Baffle for laser cutting apparatus
By designing a baffle for laser cutting equipment, using conical grooves and magnetic rings to prevent molten metal from splashing, the surface precision problem caused by molten metal splashing is solved, achieving efficient cutting and reducing secondary grinding, and extending the service life of replacement plates.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- INST OF LASER & OPTOELECTRONICS INTELLIGENT MFG WENZHOU UNIV
- Filing Date
- 2023-11-23
- Publication Date
- 2026-07-24
AI Technical Summary
When laser cutting metal sheets, molten metal splashes onto the sheet, resulting in insufficient surface precision and requiring secondary polishing, which reduces work efficiency.
A baffle for laser cutting equipment has been designed, including components such as a connecting plate, a replacement plate, an abutment ring, an abutment block, and a magnetic ring. The baffle blocks molten metal from splashing through the conical groove and the magnetic ring, and uses the magnetic ring to adsorb and rotate to cool the molten metal, thereby reducing splashing and adhesion.
It effectively reduces molten metal splashing onto metal plates, improves surface precision, reduces secondary polishing, increases work efficiency, and extends the service life of replacement plates.
Smart Images

Figure CN117464212B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of laser processing, and more specifically, to a baffle for laser cutting equipment. Background Technology
[0002] In the production of kitchen cabinets or other metal cabinets, a large amount of metal sheets are required. The metal sheets are cut into blanks by a metal sheet cutting machine, and then bent, welded and assembled into metal cabinets.
[0003] A Chinese patent with publication number CN107921583A discloses an apparatus for cutting metal sheets from a metal strip (1), comprising: a laser cutting device (2) movable back and forth along a conveying direction (T) of the metal strip (1) and along a y-direction perpendicular to the conveying direction; a first conveyor belt having a first end (7) movable back and forth along the conveying direction (T) together with the laser cutting device (2); and a second conveyor belt having a second end (8) opposite to the first end (7), and the second end being movable back and forth along the conveying direction (T), wherein the first end (7) and the second end (8) move in such a way that a laser beam (L) generated by the laser cutting device points to a gap (S) formed between the first end (7) and the second end (8) and extends along the y-direction.
[0004] In the above structure, when the laser cuts the metal plate, it generates molten metal, which splashes onto the metal plate, resulting in insufficient surface precision and requiring secondary polishing, thus reducing work efficiency. Summary of the Invention
[0005] The purpose of this invention is to provide a baffle for laser cutting equipment. This invention can reduce molten metal splashing onto metal plates in laser cutting equipment.
[0006] The summary section of this application is intended to provide a brief overview of the concepts, which will be described in detail in the detailed description section below. This summary section is not intended to identify key or essential features of the claimed technical solutions, nor is it intended to limit the scope of the claimed technical solutions.
[0007] To address the technical problems mentioned in the background section, some embodiments of this application provide a baffle for a laser cutting device, used to prevent molten metal generated during laser cutting from splashing onto the metal plate.
[0008] include:
[0009] A connecting plate with mounting holes is provided on a laser cutting machine;
[0010] Replacement plate, installed in the mounting hole;
[0011] An abutment ring, located on the inner wall of the mounting hole, is used to support the replacement plate;
[0012] The abutment block, located on the replacement plate below it, abuts against the metal plate, and a through hole penetrates the abutment block.
[0013] The replacement plate has a conical groove; a perforation for the laser to pass through is located at the center of the conical groove.
[0014] Furthermore, the baffle for laser cutting equipment also includes:
[0015] The mounting plate is located on the replacement plate and below the replacement plate;
[0016] The positioning sleeve is rotatably mounted on the mounting plate and surrounds the through hole;
[0017] The magnetic ring, which is magnetic, is placed inside the positioning sleeve to attract the cooled molten metal.
[0018] The drive assembly, located on the baffle, is used to drive the rotation of the positioning sleeve;
[0019] The positioning sleeve rotates around the perforation; the lower end face of the replacement plate is provided with a mounting groove for fixing the mounting plate; the inner wall of the mounting groove is provided with a threaded groove so that the replacement plate is threadedly connected to the mounting groove; the magnetic ring is located in the mounting groove and is in close contact with the bottom surface of the mounting groove.
