the winding claw 12 can be adjusted and retracted towards the first body 11 to facilitate the release of the busbar 5.

[0072] It should be noted that since there are multiple winding claws 12, there are also multiple corresponding first mounting slots 111, distributed around the periphery of the first body 11. Furthermore, the multiple winding claws 12 correspond one-to-one with the multiple first mounting slots 111 and are evenly distributed around the periphery of the first body 11. At this time, the busbar 5, supported and fixed by the multiple winding claws 12, is supported as a regular polygonal structure. This ensures that the force on each part of the busbar 5 is uniform, so that when the winding claws 12 are removed, the coil diameter of the busbar 5 is correspondingly more uniform.

[0073] It should also be noted that, in the embodiments of this application, the height of the winding claw 12 relative to the first body 11 in the height direction X is not limited, that is, the winding claw 12 can protrude above the first body 11 or protrude below the first body 11.

[0074] In addition, in this embodiment, the first slide rod 123 is slidably and adjustablely disposed within the first assembly groove 111. Specifically, the adjustable method can be direct sliding adjustment, or a roller can be provided at the bottom of the first slide rod 123 for rolling adjustment within the first assembly groove 111. Correspondingly, since the busbar 5 is in a taut state after winding, the first slide rod 123 needs to be fixed to prevent it from retracting into the first assembly groove 111 under the reaction force of the busbar 5. In this embodiment, adjusting bolts are used to fix the first slide rod 123.

[0075] Please continue reading. Figure 4 Specifically, a second through hole 114 is provided on the first body 11. The second through hole 114 penetrates the side wall of the first assembly groove 111 and communicates with the first assembly groove 111. A first adjusting bolt 115 is threaded into the second through hole 114. The length of the first adjusting bolt 115 is greater than the depth of the second through hole 114. Therefore, tightening the first adjusting bolt 115 will cause the first adjusting bolt 115 to pass through the second through hole 114 and abut against the first slide rod 123, so that the first slide rod 123 is firmly clamped between the first assembly groove 111 and the first adjusting bolt 115, thus fixing the first slide rod 123. Loosening the first adjusting bolt 115 will release the first slide rod 123.

[0076] Please continue reading. Figure 4 It should also be noted that the first body 11 of this application has a first recess 116 between two adjacent first mounting slots 111. At this time, the corresponding first body 11 is equivalent to having multiple outwardly extending first support arms 117, and the first mounting slots 111 are located on the first support arms 117. This structure effectively reduces the weight of the first body 11 and also provides operating space for the winding of the busbar 5.

[0077] Please refer to the following: Figure 1 , Figure 2 , Figure 4 and Figure 9 In some embodiments, the first bracket 1 has a first surface 13, and a first mounting groove 111 extends through the first surface 13 along the height direction X. The first surface 13 is provided with a first scale mark 131, which is used to indicate the position of the first slide bar 123 relative to the first mounting groove 111.

[0078] In this embodiment of the application, the first scale mark 131 can provide a reference for the adjustment of the first slide bar 123, so as to achieve precise adjustment of the first slide bar 123 and effectively control the diameter of the winding of the busbar 5.

[0079] Please refer to the following: Figure 7 , Figure 8 and Figure 9 In some embodiments, the diamond wire winding fixture further includes a second bracket 3, which is disposed opposite to the first bracket 1 along the height direction X. The second bracket 3 includes a second body 31 and a plurality of wiring portions 32. The plurality of wiring portions 32 are arranged at intervals around the second body 31 and connected to the second body 31. The wiring portions 32 face the first bracket 1 and are configured to fix the wire 6.

[0080] Specifically, in this embodiment, the second bracket 3 is mainly used to fix the conductor 6 and to connect the conductor 6 to the fixed busbar 5. The conductor 6 is fixed using the wiring portion 32, which supports the conductor so that the conductor 6 is vertically positioned above the busbar 5 along the height direction X.

[0081] It should be noted that the second body 31 is used to support and fix multiple wiring parts 32, and the multiple wiring parts 32 are spaced apart on the periphery of the second body 31. At this time, the wiring parts 32 can extend toward the side away from the second body 31, which facilitates the subsequent fixing of the wires 6 and avoids the second body 31 blocking the extension path of the wires 6.

