Airtightness detection device for tailgate cover plate processing

By designing an airtightness testing device for tailgate cover processing, and utilizing structures such as mold fitting and extrusion blocks, the problem of reduced testing accuracy caused by wear of the sealing structure was solved, achieving stable sealing and high-precision testing of the equipment.

CN117405309BActive Publication Date: 2026-05-12LEGO TECH WUXI CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
LEGO TECH WUXI CO LTD
Filing Date
2022-07-08
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing tailgate cover processing equipment suffers wear on the sealing structure due to repeated mold opening and closing, resulting in reduced testing accuracy.

Method used

An airtightness testing device for tailgate cover processing was designed. Through the cooperation of the upper and lower molds, and the mutual cooperation of the extrusion block, the second spring, the adjusting plate and the sealing block, the airtightness is ensured to remain stable during the movement, avoiding changes in airtightness caused by friction and thermal expansion and contraction.

Benefits of technology

It improves the accuracy of testing, avoids false tests caused by wear of the sealing structure and thermal expansion and contraction, and ensures the sealing performance and testing accuracy of the equipment during repeated use.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN117405309B_ABST
    Figure CN117405309B_ABST
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Abstract

The application discloses the technical fields of tail door cover plate air tightness detection technology, a kind of tail door cover plate processing air tightness detection device, including shell, fixedly connected with guide rod on shell, guide rod is hollow inside, high-pressure pump is installed in shell, high-pressure pump output end is fixedly connected on guide rod, guide rod one end is equipped with lower mould, four first hydraulic rams are installed in shell inner wall bottom surface, water tank is installed between the four first hydraulic rams, water tank is slidably connected on guide rod, first cavity is formed in lower mould, four first springs are fixedly connected on the inner wall bottom surface of first cavity, sealing pad is installed between the four first springs, four support rods are fixedly connected on shell, top plate is installed between the four support rods, second hydraulic ram is installed on top plate, upper mould is installed on one end of second hydraulic ram, clamping block is installed on upper mould, effectively improve the sealing property of equipment, avoid the phenomenon of misjudgment caused by the sealing property reduction of equipment multiple uses.
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Description

Technical Field

[0001] This invention relates to the field of tailgate cover airtightness testing technology, specifically to an airtightness testing device for tailgate cover processing. Background Technology

[0002] The tailgate cover is a decorative and soundproofing component used to ensure the flatness and consistent layout of the tailgate. Before use, the tailgate cover is usually tested for its sealing performance to prevent leakage. The watertight method is commonly used to test the sealing performance. This method involves submerging an object in water and observing the air bubbles. However, because multiple tests are performed, the mold is opened and closed repeatedly. This repeated opening and closing causes wear on the sealing structure inside the mold. Wear on the sealing structure can lead to false readings in the water, reducing the accuracy of the test and affecting the equipment's usability.

[0003] Based on this, the present invention designs an airtightness testing device for tailgate cover processing to solve the above problems. Summary of the Invention

[0004] The purpose of this invention is to provide an airtightness testing device for tailgate cover processing, so as to solve the problem of false testing caused by wear of the sealing mechanism mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] An airtightness testing device for tailgate cover processing includes a housing, a guide rod fixedly connected to the housing, the guide rod being hollow inside, a high-pressure pump installed inside the housing, the output end of the high-pressure pump fixedly connected to the guide rod, a lower mold installed at one end of the guide rod, four first hydraulic rods installed on the bottom surface of the inner wall of the housing, a water tank installed between the four first hydraulic rods, the water tank being slidably connected to the guide rod, a first cavity opened in the lower mold, four first springs fixedly connected to the bottom surface of the inner wall of the first cavity, a sealing gasket installed between the four first springs, four pairs of second cavities opened in the inner wall of the first cavity, two second springs fixedly connected to one side of the inner wall of the second cavity, a pressing block installed between the two second springs, a rotating column rotatably connected in the second cavity, an adjusting plate installed on the rotating column, a sealing block installed on the adjusting plate, four support rods fixedly connected to the housing, a top plate installed between the four support rods, a second hydraulic rod installed on the top plate, an upper mold installed at one end of the second hydraulic rod, a clamping block installed on the upper mold.