[0020] Furthermore, the drive group includes:
[0021] The slide bar is slidably mounted on the connecting plate;
[0022] The first pivot is rotatably located at one end of the slide rod;
[0023] The second rotating shaft is rotatably mounted on the slide rod at the end away from the first rotating shaft;
[0024] A timing belt is fitted over the first and second rotating shafts;
[0025] A driving component, connected to the second rotating shaft, is used to drive the second rotating shaft to rotate;
[0026] The gear is mounted on the first rotating shaft;
[0027] The outer wall of the positioning sleeve has a toothed groove that meshes with the gear, so that the gear drives the positioning sleeve to rotate; both the connecting plate and the replacement plate have a sliding groove for the sliding rod to slide through; the sliding groove passes through the replacement plate.
[0028] Furthermore, the baffle for laser cutting equipment also includes:
[0029] The slider is slidably mounted on the connecting plate.
[0030] A connecting rod is mounted on the slider.
[0031] A magnetic rod, which is magnetic, is hinged to the end of a connecting rod near the perforation and is used to collect cooled molten metal.
[0032] Furthermore, the baffle for laser cutting equipment also includes:
[0033] Insert rod, located on the connecting plate, is used to fix the replacement plate;
[0034] Bolts, threaded connections, are attached to the connecting plate to secure the insert rod;
[0035] The connecting plate has a through groove on its side wall for inserting the rod; the replacement plate has a slot on its side wall for inserting the rod; the connecting plate has a fixing hole for inserting the bolt; and the rod has a threaded groove for threaded connection with the bolt.
[0036] Furthermore, the baffle for laser cutting equipment also includes:
[0037] A hydraulic cylinder, fixed to the connecting plate, is used to move the connecting plate up and down;
[0038] The mounting plate is used to secure the hydraulic cylinder to the laser cutting machine.
[0039] Compared with the prior art, the present invention has the following beneficial effects:
[0040] 1. By using baffles to block splashed molten metal, the amount of molten metal splashed onto the metal block is greatly reduced, improving the surface precision of the metal plate, reducing the need for secondary polishing of the metal plate surface, and improving work efficiency.
[0041] 2. Use magnetic rings to absorb the molten metal that splashes onto the replacement plate, preventing the molten metal from flowing downwards and clogging the perforations.
[0042] 3. The magnetic ring drives the molten metal attracted by it to rotate, which accelerates the cooling of the molten metal and makes it less likely for the molten metal to stick to the replacement plate, thus extending the service life of the replacement plate. Attached Figure Description
[0043] The accompanying drawings, which form part of this application, are used to provide a further understanding of the application and to make other features, objects, and advantages of the application more apparent. The illustrative embodiments and descriptions of this application are used to explain the application and do not constitute an undue limitation of the application.
[0044] Furthermore, throughout the accompanying drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic, and the elements are not necessarily drawn to scale.
[0045] In the attached diagram:
[0046] Figure 1 This is an overall schematic diagram based on an embodiment of this application;
[0047] Figure 2 This is a structural schematic diagram as part of an embodiment, mainly showing the internal structure of the baffle used in the laser cutting equipment;
[0048] Figure 3 yes Figure 2 Enlarged view of part A;
[0049] Figure 4 yes Figure 2 Enlarged view of part B;
[0050] Figure 5 This is a structural schematic diagram of a part of an embodiment, mainly showing the connecting plate structure;
[0051] Figure 6 This is a structural diagram of a part of an embodiment, mainly showing the replacement plate structure;
[0052] Figure 7 This is a structural diagram of a part of an embodiment, mainly showing the mounting plate structure;
[0053] Figure 8 This is a structural schematic diagram of a part of an embodiment, mainly showing the insertion rod structure;
[0054] Figure 9 This is an application diagram of a baffle used in laser cutting equipment.