[0082] Please refer to the following: Figure 7 and Figure 9 Furthermore, the wiring section 32 is configured to have multiple wires 6, which can lead out multiple wires, so that the busbar 5 can be energized from multiple points, thereby reducing the resistance of the busbar 5 and improving the electroplating efficiency.

[0083] Furthermore, when the busbar 5 is wound with multiple turns, the multiple turns of the busbar 5 are arranged at X intervals along the height direction. Multiple wires 6 are led out from multiple connection points 32, allowing for wire connection of each layer of busbar 5 from different locations. This enables the busbar 5 to be fixed at multiple points, and after the first support 1 is removed, the busbar 5 can be smoothly lifted using the wires 6 led out from each connection point 32. In this configuration, the number of connection points 32 is equal to the number of slots 121, thus achieving a one-to-one correspondence between the wires 6 and the number of turns of the busbar 5.

[0084] In addition, in this embodiment of the application, multiple wiring portions 32 can be evenly distributed around the second body 31, and the straight-line distance between adjacent wiring portions 32 is equal. In this case, the wires 6 can be evenly distributed around the first support 1 after extending to the first support 1, thereby further realizing the smooth lifting of the busbar 5 and keeping the force on the busbar 5 uniform at all points.

[0085] like Figure 7 As shown, in some embodiments, the second body 31 has a second mounting groove 311, which is disposed through the outer peripheral surface of the second body 31; the wiring part 32 includes a second main body 322 and a second slide rod 321, the second main body 322 is provided with a wiring hole 3221, the wire 6 passes through the wiring hole 3221, and the second slide rod 321 is connected to the end of the second main body 322 away from the wiring hole 3221 and disposed in the second mounting groove 311.

[0086] Furthermore, the second slide bar 321 is slidably and adjustablely disposed within the second assembly slot 311.

[0087] In this embodiment, the second assembly groove 311 is configured to cooperate with the second slide rod 321, enabling the second slide rod 321 to slide and adjust its position within the second assembly groove 311. In this embodiment, the structure of the second assembly groove 311 and the second slide rod 321 can be the same as that of the first assembly groove 111 and the first slide rod 123, and the adjustment method is also the same. Specifically, the adjustment method can be direct sliding adjustment, or a roller can be provided at the bottom of the second slide rod 321 for rolling adjustment within the second assembly groove 311. Correspondingly, since the busbar 5 is in a taut state after winding, the second slide rod 321 needs to be fixed to prevent it from retracting within the second assembly groove 311.

[0088] Accordingly, the second slide bar 321 is slidably adjusted within the second mounting groove 311 to adjust the extension length of the wiring portion 32, primarily to accommodate the extension length of the winding clamp 12. The ultimate goal of the adjustment is to position the conductor 6 directly above the busbar 5 along the height direction X. Therefore, the extension length of the second slide bar 321 is adjusted accordingly based on the adjustment of the extension length of the first slide bar 123.

[0089] Please continue reading. Figure 7Specifically, a fifth through hole 314 is provided on the second body 31. The fifth through hole 314 penetrates the side wall of the second assembly groove 311 and communicates with the second assembly groove 311. A second adjusting bolt 315 is threaded into the fifth through hole 314. The length of the second adjusting bolt 315 is greater than the depth of the fifth through hole 314. Therefore, tightening the second adjusting bolt 315 will cause the second adjusting bolt 315 to pass through the fifth through hole 314 and abut against the second slide rod 321, so that the second slide rod 321 is firmly clamped between the second assembly groove 311 and the second adjusting bolt 315. In this way, the second slide rod 321 is fixed. Loosening the second adjusting bolt 315 will release the second slide rod 321.

[0090] Please continue reading. Figure 7 It should also be noted that the second body 31 of this application has a second recess 316 between two adjacent second mounting slots 311. In this case, the corresponding second body 31 is equivalent to having multiple outwardly extending second support arms 317, and the second mounting slots 311 are located on the second support arms 317. This structure effectively reduces the weight of the second body 31, facilitates the subsequent picking, moving and transferring of the second bracket 3, and reduces the driving burden for the subsequent electroplating process.