[0007] Preferably, the outer shell has multiple water-permeable holes located on the upper side of the water tank, a sealing ring is provided between the water tank and the guide rod, a protective plate is installed between the two first hydraulic rods, the protective plate is slidably connected inside the outer shell, a groove is provided on the sealing gasket, the locking block is movably connected in the groove, and a transparent glass layer is provided between every two support rods.

[0008] Preferably, the four first springs are located at the four corners of the bottom surface of the inner wall of the first cavity.

[0009] Preferably, the four pairs of second cavities are arranged in a ring, and the four pairs of second cavities are located on the inner wall of the first cavity, and the second cavities are N-shaped.

[0010] Preferably, the two extrusion blocks are installed opposite each other, the surface of the extrusion blocks is arc-shaped, the surface of the sealing block is provided with a flexible rubber layer, and one end of the adjusting plate is movably connected to the extrusion blocks.

[0011] Preferably, the locking block is wedge-shaped and is movably connected within the first cavity. The lower mold has four positioning holes, and the upper mold has four positioning posts, which are movably connected within the positioning holes.

[0012] Preferably, a controller is installed on the top plate, and two cabinet doors are rotatably connected to the front of the outer shell. The cabinet doors are equipped with handles, and the surface of the handles is provided with a rubber anti-slip layer.

[0013] Preferably, four bases are mounted on the bottom surface of the outer casing, and the four bases are located at the four corners of the bottom surface of the outer casing.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] This invention utilizes the cooperation of the upper and lower molds in the equipment to effectively seal the material, thereby enabling airtightness testing. The cooperation of the extrusion block, the second spring, the adjusting plate, and the sealing block in the equipment ensures that the sealing process changes with the movement distance of the upper mold, making the sealing process more stable. This avoids repeated friction from repeated use, which could reduce the sealing performance. It also prevents the upper and lower molds from being located in a water tank, where thermal expansion and contraction could alter the sealing performance and lead to false readings during sealing tests. Furthermore, the cooperation of the first spring and the sealing gasket ensures a closer fit during sealing, further guaranteeing the accuracy of the testing. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the front view structure of the present invention;

[0018] Figure 2 This is a schematic diagram of the structure from the lower side view of the present invention;

[0019] Figure 3 This is a schematic diagram of the internal structure from the right-side view of the present invention;

[0020] Figure 4 This is a schematic diagram of the structure from a partial lower view of the present invention;

[0021] Figure 5 This is a schematic cross-sectional view of the structure from a partial frontal perspective of the present invention.

[0022] The attached diagram lists the components represented by each number as follows:

[0023] 1. Outer shell; 2. Guide rod; 3. High-pressure pump; 4. Lower mold; 5. Water permeable hole; 6. First hydraulic rod; 7. Water tank; 8. Sealing ring; 9. Protective plate; 10. First cavity; 11. First spring; 12. Sealing gasket; 13. Second cavity; 14. Second spring; 15. Extrusion block; 16. Rotating column; 17. Adjusting plate; 18. Sealing block; 19. Positioning hole; 20. Support rod; 21. Top plate; 22. Second hydraulic rod; 23. Upper mold; 24. Clamping block; 25. Positioning column; 26. Controller; 27. Cabinet door; 28. Handle; 29. ​​Base. Detailed Implementation

[0024] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0025] Please see Figure 1-5 The present invention provides a technical solution:

[0026] An airtightness testing device for tailgate cover processing includes a housing 1, a guide rod 2 fixedly connected to the housing 1, the guide rod 2 being hollow inside, a high-pressure pump 3 installed inside the housing 1, the output end of the high-pressure pump 3 fixedly connected to the guide rod 2, a lower mold 4 installed at one end of the guide rod 2, four first hydraulic rods 6 installed on the bottom surface of the inner wall of the housing 1, a water tank 7 installed between the four first hydraulic rods 6, the water tank 7 being slidably connected to the guide rod 2, a first cavity 10 opened inside the lower mold 4, four first springs 11 fixedly connected to the bottom surface of the inner wall of the first cavity 10, and a sealing gasket 12 installed between the four first springs 11. The inner wall of the first cavity 10 has four pairs of second cavities 13. Two second springs 14 are fixedly connected to one side of the inner wall of the second cavity 13. A compression block 15 is installed between the two second springs 14. A rotating column 16 is rotatably connected inside the second cavity 13. An adjusting plate 17 is installed on the rotating column 16. A sealing block 18 is installed on the adjusting plate 17. Four support rods 20 are fixedly connected to the outer shell 1. A top plate 21 is installed between the four support rods 20. A second hydraulic rod 22 is installed on the top plate 21. An upper mold 23 is installed at one end of the second hydraulic rod 22. A clamping block 24 is installed on the upper mold 23.