[0055] Figure label:
[0056] 101. Connecting plate; 101a. Mounting hole; 101b. Through groove; 101c. Fixing hole;
[0057] 102, Replacement plate; 102a, Conical groove; 102b, Perforation; 102c, Mounting groove; 102d, Slide groove; 102e, Slot;
[0058] 103. Abutment ring;
[0059] 104. Abutment block;
[0060] 105. Mounting plate;
[0061] 106. Positioning sleeve; 106a. Toothed groove;
[0062] 107. Magnetic ring;
[0063] 108. Drive assembly; 108a. Slide rod; 108b. First rotating shaft; 108c. Second rotating shaft; 108d. Synchronous belt; 108e. Drive component; 108f. Gear;
[0064] 109. Slider;
[0065] 110. Connecting rod; 110a. Storage slot;
[0066] 111. Magnetic suction rod;
[0067] 112, Insert rod; 112a, Threaded groove;
[0068] 113. Bolt;
[0069] 114. Hydraulic cylinder;
[0070] 115. Fixing plate. Detailed Implementation
[0071] Embodiments of this disclosure will now be described in more detail with reference to the accompanying drawings. While some embodiments of this disclosure are shown in the drawings, it should be understood that this disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of this disclosure. It should be understood that the accompanying drawings and embodiments of this disclosure are for illustrative purposes only and are not intended to limit the scope of protection of this disclosure.
[0072] It should also be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings. Unless otherwise specified, the embodiments and features described in this disclosure can be combined with each other.
[0073] It should be noted that the concepts of "first" and "second" mentioned in this disclosure are used only to distinguish different devices, modules or units, and are not used to limit the order of functions performed by these devices, modules or units or their interdependencies.
[0074] It should be noted that the terms "a" and "a plurality of" used in this disclosure are illustrative rather than restrictive, and those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".
[0075] This disclosure will now be described in detail with reference to the accompanying drawings and embodiments.
[0076] Reference Figure 1-9A baffle for laser cutting equipment includes: a connecting plate 101, a replacement plate 102, an abutment ring 103, and an abutment block 104. The connecting plate 101 is fixed to the laser cutting machine and moves up and down. A mounting hole 101a is provided on the connecting plate 101. The replacement plate 102 is installed in the mounting hole 101a. A conical groove 102a and a through hole 102b are provided on the replacement plate 102. The through hole 102b is located at the center of the conical groove 102a, and its diameter is only slightly... The diameter of the laser is larger than that of the laser, and the laser passes through the perforation 102b to cut the metal plate; the abutment ring 103 is fixed on the inner wall of the mounting hole 101a and abuts against the bottom surface of the replacement plate 102, and is used to support the replacement plate 102 upward. The abutment block 104 is integrally formed on the lower end surface of the replacement plate 102. The abutment block 104 is integrally formed below the replacement plate 102 and is located at the perforation 102b. The perforation 102b passes through the abutment block 104, and the abutment block 104 abuts against the metal plate.
[0077] When a laser cuts a metal plate, the cut portion melts into molten metal. This molten metal splashes onto the surface of the conical groove 102a, preventing it from splashing onto the metal plate. Without the protection of the baffle, the cooled molten metal would become metal waste and stick to the surface of the metal plate, greatly reducing its surface finish. To improve the surface finish, the metal plate would need to be polished a second time, wasting manpower and resources and reducing work efficiency.
[0078] By using baffles to block the flow, the risk of molten metal splashing onto the metal plate is greatly reduced, saving time that would otherwise be spent on secondary polishing and effectively improving work efficiency.
[0079] During prolonged cutting operations, cooled molten metal will accumulate on the surface of the conical groove 102a, necessitating the replacement plate 102. The replacement plate 102 reduces the cost of each replacement, requiring only partial replacement instead of replacing all the baffles.
[0080] A mounting groove 102c is provided on the lower end face of the replacement plate 102. The inner wall of the mounting groove 102c is annular and has threads. A mounting plate 105 is threaded onto the mounting groove 102c, which closes the mounting groove 102c. A positioning sleeve 106 is rotatably provided on the upper end face of the mounting plate 105. The positioning sleeve 106 is annular and a magnetic ring 107 is fixed inside the positioning sleeve 106. The magnetic ring 107 abuts against the bottom surface of the mounting groove 102c and is used to absorb the cooled molten metal splashed into the conical groove 102a.
[0081] When molten metal splashes onto the surface of the conical groove 102a, it will roll along the groove surface of the conical groove 102a toward the perforation 102b. If no obstruction is made, the molten metal will roll through the perforation 102b onto the metal plate or block the perforation 102b.
[0082] With the magnetic ring 107 in place, when the molten metal rolls down, the magnetic ring 107 will attract the molten metal, preventing it from rolling down and fixing it above the perforation 102b for later unified recycling.