[0091] Please refer to the following: Figure 7 and Figure 9 In some embodiments, the second bracket 3 has a second surface 33 facing away from the first bracket 1, the second mounting groove 311 passes through the second surface 33, and the second surface 33 is provided with a second scale mark 331, which is used to indicate the position of the second slide bar relative to the second mounting groove 311.

[0092] Setting the second scale mark 331 allows for precise adjustment of the second slide bar 321, facilitating precise control of the extension length of the wiring part 32, and ensuring that the extension length of the wiring part 32 is the same as that of the winding claw 12.

[0093] Please see Figure 9 In some embodiments, the winding claw 12 has a first orthographic projection on a plane perpendicular to the height direction, and the wiring portion 32 has a second orthographic projection, with the first orthographic projection located outside the second orthographic projection.

[0094] In this embodiment, the limitation of this structure makes it easier for the wire 6 fixed by the wiring part 32 to be directly and vertically aligned with the area of ​​the lower busbar 5 away from the winding claw 12, which facilitates the connection and fixation of the wire 6.

[0095] In some embodiments, the diamond wire winding fixture further includes a first support rod, which is connected between the first body and the second body.

[0096] The first support rod 2 is set between the first bracket 1 and the second bracket 3 to control the length of the wire 6.

[0097] It should be noted that in this embodiment, the second bracket 3 is detachably connected to the first support rod 2. This corresponds to the situation where, after the busbar 5 is wound and the conductor 6 is connected and fixed to the busbar 5, the busbar 5 is removed from the first bracket 1, and then the second bracket 3 is removed from the first support rod 2. At this time, the second bracket 3 is connected to the busbar 5 through the conductor 6, so that the busbar 5 is suspended below the second bracket 3, which facilitates the subsequent electroplating process by placing the busbar 5 in the electroplating solution or into the corundum.

[0098] Please continue reading. Figure 4 Specifically, a first through hole 113 is provided on the first body 11, and the first support rod 2 passes through the first through hole 113 to limit and fix the first bracket 1. Multiple winding claws 12 are respectively provided on the outer edge of the first body 11 to facilitate the winding claws 12 being located on the outermost side, mainly to facilitate the subsequent winding and clamping of the busbar 5 by the winding claws 12.

[0099] Please continue reading. Figure 4 In addition, the first body 11 also has a third through hole 118, which is located in the first recess 116, passes through the first body 11, and is connected to the first through hole 113. The first body 11 also includes a first positioning pin 119, which passes through the third through hole 118 and is connected to the first support rod 2. This arrangement helps to position and fix the first body 11, preventing the first body 11 and the first support rod 2 from rotating relative to each other in a straight line when the busbar 5 is coiled.

[0100] like Figure 7 As shown, further, a fourth through hole 313 is provided on the second body 31 at a position opposite to the first through hole 113. The first support rod 2 passes through the fourth through hole 313. At the same time, a support platform 21 is provided on the first support rod 2. Along the height direction X, the support platform 21 is located below the second body 31 to support the second body 31 and prevent the second body 31 from sliding down along the first support rod 2, so as to facilitate the extension and retraction of the second body 31 with the extension and retraction of the first support rod 2.

[0101] In addition, such as Figure 7 As shown, the second body 31 also has a sixth through hole 318, which is located in the second recess 316 and extends through the second body 31. The sixth through hole 318 is connected to the fourth through hole 313. The second bracket 3 also includes a second positioning pin 319, which passes through the sixth through hole 318 and is connected to the first support rod 2. This arrangement helps to position and fix the second body 31, preventing relative rotation between the second body 31 and the first support rod 2.

[0102] In some embodiments, the first support rod 2 is a telescopic rod.