[0027] The outer shell 1 has multiple water-permeable holes 5 located on the upper side of the water tank 7. A sealing ring 8 is provided between the water tank 7 and the guide rod 2. A protective plate 9 is installed between the two first hydraulic rods 6. The protective plate 9 is slidably connected inside the outer shell 1. A groove is provided on the sealing gasket 12. The locking block 24 is movably connected in the groove. A transparent glass layer is provided between every two support rods 20 to facilitate the liquid to quickly envelop the upper mold 23 and the lower mold 4.

[0028] The four first springs 11 are located at the four corners of the bottom surface of the inner wall of the first cavity 10, which helps to improve the stability of the sealing gasket 12.

[0029] Among them, the four pairs of second cavities 13 are arranged in a ring, and the four pairs of second cavities 13 are located on the inner wall of the first cavity 10 respectively. The second cavities 13 are N-shaped, which facilitates the sliding of the extrusion block 15 and facilitates the sealing block 18 to seal the card block 24.

[0030] Two extrusion blocks 15 are installed opposite each other. The surface of the extrusion block 15 is arc-shaped. The surface of the sealing block 18 is provided with a flexible rubber layer. One end of the adjusting plate 17 is movably connected to the extrusion block 15, which facilitates the improvement of the stability of the equipment.

[0031] The locking block 24 is wedge-shaped and is movably connected in the first cavity 10. The lower mold 4 has four positioning holes 19 and the upper mold 23 has four positioning pins 25, which are movably connected in the positioning holes 19 to facilitate the movement and sealing of the sealing block 18.

[0032] The top plate 21 is equipped with a controller 26, and the front of the outer casing 1 is rotatably connected to two cabinet doors 27. Each cabinet door 27 is equipped with a handle 28, and the surface of the handle 28 is covered with a rubber anti-slip layer to facilitate equipment maintenance.

[0033] The bottom surface of the outer casing 1 is equipped with four bases 29, which are located at the four corners of the bottom surface of the outer casing 1; this helps to improve the stability of the equipment.

[0034] Working principle:

[0035] The part to be inspected is placed in the lower mold 4. The second hydraulic rod 22 is then lowered, causing the upper mold 23 to move downwards. As the upper mold 23 moves, its positioning pin 25 is positioned within the positioning hole 19. With the continued downward movement of the upper mold 23, the locking block 24 on the upper mold 23 first passes two sealing blocks 18, then passes the pressing block 15. When the locking block 24 passes the pressing block 15, because it is wedge-shaped, it continuously pushes the two pressing blocks 15 backwards. At this time, the second spring 14 is compressed, while one end of the locking block 24 is located within the sealing gasket 12, continuously compressing the first spring 11. When the locking block 24 compresses the two pressing blocks 18... At 5 o'clock, the extrusion block 15 simultaneously pushes the adjustment plate 17, causing the adjustment plate 17 to rotate around the rotating column 16 as the fulcrum. As the upper mold 23 continues to press down, the cooperation between the clamping block 24 and the extrusion block 15 makes the distance between the sealing block 18 and the clamping block 24 get closer and closer, thereby clamping and sealing the clamping block 24 on both sides. When the upper mold 23 moves to the appropriate position, the first hydraulic rod 6 is opened, causing the first hydraulic rod 6 to drive the water tank 7 to move upward. When the water tank 7 moves to the appropriate position, both the upper mold 23 and the lower mold 4 are located in the water tank 7. As the first hydraulic rod 6 moves upward, the protective plate 9 seals and protects the front side of the equipment. Then, the high-pressure pump 3 is turned on, causing the high-pressure pump 3 to fill the guide rod 2 with high pressure. At this time, the airtightness of the equipment can be observed through the liquid in the water tank 7.