[0083] A drive assembly 108 for driving the connection plate 101 to rotate is installed on the connection plate 101. The drive assembly 108 includes: a slide rod 108a, a first rotating shaft 108b, a second rotating shaft 108c, a timing belt 108d, a drive component 108e, and a gear 108f. A sliding groove 102d is formed on the connection plate 101 and the replacement plate 102 for the slide rod 108a to slide. The sliding groove 102d passes through one side of the replacement plate 102, allowing the slide rod 108a to extend into the mounting groove 102c. The slide rod 108a is slidably disposed in the sliding groove 102d. The first rotating shaft 108b is rotatably disposed in the sliding groove 102d. One end of the rod 108a; the second rotating shaft 108c is rotatably mounted on the slide rod 108a at the end away from the first rotating shaft 108b; the synchronous belt 108d is sleeved on the outside of the first rotating shaft 108b and the second rotating shaft 108c; the driving member 108e can be an electric motor, and the driving end of the driving member 108e is connected to the second rotating shaft 108c to drive the second rotating shaft 108c to rotate; the gear 108f is fixed on the first rotating shaft 108b; a toothed groove 106a that meshes with the gear 108f is provided on the outer wall of the positioning sleeve 106 so that the gear 108f drives the positioning sleeve 106 to rotate.
[0084] A slider 109 is slidably connected to the connecting plate 101, and a driving component 108e is fixed to the slider 109. A connecting rod 110 is fixed to the slider 109, and a magnetic suction rod 111 is hinged to one end of the connecting rod 110 away from the slider 109. The lower end face of the magnetic suction rod 111 has a magnet so that the magnetic suction rod 111 can collect metal fragments in the conical groove 102a.
[0085] When collecting molten metal fragments in the conical groove 102a, the operator slides the slider 109, causing the magnetic rod 111 to abut against the surface of the conical groove 102a. At the same time, the gear 108f is inserted into the tooth groove 106a, causing the positioning ring and the magnetic ring 107 to rotate. The molten metal fragments attracted by the magnetic ring 107 rotate around the perforation 102b in the conical groove 102a, and then come into contact with the magnetic rod 111 and are attracted by it. After the magnetic ring 107 rotates a few times, the magnetic rod 111 collects all the molten metal fragments in the conical groove 102a, making it convenient to collect and process the metal fragments.
[0086] The magnetic rod 111 can also be made of electromagnet to facilitate the removal of metal fragments from the magnetic rod 111.
[0087] The connecting rod 110 also has a storage groove 110a for storing the magnetic rod 111. The storage groove 110a is located on the upper end surface of the connecting rod 110. When you want to store the magnetic rod 111, you only need to bend the magnetic rod 111 upward and put the magnetic rod 111 into the storage groove 110a.
[0088] Before the molten metal splashes onto the surface of the conical groove 102a, the operator can first place the magnetic rod 111 into the receiving groove 110a, then activate the drive component 108e and push the slider 109, causing the gear 108f to rotate the positioning ring, which in turn causes the magnetic ring 107 to rotate. When the molten metal splashes onto the surface of the conical groove 102a, the molten metal is attracted by the magnetic ring 107, which causes the molten metal to roll on the surface of the conical groove 102a. This prevents the molten metal from sticking to the surface of the conical groove 102a after cooling, thus extending the service life of the replacement plate 102.
[0089] When the magnetic ring 107 drives the molten metal to rotate, it can accelerate the cooling of the molten metal. The shorter the cooling time of the molten metal, the less damage it causes to the replacement plate 102, thereby extending the service life of the replacement plate 102.
[0090] When you want to use the magnetic rod 111 to collect the cooled molten metal in the conical groove 102a, you need to pry the magnetic rod 111 out of the receiving groove 110a and let the magnetic rod 111 come into contact with the conical groove 102a.
[0091] The baffle for the laser cutting equipment also includes: a rod 112 and a bolt 113; a through groove 101b is provided on the side wall of the connecting plate 101, and the rod 112 is inserted into the through groove 101b; a slot 102e is provided on the side wall of the replacement plate 102, and the rod 112 passes through the through groove 101b and is inserted into the slot 102e and fixed to the connecting plate 101 by the replacement plate 102; the connecting plate 101 has a fixing hole 101c, and the rod 112 has a threaded groove 112a. The bolt 113 is inserted into the fixing hole 101c and then threaded into the threaded groove 112a to fix the rod 112 to the connecting plate 101.