[0103] In this embodiment, the first support rod 2 is a telescopic rod, capable of adjusting the distance between the second bracket 3 and the first bracket 1. Since different specifications of diamond wire have different electroplating requirements, adjusting the telescopic height of the first support rod 2 correspondingly adjusts the height of the second bracket 3 relative to the first bracket 1, thereby adjusting the length of the wire 6. Therefore, by adjusting different wire lengths, the electroplating effect of the same specification of busbar 5 at different wire lengths can be tested, thus selecting the optimal wire length suitable for the corresponding specification of busbar 5. In subsequent production, depending on the specification of the busbar 5, the height of the first support rod 2 can be adjusted accordingly, thereby adjusting the height of the second bracket 3, and corresponding wires 6 of the appropriate length can be used for connection and fixation.

[0104] Please refer to the following: Figure 1 and Figure 2 In some embodiments, the winding fixture also includes a support base 4, which is located on the side of the first bracket 1 away from the second bracket 3 and connected to the first bracket 1.

[0105] In this embodiment, the support base 4 is provided to support the first bracket 1 along the height direction X, which can support the first bracket 1 together with the first support rod 2 and the second bracket 3, making the winding operation easier.

[0106] Please refer to the following: Figure 1 , Figure 2 and Figure 10 In some embodiments, the support base 4 includes a base 41 and a second support rod 42; the second support rod 42 is rotatably connected to the base 41, and one end of the second support rod 42 away from the base 41 is connected to the first support rod 2.

[0107] It should be noted that, in this embodiment of the application, the base 41 and the second support rod 42 can be rotatably connected, which can fix the busbar 5 and rotate the second support rod 42 or the first bracket 1 or the second bracket 3 accordingly during winding. At this time, the busbar 5 can be sequentially wound onto the corresponding winding claws 12, which can effectively improve the winding efficiency.

[0108] It should also be noted that, such as Figure 11 As shown, in this embodiment, a bearing can be installed in the base 41, and the second support rod 42 is fixed in the inner ring of the bearing. This enables the second support rod 42 to rotate more smoothly, reduces the wear between the second support rod 42 and the base 41, and saves the force applied by the operator when rotating.

[0109] The specific working process of this embodiment is as follows: The required length of the conductor 6 is determined according to the specifications of the busbar 5, and the length of the telescopic rod is adjusted accordingly to meet the required conductor 6 length. The diamond wire is wound layer by layer into the slots 121 on the winding claw 12. Then, one end of the conductor 6 is fixed to the connector 32, and the other end is fixed to the busbar 5. The number of conductors 6 is determined according to the number of turns of the busbar 5, and they are fixed to different turns of the busbar 5. Of course, the extension length of the winding claw 12 needs to be determined based on the initial length of the busbar 5, and the extension length of the connector 32 is adjusted accordingly. After the conductor 6 is connected, the winding claw 12 is retracted and the second bracket 3 is removed. The second bracket 3, the connected conductor 6, and the busbar 5 are transferred to the electroplating equipment for subsequent electroplating.

[0110] In summary, this application utilizes a first bracket to coil and fix the busbar 5, effectively ensuring the stability of the winding, reducing the probability of the busbar 5 skipping wires, and greatly improving work efficiency; it utilizes a second bracket to fix the conductor 6 and connects the busbar 5 with the conductor 6, facilitating the use of the conductor 6 to supply power to the busbar 5 during subsequent electroplating; the second bracket is detachable, allowing the second bracket to move the busbar 5 via the conductor 6, facilitating its subsequent entry into the electroplating tank for electroplating; at the same time, the first support rod is used to create a certain distance between the second bracket and the first bracket, thus facilitating the control of the length of the conductor 6.

[0111] Accordingly, this application also provides an electroplating system, including a diamond wire winding fixture as described in any of the foregoing embodiments, and a corresponding electroplating device. In specific implementation, the busbar 5 and the second support 3, which are wound and connected to the wire 6 by the diamond wire winding workpiece, are transferred together into the electroplating device for electroplating operation, which facilitates the improvement of electroplating efficiency.

[0112] In the above embodiments, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.

[0113] The foregoing has provided a detailed description of a ring-shaped diamond wire winding fixture and electroplating system provided in the embodiments of this application, and specific examples have been used to illustrate the principles and implementation methods of this application. The description of the above embodiments is only for the purpose of helping to understand the technical solutions and core ideas of this application. Those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.