[0036] The upper mold 23 and lower mold 4 in the equipment cooperate to effectively seal the material, thereby performing airtightness testing. The cooperation of the extrusion block 15, the second spring 14, the adjusting plate 17, and the sealing block 18 in the equipment allows the equipment to change its position as the upper mold 23 moves during sealing, making the equipment more stable during sealing. This avoids repeated friction from repeated use, which could reduce the sealing performance of the equipment. It also prevents the upper mold 23 and lower mold 4 from changing their sealing performance due to thermal expansion and contraction when located in the water tank 7, which could lead to false tests during sealing. Furthermore, the cooperation of the first spring 11 and the sealing gasket 12 in the equipment ensures a closer fit during sealing, further guaranteeing the accuracy of the equipment's testing.

Claims

1. An airtightness testing device for tailgate cover processing, comprising a housing (1), characterized in that: A guide rod (2) is fixedly connected to the outer shell (1). The guide rod (2) is hollow inside. A high-pressure pump (3) is installed inside the outer shell (1). The output end of the high-pressure pump (3) is fixedly connected to the guide rod (2). A lower mold (4) is installed at one end of the guide rod (2). Four first hydraulic rods (6) are installed on the bottom surface of the inner wall of the outer shell (1). A water tank (7) is installed between the four first hydraulic rods (6). The water tank (7) is slidably connected to the guide rod (2). A first cavity (10) is opened inside the lower mold (4). Four first springs (11) are fixedly connected to the bottom surface of the inner wall of the first cavity (10). A sealing gasket (12) is installed between the four first springs (11). Four pairs of second cavities (13) are opened on the inner wall of the first cavity (10). A sealing gasket (12) is fixedly connected to one side of the inner wall of the second cavity (13). Two second springs (14) are installed between the two second springs (14). A pressing block (15) is installed between the two second springs (14). A rotating column (16) is rotatably connected inside the second cavity (13). An adjusting plate (17) is installed on the rotating column (16). A sealing block (18) is installed on the adjusting plate (17). One end of the adjusting plate (17) is movably connected to the pressing block (15). Four support rods (20) are fixedly connected to the outer shell (1). A top plate (21) is installed between the four support rods (20). A second hydraulic rod (22) is installed on the top plate (21). An upper mold (23) is installed at one end of the second hydraulic rod (22). A locking block (24) is installed on the upper mold (23). A groove is opened on the sealing gasket (12). The locking block (24) is movably connected in the groove. The locking block (24) is wedge-shaped.

2. The airtightness testing device for tailgate cover processing according to claim 1, characterized in that: The outer shell (1) has multiple water-permeable holes (5) located on the upper side of the water tank (7). A sealing ring (8) is provided between the water tank (7) and the guide rod (2). A protective plate (9) is installed between the two first hydraulic rods (6). The protective plate (9) is slidably connected inside the outer shell (1). A transparent glass layer is provided between every two support rods (20).

3. The airtightness testing device for tailgate cover processing according to claim 1, characterized in that: The four first springs (11) are located at the four corners of the bottom surface of the inner wall of the first cavity (10).

4. The airtightness testing device for tailgate cover processing according to claim 1, characterized in that: The four pairs of second cavities (13) are arranged in a ring, and the four pairs of second cavities (13) are located on the inner wall of the first cavity (10). The second cavities (13) are N-shaped.

5. The airtightness testing device for tailgate cover processing according to claim 1, characterized in that: The two extrusion blocks (15) are installed opposite each other, the surface of the extrusion block (15) is arc-shaped, and the surface of the sealing block (18) is provided with a flexible rubber layer.

6. The airtightness testing device for tailgate cover processing according to claim 1, characterized in that: The card block (24) is wedge-shaped and is movably connected in the first cavity (10). The lower mold (4) has four positioning holes (19) and the upper mold (23) has four positioning posts (25). The positioning posts (25) are movably connected in the positioning holes (19).

7. The airtightness testing device for tailgate cover processing according to claim 1, characterized in that: A controller (26) is installed on the top plate (21). Two cabinet doors (27) are rotatably connected to the front of the outer shell (1). A handle (28) is provided on the cabinet door (27), and a rubber anti-slip layer is provided on the surface of the handle (28).

8. The airtightness testing device for tailgate cover processing according to claim 1, characterized in that: The bottom surface of the outer shell (1) is equipped with four bases (29), and the four bases (29) are located at the four corners of the bottom surface of the outer shell (1).