[0092] One end of the connecting plate 110 is fixed to the hydraulic cylinder 114. The hydraulic cylinder 114 is fixed to the laser cutting machine by the fixing plate 115. The hydraulic cylinder 114 can drive the connecting plate 110 to move up and down.
[0093] The above description is merely a selection of preferred embodiments of this disclosure and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the invention involved in the embodiments of this disclosure is not limited to technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the above-described inventive concept. For example, technical solutions formed by substituting the above-described features with (but not limited to) technical features with similar functions disclosed in the embodiments of this disclosure.
Claims
1. A baffle for a laser cutting device, used to prevent molten metal generated during laser cutting of a metal plate from splashing onto the metal plate. Its features are: include: A connecting plate (101) has mounting holes (101a) and is mounted on a laser cutting machine; Replacement plate (102) is installed in the mounting hole (101a); An abutment ring (103) is provided on the inner wall of the mounting hole (101a) for supporting the replacement plate (102); An abutment block (104) is disposed on the replacement plate (102), located below the replacement plate (102), and abuts against the metal plate, with a through hole (102b) penetrating the abutment block (104); The replacement plate (102) has a conical groove (102a); a through hole (102b) for laser to pass through is provided at the center of the conical groove (102a); Also includes: Mounting plate (105) is disposed on the replacement plate (102) and located below the replacement plate (102); A positioning sleeve (106) is rotatably mounted on the mounting plate (105) and surrounds the through hole (102b); A magnetic ring (107) is magnetic and is placed inside the positioning sleeve (106) to adsorb the cooled molten metal. A drive assembly (108) is provided on the baffle and is used to drive the rotation of the positioning sleeve (106); The positioning sleeve (106) rotates around the through hole (102b); the lower end face of the replacement plate (102) is provided with a mounting groove (102c) for fixing the mounting plate (105); the inner wall of the mounting groove (102c) is provided with a threaded groove (112a) so that the replacement plate (102) is threadedly connected to the mounting groove (102c); the magnetic ring (107) is located in the mounting groove (102c) and is in close contact with the bottom surface of the mounting groove (102c); Also includes: The slider (109) is slidably disposed on the connecting plate (101); A connecting rod (110) is provided on the slider (109); A magnetic rod (111), which is magnetic, is hinged to one end of the connecting rod (110) near the perforation (102b) and is used to collect the cooled molten metal.
2. The baffle for laser cutting equipment according to claim 1, characterized in that: The drive group (108) includes: A slide rod (108a) is slidably disposed on the connecting plate (101); The first rotating shaft (108b) is rotatably disposed at one end of the slide rod (108a); The second rotating shaft (108c) is rotatably mounted on the slide rod (108a) at one end away from the first rotating shaft (108b); A synchronous belt (108d) is sleeved on the outside of the first rotating shaft (108b) and the second rotating shaft (108c); A driving component (108e) is connected to the second rotating shaft (108c) and is used to drive the second rotating shaft (108c) to rotate; A gear (108f) is mounted on the first rotating shaft (108b); The positioning sleeve (106) has a toothed groove (106a) on its outer wall that meshes with the gear (108f) so that the gear (108f) drives the positioning sleeve (106) to rotate; both the connecting plate (101) and the replacement plate (102) are provided with a sliding groove (102d) for the sliding rod (108a) to slide; the sliding groove (102d) passes through the replacement plate (102).
3. The baffle for laser cutting equipment according to claim 1, characterized in that: The baffle for the laser cutting equipment also includes: A plug rod (112) is provided on the connecting plate (101) for fixing the replacement plate (102); Bolts (113) are threaded onto the connecting plate (101) and are used to fix the insert rod (112); The connecting plate (101) has a through groove (101b) on its side wall for inserting the insertion rod (112); the replacement plate (102) has a slot (102e) on its side wall for inserting the insertion rod (112); the connecting plate (101) has a fixing hole (101c) for inserting the bolt (113); and the insertion rod (112) has a threaded groove (112a) for threaded connection with the bolt (113).
4. The baffle for laser cutting equipment according to claim 3, characterized in that: The baffle for the laser cutting equipment also includes: A hydraulic cylinder (114) is fixed to the connecting plate (101) and is used to drive the connecting plate (101) to move up and down. A fixing plate (115) is used to fix the hydraulic cylinder (114) to the laser cutting machine.