Claims

1. A diamond wire winding fixture, characterized in that, The diamond wire winding fixture includes: The first support (1) includes: First ontology (11); Multiple winding claws (12) are arranged at intervals around the first body (11) and connected to the first body (11) respectively. The winding claws (12) are configured to coil and fix the busbar (5). The winding claws (12) have a slot (121) at the end opposite to the first body (11) for fixing the busbar (5). The diamond wire winding fixture has a height direction (X), the winding claw (12) includes a side wall (122) facing away from the first body (11), the slot (121) penetrates the side wall (122), and the side wall (122) is inclined relative to the height direction (X).

2. The diamond wire winding fixture according to claim 1, characterized in that, There are multiple card slots (121), and the multiple card slots (121) are arranged at intervals along the height direction (X).

3. The diamond wire winding fixture according to claim 2, characterized in that, The slot (121) has a bottom wall (1211), and the distance between the orthographic projections of the bottom walls (1211) of two adjacent slots (121) on a plane perpendicular to the height direction (X) is a mm, and the diameter of the generatrix (5) is b mm, satisfying: a≥2b.

4. The diamond wire winding fixture according to claim 1, characterized in that, The inclination angle of the sidewall (122) relative to the height direction (X) is α, which satisfies: 5°≤α<90°.

5. The diamond wire winding fixture according to claim 1, characterized in that, The first body (11) is provided with a first assembly groove (111), which is disposed through the outer peripheral surface of the first body (11); The winding clamp (12) includes: The first main body (124) has the card slot (121) disposed on the first main body (124). The first slide rod (123) is connected to the side of the first main body (124) away from the slot (121) and is disposed in the first assembly slot (111).

6. The diamond wire winding fixture according to claim 5, characterized in that, The first body (11) has a first surface (13), the first mounting groove (111) passes through the first surface (13), the first surface (13) is provided with a first scale mark (131), the first scale mark (131) is used to indicate the position of the first slide bar (123) relative to the first mounting groove (111).

7. The diamond wire winding fixture according to claim 2, characterized in that, The diamond wire winding fixture further includes a second bracket (3), which is disposed opposite to the first bracket (1) along the height direction (X). The second bracket (3) includes: Second body (31); Multiple wiring portions (32) are spaced around the second body (31) and connected to the second body (31) respectively. The wiring portions (32) are configured to connect wires (6), and one end of the wires (6) away from the second bracket (3) is connected to the busbar (5).

8. The diamond wire winding fixture according to claim 7, characterized in that, The second body (31) is provided with a second assembly groove (311), which is provided through the outer peripheral surface of the second body (31); The wiring section (32) includes: The second main body (322) has a wiring hole (3221) on it, and the wire (6) passes through the wiring hole (3221). The second slide rod (321) is connected to the end of the second main body (322) away from the wiring hole (3221) and is disposed in the second assembly groove (311).

9. The diamond wire winding fixture according to claim 8, characterized in that, The second body (31) has a second surface (33) facing away from the first body (11), the second mounting groove (311) passes through the second surface (33), the second surface (33) is provided with a second scale mark (331), the second scale mark (331) is used to indicate the position of the second slide bar (321) relative to the second mounting groove (311).

10. The diamond wire winding fixture according to claim 9, characterized in that, On a plane perpendicular to the height direction (X), the winding claw (12) has a first orthographic projection, and the wiring portion (32) has a second orthographic projection, with the first orthographic projection located outside the second orthographic projection.

11. The diamond wire winding fixture according to claim 7, characterized in that, The diamond wire winding fixture also includes a first support rod (2), which is connected between the first body (11) and the second body (31).

12. The diamond wire winding fixture according to claim 11, characterized in that, The first support rod (2) is a telescopic rod.

13. The diamond wire winding fixture according to claim 11, characterized in that, The diamond wire winding fixture further includes a support base (4), which is located on the side of the first bracket (1) away from the second bracket (3) and connected to the first bracket (1); the support base (4) includes: Base (41); The second support rod (42) is rotatably connected to the base (41), and the end of the second support rod (42) away from the base (41) is connected to the first support rod (2).

14. An electroplating system, characterized in that, Includes the diamond wire winding fixture as described in any one of claims 1 to 13.

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